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QUICK LIFTING
JACK
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QUICK LIFTING JACK
PROJECT REPORT
Submitted in partial fulfillment of the requirement for the award of diploma
in
Mechanical Engineering
Submitted to: Submitted by
Polytechnic Education & Trainin In!titute" TERii"
Kuru#!hetra
Haryana State Board of Technical Education, Panchkula
!"#$!"%
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TABLE OF CONTENTS
S.NO. TOPIC PAGE
NO.1 CANDIDATE’S DECLARTION 4
2 CERTIFICATE 5
3 ACKNOWLEDGEMENT 6
4 ROLE AND
RESPONSIBILITIES
7
5 PERSONAL ENGINEERING
ACTIVIT
!
6 ABSTRACT "
7 INTROD#CTION 1$
8 LITERAT#RE REVIEW 11
9 MAIN COMPONENTS 15
10 MAN#FACT#RING PROCESS 2%
11WORKING PRINCIPLE
27
12 BILL OF MATERIAL 2!
13ADVANTAGES
2"
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14APPLICATIONS
2"
15
CONCL#SION
%$
CANDIDATE’S DECLATION
I &e'e() *e'+,-) +&a+ +&e ./'0 .&,*& , (e,g 3'ee+e () !"#$
%#&!'( P!)%!* %#&!'( P'+& $!$ '( A&!' %#&!'( !*!
,!-"'!" , 3a'+,a -8e+ /- 'e9,'e8e+ -/' +&e a.a' /-
eg'ee /- DIPLO/A. , /ECANICAL ENGINEEING (8,++e
a+ TEII INSTITUTE OF TECNOLOG e' PANCUKULA(
BOAD( AANA( KUUKSETA , a a+&e+,* 'e*/' /-
8) /. ./'0 *a'',e /+ e' +&e 3e':,,/ /- E'. AUL SI
!), OD E'. BUSAN LAL AOA.
Ra& 08a' ;1%1$$171452<Pa0a= 08a' ;1%1$$17$$64<P'e8 a 8'8 ;1%1$$17$$6"<A8a' 08a' ;1%1$$17$$1$<Ra=a a&a'a+& ;1%1$$17$$74<
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CETIFICATE
T&, , *e'+,-) +&a+ +&e ,e'+a+,/ e+,+e > ?#ICK LIFTING @ACK
() RA#L K#MAR PANKA@ K#MAR PREM LAL M#RM# AMAR
K#MAR RA@A DASRAT (8,++e +/ +&e De3a'+8e+ /-
8e*&a,*a eg,ee',g TERII I+,++e O- Te*&//g)
K#R#KSETRA , +&e 3a'+,a -8e+ /- 'e9,'e8e+ -/' +&e
a.a' /- Deg'ee /- DIPLOMA /- Te*&//g) , 8e*&a,*a
eg,ee',g , a 'e*/' /- (/ae ./'0 /e () &,8 e' 8)
3e':,,/ a g,a*e ',g +&e e,/ 2$1617 T&, ./'0
&a /+ (ee (8,++e +/ a) /+&e' ,:e',+) /' ,+,++e -/' +&e
a.a' /- a) eg'ee /' ,3/8a
M'RA#L
De3+ /- 8e*&a,*a
eg,ee',g
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ACKNOLEDGE/ENT
F,'+ /- a .e ./ ,0e +/ +&a0 /' 3'/=e*+ g,e
M' A,+a+ P'/-e/' Me*&a,*a
eg,ee',g De3a'+8e+ K'0&e+'a #,:e',+) .&/ &a
g,:e :aa(e 33/'+ ',g +&e */'e /- /' 3'/=e*+ ()
*a',-),g /' /(+ a g,,g .,+& &e' /:e ,ea
We ./ ,0e +/ +&a0 P'/- ea /-
e3a'+8e+ 8e*&a,*a eg,ee',g P#NCK#LA
BOARD ARANA
We e+e /' ,*e'e +&a0 +/ /'
Dea De3a'+8e+ /- 8e*&a,*aeg,ee',g -/' g,:,g +&, ./e'- /33/'+,+) +/
./'0 , e,'e a'ea /- ,+e'e+
We e+e /' ,*e'e +&a0 +/ a +ea*&,g +a /-
8e*&a,*a eg,ee',g e3a'+8e+ +&/e .&/ &e3e
, */83e+,g +&, 3'/=e*+ **e-)
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La+) .e a/ +&a0 +&e 3e/3e .&/ ,'e*+) /' ,,'e*+)
ga:e e*/'age8e+ a 33/'+ +&'/g&/+ +&e
3'/=e*+
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$+ !), +-)-$+-
M) '/e a 'e3/,(,,+,e ,*eH
P'e3a'e a 'e9,'e8e+ /*8e+ +/ 'ea*& e3e*+a+,/ /-
3'/=e*+ a +/ */8e 3 .,+& -*+,/a,+,e .&,*& a'e eee
+/ (e ,83e8e+e D/*8e+a+,/ /- e3e*+e /+3+ -/' :a',/ a3e*+ .,+&
a**e3+e 8a'g, e''/' .a a/ /*8e+e T/ e,g /:e'a )+e8 (ae / ./'0/. 'e9,'e8e+ D,*,/ .,+& +&e 3'/=e*+ g,e a ea /- De3a'+8e+
/ .a) +/ ,83'/:e +&e e,g a +/ /3+,8,Je 3e'-/'8a*e C&//,g ,+a(e */83/e+ a 8e+&/ (ae / +&e
*/g'a+,/ a:a,a(,,+) a 'e9,'e8e+ Te+,g a 'e8e,e Re*/88ea+,/
A a +'a,ee 8e*&a,*a eg,ee' I .a+e +/ ./'0 / a
3'/=e*+ ./'0 +&a+ ./ &/.*ae 8) eg,ee',g
0/.ege I g/+ +&e /33/'+,+) +/ ./'0 / ?#ICK
LIFTING @ACK T&, 3'/=e*+ .a :e') ,83/'+a+ a ,+
e:aa+e 8) 0, a +ae+ , 8) */83a)
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PESONAL ENGINEEING ACTIIT
A a 8e*&a,*a eg,ee' (e-/'e e'+a0,g a) +a0 I
*&e*0e +&e -ea,(,,+) /- +&e 3'/=e*+ I +&, 3'/=e*+ 8)
'/e , a +ea8 8e8(e' T&, 'e3/'+ 3'/:,e a ,,g&+
,+/ +&e e,g a -a(',*a+,/ /- a ?#ICK LIFTING @ACK
I .a+e +/ 0/. 8/'e e+a, /- +&e 3'/=e*+ (e-/'e
*/88e*,g &e*e I 'eea'*&e +&e +/3,* +&/'/g&) ()
'e-e'',g +/ =/'a a a'+,*e /,e A,+,/a) I
/(+a,e 8/'e ,-/'8a+,/ () +a0,g 'e-e'e*e a(/+ +&e
+/3,*
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ABSTACT
T&, 3'/=e*+ ./'0 +,+e >FABRICATION OF ?#ICK LIFTING @ACK
WIT GEAR ARRANGEMENT &a (ee */*e,:e &a:,g +,e
+&e ,*+) , ,-+,g +&e a) +)3e /- ,g&+ :e&,*e O' ':e) ,
+&e 'ega' , e:e'a a+/8/(,e ga'age 'e:eae +&e -a*+ +&a+
8/+) /8e ,*+ 8e+&/ .e'e a/3+e , ,-+,g +&e :e&,*e
-/' 'e*/,+,/,g N/. +&e 3'/=e*+ &a 8a,) */*e+'a+e /
+&, ,*+) a &e*e a ,+a(e e:,*e &a (ee e,ge
S*& +&a+ +&e :e&,*e *a (e ,-+e -'/8 +&e //' a .,+&/+
a33,*a+,/ /- a) ,83a*+ -/'*e T&e -a(',*a+,/ 3a'+ /- ,+ &a (ee
*/,e'e .,+& a8/+ *ae -/' ,+ ,83,*,+) a e*//8) *&
+&a+ +&, *a (e a**/88/a+e a /e /- +&e ee+,a +// /
a+/8/(,e ga'age
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INTODUCTION
T&, e:,*e +&e 9,*0 ,-+,g =a*0 .,+& gea' a''age8e+ -/'
a+/8/(,e ga'age &a (ee e:e/3e +/ a+e' +&e ee /-
8a a 8e,8 a+/8/(,e ga'age .&/ a'e /'8a) 8a
3/.e'e .,+& :e') 8,,88 /- 0,e a(/' I 8/+ /- +&e
ga'age +&e :e&,*e a'e ,-+e () ,g *'e. =a*0 T&, ee
&,g& 8a 3/.e' a 0,e a(/' I /'e' +/ a:/, a *&
,a:a+age T&, 8/+/',Je &)'a,* =a*0 &a (ee e,ge
, *& a .a) +&a+ ,+ *a (e e +/ ,-+ +&e :e&,*e :e') 8//+&)
.,+&/+ a) ,83a*+ -/'*e T&e /3e'a+,/ , 8ae (e ,83e +&a+
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e:e a 0,e a(/' *a &ae () =+ e8/+'a+,g +&e
./'0,g /- +&e 8/+/',Je &)'a,* =a*0 /*e
LITEATUE EIE
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I +&e a**/83a),g 'a.,g F,g'e 1 , a :e'+,*a e*+,/a
ee:a+,/ /- +&e age +/ F,g 1
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I +&e 8a, +&e +./ */+'*+,/ a'e (+a+,a) a,0e (+ a
8a+e',a ,e'e*e a33ea' 3a'+,*a') , */e*+,/ .,+&+,e
8ea -/' egag,g +&e gea' a &/,g +&e a8e a aga,+ a
'e:e'e 8/:e8e+ /- +&e &ae /' e:e' a a/ -/' &/,g +&e
*'e. , +&e +aa' e*e3+ .&e ,+ , 3'3/e) ,-+e 3 /' /+
a ., 3'ee+) a33ea'
I e+a, +&e 3a'+ */83',e a +aa' A .&,*& &a /g,+,a
*&ae /' g'//:e 2 ,,e a a *'e. B .,+& a 3, a +&'/g&
,+ /.e' e &a:,g ,+ e egage , a, g'//:e a e':,g
+/ g,e +&e *'e. / +'a,g&+ ,e :e'+,*a) (+ 3'e:e+,g e
'/+a+,/ , +&e +aa' a -/'8e') T&e'e a'e a/ +./ 8,+e'
gea' C a D +&e gea' C (e,g ,+e'a) +&'eae a 8/+e
3/ +&e *'e. B a +&e a, *'e. a gea' aa3+e +/ (e
'a,e .,+&, +&e +aa' +/ a) e,'e ee:a+,/ /' +/ (e ,-+e
(/,) / a /+ ,- e,'e O',a',) , e .&e +&e =a*0 ,
('/g&+ +/ a :e&,*e +/ a33) ,+ +/ +&e ae a 9,*0 a=+8e+ /- +&e 3a'+ , 8ae () ,-+,g +&e *'e. .,+& gea' C (/,) 3 +/
a(/+ +&e ee:a+,/ .a+e a +&e gea' , +&e ' /. a
ea+e , /3e'a+,g 3/,+,/ / +&e +aa' , 8e& .,+& +&e
gea' D T&, a/' a 9,*0 a ea) a=+8e+ +/ a ae 'a+&e'
+&a a.a,+,g +&e /. 8e+&/ /- =a*0,g 3 +&e *'e. () /'
+&'/g& +&e e:e' Gea' G 'e+ ,'e*+) 3/ +&e +/3 /- +&e+aa' .&,*& e':e a a (ea',g +&e'e-/'e a +&e gea' D ,
33/'+e 3/ a &/'+ 3,e /' &a-+ E &/. a 'e8/:a()
e*'e ,+/ +&e 33e' ee:a+,/ a+ ',g&+ /+&e' ,83/'+a+ -*+,/
E /- +&e +aa' a &a:,g +&e &ae '/+a+a() 8/+e
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+&e 'e/ /+,e /- +&e 3a. a 'a+*&e+ +ee+& a +&e =a*0 ,
'a,e /' /.e'e a**/',g a +&e 3a. , e+ +/ ./'0 a+ /e e
/' +&e /+&e' A +/ +&ee -ea+'e ,+ ee /) (e a, +&a+ +&e)
a'e a*0/.ege +/ (e 3'ee+ , 8) 3a+e+ a(/:e 'e-e''e +/
(+ a 3'ee+ e*',3+,/ +&e'e/- , ee8e e*ea') , /'e'
+&a+ +&e a/*,a+e /:e+) , +&, *ae 8a) (e e'+//
I +&e a, 3a+e+ 8ea a'e 3'/:,e -/' -',*+,/a) /*0,g +&e
gea' a &/,g +&e8 , a) 3/,+,/ +/ .&,*& +&e) 8a) (e
&/ a -/' ea83e .&e +&e =a*0 , (e,g 'a,e T&e +&e
&ae , 'a,e a -a' a 8a) (e */:e,e+ a e3'ee +/ /
+&e ,-+,g /.e:e' ,- +&e =a*0 (e .,+&/+ a /a +&e +ee*) ,
-/' +&e gea' +/ ./'0 +// ea) a +&e) ., ' (a*0 .,+& +&e
,'e*+,/ /- +&e &ae a / 'ea 3'/g'e , 8ae , =a*0,g 3
+&e *'e. T/ 3'e:e+ +&, 'e+ I e83/)e a 3,+ ',g /' 3',g L
, 8) a, 3a+e+ .&,*& .a 8/+e / &a-+ E a (/'e
aga,+ +&e &( /- gea' D a e':e +&e 3'3/e /- &/,g a,
gea' 1 '8) e/g& +/ 3'e:e+ (a*0.a' '/+a+,/ .&e +&e e:e'
.a 8a0,g ,+ ,e /' 'e:e'e +'/0e(+ I -/ +&a+ I */
3e'-/'8 +&, -*+,/ a .e () a a''age8e+ /- 3',g .&,*&
./ ea(e ,+ +/ 3e'-/'8 +, a T/ +&, e I &a:e 3'/:,e +&e
=a*0 .,+& a (+a+,a) a+ 3',g L .&,*& &a ,+ /.e' e
ae +/ +&e +aa' A a+ a / +&e /33/,+e ,e -'/8 gea' D
a ,+ -'ee e 3'/=e*+,g 3.a' a 'e:e'e) +'e .,+&
/8e+&,g +'e () +&e e:e' 3e,g +&e 8/8e+ .&e +&e
e:e' , 'e:e'e +/ ge+ a/+&e' /- a &/e' /' +//+& &a3e
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3'/=e*+,/ 72 -/'8e () (e,g +&e a, 3',g 'a+&e' &a'3) a+
a, 3/,+ a aa3+,g +&e a, (e+ 3/'+,/ 1 +/ (ea' aga,+
+&e &( /- gea' C .,+& S*,e+ +e,/ /' 3'e'e +/
-',*+,/a) &/ +&e a, gea' a 3'e:e+ (a*0.a' '/+a+,/
.&e +&e &ae , 8a0,g ,+ ,e +'/0e , /'e' +/ ge+ a g',3
T&, */+'*+,/ a a''age8e+ /- +&e 3',g e':e ,e+,*a)
+&e a8e 3'3/e a +&e 3',g L , +&e3a+e+ a-/'ea, (+ &a
+&e -'+&e' a:a+age a :ae /- &/,g +&e gea' C / +&e
+aa' A .&e /+&e' W,e ,+ ./ -a /+
I+ &a a'ea) (ee /(e':e +&a+ +&e *'e. a gea' $ *a (e
(/,) .,+&'a. -'/8 +&e +aa' a .&,*& .a +&e *ae a/
, +&e a(/:e 3a+e+ (+ I &a:e -/ +&a+ e+,'e -'ee/8 , +&,
'e3e*+ , /+ e,'a(e a +&a+ ,+ .e'e (e++e' +/ &a:e a
+e83/'a') */e*+,/ / +&a+ /',a',) +&e 3a'+ ., (e &e
+/ge+&e' (+ *a (e e3a'a+e a+ .,
T/ +&, e +&e &( /- gea' C , 3'/:,e .,+& a aa' &/e'
/' g'//:e " .&,*& 3'/*e a &/e' a , /' 3/ .&,*& +&e
+//+& ,0e 3'/=e*+,/ ( /- 3',g L egage a e':e +/ /*0 +&e
a, gea' .,+& +&e +aa' +e83/'a',) a aga,+ ,+ (e,g 'a.
OE a a a' " */'e' +&e 3',g , a, g'//:e
4 /' 'a+&e' &//0 &a3e e+'e8e ,+ ) /- +&e 3',g .,+& +&e ge'
+&e 3a'+ 8a) (e 'ea,) ,egage .&e ,+ , e,'e +/
.,+&'a. +&e gea' a *'e. T& +&e a, 3',g 3e'-/'8 +./
,83/'+a+ -*+,/ () 'ea/ /- 3 () egag,g +&e *':e ea
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7e +&, a''age8e+ a a 8a+e',a ,83'/:e8e+ /- +&e =a*0 ,
/(+a,e
W&a+ I *a,8 ,H : I a ,-+,g =a*0 a +aa' a a ,-+ *'e.
8/+e +&e'e/ a aa3+e +/ (e (/,) 'a,e , 'e3e*+
+&e'e+/ a + 8e8(e' -/' a, *'e. aa3+e +/ 'e+ 3/ a,
+aa' a +/ (e ,-+e a3a'+ +&e'e -/' 9,*0 a=+8e+ /- +&e
+ 8e8(e' 3/ a, *'e. 8ea / a, +aa' e3a'a()
egage .,+& a, + 8e8(e' +/ *e'a+e +&e a8e , a g,:e
,'e*+,/ a a -',*+,/ e:,*e -/'8 + 8e8(e' +/ 3'e:e+ (a*0
'/+a+,/ +&e'e/- 3/ ,e 8/:e8e+ /- a, /3e'a+,g 8ea
a, e:,*e a + 8e8(e' &a:,g e-e3a'a(e egag,g
3/'+,/ +/ 3e'8,++&e *'e. +/ (e ,-+e () /e &a .&,e
a=+8e+ /- +&e + 8e8(e' 8a) (e &a () +&e /+&e' &a I
+e+,8/) .&e'e/- I a ,+) ,ga+'e , 3'ee*e /- +./
.,+ee
/AIN CO/PONENTS
FRAME BEVEL GEARS ANDLE
LIFTING ROD BEARING
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GEAS
Be:e gea' a'e gea' .&e'e +&e ae /- +&e +./ &a-+
,+e'e*+ a +&e +//+&(ea',g -a*e /- +&e gea'
+&e8e:e a'e */,*a) &a3e Be:e gea' a'e 8/+
/-+e 8/+e / &a-+ +&a+ a'e "$ eg'ee a3a'+ (+
*a (e e,ge +/ ./'0 a+ /+&e' age a .e T&e
3,+*& '-a*e /- (e:e gea' , a */e
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T./ ,83/'+a+ */*e3+ , gea',g a'e 3,+*& '-a*e a
3,+*& age T&e 3,+*& '-a*e /- a gea' , +&e ,8ag,a')
+//+&e '-a*e +&a+ )/ ./ &a:e () a:e'ag,g /+
+&e 3ea0 a :ae) /- +&e ,,:,a +ee+& T&e 3,+*&
'-a*e /- a /',a') gea' , +&e &a3e /- a *),e' T&e
3,+*& age /- a gea' , +&e age (e+.ee +&e -a*e /- +&e
3,+*& '-a*e a +&e a,
T&e 8/+ -a8,,a' 0, /- (e:e gea' &a:e 3,+*& age
/- e +&a "$ eg'ee a +&e'e-/'e a'e */e&a3e
T&, +)3e /- (e:e gea' , *ae e+e'a (e*ae +&e
gea' +ee+& 3/,+ /+.a' T&e 3,+*& '-a*e /- 8e&e
e+e'a (e:e gea' a'e */a,a .,+& +&e gea' &a-+ +&e
a3ee /- +&e +./ '-a*e a'e a+ +&e 3/,+ /- ,+e'e*+,/
/- +&e &a-+ ae
Be:e gea' +&a+ &a:e 3,+*& age /- g'ea+e' +&a ,e+)
eg'ee &a:e +ee+& +&a+ 3/,+ ,.a' a a'e *ae
,+e'a (e:e gea'
Be:e gea' +&a+ &a:e 3,+*& age /- ea*+) "$ eg'ee
&a:e +ee+& +&a+ 3/,+ /+.a' 3a'ae .,+& +&e a, a
'ee8(e +&e 3/,+ / a *'/. T&a+ .&) +&, +)3e /-
(e:e gea' , *ae a *'/. gea'
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F'!&+:
F'a8e , *a'',e a a 3a'+’ /- +&e 8a*&,e I+ , 8ae 3
/- 8, +ee
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!),$+:
A &ae , a 3a'+ /- /' a++a*&8e+ +/ a /(=e*+ +&a+ *a
(e 8/:e /' e () &a
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B+!');:
A (ea',g , 8a*&,e ee8e+ .&,*& 33/'+ a/+&e'
8/:,g 8a*&,e ee8e+ T&e 8/:,g 8a*&,e ee8e+
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, 0/. a =/'a Bea',g 3e'8,+ a 'ea+,:e 8/+,/
(e+.ee +&e */+a*+ '-a*e /- +&e 8e8(e' .&,e
*a''),g +&e /a A *e'+a, a8/+ /- 3/.e' , .a+e ,
/:e'*/8,g -',*+,/a 'e,+a*e I /'e' +/ 'e*e
-',*+,/a 'e,+a*e a .ea' a +/ *a'') a.a) +&e &ea+
gee'a+e (',*a+ 8a) (e 3'/:,e T&e (',*a+ e
, a) a 8,e'a /, 'ee -'/8 3e+'/e8 T&e
(ea',g (/*0 , e +/ &/ +&e (ea',g I+ , 8ae 3
/- *a+ ,'/ A +&e (ea',g a'e ++e / +&e 8a*&,e
-'a8e A (ea',g , 8a*&,e ee8e+ .&,*& 33/'+
a/+&e' 8/:,g 8a*&,e ee8e+
B$:
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A *'e. /' (/+ , a +)3e /- -a+ee' +)3,*a) 8ae /-
8e+a a *&a'a*+e',Je () a &e,*a ',ge 0/. a a
8ae +&'ea e+e'a +&'ea /' =+ +&'ea .'a33e
a'/ a *),e' S/8e *'e. +&'ea a'e e,ge +/
8a+e .,+& a */83e8e+a') +&'ea 0/. a a -e8ae
+&'ea ,+e'a +&'ea /-+e , +&e -/'8 /- a + /' a
/(=e*+ +&a+ &a +&e ,+e'a +&'ea -/'8e ,+/ ,+ O+&e'
*'e. +&'ea a'e e,ge +/ *+ a &e,*a g'//:e , a
/-+e' 8a+e',a a +&e *'e. , ,e'+e T&e 8/+
*/88/ e /- *'e. a'e +/ &/ /(=e*+ +/ge+&e' a
+/ 3/,+,/ /(=e*+
A *'e. ., a8/+ a.a) &a:e a &ea / /e e .&,*&
*/+a, a 3e*,a) -/'8e &a3e +&a+ a/. ,+ +/ (e
+'e /' ',:e .,+& a +// C/88/ +// -/' ',:,g*'e. ,*e *'e.',:e' a .'e*&e T&e &ea ,
a) a'ge' +&a +&e (/) /- +&e *'e. .&,*& 0ee3
+&e *'e. -'/8 (e,g ',:e ee3e' +&a +&e eg+& /- +&e
*'e. a +/ 3'/:,e a (ea',g '-a*e T&e'e a'e
e*e3+,/ -/' ,+a*e *a'',age (/+ &a:e a /8e
&ea +&a+ , /+ e,ge +/ (e ',:e e+ *'e. /-+e
&a:e a &ea 8ae' +&a +&e /+e' ,a8e+e' /- +&e
*'e. @(/+ &a:e a @&a3e &ea .&,*& , /+ e,ge
+/ (e ',:e (+ 'a+&e' , a) 0 ,+/ */*'e+e
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a/.,g ,+ +/ (e e a a a*&/' (/+ T&e *),',*a
3/'+,/ /- +&e *'e. -'/8 +&e e',e /- +&e &ea +/
+&e +,3 , 0/. a +&e &a0 ,+ 8a) (e -) +&'eae /'
3a'+,a) +&'eae;1< T&e ,+a*e (e+.ee ea*& +&'ea
, *ae +&e 3,+*&
T&e 8a=/',+) /- *'e. a'e +,g&+ee () */*0.,e
'/+a+,/ .&,*& , +e'8e a ',g&+&a +&'ea a */88/
8e8/,* e:,*e -/' 'e8e8(e',g +&, .&e ./'0,g
.,+& *'e. /' (/+ , ',g&+)+,g&+) e-+)//e) S*'e.
.,+& e-+&a +&'ea a'e e , e*e3+,/a *ae F/'
ea83e .&e +&e *'e. ., (e (=e*+ +/
*/+e'*/*0.,e +/'9e .&,*& ./ ./'0 +/ / a
',g&+&a +&'ea a e-+&a+&'eae *'e. ./ (e
a a33'/3',a+e *&/,*e T&e e-+ ,e 3ea /- a (,*)*e &aa e-+&a +&'ea
M/'e gee'a) *'e. 8a) 8ea a) &e,*a e:,*e *&
a a *a83 a 8,*'/8e+e' a &,3 3'/3ee' /' a
A'*&,8ee *'e. .a+e' 383
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/ANUFACTUING POCESS
PIPE CUTTING:
P,3e *++,g /' 3,3e 3'/,g , a 8e*&a,Je ,+',a
3'/*e +&a+ 'e8/:e 8a+e',a -'/8 3,3e /' +(e +/ *'ea+e
a e,'e 3'/e T)3,*a 3'/e ,*e +'a,g&+ *+
8,+'e ae a 8,e*+,/ &/e
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ELDING:<
We,g , a -a(',*a+,/ /' *3+'a 3'/*e +&a+ =/,
8a+e',a a) 8e+a /' +&e'8/3a+,* () *a,g
-,/ .&,*& , ,+,*+ -'/8 /.e' +e83e'a+'e 8e+a
=/,,g +e*&,9e *& a ('aJ,g a /e',g .&,*&
/ /+ 8e+ +&e (ae 8e+a I a,+,/ +/ 8e+,g +&e
(ae 8e+a a e' 8a+e',a , /-+e ae +/ +&e =/,+ +/-/'8 a 3// /- 8/+e 8a+e',a +&e .e 3// +&a+ *//
+/ -/'8 a =/,+ +&a+ *a (e a +'/g /' e:e +'/ge'
+&a +&e (ae 8a+e',a P'e'e 8a) a/ (e e ,
*/=*+,/ .,+& &ea+ /' () ,+e- +/ 3'/*e a .e
A+&/g& e */88/ +&e'e a'e a/ /, +a+e .e,g
3'/*ee *& a -',*+,/ .e,g /' &,ee a*+,:e ga
.e,g , .&,*& 8e+a /e /+ 8e+
S/8e /- +&e (e+ 0/. .e,g 8e+&/ ,*eH
• S&,ee 8e+a a'* .e,g SMAW a/ 0/. a
+,*0 .e,g /' ee*+',* .e,g e a ee*+'/e
+&a+ &a a'/ ,+ +/ 3'/+e*+ +&e .e 3e T&e ee*+'/e &/e' &/ +&e ee*+'/e a ,+ /.)
8e+ a.a) Sag 3'/+e*+ +&e .e 3e -'/8
a+8/3&e',* */+a8,a+,/
2" | P a g e
https://en.wikipedia.org/wiki/Fabrication_(metal)https://en.wikipedia.org/wiki/Welded_sculpturehttps://en.wikipedia.org/wiki/Process_(science)https://en.wikipedia.org/wiki/Metalhttps://en.wikipedia.org/wiki/Thermoplastichttps://en.wikipedia.org/wiki/Fusion_weldinghttps://en.wikipedia.org/wiki/Brazinghttps://en.wikipedia.org/wiki/Solderinghttps://en.wikipedia.org/wiki/Meltinghttps://en.wikipedia.org/wiki/Weld_poolhttps://en.wikipedia.org/wiki/Pressurehttps://en.wikipedia.org/wiki/Heathttps://en.wikipedia.org/wiki/Shielded_metal_arc_weldinghttps://en.wikipedia.org/wiki/Electrodehttps://en.wikipedia.org/wiki/Flux_(metallurgy)https://en.wikipedia.org/wiki/Slag_(welding)https://en.wikipedia.org/wiki/Welded_sculpturehttps://en.wikipedia.org/wiki/Process_(science)https://en.wikipedia.org/wiki/Metalhttps://en.wikipedia.org/wiki/Thermoplastichttps://en.wikipedia.org/wiki/Fusion_weldinghttps://en.wikipedia.org/wiki/Brazinghttps://en.wikipedia.org/wiki/Solderinghttps://en.wikipedia.org/wiki/Meltinghttps://en.wikipedia.org/wiki/Weld_poolhttps://en.wikipedia.org/wiki/Pressurehttps://en.wikipedia.org/wiki/Heathttps://en.wikipedia.org/wiki/Shielded_metal_arc_weldinghttps://en.wikipedia.org/wiki/Electrodehttps://en.wikipedia.org/wiki/Flux_(metallurgy)https://en.wikipedia.org/wiki/Slag_(welding)https://en.wikipedia.org/wiki/Fabrication_(metal)
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• Ga +g+e a'* .e,g GTAW a/ 0/. a TIG
+g+e ,e'+ ga e a /*/8a(e
+g+e ee*+'/e +/ 3'/*e +&e .e T&e .e
a'ea , 3'/+e*+e -'/8 a+8/3&e',* */+a8,a+,/ ()
a ,e'+ &,e,g ga *& a a'g/ /' &e,8
• Ga 8e+a a'* .e,g GMAW */88/) +e'8e
MIG 8e+a ,e'+ ga e a .,'e -ee,g g +&a+
-ee .,'e a+ a a=+a(e 3ee a /. a
a'g/(ae &,e,g ga /' a 8, /- a'g/ a
*a'(/ ,/,e CO2 /:e' +&e .e 3e +/ 3'/+e*+
,+ -'/8 a+8/3&e',* */+a8,a+,/
• F*/'e a'* .e,g FCAW a8/+ ,e+,*a +/
MIG .e,g e*e3+ ,+ e a 3e*,a +(a' .,'e
e .,+& ,+ *a (e e .,+& /' .,+&/+&,e,g ga e3e,g / +&e e'
• S(8e'ge a'* .e,g SAW e a
a+/8a+,*a) -e */8a(e ee*+'/e a a
(a0e+ /- g'aa' -,(e T&e 8/+e .e a
+&e a'* J/e a'e 3'/+e*+e -'/8 a+8/3&e',*
*/+a8,a+,/ () (e,g (8e'ge e' +&e
(a0e+
• Ee*+'/ag .e,g ESW a &,g&) 3'/*+,:e
,ge 3a .e,g 3'/*e -/' +&,*0e' 8a+e',a
%$ | P a g e
https://en.wikipedia.org/wiki/Gas_tungsten_arc_weldinghttps://en.wikipedia.org/wiki/Tungstenhttps://en.wikipedia.org/wiki/Argonhttps://en.wikipedia.org/wiki/Heliumhttps://en.wikipedia.org/wiki/Gas_metal_arc_weldinghttps://en.wikipedia.org/wiki/Carbon_dioxidehttps://en.wikipedia.org/wiki/Flux-cored_arc_weldinghttps://en.wikipedia.org/wiki/Submerged_arc_weldinghttps://en.wikipedia.org/wiki/Electroslag_weldinghttps://en.wikipedia.org/wiki/Gas_tungsten_arc_weldinghttps://en.wikipedia.org/wiki/Tungstenhttps://en.wikipedia.org/wiki/Argonhttps://en.wikipedia.org/wiki/Heliumhttps://en.wikipedia.org/wiki/Gas_metal_arc_weldinghttps://en.wikipedia.org/wiki/Carbon_dioxidehttps://en.wikipedia.org/wiki/Flux-cored_arc_weldinghttps://en.wikipedia.org/wiki/Submerged_arc_weldinghttps://en.wikipedia.org/wiki/Electroslag_welding
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(e+.ee 1 ,*& 25 88 a 12 ,*&e %$$ 88 ,
a :e'+,*a /' */e +/ :e'+,*a 3/,+,/
Ma) ,e'e+ ee'g) /'*e *a (e e -/' .e,g
,*,g a ga a8e a ee*+',* a'* a ae' a ee*+'/
(ea8 -',*+,/ a +'a/ W&,e /-+e a ,+',a
3'/*e .e,g 8a) (e 3e'-/'8e , 8a) ,e'e+
e:,'/8e+ ,*,g , /3e a,' e' .a+e' a ,
/+e' 3a*e We,g , a &aJa'/ e'+a0,g a
3'e*a+,/ a'e 'e9,'e +/ a:/, (' ee*+',* &/*0
:,,/ a8age ,&aa+,/ /- 3/,// gae a -8e
a e3/'e +/ ,+ee +'a:,/e+ 'a,a+,/
#+, +&e e /- +&e 1"+& *e+') +&e /) .e,g
3'/*e .a -/'ge .e,g .&,*& (a*08,+& &a e
-/' *e+',e +/ =/, ,'/ a +ee () &ea+,g a
&a88e',g A'* .e,g a /)-e .e,g .e'e a8/g
+&e '+ 3'/*ee +/ e:e/3 a+e , +&e *e+') a
ee*+',* 'e,+a*e .e,g -//.e // a-+e' We,g
+e*&//g) a:a*e 9,*0) ',g +&e ea') 2$+&
*e+') a +&e ./' .a' '/:e +&e e8a -/' 'e,a(e
a ,e3e,:e =/,,g 8e+&/ F//.,g +&e .a'
e:e'a 8/e' .e,g +e*&,9e .e'e e:e/3e
,*,g 8aa 8e+&/ ,0e SMAW /. /e /- +&e
8/+ 3/3a' .e,g 8e+&/ a .e a e8,a+/8a+,*
%1 | P a g e
https://en.wikipedia.org/wiki/Energy_sourcehttps://en.wikipedia.org/wiki/Firehttps://en.wikipedia.org/wiki/Electric_archttps://en.wikipedia.org/wiki/Laserhttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Friction_weldinghttps://en.wikipedia.org/wiki/Ultrasoundhttps://en.wikipedia.org/wiki/Underwater_weldinghttps://en.wikipedia.org/wiki/Outer_spacehttps://en.wikipedia.org/wiki/Burnhttps://en.wikipedia.org/wiki/Electric_shockhttps://en.wikipedia.org/wiki/Ultraviolet_radiation#Human_health-related_effects_of_UV_radiationhttps://en.wikipedia.org/wiki/Forge_weldinghttps://en.wikipedia.org/wiki/Blacksmithhttps://en.wikipedia.org/wiki/Arc_weldinghttps://en.wikipedia.org/wiki/Oxy-fuel_welding_and_cuttinghttps://en.wikipedia.org/wiki/Resistance_weldinghttps://en.wikipedia.org/wiki/Energy_sourcehttps://en.wikipedia.org/wiki/Firehttps://en.wikipedia.org/wiki/Electric_archttps://en.wikipedia.org/wiki/Laserhttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Friction_weldinghttps://en.wikipedia.org/wiki/Ultrasoundhttps://en.wikipedia.org/wiki/Underwater_weldinghttps://en.wikipedia.org/wiki/Outer_spacehttps://en.wikipedia.org/wiki/Burnhttps://en.wikipedia.org/wiki/Electric_shockhttps://en.wikipedia.org/wiki/Ultraviolet_radiation#Human_health-related_effects_of_UV_radiationhttps://en.wikipedia.org/wiki/Forge_weldinghttps://en.wikipedia.org/wiki/Blacksmithhttps://en.wikipedia.org/wiki/Arc_weldinghttps://en.wikipedia.org/wiki/Oxy-fuel_welding_and_cuttinghttps://en.wikipedia.org/wiki/Resistance_welding
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a a+/8a+,* 3'/*ee *& a GMAW SAW FCAW a
ESW De:e/38e+ */+,e .,+& +&e ,:e+,/ /- ae'
(ea8 .e,g ee*+'/ (ea8 .e,g 8age+,* 3e
.e,g MPW a -',*+,/ +,' .e,g , +&e a++e' &a-
/- +&e *e+') T/a) +&e *,e*e */+,e +/ a:a*e
R/(/+ .e,g , */88/3a*e , ,+',a e++,g a
'eea'*&e' */+,e +/ e:e/3 e. .e,g 8e+&/
a ga, g'ea+e' e'+a,g /- .e 9a,+)
OKING PINCIPLE
T&e 9,*0 ,-+ =a*0 , a e:,*e e -/' ,-+,g &ea:) /a
() +&e a33,*a+,/ /- 8*& 8ae' -/'*e T&e ./'0,g
3',*,3e /- a 9,*0 ,-+ =a*0 8a) (e e3a,e .,+& +&e
&e3 /- F,g C/,e' a +./ (e:e gea' a''age8e+
%2 | P a g e
https://en.wikipedia.org/wiki/Laser_beam_weldinghttps://en.wikipedia.org/wiki/Laser_beam_weldinghttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Magnetic_pulse_weldinghttps://en.wikipedia.org/wiki/Magnetic_pulse_weldinghttps://en.wikipedia.org/wiki/Friction_stir_weldinghttps://en.wikipedia.org/wiki/Robot_weldinghttps://en.wikipedia.org/wiki/Laser_beam_weldinghttps://en.wikipedia.org/wiki/Laser_beam_weldinghttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Magnetic_pulse_weldinghttps://en.wikipedia.org/wiki/Magnetic_pulse_weldinghttps://en.wikipedia.org/wiki/Friction_stir_weldinghttps://en.wikipedia.org/wiki/Robot_welding
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?,*0 ,-+ =a*0 a 8*& /+&e' +e*&//g,*a
a:a*e8e+ *& a a+/8/(,e ('a0e a e+a
*&a,' ./'0 ae , e +/ '/+a+e +&e (e:e gea'
a''age8e+ @a*0 a''age8e+ ,e ,-+,g '/ ., (e
e +/ (e:e gea' C/*0.,e '/+a+,/ /- &ae =a*0 .,
'/+a+e 3.a' 8/+,/ a a+, */*0.,e '/+a+,/ /-
&ae =a*0 ., '/+a+e /..a' 8/+,/
BILL OF /ATEIAL
$ILL OF %ATERIAL
SE&'() *(ME +(*T'T- &(TE.&/01 T2T() *20 (M2*T
%% | P a g e
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"0 3&(ME "
0 H(*4)E "
50 BE6E) 7E(&S
80 BE(&'*7 "
90 B2)T "
#0 E)4'*7
T2T() (M2*T SPE*T &/09!!
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ADANTAGES
Q ?,*0 ,-+ /- :e&,*e
Q L/. 8a 3/.e' ,g
Q L/. */+ a+/8a+,/
Q Ma,+ea*e */+ , :e') /.
Q Ea) +/ ,+a
Q Le , .e,g&+
APPLICATIONS
Q I83e8e+a+,/ , a+/8/(,e
Q L,-+,g -/' .&eee' :e&,*e
Q I83e8e+,g , ,+',e -/' ,-+,g 8a*&,e
CONCLUSIONS
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A-+e' */83e+,g +&e 3'/=e*+ */*e +&a+ /' 3'/=e*+ ,
,83e , */+'*+,/ a */83a*+ , ,Je -/' e
Ma-a*+',g /- 8a*&,e , ea) a */+ /- +&e
8a*&,e , e