1.Hybrid MC - Integration of Multiplex Process

� Multi process is available by one setting of work piece: Reduction of non-cutting time

� Complex shape can be cut by 5-axes simultaneous control

� Advanced Tilting Rotary Table (MMK)

2.High-Performance Spindle� Various Spindle: 20,000rpm(Std.)

32,000rpm(Opt.)� Built-in Spindle Motor: 22/18.5kW (30/25HP)

� Oil-jet lubrication with Special HI-YUN oil

3.High-Accuracy axes� Linear scale (X/Y/Z) & Rotary encoder (A/C): Std.

� High-Rigid Roller LM guide for every axes

4.High-Rigidity Structure� 1 piece casting with Bed and Column Frame

� Optimized Structure for Stable Moving- Y axis: 4LM guide & 6LM Block

- Z axis: 2LM guide & 6LM Block

5.Unique Technology� Hwacheon Original Function

Sta. : HAI(600block), HECC Opt. : HTLD, OPTIMA, HSDC

Main Features

High Performance Vertical Machining Center forDie Die Die Die & & & & MoldMoldMoldMold

HS-M272-R8.11-20100911

M achine Line-up 【M2-5AX】HS-M272-R3.2-20100722

M2-5AX/ 20,000rpm

32,000rpm

� BT-40 (Std.)

� CAT-40

� BBT-40

Oil-Jet Lub. + Jacket Cooling

M2-5AXM2-5AX

Tool storage capacity 30ea

20,00020,00020,00020,000rpmrpmrpmrpm 32,00032,00032,00032,000rpmrpmrpmrpm

Tilting Rotary Table

� HSK-E40

◀ HI-YUN oil

achine Specification 【M2-5AX】M HS-M272-R3.4-20100722

ITEM M2-5AX20,000

M2-5AX32,000

� Travel

X-axis Stroke (longitudinal movement of Spindle) mm(inch) 750 (29.53”) ←

Y-axis Stroke (Cross movement of Spindle) mm(inch) 650 (25.29”) ←

Z-axis Stroke (Vertical movement of Spindle) mm(inch) 500 (19.69”) ←

A-axis Stroke (Tilting) deg. +30 ~ -120 ←

C-axis Stroke (Rotary) deg. 360 ←

Distance from table surface to spindle gauge plane(Long nose type) mm(inch) 75~575 (2.95”~22.64”) ←

Distance between columns to spindle Center mm(inch) 120 (4.72”) ←

Distance between columns mm(inch) 1,480 (58.27”) ←

� Table

Working surface mm(inch) Ø500 (19.69”) ←

Table loading capacity kgf(lbf) 300 (661.39) ←

Table surface configuration (T slots WxP –No. of slots) mm(inch) 14x80 (0.55x3.15)-5ea ←

� Spindle

Max. spindle speed rpm 20,000 32,000

Spindle Motor kW(HP) 22/18.5 (30/25) 18.5/13 (25/18)

Type of spindle taper hole -ISO#40, 7/24 Taper (BT 40)

HSK-E40

Spindle bearing inner diameter mm(inch) Ø70 (2.76”) Ø45 (1.77”)

Method of Spindle lubrication & cooling - Oil Jet Lub. + Jacket Cooling ←

※ BBT40: Based on the BIG PLUS of BIG DAISHOWA SEIK company.

achine Specification 【M2-5AX】M HS-M272-R3.4-20100722

ITEM M2-5AX20,000

M2-5AX32,000

� Feedrate

Rapid Speed (X/Y/Z) m/min(ipm) 50/50/50 (1,969) ←

Rapid Speed (A/C) rpm 8.3/33.3 ←

Feedrate (X/Y/Z) mm/min(ipm) 1~24,000 (0.04~945) ←

� ATC

Type of tool shank - BT-40 (Opt: BBT-40) HSK-E40

Type of pull stud - MAS P40T-1 (45˚) -

Tool storage capacity ea 30 ←

Max. tool diameter [without adjacent tools] mm(inch) Ø80(3.15)/Ø170(6.69) Ø60(2.36)/Ø90(3.54)

Max. tool length mm(inch) 300 (11.81“) 250 (9.84“)

Max. tool weight kgf(lbf) 8 (17.64) 3 (6.61)

Method of tool selection - Technical memory random ←

Method of operation (Magazine/Swing arm) - Servo / Servo ←

Tool changing time (Tool to Tool) sec 1.5 2.5

Tool changing time (Chip to Chip) sec 4 5

� Motor

Feed motor (X/Y/Z) kW(HP) 4.0/7.0/4.0 (5.5/9.5/5.5) ←

Feed motor (A/C) kW(HP) 4.0/4.0 (5.5/5.5) ←

Coolant motor (Spindle) kW(HP) 0.4 (0.55) ←

Coolant motor (chip flushing) kW(HP) 0.9 (1.2) ←

Spindle cooler (50/60Hz) – Inverter type kW(HP) 5.0/5.6 (7/7.5) ←

achine Specification 【M2-5AX】M HS-M272-R4.5-20100830

ITEM M2-5AX20,000

M2-5AX32,000

� Power Source

Electric power supply kVA 65 ←

Compressed air supply (Pressure x Consumption) - 5~7Kgf/㎠ x 690Nℓ/min ←

� Tank capacity

Lubrication ℓ(gal) 12 (3.17) ←

Hydraulic ℓ(gal) 20 (5.28) ←

Spindle cooling ℓ(gal) 60 (15.85) ←

Coolant ℓ(gal) 400 (105.67) ←

� Machine size

Height mm(Inch) 3,090 (121.65”) ←

Floor space (length × width) mm(Inch) 3,025x3,695 (119.1”x145.47”) ←

Weight kgf(lbf) 11,000 (24,251) ←

� NC controller Fanuc 31i-A5 ←

Item Specification

� Controlled axis

�Controlled axis 5-axes S

�Simultaneously controlled axes 5-axes S

�Least input increment 0.001mm, 0.001deg, 0.0001inch S

�Least input increment 1/10 0.0001mm, 0.0001deg,0.00001inch O

�Inch/metric conversion G20, G21 S

�Stored stroke check 1 S

�Stored stroke check 2 S

�Mirror image S

�Backlash compensation S

� Operation

�Automatic & MDI operation S

�DNC operation by memory card PCMCIA card is required S

�Program number search S

�Sequence number search S

�Dry run, single block S

�Manual handle feed 1unit S

�Manual handle feed rate x1, x10, x100 S

�Handle interruption S

� Interpolation function

�Positioning G00 S

�Linear interpolation G01 S

�Circular interpolation G02, G03 S

�Dwell (Per seconds) G04 S

�Cylindrical interpolation 4-axis interface option is required O

NCItem Specification

� Interpolation function�Helical interpolation

Circular interpolation plus max.2axes linear interpolationS

�Nano smoothing O

�Reference position return check G27 S

�Reference position return G28, G29 S

�2nd reference position return G30 S

�Skip G31 S

�NURBS interpolation O

� Feed function

�Rapid traverse override F0, F25, F50, F100 S

�Feedrate (mm/min) S

�Feedrate override 0-150% S

�Jog feed override 0-4000 mm/min S

�Override cancel M48, M49 S

� Program input

�Tape code EIA RS244/ ISO840 S

�Optional block skip 1ea S

�Program number O4-digit S

�Sequence number N8-digit S

�Decimal point programming S

�Coordinate system setting G92 S

�Workpiece coordinate system G54-G59 S

�Work piece coordinate system preset O

�Addition of work piece coordinate pair 48ea O

�Addition of work piece coordinate pair 300ea O

Specification 【Fanuc 31i-A5】※ㅡㅡㅡㅡ : Not available S: Standard O: Option

HS-M272-R4.5-20100909

Item Specification

� Program input

�Extend program edit function Copy/move/.. S

�Manual absolute on and off S

�Chamfering / corner R S

�Programmable data input G10 S

�Sub program call 10 folds nested S

�Custom macro B S

�Addition of custom macro

common variables#100-#199, #500-#999 O

�Canned cycles for drilling S

�Small-hole peck drilling cycle O

�Automatic corner override O

�Feedrate clamp based on arc radius S

�Scaling O

�Coordinate system rotation S

�Programmable mirror image O

�Tape format for Fanuc series 15 O

� Spindle speed function

�Spindle serial output S

�Spindle override 50-120% S

�Spindle orientation S

�Rigid tapping S

� Tool function / compensation�Tool function T4-digits S

�Tool offset pairs ±6-digits 200ea S

�Tool offset pairs ±6-digts 400ea, 999ea O

Item Specification

� Tool function / compensation

�Tool offset memory C S

�Tool length compensation S

�Cutter compensation C S

�Tool life management O

�Tool length measurement S

� Editing operation�Part program storage length

/Number of register able programs128kb/250ea S

�Part program storage length /Number of register able programs

256kb/500ea, 512kb/1000ea1MB/1000ea, 2MB/1000ea

O

�Background editing S

�Extended part program editing S

�Play Back O

� Setting and display

�Clock function S

�Self-diagnosis function S

�Alarm history display S

�Help function S

�Run hour and parts count display S

�Graphic function S

�Multi-language display (English, German, French, Italian, Chinese, Spanish, Korean, Portuguese, Polish, Hungarian, Swedish)

S

※ㅡㅡㅡㅡ : Not available S: Standard O: OptionNC Specification 【Fanuc 31i-A5】

HS-M272-R4.4-20100824

Item Specification

� Data input/output

�Reader/Puncher interface RS232C S

�Data server 256MB S

�Data server 1,024MB O

�Ethernet interface Embeded Ethernet S

�Memory card interface S

�Auto data backup SRAM+Part program S

� Others

�Display unit 8.4" color LCD S

Item Specification

� HWACHEON Artificial Intelligence

�High-speed HRV3 function S

�Hwacheon Artificial Intelligence Control system (HAI): 600 Block (AI contour control Ⅱ + High speed processing)

S

�Hwacheon Artificial Intelligence Control system (HAI): 1000 Block(AI contour control Ⅱ + high speed processing + Lock-ahead blocks are up to 1000 blocks)

O

�HECC (Hwacheon Efficient Contour Control System) S

�HTLD (Hwacheon Tool Load Detect) O

�OPTIMA (Cutting Feed Optimization System) O

�HSDC (Hwacheon Spindle Displacement Control System) O

� 5-Axis Intelligence�Smooth Tool center point control S

�Tilted working plane command with guidance for 5 axis S

�Work piece setting error setting error compensation for 5 axis S

※ㅡㅡㅡㅡ : Not available S: Standard O: OptionNC Specification 【Fanuc 31i-A5】

HS-M272-R4.5-20100909

Instruction 【Fanuc 31i-A5】

Item Explanation�Control axes 3 Axes (X,Y,Z), 4axis/5axis(M2-5AX)

�Increment systemLeast input increment X,Y,Z,A,C-Axes : 0.001 mm

Least command increment X,Y,Z,A,C-Axes : 0.001 mm

�Maximum command value ± 9999.999 mm

�Program memory capacity128kb(250ea), Opt.(256kb/500ea, 512kb/1000ea

1MB/1000ea, 2MB/1000ea)

�Part program edit Part program editing as follows is possible by MDI

operation.

1) Insert, Alter, Delete of word.

2) Delete of block or until the block designated.

3) Register, delete of program.

�Input format

Block, word, address, format, can be altered (Inch

format)

N4 G90 G2 X4.3 R4.3

�Decimal point editThe following addresses can be used with a decimal

point: X,Y,Z,R,C,I,J,K,A,B

�Cutting federate Feed per minute and feed per spindle revolution is

possible.

G94 : Feed per minute. (mm/min)

G95 : Feed per revolution. (mm/rev)

Feed rate range (Feed override 0 - 150% every 10%)

Feed per minute 0 - 1,260 (mm/min)

�Auto acceleration

/deceleration

Rapid Feed : Linear type acceleration/deceleration

Cutting Feed : Exponential acceleration/deceleration

�Coordinate system setting By means of this command, a certain position of the

tool for example, a coordinate system whereby the tip

of the cutting edge becomes (X,Y,Z) of the coordinate

system. This coordinate is called as work coordinates.

�Command methodG90: Absolute command

G91: Incremental command

�Work coordinate system

shiftWhen the coordinate system actually set by the G92

command or the automatic coordinate system setting

deviate from the programmed work coordinate system,

the set coordinate system can be shifted

Item Explanation�Reference point return 1) Manual reference point return.

2) Automatic reference point return (G27, G28).

�Positioning Each axis can independently feed rapidly and

position by G00 command

�Interpolation function Linear interpolation : Done by G01 command at

feed rate code designated.

Circular interpolation : Any circular arc is

interpolated by G02 or G03, at feed rate F code

designated. G02 : Clockwise.

G03 : Counter Clockwise.

When circular radius is command as R, any circular

arc of 0°- 180°is interpolated, and when circular

radius is command as address I, K., any circular

interpolation of 0°- 360°can be command

�Dwell Dwell is executed by the P, X commands. Setting

Range 0 - 999.999 sec. Decimal point be used with

P address

�Back lash compensation This function compensations for lost motion of the

machine.

Compensation value (0-2,550 mm) is set by

parameter, for each axis (by least command

increment).

�MDI & LCD All kinds of data information is input and displayed

such as LCD character display, program alarm,

diagnosis program, etc.,

�Program No. search Program number of 4 digit continuous to 0 is

searched by MDI & LCD Panel

�Miscellaneous function

(M function)

By the command of 3 digit figure after the address

M, ON/OFF control from the machine is possible.

Only one M code can be command per block

�Spindle function (S function) Spindle speed is commanded by the 4-digit figure to

address S.

�Tool function (T function) Tool position can be selected by the command of 4

digits after the address T

NC HS-M272-R3.2-20100830

Item Explanation�Tool offset The Tool length & diameter compensation offset are

operated by G code. Each function has 200 pairs.

G40: Cutter compensation cancel

G41: Cutter compensation Left

G41: Cutter compensation Right

G49: Tool length compensation cancel

G43: Tool length compensation “+” direction

G44: Tool length compensation “-” direction

�Dry run Feed rate becomes jog speed (for both cutting feed

and for rapid moves).

�Single block Program can be executed one step at a time

�Optional block skip Turning on the optional block skip switch ignores

the block including "/" code at the beginning.

�Machine lock When the switch is set to the Machine Lock position,

move command pulses are suppressed.

Consequently the display is updated as specified by

the program, but the tool does not move. The M, S,

T and 2nd auxiliary function are executed. This

function is used to check a program

�Feed hold Temporally, machine can stop during the operation

by Feed hold S/W.

�Canned Cycle G73: Pack Drilling Cycle

G74: Counter Tapping Cycle

G76: Fine Boring

G80: Canned cycle cancel

G81: Drill cycle

G82: Counter Boring cycle

G83: Pack Drilling cycle

G84: Tapping cycle

G85,G86: Boring cycle

G87: Pack Boring cycle

G88,G89: Boring cycle

Item Explanation

�Run hour display 2 items, moving time and the number of parts are

displays on the position screen.

Part counter : The total number of parts are

displayed . . . counted by either M02, M30.

Run hour : Accumulated running to hour display . . .

accumulated running to hour of automatic

operation.

Cycle time : Cycle time display . . . Running hour

display of one automatic cycle.

�Plane Selection G17 : XY Plane

G18 : XZ Plane

G19 : YZ Plane

�Portable tape reader Program, Parameter and etc., are used for reading

out of NC

�Diagnostic function Input/Output of alarm display can be signaled by

pressing alarm, DGNOS key of MDI panel

�Stored stroke limit 1 An area inside the area set by parameter is deemed

as prohibited area, when stroke is commanded into

this area, this function makes the axis decelerate

and stop than OT alarm displayed

�Inch / Metric conversion Inch system and Metric system are selected to input

by G code cutting

G20 : Inch input. G21 : Metric input

�Changing of tool offset

amountOffset value can be set program command (G10).

�Custom macro Having registered macro commands as sub

program, in memory.

This function is able to recall at anytime the NC

command program by this simple procedure

�External tool compensation This is the function to offset the tool offset value

from out side the CNC. Offset value is automatically

added to the input data of NC

�Additional tool offset This number of tool offsets compensation is

400/900 pairs available.

NC Instruction 【Fanuc 31i-A5】HS-M272-R3.2-20100830

ccessories 【M2-5AX】

1) Air blower2) Adjust bolt, block & plate3) Base around splash guard4) Coolant system5) Door interlock6) Data server 256MB7) Hwacheon Artificial Intelligence Control system (HAI) :200 Block8) Hwacheon Efficient Contour Control system (HECC)9) Hy’d equipment10) Linear scale (X/Y/Z)11) Linear scale-Rotary encoder (A/C)12) Lubrication system13) MPG Handle (1EA)14) Operation manual & parts list15) Pneumatics system16) Rigid tapping17) Signal lamp (R/G, 2 color)18) Spindle cooler19) Smooth Tool center point control for 5 axis20) Tool kit & box21) Work light22) Tilted working plane command with guidance for 5 axis23) Work piece setting error compensation for 5 axis

1) Additional Hy’d lines for Jig&Fixture of Rotary table(4/6ports)2) Air dryer3) Air gun4) Automatic Door5) BBT spindle6) CE Specification7) Coolant gun8) Cutting Feed Optimization system (OPTIMA)9) Data server (1,024MB)10) Data server interface11) Hwacheon Rotation Center Calibration System (HRCC)12) Hwacheon Tool Load Detect system (HTLD)13) Hwacheon Spindle Displacrment Control system (HSDC)14) Lift up chip conveyor (Hinge type, Scraper type)15) Mist Collector 16) Nano smoothing interpolation 17) NC Cooler18) NURBS interpolation19) Oil skimmer20) Semi dry cutting system (Oil mist, Eco booster)21) Signal lamp (R/G/Y, 3 color)22) Spindle through coolant (30 bar, 70 bar)23) Tool life Management24) Tool measuring system- Renishaw/ Blum (Touch type, Laser type)25) Transformer (65kVA)26) Work piece measuring system- Renishaw/ Blum (Touch type) 27) Work coordinated system 48 pairs 28) Hwacheon Artificial Intelligence Control system (HAI) :600/1000Block

AOptional AccessoriesStandard Accessories

HS-M272-R5.6-20100911

M achine Size 【M2-5AX】

※ Unit: mm(inch)

Width = 3,695

(145.4

7”)

445 (17.52”)

1,300 (51.18”) 2,580 (101.58”)

820

(32.2

8”)

Length = 3,025 (119.1”)

2,590

(101.9

7”)

-In

ca

se

of

mo

tor

rem

ova

l o

f Z

axis

Height = 3,090

(121.6

5”)

1,670

(65.7

5”)

-To s

cre

en c

ente

r

2,355

(92.7

2”)

Door Open: 945 (37.21”)

【Top View】

【Front View】 【Side View】

HS-M272-R3.2-20100512

F oundation 【M2-5AX】

1,060 (41.73”)

530 (20.87”)

1,950 (76.77”)

630 (24.8”)

360

(14.1

7”)

360

(14.1

7”)

1,560

(61.4

2”)

1,110

(43.7

”)1,200

(47.2

4”)

Table Center

Front

50 (2”)

270

(10.6

3”)

※ Unit: mm(inch)

HS-M272-R3.2-20100512

Floor Space (WxL)3,025 x 3,695 mm

Height (H)3,090 mm

Weight11,000 kgf

Electric Power65 kVA / 52 kW

Transformer65kVA

Requirement Air pressure 5~7 bar

Size of power cable38SQ

※ Unit: mm(inch)

23

9+

1 0

14+0.0180

30+10

80

80

55

80

80

55 215 (

8.4

7”)

215 (

8.4

7”)

430 (

16

.93

”)

Ø400 (

15

.75

”)

18 (0.71”)

48 (1.89”)

Max. Loading capacity

300 kgf (661lbf)

Ø600 (23.62”)

Ø430 (

16

.93

”)

-X

+X

+Y-Y

+Z

-Z±C

±A

T able Dimension 【M2-5AX】HS-M272-R2.1-20100512

※ Unit: mm(inch)

ATC Door ATC Door

M oving Range 【ATC Interference】

【Top View】

HS-M272-R2.1-20100512

※ Unit: mm(inch)

Flat nose typeLong nose type

(Sw

ing M

ovin

g R

ange)

(Sw

ing M

ovin

g R

ange)

FrontDoor

FrontDoor

M oving Range 【ATC Interference】

【Side View】

HS-M272-R2.1-20100512

M oving Range 【Moving Direction & Stroke 】HS-M272-R2.1-20100512

650 (25.6")

750 (29.5")

500 (19.7") 360˚

+30~-120

【【【【Front View】】】】

�【【【【Long nose Type】】】】

※ Unit: mm

【【【【Side View】】】】

└ Standard

Longnose

+30˚

-120˚

Front

Door

ATC

Door

M oving Range 【Internal Interference】HS-M272-R2.1-20100512

【【【【Front View】】】】

�【【【【Flat nose Type】】】】

※ Unit: mm

【【【【Side View】】】】

└ Option

+30˚

-120˚

Flatnose Front

Door

ATC

Door

M oving Range 【Internal Interference】HS-M272-R2.1-20100512

ooling 【20,000rpm】TBT-40 【Std.】 BBT-40 【Opt.】 CAT-40 【Opt.】

126BBT40

225BT40

“Y”“X”

└ Dual contact tool └ USA specification

※ BBT40: Based on the BIG PLUS of BIG DAISHOWA SEIK company.

HS-M272-R3.2-20100512

ooling 【32,000rpm】THS-M272-R4.3-20100722

HSK-E40 【32,000rpm Opt.】

� Power : 22/18.5kW (30/25HP)

� Max. Spindle speed : 20,000 rpm

� Motor : αB112L/20000i

� Type of spindle : Built-in

� Type of tool shank : BT-40(Std.), BBT-40/CAT-40(Opt.)

T orque Diagram 【Standard - 20,000rpm】

� The integral spindle demonstrates outstanding performance in high precision and machining

with the reduction of noise, vibration, heat

� Acceleration/Deceleration time is reduced as a result of compact integral spindle.

⊙⊙⊙⊙ Advantage of Built in motor spindle

HS-M272-R3.2-20100512

� Power : 18.5/13kW (25/17.5HP)

� Max. Spindle speed : 32,000 rpm

� Motor : αB80S/40000i

� Type of Spindle : Built-in

� Type of tool shank : HSK-E40

T orque Diagram 【Option - 32,000rpm】HS-M272-R4.3-20100722

� X axis: Stable slant angle structure

� Z-axisSaddle (2ea LM guide, 6ea LM block)

� Y-axis4ea LM guide, 6LM block

�High-Torque worm shifting for tilting rotary table with OTT style

�Produced together with MMK in Japan

M achine StructureHS-M272-R3.4-20100512

igh-Performance SpindleH

Unique manufacturing technology and original lubrication system

Original Technology

� Built-in Motor : High power motor is assembled on the spindleshaft directly without any parts for transmission

� Minimizing Vibration and Noise in High speed rotationV � Minimizing power lossV � Maximizing cutting efficiency

� Bearing Cooling & Lubrication: Oil-Jet systemV Stabilize within short time

� Direct oil jet system to the bearing

� Cooling Method : Bearing by Oil-JetMotor & Frame by Jacket circuit

� Frame temperature synchronizing control:V � Excellent surface finishV � Minimizing effect of outer temperature

� Max. Spindle speed : 20,000rpm 32,000rpm

� Tool Shank (Opt.) :BT-40

(CAT-40/BBT-40)HSK-E40

� Spindle Power :22/18.5 kW

(29.5/25 HP)18.5/13 kW

(25/17.5 HP)

� Bearing Inner Dia.(DmN):Ø70

(1,800,000)Ø45

(2,400,000)

“Made by HWACHEON”

HS-M272-R4.5-20100722

pindle Cooling systemS

� Hwacheon spindle shows outstanding performance for high accuracy and high machining by minimizing

displacement with unique manufacturing technology and original lubrication system (Oil-Jet)

� Real-time temperature control: Providing for optimal machining condition by maintaining spindle

temperature of ±0.1℃ in interior machine temperature of through thermal sensor installed at each

element, not based on the room temperature. (HSDC)

Filter

Suction Pump

Oil Tank

Oil Cooler

Rear Bearing

Front Bearing

Built-in

Motor

Flow S/WFlow V/V

Jacket Cooling & Suction

Oil-Jet Cooling & Suction

High-Sensitive temperature sensor

※ On the machinebody

HS-M272-R3.4-20100512

Oil-Jet cooling(Into the front bearing)

Built-in Motor Spindle

Oil-Jet cooling(Into the rear bearing)

Jacket cooling(Into the housing of bearing)

Jacket cooling(Into motor frame)

HIHIHIHI----YUN OilYUN OilYUN OilYUN Oil

� Spindle thermal distortion is significantly reduced and lubrication is increased by injecting cooled

oil directly to the spindle bearing. � (Oil jet cooling)

� This is cooling system to circulate oil to the circumference of the frame supporting motor and

housing supporting each bearing. �(Jacket cooling)

� Preventing heating element slight heat of bearing after oil-jet cooling, and exterior thermal element

such as heated chip. (Jacket cooling)

ReturnReturnReturnReturn

pindle Cooling systemS

Protection of Coolant

& Chip by Air curtain.

HS-M272-R3.4-20100512

� Type of tool: MAS-403 BT-40 (Std.)- 20,000rpm Opt.: BBT-40,CAT-40- 32,000rpm Opt.: HSK-E40

� Tool storage capacity : 30 ea

� Max. tool diameter : Ø 80 (with adjacent tools)Ø170 (without adjacent tools)

� Max. tool length : 300 mm

� Max. tool weight : 8 kgf

� Tool changing time : 1.5 sec (Tool to Tool)4.0 sec (Chip to Chip)

� Tool Change Type : Swing Arm

� Method of tool selection: Technical memory random

� Drive Type : Servo Motor

� Compact & protected ATC well placed built-in

machine main body.

� ATC is separated from working area, providing

clean tools & manual operation easily.

Ø80 (with adjacent tools)Ø170

300

(without adjacent tools)

utomatic Tool ChangerAHS-M272-R4.5-20100722

igh precision Axes 【X/Y/Z】H

�Driven typeDriven typeDriven typeDriven type

� Directly Connected to drive

Servo motor is connected to ballscrew directly by coupling

without any transmission parts.

� Maximize efficiency & minimize backlash in moving.

�Guide wayGuide wayGuide wayGuide way

� Low Friction Roller Linear guide

� for fast & stable moving

� Automatic Oil Supply for Lubrication

� Linear guide & Ballscrew

�SpecificationSpecificationSpecificationSpecification

� Servo motor Power (X/Y/Z) : 4 / 7 / 4 kW

� Rapid Speed (X/Y/Z) : 50 / 50 / 50 m/min

� Ball screw Pretension

Ball screw is assembled with pretension by double ball bearing,

then the ball screw can minimize thermal deformation for long

time moving.

� High-Accuracy axes

The Glass Linear scale applied for whole axes by standard

HS-M272-R3.4-20100512

�Driven type �Specification

Max. Loading capacity

300 kgf (661lbf)

Ø600 (23.62”)

Ø430 (

16

.93

”)

※ Produced together with MMK in Japan

� Worm Gear Transmission type

For high torque machining in rotating continuously, OTT worm

gear is applied in rotary & tilting table.

� Rotary Encoder (Scale) applied standard

High precise machining is available in rotating continuously &

in positioning.

� High Power Brake system

For heavy cutting in fixed angle, high power hydraulic brake system

is operated. (A/C-axis)

� Servo motor Power (A/C) : 4 / 4 kW

� Rapid feedrate (A/C) : 8.3 / 33.3 rpm

� Table size : Ø500 mm

� Max. Loading weight : 300 kgf

� Least input unit : 0.001˚

� Advanced optional function

� Fluid line added for fixture :4 / 6 port

igh precision Axes 【A/C】HHS-M272-R3.4-20100512

� Process Integration � Function for 5-Axis

machining

� Tool radius compensation

� Tool center point control

� Tilted working plane command

� Efficient multiple

machining� Minimizing of EDM

process

� Extension of tool life

� Limiting zero cutting speed

� Minimizing of tool length

�Reduction of process

�Minimizing of jig & fixture

�Reduction of setting time

�Under-cut machining

�Minimizing special tool

�Reduction of quantity of cutting tool

M erit of 5-Axis MachiningHS-M272-R3.4-20100512

� Lubrication method

� Lubrication Oil

3-axes guide way & ball screws are lubricated by oil.

� Automatic Oil Supply system

Oil pump supplies lubrication oil to each parts automatically.

� Stable accuracy for 3-axes

� Life of parts is increase

� Alert for refill

Display message when oil is empty

� Using Oil : ISO VG 68

� Tank capacity : 12 ℓ

� Discharge rate: 150 cc/min

� Pressure : 17 bar

� Power : 57 W

� Specification

ubrication systemLHS-M272-R3.4-20100512

oolant EquipmentC

�Coolant supplier

� External Tank

External coolant tank is installed in the front of machine

� Easy to exchange coolant, clean tank and maintain pump

� Separate Chip BucketMovable Chip bucket is adapted on the tank� User can remove the chips conveniently

� Variable Options on the tankLift-up chip conveyor : Hinge, Scraper typeHigh pressure coolant (Opt.): 30 bar, 70 barOil skimmer

�Specification

� Using Oil (viscosity) : ISO VG 32

� Tank capacity : 400 ℓ (105.67gals)

� Pump power : 0.4 kW (Spindle)

0.9 kW (Chip flushing)

Through coolant(Option)

Cool-Jet

HS-M272-R3.4-20100512

neumatic systemP

� Compressed air supplier

� Air Requirement- Protect spindle bearing against dust

- Blow off dirt & chip in spindle taper while tool is

changed automatically

- Air blower

- Open/Close ATC door

� Using Option Parts- Air gun

- Oil Mist (Semi dry cutting system)

- Tool measuring system

� Specification

� Required pressure : 5~7 bar

� Inlet hose : Ø12

� Max. consumption rate : 690 Nℓ/min

HS-M272-R3.4-20100512

The operator panel is mounted on the right hand

side and it rotates to 90˚ for easy viewing and

accessibility during set-up and operation.

The layout and location of the panel is

ergonomically designed to be efficient and

convenient for the operator.

onvenient OP panel C

“Customization Design ”“Customization Design ”

HS-M272-R3.4-20100512

ool Measuring & Compensation 【Option】T

� Model: NC4 F145

� Type : Laser

� Repeatability : ±±±± 1 ㎛㎛㎛㎛

� Min. tool diameter for measure: 0.08 mm

� Model : TS27R

� Type : Touch Probe

� Repeatability : ±±±± 1 ㎛㎛㎛㎛

� Model: LASER NT

� Type : Laser

� Repeatability : ±±±± 0.2 ㎛㎛㎛㎛

� Min. tool diameter for measure: 0.03 mm

� Model : Z-3D

� Type : Touch Probe

� Repeatability : ±±±± 1 ㎛㎛㎛㎛

HS-M272-R3.4-20100512

ork piece Measuring System 【Option】WHS-M272-R3.4-20100512

� Model : TC50

� Type : Touch Probe

� Repeatability : ±1㎛

� Operation : 360˚, 6 m

� Transmission Type : Optical type (Infra red)

� Model : OMP60

� Type : Touch Probe

� Repeatability : ±1㎛

� Operation : 360˚, 6 m

� Transmission Type : Optical type (Infra red)

EEEE asy Programming 【Option】

Easy programmingBased on ISO-code program

format, complex machining

motions can be created

easily by menu form

Easy programmingBased on ISO-code program

format, complex machining

motions can be created

easily by menu form

CAD/CAM

� Operation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an all----inininin----one screen .one screen .one screen .one screen .� Operation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an all----inininin----one screen .one screen .one screen .one screen .

Intuitive menu selectingMenu can be selected easily and

intuitively by soft-key with icon

Intuitive menu selectingMenu can be selected easily and

intuitively by soft-key with icon

Good affinity with CAD/CAMMost popular ISO-code program format on

CAD/CAM can be dealt as it is

Good affinity with CAD/CAMMost popular ISO-code program format on

CAD/CAM can be dealt as it is

All-in-one ScreenOnly one screen concentrated

all operations

All-in-one ScreenOnly one screen concentrated

all operationsMachine status window

Machine status such as actual

position, feed rate and load meter

are displayed always

Machine status windowMachine status such as actual

position, feed rate and load meter

are displayed always

Realistic machining simulation

3-D solid model machining

simulation is available

Realistic machining simulation

3-D solid model machining

simulation is available

◈◈◈◈ Communication Programming ☞☞☞☞ Manual Guide i

HS-M272-R3.4-20100512

�Cutting time Fast (1.5~3 times) Slow

�Surface No Good Good

�Process Rough Finish

�Tool Life Good No Good

Control of cutting speed & accuracy Control of smoothing interpolation

�With smoothing interpolation, “the elapsed time for CAM-Data creation and mapping reduced”

�With the function of overload automatic detection, “safe unattended process achieved and machine

operation ratio improved ”

�Choice Cycle time or Accuracy as each purpose �Maximization of machining efficiency

�Programmable by NC program easily (G-code)

�Level selection for Hwacheon M/C characteristic�R1.0 ~ R9.0 Automatic calculation with 90 level parameters

�Level selection according to production purpose�R*.*1 ~ R*.*9 Automatic calculation with 9 level parameters

Level (R)Level (R)Level (R)Level (R) 1.01.01.01.0 1.11.11.11.1 1.21.21.21.2 ~~~~ 8.88.88.88.8 8.98.98.98.9 9.09.09.09.0 Level(R)Level(R)Level(R)Level(R) *.*1 *.*1 *.*1 *.*1 *.*2*.*2*.*2*.*2 ~~~~ *.*8*.*8*.*8*.*8 *.*9*.*9*.*9*.*9

Precise contour control Soft contour control

What is the HECC?What is the HECC?What is the HECC?What is the HECC?

wacheon’s Original Machining controlH

By choosing a process mode fit to By choosing a process mode fit to By choosing a process mode fit to By choosing a process mode fit to

the purpose sharply, the purpose sharply, the purpose sharply, the purpose sharply,

“shorten the time for rough, medium, “shorten the time for rough, medium, “shorten the time for rough, medium, “shorten the time for rough, medium,

or precision cutting”or precision cutting”or precision cutting”or precision cutting”

Standard

HS-M272-R3.4-20100512

wacheon’s Original Machining controlH

What is HTLD?

� Measurement of tool load in real time for safe

machining

� Prevention against any accident by breakage

of tool

About tool attrition load change

Cutting Length (Ad=0.3 Rd=20.0 1회=800mm)

6mm(20 times) 9mm(30 times) 12mm(40 times) 15mm(50 times) 18mm(60 times)

▶ When tool attrition growth up, the cutting load increase in a crack.

Tool attritionTool attritionTool attritionTool attrition

Protection of Protection of Protection of Protection of deteriorationdeteriorationdeteriorationdeteriorationaccording according according according to to to to abrasionabrasionabrasionabrasion of toolof toolof toolof tool

Protection of machine troubleProtection of machine troubleProtection of machine troubleProtection of machine troubleaccording toaccording toaccording toaccording to tool damage tool damage tool damage tool damage

HS-M272-R5.6-20100911

Option

With one method of adaptive control, the HTLD OPTIMA

control the feed velocity to keep the cutting load regularity.

The method of existing, the NC-DATA optimized

the NC-DATA From the PC was the method which it change

to the feed command (F) in NC-Code.

� Graphic display with Load and Feedrate

� Convenient operation with simple G code

� Various data control according to Tool & Process

� Combined with HTLD function

What is the OPTIMA?What is the OPTIMA?What is the OPTIMA?What is the OPTIMA?

Providing function with OPTIMAProviding function with OPTIMAProviding function with OPTIMAProviding function with OPTIMA

Tool Path

Work Piece

Removal Amount

Feed : Constant

Load : Variation

OPTIMA ON

OPTIMA OFF

Reduce the cycle timeReduce the cycle timeReduce the cycle timeReduce the cycle time

wacheon’s Original Machining controlH

Advantage of Advantage of Advantage of Advantage of tool break detecttool break detecttool break detecttool break detect

HighHighHighHigh----ProductivityProductivityProductivityProductivity

Reduction of cycle time because of a change the Reduction of cycle time because of a change the Reduction of cycle time because of a change the Reduction of cycle time because of a change the

machining environment inclusive of tool state machining environment inclusive of tool state machining environment inclusive of tool state machining environment inclusive of tool state

reacts immediately reacts immediately reacts immediately reacts immediately

HS-M272-R5.6-20100911

Option

Too Clamp

Expended spindle taper

by centrifugal force

Rotation with high speed

Indraft of tool Holder intoSpindle Taper

Compensation of spindle displacement in real time

for high precision machining

Compensation

Measurement

Temperature Sensor HSDC Board

Real time compensation

Compensation of Dynamic deformation Compensation of Thermal Deformation

-10

0

10

20

30

40

0 5 10 15 20 25 30 35 40

Time(sec.)

Z A

xis

Dis

pla

ce

me

nt(

µm

) Not Compensation Compensation

Compensation of deformation according to

the centrifugal force

Before compensation After compensation

wacheon’s Original Machining controlHHS-M272-R5.6-20100911

Option

Item UnitHWACHEON HERMLE MAZAK DOOSAN

M2-5AX C30 VARIAXIS 630-5X VMD 600/5AX

Capacity

Travel (X/Y/Z) mm 750 / 650 / 500 650 / 600 / 500 630 / 765 / 510 1,050 / 600 / 450

Travel (A/C) degree -120~30 / 360 -139~91 / 360 -120~30 / 360 -120~30 / 360

Rapid (X/Y/Z) m/min 50 / 50 / 50 45 (60) 52 / 52 / 52 40 / 40 / 40

Rapid (A/C) rpm 8.3 / 33.3 25/40 (25/65) 50 / 50 22.2 / 33.3

Table

Working Surface mm Ø500 Ø280 (Ø630) Ø630 Ø350

Max. Loading weight kgf 300 300 (1,000) 500 300

Max. Loading size mm Ø600 x H430 Ø730 x H500

SpindleMax. Speed rpm

20,000(30k, 40k)

10,000

(18k, 28k, 40k)12,000 20,000

Taper - NT #40 NT #40 NT #40 NT #40

ATC

Tool Capacity ea 30 32 (+43,+87,+157) 30 (40, 80, 120) 24

Max. Tool Diameter

(with/without adjacent tool)mm Ø80 / Ø170

Ø90 / Ø125

(Ø80 / Ø125)Ø80 / Ø125 Ø90 / Ø140

Max. Tool Length mm 300 300 360 250

Max. Tool Weight kgf 8 8 8 8

ATC Time (Tool to Tool) sec 1.5 chip to chip: 5.5(4.5) chip to chip: 3.6 1.0

Motor Spindle kW 22 / 18.5 32 / 16.8 22 / 15 15 / 11

MachineSize

Height mm 3,090 2,900 3,235 3,080

Space mm 3,025x3,695 2,400 x 3,150 3,214(2,400) x 4,110 2,850 x 2,730

Controller - FANUC 31i-A5Heidenhain iTNC530

(Siemens S 840D)MAZATROL MATRiX FANUC 18i-MB5

omparison with competitor 【M2-5AX】CHS-M272-R5.4-20100830