Download - MIRTEC MV-3 oct09
2009. 04. 29
Do not copy or distribute. Copyright (c) 2005 MIRTEC CO.,LTD.
Machine @ Internet Revolution
Product Introduction
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2. Desktop AOI
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CONTENTSCONTENTS
2-1. Overview2-2. Features2-3. SMT Line Layout2-4. System Specification2-6. Main Screen Configuration2-7. Quad Angle Lighting System2-8. Side Viewer®2-9. Library2-10. Color Inspection2-11. OCR Inspection2-12. ATT (Auto Teaching Tool)2-13. Inspection Item2-14. Inspection Type2-15. NG Marker2-16. 3D BEAM Laser System
2-1. Overview2-2. Features2-3. SMT Line Layout2-4. System Specification2-6. Main Screen Configuration2-7. Quad Angle Lighting System2-8. Side Viewer®2-9. Library2-10. Color Inspection2-11. OCR Inspection2-12. ATT (Auto Teaching Tool)2-13. Inspection Item2-14. Inspection Type2-15. NG Marker2-16. 3D BEAM Laser System
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Desktop AOI (MV-3 Series) – the automatic inspection solution for
SMT production - inspects mounting and soldering quality of the
components on the PCB. It provides diverse statistical production
data to help operator detect the status and causes of the defect to
increase the enhancement of the productivity.
Overview
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Features
Performance
Convenience
Easy programming with specific tool for Chip, IC, TR, Tantalum, Array Resistor
Shorten teaching time with Part Type Library function
Shorten teaching time with ATT (Auto Teaching Tool) function
Integrated DB management of Remote SPC/Repair data from network server
Remote Management System for AOI
Data share between AOI group and the NG Marker Adoption
Enhanced productivity with OLTT (Off Line Teaching Tool)
Comparable Speed and accuracy to In-line AOI
0402 Chip / 0.3mm pitch IC inspection with Ultra-High Resolution Camera (Option)
Enhanced inspection with specific inspection algorithm for each different part type
Achieve stable performance by OCR engine in application of Color camera to detect part color changes
Advanced Inspection with Quad Angle Lighting System
[World First][World First] Ultra-High Resolution Side Angle Camera for Open part inspection (Option)
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SMT Line Layout
Unified Inspector window for
Mounting/Bridge/Soldering
Data share between AOI group
User-friendly Operation
First 5 FOV Desktop AOI equipped with
2M pixel Color CCD (MV-3 Series)
LoaderLoader Screen
Printer
Screen
PrinterNG-BufferNG-BufferChip MounterChip Mounter ReflowReflow NG-BufferNG-Buffer UnloadUnload
MagazineMagazineMagazineMagazine
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System Specification
TYPE MV-3L MV-3U
Inspection PCB Area50 x 50 ~ 450 x 400 mm
(2.0 x 2.0 ~17.7 x 15.7 inch)50 x 50 ~ 660 x 510 mm
(2.0 x 2.0 ~ 26.0 x 20.1 inch)
Inspection PCB Thickness 0.5 ~ 3 mm (0.02 ~ 0.12 inch)
1.3 MegaOption 1 15.0 x 11.3 mm (0.59 x 0.44 inch) / 11.7 μm/pixel
Option 2 20.4 x 15.3 mm (0.80 x 0.60 inch) / 15.9 μm/pixel
2.0 Mega
Option 1 29.1 x 16.1 mm (0.62 x 0.46 inch) / 9.8 μm/pixel
Option 2
FOVOption 3 29.2 x 21.8 mm (1.15 x 0.86 inch) / 18.2 μm/pixel
4.0 MegaOption 1 20.1 x 20.1 mm (0.79 x 0.79 inch) / 9.8 μm/pixel
Option 2 37.2 x 37.2 mm (1.46 x 1.46 inch) / 18.2 μm/pixel
Inspection Speed
1.3 Mega Option 1 848 mm2/sec (0.20 sec/frame)
Option 2 1,561 mm2/sec (0.20 sec/frame)
2.0 MegaOption 1 842 mm2/sec (0.22 sec/frame)
Option 2 2,884 mm2/sec (0.22 sec/frame)
4.0 MegaOption 1 1,443 mm2/sec (0.28 sec/frame)
Option 2 4,942 mm2/sec (0.28 sec/frame)
MinimumComponent
Option 1 0402 Chip / 0.3 Pitch IC (mm)01005 Chip / 12 Pitch (mil)
Option 20603 Chip / 0.4 pitch IC (mm)
0201 Chip / 16 Pitch (mil)
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Option
System S/W
System H/W
Easy & simple teaching with ‘Auto Teaching Tool’ and ‘Library System’
Fast & precise Auto Teaching using Mounter coordinates data (ATT)
Convenient teaching and debugging supported by Library System
Network SPC / Repair – Integrated DB Management
Remote SPC/Repair System
Remote Management System
Ultra high resolution Camera for micro component inspection
Soldering Inspection for 0402Chip and 0.3Pitch IC parts
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Main Screen ConfigurationMain Screen Configuration
Simple and Intuitive icons, interface
Inspection / Configuration
TeachingIcon
Whole PCB Image
Pattern/ Image Stamp
Whole PCB Image
Frame Image
Config Mode
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Quad Angle Lighting System (1)
Principle and Function
Divide Horizontal Lighting unit into four sections
Detect defect from the abnormal reflection of the part
Enhanced detection of ‘Lead open’, ‘pad scratch’ or ‘dust’.
[Defect detection by Quad Angle Lighting]
NORTH
SOUTH
EASTWEST
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Quad Angle Lighting System (2)
Principle and Function
[Menu for Quad Angle]
[All Light On] [Left On]
[Lower On]
[Right On]
[Upper On]
[Captured Images]
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Side Viewer®(1)
Principle and Function
Color images from 5 different angles (Center/Left/Right/Upper/Lower)
Side Viewer® can check ‘open’ of IC, Chip components
Inspection speed of Side Viewer® is comparable to Line Scan method
[World First] [World First] Side Viewer® 2M Color CameraSide Viewer® 2M Color Camera (MV-3 & MV-7)
StructureSide Viewer® Captured image
Structure and Images
Side Viewer System – Five Camera Configuration; Four (4) Side Angle Cameras In Addition To The Top Down Camera.
Ultra High Resolution - Each Camera Provides A Native Resolution of Two Mega Pixels (1600 x 1200).
Absolute Superior Image Quality.
Provides 100% Increase In Inspection Speed.
Allows For Solder Joint Inspection Of J-Leaded Devices.
Allows For Inspection Of Areas That Are Inaccessible By A Single Top Down Camera.
Available with the MV-3 Desktop AOI system and the MV-7L In-Line AOI System.
NORTH CAMERA
SOUTH CAMERA
EAST CAMERA
WEST CAMERA
TOP DOWN CAMERA
Side Viewer®(2)
Five (5) Camera Technology Provides A Holistic View Of The Region If Interest.
Two Mega Pixel Camera Technology Provides a Superior Distortion Free Image.
Available with the MV-3 Desktop AOI system and the MV-7L In-Line AOI System.
Side Viewer®(3)
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Light
Direction
Operation
ParameterShape & Model
Library Name : TR3Pin2010
Library (1)
RegisterRegister
Drag & DropDrag & Drop
Add & DeleteAdd & Delete
Shape & ModelShape & ModelShape & ModelShape & Model
LightDirectionOperation
ParameterShape & Model
라이브러리 이름 : Chip1608_202
Shape & ModelShape & ModelShape & ModelShape & Model
LightDirectionOperation
ParameterShape & Model
라이브러리 이름 : Chip1608_202Shape & ModelShape & ModelShape & ModelShape & Model
LightDirectionOperation
ParameterShape & Model
라이브러리 이름 : Chip1608_202Shape & ModelShape & ModelShape & ModelShape & Model
LightDirectionOperation
ParameterShape & Model
라이브러리 이름 : Chip1608_202Shape & ModelShape & ModelShape & ModelShape & Model
LightDirectionOperation
Parameter
Shape & Model
Library Name: Chip1608_202
Function of Library
Use only one Library to every identical part
Apply registered Library to new PCB model
Easy debugging with ‘Image model tool’
Quick inspection time with ‘Pattern model ranking’
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Registration
Library Registration and Teaching
Shape & Model
LightDirectionOperation
ParameterShape & Model
라이브러리 이름 : Chip1608_202Shape & Model
LightDirectionOperation
ParameterShape & Model
라이브러리 이름 : Chip1608_202Shape & Model
LightDirectionOperation
ParameterShape & Model
Library Name: Chip1608_202
Library DB
1. Naming1. Naming
2. Part Selection
2. Part Selection
3. Icon Selection
3. Icon Selection
4. Confirm4. Confirm
Click Inspector Icon
Draw Window Resister
Drag & Drop
Copy & Paste
Library (2)
Horizontal Light -Blue extraction
Red
Horizontal + Vertical Lights
Color Lift Inspection(1)Color Lift Inspection(1)
• Enable accurate solder inspection with H+V lights
• Sharp distinction of solder area on part.
• Process on international patent
Color Inspectionn
Normal Inspection -IC Lifted Lead Color Inspection -IC Lifted Lead
• PSEUDO COLOR Image by Combination of Vertical and Horizontal Lights.
• Superior Solder Inspection with RED and Blue Images.
• Enable Lifted Lead Inspection on QFP/SOP using Normal Lights.
Color Lift Inspection(2)Color Lift Inspection(2)
Color Inspection
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OCR Inspection
OCR Advanced statistical ‘Optical Character Recognition’
Increased font support
Registered Data Delete Add
Input Target Draw Window
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ATT
Auto Teaching Tool Easy & accurate auto teaching with Mounter data
Compatible with most on the market Mounter Data
Teaching Complete
PCB Board
Mounter Data
Auto
Teaching
Edit to MMD file Reference Part Teaching Part Teaching List
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Inspection Item
Mounting / Soldering
QFP
SOP
Switch
Electrolytic Capacitor
Array Register
MELF
Tantal Cap.
/Diode
Transistor
Standard Chip(0402 Option)
Incorrect Compon
entTurn OverTombstoneBridge
Insufficient
Soldering
PolarityShiftMissing
Lift
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Inspection Type
Bridge Insufficient
Soldering
Polarity
Missing Shift
Incorrect
part
Lift Lead
Item Specifications
NG Marke
r
Marking Speed
0.8 sec/point (except the cap moving)
Maximum Marking Area
400ⅹ450
MarkingPen
Color Red
Point Size 2mm
Makes repair operation more efficient by clearly marking the positions of all defects.
Optical NG Marking System
NG Marker
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3D-Beam Laser System(1)
3D-Beam® - Principle & Function
3D-Beam® can detect minute open of IC
3D-Beam® can detect lifted lead of BSP and CSP Body
High accuracy and fast inspection
Accurate inspection for 1 ㎛ lifted lead defects
3D-Beam® Method 3D-Beam® Inspection Result
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3D-Beam3D-Beam Laser System(2)
3D-Beam® inspection parameters and result
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Awards List (6)
2009 CIRCUITS ASSEMBLEY’s
NEW PRODUCT INTRODUCTION AWARD 2009 Frost & Sullivan Award Product Innovation In The AOI Equipment Market
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Awards List (7)
2009 Circuits Assembly Service Excellence Award
Electronics Suppliers
2009EMI Innovation Award Best Supplier
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1. RADICS ELECTRON INC. 2. NEXZEN CO., LTD.3. DREAMTECH CO., LTD.4. WOOJOO MELTEC CO., LTD.5. KUMGANTECH 6. KIYOUNG PRECISION7. NASAN PRECISION 8. DABO TELECOM9. DAEBO Tech INC.10. DONG-AH ELECTRIC
COMPONENTS CO., LTD. 11. GF TECH CO., LTD. 12. MIRAE TRADING CO.13. BEST VISION14. SAMSUNG ELEC. DISPLAY DIV.15. SAMSUNG ELEC. WIRELESS DIV. 16. SANG-A TECH CORP.17. SEOWON ELECTRONICS CO., LTD.18. SUNGYOULE ELECOME 19. SHINDONGA ELECTRONICS20. IRAMSYSTEM CO., LTD.
21. Ansan College of Technology22. ASSEMBLE TELECOME23. SM TECH24. LG GMS25. MJ TECH26. STF27. OHM ELECTRONICS28. EURATECH CO., LTD. 29. IRE ELECTRON CO., LTD.30. ILLJIN COMTECH CO., LTD. 31. JEONG MOON INFORMATION CO., LTD. 32. JASON GROUP33. JM TELECOM CO., LTD.34. DAI YANG MECHTRONICS CO., LTD.35. INTERNATIONAL DISPLAY SOLUTIONS CO.,
LTD. 36. CHANG MYUNG ELECTRONICS37. KMG CO., LTD. 38. DONG AH ELECOMM CO., LTD.39. SAMSHIN ELECTRIC INDUSTRY CO., LTD.40. SAMCO CO., LTD.
Major Customers (1)
Domestic Reference Site
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41. MOTONIX CO., LTD.42. SAMDO HUMANTEC CO., LTD.43. CENIX DIGICOM CO., LTD.44. SJ WINTECH CO., LTD.45. X-mt Corporation46. WOOIK ELECTRONICS CO., LTD.47. KMG CO., LTD.48. PACIFIC HI-TECH CO., LTD.49. TELPION CO., LTD.50. POWERLOGICS CO., LTD.51. HYUNDAI AUTONET CO., LTD.52. HONGIL HUMANTEC CO., LTD.53. JINOO TECH54. GS ELECTRONICS55. GM SMD56. CHUNWOO ELECTRONICS57. CHEONGWOO ELECTRONICS CO., LTD.58. DY TECH59. COMOS TELECOM
Major Customers (2)
Domestic Reference Site
61. KOREA INFORMATION SYSTEM CO., LTD.62. TAEBAK PRECISION 63. TECHNO ELECTRONIC CO., LTD. 64. HYPERTEC65. KOREA SANYO CO., LTD. 66. HYUNDAI HITECH67. HYUNBO CORP. 68. HONGIL ENG 69. A Tec70. GM SMD 71. LG INNOTEC (LAPTOP) 72. LG TV (GUMI FACTORY) 73. LG ELECTRONICS TELECOMMUNICATION
DIV. 74. M&D Tech 75. SKY TELECOMMUNICATION 76. SAMSUNG ELECTRONICS CO., LTD.77. SUWON SCIENCE COLLEGE78. BOOWON ELECTRONICS CO., LTD.79. DAIYO TECH80. SUNTECH GLOBAL
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81. EOS CORPORATION82. DONGWHA TRADING83. KOREA TOKYO SILICON CO., LTD.84. DONGYOUNG ELECTTRONIC CO., LTD.85. WOORITEC CO., LTD.86. DAEHOSM CO., LTD.87. TEAYANG ELECTRONICS88. BRAIN EMS89. SWHWANG ELECTRONICS 90. GURSAN SMT91. SAMWOO ELECTRONCIS92. PURUN INFORMATION & TECHNOLOGY
CO., LTD.93. ASE KOREA94. SMPD CO., LTD.95. SEGI ELECTRONICS96. STS SEMICONDUCTOR CO., LTD.97. IDTEK CO., LTD.
Major Customers (3)
Domestic Reference Site
98. MD FLEX
99. KMI CO., LTD.
100. DONGDO Electronics
101. WONIK TELECOM102. TAEHUNG INDUSTRIAL ELECTRONICS
CO., LTD.103. Y-TECH 104. VERYFINE CO., LTD.105. NAWOOTEC CO., LTD.106. SHINMYUNGSUNG ELECTRONICS
CO., LTD.107. SAMIK ELECTRONICS INDUSTRIAL
CO., LTD.108. KOREA HITEC CO., LTD.109. SM TRONIX CO., LTD.110. WORLD PLUS ELECTRONIX111. TECHNO VALLEY CO., LTD.112. M&D TEC CO., LTD.113. SYSTECH CO., LTD.114. CUSCOM
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Major Customers (4)
Overseas Reference Site
1. FOXCONN Co., Ltd. Longwha China2. Jungmoon Electronics Co., Ltd.
Shuzhou China3. SEC Audio Div. Haezhou China4. SEC Disply Div. TianJin China5. TJ/SZ SEC Wireless Div. China6. Powerlogics. Tianjin China7. SAN-DISK Co., Ltd. Shanghai China8. Hyundai Autonet Co., Ltd. China 9. SH/PK MK Co., Ltd. China 10. BILLIONTON Co., Ltd. China 11. CHASE GLORY Co., Ltd. China 12. NATIONAL AERO Co., Ltd. China 13. CHUNG HONG Co., Ltd. China 14. Finmek Co., Ltd. China 15. APC Co., Ltd. Shamen China 16. JEKEN Co., Ltd. Shenzhen China17. YCR Co., Ltd Shenzhen China18. Rienz Co., Ltd Shuzhou China19. Boter Co., Ltd Shuzhou China20. Meide(Media) Co., Ltd. Beijiao China
21. Siement Co., Ltd. China 22. TRULLY Co., Ltd. China23. QUICK MOUNT Co., Ltd. China 24. UNIFLEX Co., Ltd. 25. Chea Whang Co., Ltd. Dongguan China 26. LS Electronics Co., Ltd. Shuzhou
China27. SH Prior Co., Ltd. China.28. SZ Hnawha Electronics Co., Ltd. China29. SH HanKwang Elctronicx Co., Ltd.
China30. Samindo Co., Ltd. Indonesia31. PT.Texmaco Co., Ltd. Indonesia32. PT.Bo Kwang Co., Ltd. Indonesia33. PT.Haeng Sung Co., Ltd. Indonesia34. PT HIT Co., Ltd. Indonesia35. PT.Dong yang Co., Ltd. Indonesia36. PT SERVIAM Co., Ltd. Indonesia37. PT SUNJOO Co., Ltd. Indonesia38. PT STAR KOREA Co., Ltd. Indonesia39. DONGYANG Co., Ltd. Indonesia
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Major Customers (5)
Overseas Reference Site
60. PHOENIX Co., Ltd. USA61. Princeton Tech Co., Ltd. USA62. QSC Co., Ltd. USA63. Quality Circuit Co., Ltd. USA64. Rantec Power Co., Ltd. USA65. SILICON FORESR Co., Ltd. USA66. STI Co., Ltd. USA67. SYMMETRICOM Co., Ltd. USA68. THALES Co., Ltd. USA69. TL&ASEMCO Co., Ltd. USA70. TL Co., Ltd. USA71. Tritec Co., Ltd. USA72. WINLAND Co., Ltd. USA73. SAMSUNG ELECTRONICS, (SEMA) MAXICO74. LG ELC. MAXICO
40. A&M Electronics Co., Ltd. USA41. A.M.S Co., Ltd. USA42. ASEMCO Co., Ltd. USA43. AUTOMATED Co., Ltd. USA44. BAE SYSTEMS Co., Ltd. USA45. Cirtech Co., Ltd. USA46. Cirtronic Co., Ltd. USA47. CARLTON Co., Ltd. USA48. CEMSI Co., Ltd. USA49. CONTACT SYSTEM Co., Ltd. USA50. DICKEY-JOHN Co., Ltd. USA51. DEC Electronic Co., Ltd. USA 52. GABE KENNY Co., Ltd. USA53. General Electronics Co., Ltd. USA 54. HL Co., Ltd. USA55. Industrial Scientific Co., Ltd. USA56. JRE Co., Ltd. USA57. JAY PARIKA Co., Ltd. USA58. OAI Co., Ltd. USA59. ODYSSEY Co., Ltd. USA
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Major Customers (6)
Overseas Reference Site
75. ELECTIRC CITY CO., LTD. TAIWAN76. TFS EMS CO., LTD. MALAYSIA77. Wincor Co., Ltd. SINGARPORE78. R.E.I CO., LTD. INDIA79. Elyner Co., Ltd. INDIA80. Messung Co., Ltd. INDIA81. IL Kota Co., Ltd. INDIA82. GENUS CO., LTD. INDIA83. Comsolidated CO., LTD. INDIA84. BHARAT CO., LTD. INDIA85. Danam CO., LTD. PHILIPPINE86. RECISION ASSEMBLI CO., LTD.
PHILIPPINE87. HANA PLUS CO., LTD. THAILAND 88. Kostal Co., Ltd. IRELAND
90. HFA CO., LTD. PORTUGAL91. Royonic Co., Ltd. GERMANY92. SPS CO., LTD. ITALY93. AR Electronica Co., Ltd. ITALY94. Omniatronika Co., Ltd. ITALY95. Techno System Co., Ltd. ITALY96. GF Electronica Co., Ltd. ITALY97. Dea Electron Co., Ltd. ITALY98. Elmo Co., Ltd. ITALY99. Bertronic Co., Ltd. ITALY100. Schneidler Co., Ltd. SWEDEN101. Phillips NETHERLANDS102. Ericsson SWEDEN
34
Major Customers(7)
35
World Wide Sales Networks
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ClosingClosing
Mirtec is established with vast experienced engineers in FA field and
refuse to be classified as an engineering company. The reason
being, we understand that without customer satisfaction, any
advanced technology is meaningless. Our highest priority is to focus
ourselves to customer satisfaction to provide advanced technology
and professional service.
With Philosophy of ‘Sincerity supported by ability,” Mirtec will strive to
become the top tier company in the world high-technology inspection
market.
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Thank you very much!