quick lifting jack - project report

8/17/2019 Quick Lifting Jack - Project Report

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QUICK LIFTING

JACK

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QUICK LIFTING JACK

PROJECT REPORT

Submitted in partial fulfillment of the requirement for the award of diploma

in

Mechanical Engineering

Submitted to: Submitted by

Polytechnic Education & Trainin In!titute" TERii"

Kuru#!hetra

Haryana State Board of Technical Education, Panchkula

!"#$!"%

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TABLE OF CONTENTS

S.NO. TOPIC PAGE

NO.1 CANDIDATE’S DECLARTION 4

2 CERTIFICATE 5

3 ACKNOWLEDGEMENT 6

4 ROLE AND

RESPONSIBILITIES

7

5 PERSONAL ENGINEERING

ACTIVIT

!

6 ABSTRACT "

7 INTROD#CTION 1$

8 LITERAT#RE REVIEW 11

9 MAIN COMPONENTS 15

10 MAN#FACT#RING PROCESS 2%

11WORKING PRINCIPLE

27

12 BILL OF MATERIAL 2!

13ADVANTAGES

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14APPLICATIONS

2"

15

CONCL#SION

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CANDIDATE’S DECLATION

I &e'e() *e'+,-) +&a+ +&e ./'0 .&,*& , (e,g 3'ee+e () !"#$

%#&!'( P!)%!* %#&!'( P'+& $!$ '( A&!' %#&!'( !*!

,!-"'!" , 3a'+,a -8e+ /- 'e9,'e8e+ -/' +&e a.a' /-

eg'ee /- DIPLO/A. , /ECANICAL ENGINEEING (8,++e

a+ TEII INSTITUTE OF TECNOLOG e' PANCUKULA(

BOAD( AANA( KUUKSETA , a a+&e+,* 'e*/' /-

8) /. ./'0 *a'',e /+ e' +&e 3e':,,/ /- E'. AUL SI

!), OD E'. BUSAN LAL AOA.

Ra& 08a' ;1%1$$171452<Pa0a= 08a' ;1%1$$17$$64<P'e8 a 8'8 ;1%1$$17$$6"<A8a' 08a' ;1%1$$17$$1$<Ra=a a&a'a+& ;1%1$$17$$74<

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CETIFICATE

T&, , *e'+,-) +&a+ +&e ,e'+a+,/ e+,+e > ?#ICK LIFTING @ACK

() RA#L K#MAR PANKA@ K#MAR PREM LAL M#RM# AMAR

K#MAR RA@A DASRAT (8,++e +/ +&e De3a'+8e+ /-

8e*&a,*a eg,ee',g TERII I+,++e O- Te*&//g)

K#R#KSETRA , +&e 3a'+,a -8e+ /- 'e9,'e8e+ -/' +&e

a.a' /- Deg'ee /- DIPLOMA /- Te*&//g) , 8e*&a,*a

eg,ee',g , a 'e*/' /- (/ae ./'0 /e () &,8 e' 8)

3e':,,/ a g,a*e ',g +&e e,/ 2$1617 T&, ./'0

&a /+ (ee (8,++e +/ a) /+&e' ,:e',+) /' ,+,++e -/' +&e

a.a' /- a) eg'ee /' ,3/8a

M'RA#L

De3+ /- 8e*&a,*a

eg,ee',g

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ACKNOLEDGE/ENT

F,'+ /- a .e ./ ,0e +/ +&a0 /' 3'/=e*+ g,e

M' A,+a+ P'/-e/' Me*&a,*a

eg,ee',g De3a'+8e+ K'0&e+'a #,:e',+) .&/ &a

g,:e :aa(e 33/'+ ',g +&e */'e /- /' 3'/=e*+ ()

*a',-),g /' /(+ a g,,g .,+& &e' /:e ,ea

We ./ ,0e +/ +&a0 P'/- ea /-

e3a'+8e+ 8e*&a,*a eg,ee',g P#NCK#LA

BOARD ARANA

We e+e /' ,*e'e +&a0 +/ /'

Dea De3a'+8e+ /- 8e*&a,*aeg,ee',g -/' g,:,g +&, ./e'- /33/'+,+) +/

./'0 , e,'e a'ea /- ,+e'e+

We e+e /' ,*e'e +&a0 +/ a +ea*&,g +a /-

8e*&a,*a eg,ee',g e3a'+8e+ +&/e .&/ &e3e

, */83e+,g +&, 3'/=e*+ **e-)

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La+) .e a/ +&a0 +&e 3e/3e .&/ ,'e*+) /' ,,'e*+)

ga:e e*/'age8e+ a 33/'+ +&'/g&/+ +&e

3'/=e*+

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$+ !), +-)-$+-

M) '/e a 'e3/,(,,+,e ,*eH

P'e3a'e a 'e9,'e8e+ /*8e+ +/ 'ea*& e3e*+a+,/ /-

3'/=e*+ a +/ */8e 3 .,+& -*+,/a,+,e .&,*& a'e eee

+/ (e ,83e8e+e D/*8e+a+,/ /- e3e*+e /+3+ -/' :a',/ a3e*+ .,+&

a**e3+e 8a'g, e''/' .a a/ /*8e+e T/ e,g /:e'a )+e8 (ae / ./'0/. 'e9,'e8e+ D,*,/ .,+& +&e 3'/=e*+ g,e a ea /- De3a'+8e+

/ .a) +/ ,83'/:e +&e e,g a +/ /3+,8,Je 3e'-/'8a*e C&//,g ,+a(e */83/e+ a 8e+&/ (ae / +&e

*/g'a+,/ a:a,a(,,+) a 'e9,'e8e+ Te+,g a 'e8e,e Re*/88ea+,/

A a +'a,ee 8e*&a,*a eg,ee' I .a+e +/ ./'0 / a

3'/=e*+ ./'0 +&a+ ./ &/.*ae 8) eg,ee',g

0/.ege I g/+ +&e /33/'+,+) +/ ./'0 / ?#ICK

LIFTING @ACK T&, 3'/=e*+ .a :e') ,83/'+a+ a ,+

e:aa+e 8) 0, a +ae+ , 8) */83a)

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PESONAL ENGINEEING ACTIIT

A a 8e*&a,*a eg,ee' (e-/'e e'+a0,g a) +a0 I

*&e*0e +&e -ea,(,,+) /- +&e 3'/=e*+ I +&, 3'/=e*+ 8)

'/e , a +ea8 8e8(e' T&, 'e3/'+ 3'/:,e a ,,g&+

,+/ +&e e,g a -a(',*a+,/ /- a ?#ICK LIFTING @ACK

I .a+e +/ 0/. 8/'e e+a, /- +&e 3'/=e*+ (e-/'e

*/88e*,g &e*e I 'eea'*&e +&e +/3,* +&/'/g&) ()

'e-e'',g +/ =/'a a a'+,*e /,e A,+,/a) I

/(+a,e 8/'e ,-/'8a+,/ () +a0,g 'e-e'e*e a(/+ +&e

+/3,*

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ABSTACT

T&, 3'/=e*+ ./'0 +,+e >FABRICATION OF ?#ICK LIFTING @ACK

WIT GEAR ARRANGEMENT &a (ee */*e,:e &a:,g +,e

+&e ,*+) , ,-+,g +&e a) +)3e /- ,g&+ :e&,*e O' ':e) ,

+&e 'ega' , e:e'a a+/8/(,e ga'age 'e:eae +&e -a*+ +&a+

8/+) /8e ,*+ 8e+&/ .e'e a/3+e , ,-+,g +&e :e&,*e

-/' 'e*/,+,/,g N/. +&e 3'/=e*+ &a 8a,) */*e+'a+e /

+&, ,*+) a &e*e a ,+a(e e:,*e &a (ee e,ge

S*& +&a+ +&e :e&,*e *a (e ,-+e -'/8 +&e //' a .,+&/+

a33,*a+,/ /- a) ,83a*+ -/'*e T&e -a(',*a+,/ 3a'+ /- ,+ &a (ee

*/,e'e .,+& a8/+ *ae -/' ,+ ,83,*,+) a e*//8) *&

+&a+ +&, *a (e a**/88/a+e a /e /- +&e ee+,a +// /

a+/8/(,e ga'age

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INTODUCTION

T&, e:,*e +&e 9,*0 ,-+,g =a*0 .,+& gea' a''age8e+ -/'

a+/8/(,e ga'age &a (ee e:e/3e +/ a+e' +&e ee /-

8a a 8e,8 a+/8/(,e ga'age .&/ a'e /'8a) 8a

3/.e'e .,+& :e') 8,,88 /- 0,e a(/' I 8/+ /- +&e

ga'age +&e :e&,*e a'e ,-+e () ,g *'e. =a*0 T&, ee

&,g& 8a 3/.e' a 0,e a(/' I /'e' +/ a:/, a *&

,a:a+age T&, 8/+/',Je &)'a,* =a*0 &a (ee e,ge

, *& a .a) +&a+ ,+ *a (e e +/ ,-+ +&e :e&,*e :e') 8//+&)

.,+&/+ a) ,83a*+ -/'*e T&e /3e'a+,/ , 8ae (e ,83e +&a+

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e:e a 0,e a(/' *a &ae () =+ e8/+'a+,g +&e

./'0,g /- +&e 8/+/',Je &)'a,* =a*0 /*e

LITEATUE EIE

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I +&e a**/83a),g 'a.,g F,g'e 1 , a :e'+,*a e*+,/a

ee:a+,/ /- +&e age +/ F,g 1

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I +&e 8a, +&e +./ */+'*+,/ a'e (+a+,a) a,0e (+ a

8a+e',a ,e'e*e a33ea' 3a'+,*a') , */e*+,/ .,+&+,e

8ea -/' egag,g +&e gea' a &/,g +&e a8e a aga,+ a

'e:e'e 8/:e8e+ /- +&e &ae /' e:e' a a/ -/' &/,g +&e

*'e. , +&e +aa' e*e3+ .&e ,+ , 3'3/e) ,-+e 3 /' /+

a ., 3'ee+) a33ea'

I e+a, +&e 3a'+ */83',e a +aa' A .&,*& &a /g,+,a

*&ae /' g'//:e 2 ,,e a a *'e. B .,+& a 3, a +&'/g&

,+ /.e' e &a:,g ,+ e egage , a, g'//:e a e':,g

+/ g,e +&e *'e. / +'a,g&+ ,e :e'+,*a) (+ 3'e:e+,g e

'/+a+,/ , +&e +aa' a -/'8e') T&e'e a'e a/ +./ 8,+e'

gea' C a D +&e gea' C (e,g ,+e'a) +&'eae a 8/+e

3/ +&e *'e. B a +&e a, *'e. a gea' aa3+e +/ (e

'a,e .,+&, +&e +aa' +/ a) e,'e ee:a+,/ /' +/ (e ,-+e

(/,) / a /+ ,- e,'e O',a',) , e .&e +&e =a*0 ,

('/g&+ +/ a :e&,*e +/ a33) ,+ +/ +&e ae a 9,*0 a=+8e+ /- +&e 3a'+ , 8ae () ,-+,g +&e *'e. .,+& gea' C (/,) 3 +/

a(/+ +&e ee:a+,/ .a+e a +&e gea' , +&e ' /. a

ea+e , /3e'a+,g 3/,+,/ / +&e +aa' , 8e& .,+& +&e

gea' D T&, a/' a 9,*0 a ea) a=+8e+ +/ a ae 'a+&e'

+&a a.a,+,g +&e /. 8e+&/ /- =a*0,g 3 +&e *'e. () /'

+&'/g& +&e e:e' Gea' G 'e+ ,'e*+) 3/ +&e +/3 /- +&e+aa' .&,*& e':e a a (ea',g +&e'e-/'e a +&e gea' D ,

33/'+e 3/ a &/'+ 3,e /' &a-+ E &/. a 'e8/:a()

e*'e ,+/ +&e 33e' ee:a+,/ a+ ',g&+ /+&e' ,83/'+a+ -*+,/

E /- +&e +aa' a &a:,g +&e &ae '/+a+a() 8/+e

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+&e 'e/ /+,e /- +&e 3a. a 'a+*&e+ +ee+& a +&e =a*0 ,

'a,e /' /.e'e a**/',g a +&e 3a. , e+ +/ ./'0 a+ /e e

/' +&e /+&e' A +/ +&ee -ea+'e ,+ ee /) (e a, +&a+ +&e)

a'e a*0/.ege +/ (e 3'ee+ , 8) 3a+e+ a(/:e 'e-e''e +/

(+ a 3'ee+ e*',3+,/ +&e'e/- , ee8e e*ea') , /'e'

+&a+ +&e a/*,a+e /:e+) , +&, *ae 8a) (e e'+//

I +&e a, 3a+e+ 8ea a'e 3'/:,e -/' -',*+,/a) /*0,g +&e

gea' a &/,g +&e8 , a) 3/,+,/ +/ .&,*& +&e) 8a) (e

&/ a -/' ea83e .&e +&e =a*0 , (e,g 'a,e T&e +&e

&ae , 'a,e a -a' a 8a) (e */:e,e+ a e3'ee +/ /

+&e ,-+,g /.e:e' ,- +&e =a*0 (e .,+&/+ a /a +&e +ee*) ,

-/' +&e gea' +/ ./'0 +// ea) a +&e) ., ' (a*0 .,+& +&e

,'e*+,/ /- +&e &ae a / 'ea 3'/g'e , 8ae , =a*0,g 3

+&e *'e. T/ 3'e:e+ +&, 'e+ I e83/)e a 3,+ ',g /' 3',g L

, 8) a, 3a+e+ .&,*& .a 8/+e / &a-+ E a (/'e

aga,+ +&e &( /- gea' D a e':e +&e 3'3/e /- &/,g a,

gea' 1 '8) e/g& +/ 3'e:e+ (a*0.a' '/+a+,/ .&e +&e e:e'

.a 8a0,g ,+ ,e /' 'e:e'e +'/0e(+ I -/ +&a+ I */

3e'-/'8 +&, -*+,/ a .e () a a''age8e+ /- 3',g .&,*&

./ ea(e ,+ +/ 3e'-/'8 +, a T/ +&, e I &a:e 3'/:,e +&e

=a*0 .,+& a (+a+,a) a+ 3',g L .&,*& &a ,+ /.e' e

ae +/ +&e +aa' A a+ a / +&e /33/,+e ,e -'/8 gea' D

a ,+ -'ee e 3'/=e*+,g 3.a' a 'e:e'e) +'e .,+&

/8e+&,g +'e () +&e e:e' 3e,g +&e 8/8e+ .&e +&e

e:e' , 'e:e'e +/ ge+ a/+&e' /- a &/e' /' +//+& &a3e

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3'/=e*+,/ 72 -/'8e () (e,g +&e a, 3',g 'a+&e' &a'3) a+

a, 3/,+ a aa3+,g +&e a, (e+ 3/'+,/ 1 +/ (ea' aga,+

+&e &( /- gea' C .,+& S*,e+ +e,/ /' 3'e'e +/

-',*+,/a) &/ +&e a, gea' a 3'e:e+ (a*0.a' '/+a+,/

.&e +&e &ae , 8a0,g ,+ ,e +'/0e , /'e' +/ ge+ a g',3

T&, */+'*+,/ a a''age8e+ /- +&e 3',g e':e ,e+,*a)

+&e a8e 3'3/e a +&e 3',g L , +&e3a+e+ a-/'ea, (+ &a

+&e -'+&e' a:a+age a :ae /- &/,g +&e gea' C / +&e

+aa' A .&e /+&e' W,e ,+ ./ -a /+

I+ &a a'ea) (ee /(e':e +&a+ +&e *'e. a gea' $ *a (e

(/,) .,+&'a. -'/8 +&e +aa' a .&,*& .a +&e *ae a/

, +&e a(/:e 3a+e+ (+ I &a:e -/ +&a+ e+,'e -'ee/8 , +&,

'e3e*+ , /+ e,'a(e a +&a+ ,+ .e'e (e++e' +/ &a:e a

+e83/'a') */e*+,/ / +&a+ /',a',) +&e 3a'+ ., (e &e

+/ge+&e' (+ *a (e e3a'a+e a+ .,

T/ +&, e +&e &( /- gea' C , 3'/:,e .,+& a aa' &/e'

/' g'//:e " .&,*& 3'/*e a &/e' a , /' 3/ .&,*& +&e

+//+& ,0e 3'/=e*+,/ ( /- 3',g L egage a e':e +/ /*0 +&e

a, gea' .,+& +&e +aa' +e83/'a',) a aga,+ ,+ (e,g 'a.

OE a a a' " */'e' +&e 3',g , a, g'//:e

4 /' 'a+&e' &//0 &a3e e+'e8e ,+ ) /- +&e 3',g .,+& +&e ge'

+&e 3a'+ 8a) (e 'ea,) ,egage .&e ,+ , e,'e +/

.,+&'a. +&e gea' a *'e. T& +&e a, 3',g 3e'-/'8 +./

,83/'+a+ -*+,/ () 'ea/ /- 3 () egag,g +&e *':e ea

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7e +&, a''age8e+ a a 8a+e',a ,83'/:e8e+ /- +&e =a*0 ,

/(+a,e

W&a+ I *a,8 ,H : I a ,-+,g =a*0 a +aa' a a ,-+ *'e.

8/+e +&e'e/ a aa3+e +/ (e (/,) 'a,e , 'e3e*+

+&e'e+/ a + 8e8(e' -/' a, *'e. aa3+e +/ 'e+ 3/ a,

+aa' a +/ (e ,-+e a3a'+ +&e'e -/' 9,*0 a=+8e+ /- +&e

+ 8e8(e' 3/ a, *'e. 8ea / a, +aa' e3a'a()

egage .,+& a, + 8e8(e' +/ *e'a+e +&e a8e , a g,:e

,'e*+,/ a a -',*+,/ e:,*e -/'8 + 8e8(e' +/ 3'e:e+ (a*0

'/+a+,/ +&e'e/- 3/ ,e 8/:e8e+ /- a, /3e'a+,g 8ea

a, e:,*e a + 8e8(e' &a:,g e-e3a'a(e egag,g

3/'+,/ +/ 3e'8,++&e *'e. +/ (e ,-+e () /e &a .&,e

a=+8e+ /- +&e + 8e8(e' 8a) (e &a () +&e /+&e' &a I

+e+,8/) .&e'e/- I a ,+) ,ga+'e , 3'ee*e /- +./

.,+ee

/AIN CO/PONENTS

FRAME BEVEL GEARS ANDLE

LIFTING ROD BEARING

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GEAS

Be:e gea' a'e gea' .&e'e +&e ae /- +&e +./ &a-+

,+e'e*+ a +&e +//+&(ea',g -a*e /- +&e gea'

+&e8e:e a'e */,*a) &a3e Be:e gea' a'e 8/+

/-+e 8/+e / &a-+ +&a+ a'e "$ eg'ee a3a'+ (+

*a (e e,ge +/ ./'0 a+ /+&e' age a .e T&e

3,+*& '-a*e /- (e:e gea' , a */e

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T./ ,83/'+a+ */*e3+ , gea',g a'e 3,+*& '-a*e a

3,+*& age T&e 3,+*& '-a*e /- a gea' , +&e ,8ag,a')

+//+&e '-a*e +&a+ )/ ./ &a:e () a:e'ag,g /+

+&e 3ea0 a :ae) /- +&e ,,:,a +ee+& T&e 3,+*&

'-a*e /- a /',a') gea' , +&e &a3e /- a *),e' T&e

3,+*& age /- a gea' , +&e age (e+.ee +&e -a*e /- +&e

3,+*& '-a*e a +&e a,

T&e 8/+ -a8,,a' 0, /- (e:e gea' &a:e 3,+*& age

/- e +&a "$ eg'ee a +&e'e-/'e a'e */e&a3e

T&, +)3e /- (e:e gea' , *ae e+e'a (e*ae +&e

gea' +ee+& 3/,+ /+.a' T&e 3,+*& '-a*e /- 8e&e

e+e'a (e:e gea' a'e */a,a .,+& +&e gea' &a-+ +&e

a3ee /- +&e +./ '-a*e a'e a+ +&e 3/,+ /- ,+e'e*+,/

/- +&e &a-+ ae

Be:e gea' +&a+ &a:e 3,+*& age /- g'ea+e' +&a ,e+)

eg'ee &a:e +ee+& +&a+ 3/,+ ,.a' a a'e *ae

,+e'a (e:e gea'

Be:e gea' +&a+ &a:e 3,+*& age /- ea*+) "$ eg'ee

&a:e +ee+& +&a+ 3/,+ /+.a' 3a'ae .,+& +&e a, a

'ee8(e +&e 3/,+ / a *'/. T&a+ .&) +&, +)3e /-

(e:e gea' , *ae a *'/. gea'

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F'!&+:

F'a8e , *a'',e a a 3a'+’ /- +&e 8a*&,e I+ , 8ae 3

/- 8, +ee

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!),$+:

A &ae , a 3a'+ /- /' a++a*&8e+ +/ a /(=e*+ +&a+ *a

(e 8/:e /' e () &a

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B+!');:

A (ea',g , 8a*&,e ee8e+ .&,*& 33/'+ a/+&e'

8/:,g 8a*&,e ee8e+ T&e 8/:,g 8a*&,e ee8e+

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, 0/. a =/'a Bea',g 3e'8,+ a 'ea+,:e 8/+,/

(e+.ee +&e */+a*+ '-a*e /- +&e 8e8(e' .&,e

*a''),g +&e /a A *e'+a, a8/+ /- 3/.e' , .a+e ,

/:e'*/8,g -',*+,/a 'e,+a*e I /'e' +/ 'e*e

-',*+,/a 'e,+a*e a .ea' a +/ *a'') a.a) +&e &ea+

gee'a+e (',*a+ 8a) (e 3'/:,e T&e (',*a+ e

, a) a 8,e'a /, 'ee -'/8 3e+'/e8 T&e

(ea',g (/*0 , e +/ &/ +&e (ea',g I+ , 8ae 3

/- *a+ ,'/ A +&e (ea',g a'e ++e / +&e 8a*&,e

-'a8e A (ea',g , 8a*&,e ee8e+ .&,*& 33/'+

a/+&e' 8/:,g 8a*&,e ee8e+

B$:

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A *'e. /' (/+ , a +)3e /- -a+ee' +)3,*a) 8ae /-

8e+a a *&a'a*+e',Je () a &e,*a ',ge 0/. a a

8ae +&'ea e+e'a +&'ea /' =+ +&'ea .'a33e

a'/ a *),e' S/8e *'e. +&'ea a'e e,ge +/

8a+e .,+& a */83e8e+a') +&'ea 0/. a a -e8ae

+&'ea ,+e'a +&'ea /-+e , +&e -/'8 /- a + /' a

/(=e*+ +&a+ &a +&e ,+e'a +&'ea -/'8e ,+/ ,+ O+&e'

*'e. +&'ea a'e e,ge +/ *+ a &e,*a g'//:e , a

/-+e' 8a+e',a a +&e *'e. , ,e'+e T&e 8/+

*/88/ e /- *'e. a'e +/ &/ /(=e*+ +/ge+&e' a

+/ 3/,+,/ /(=e*+

A *'e. ., a8/+ a.a) &a:e a &ea / /e e .&,*&

*/+a, a 3e*,a) -/'8e &a3e +&a+ a/. ,+ +/ (e

+'e /' ',:e .,+& a +// C/88/ +// -/' ',:,g*'e. ,*e *'e.',:e' a .'e*&e T&e &ea ,

a) a'ge' +&a +&e (/) /- +&e *'e. .&,*& 0ee3

+&e *'e. -'/8 (e,g ',:e ee3e' +&a +&e eg+& /- +&e

*'e. a +/ 3'/:,e a (ea',g '-a*e T&e'e a'e

e*e3+,/ -/' ,+a*e *a'',age (/+ &a:e a /8e

&ea +&a+ , /+ e,ge +/ (e ',:e e+ *'e. /-+e

&a:e a &ea 8ae' +&a +&e /+e' ,a8e+e' /- +&e

*'e. @(/+ &a:e a @&a3e &ea .&,*& , /+ e,ge

+/ (e ',:e (+ 'a+&e' , a) 0 ,+/ */*'e+e

26 | P a g e


27/36

a/.,g ,+ +/ (e e a a a*&/' (/+ T&e *),',*a

3/'+,/ /- +&e *'e. -'/8 +&e e',e /- +&e &ea +/

+&e +,3 , 0/. a +&e &a0 ,+ 8a) (e -) +&'eae /'

3a'+,a) +&'eae;1< T&e ,+a*e (e+.ee ea*& +&'ea

, *ae +&e 3,+*&

T&e 8a=/',+) /- *'e. a'e +,g&+ee () */*0.,e

'/+a+,/ .&,*& , +e'8e a ',g&+&a +&'ea a */88/

8e8/,* e:,*e -/' 'e8e8(e',g +&, .&e ./'0,g

.,+& *'e. /' (/+ , ',g&+)+,g&+) e-+)//e) S*'e.

.,+& e-+&a +&'ea a'e e , e*e3+,/a *ae F/'

ea83e .&e +&e *'e. ., (e (=e*+ +/

*/+e'*/*0.,e +/'9e .&,*& ./ ./'0 +/ / a

',g&+&a +&'ea a e-+&a+&'eae *'e. ./ (e

a a33'/3',a+e *&/,*e T&e e-+ ,e 3ea /- a (,*)*e &aa e-+&a +&'ea

M/'e gee'a) *'e. 8a) 8ea a) &e,*a e:,*e *&

a a *a83 a 8,*'/8e+e' a &,3 3'/3ee' /' a

A'*&,8ee *'e. .a+e' 383

27 | P a g e


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/ANUFACTUING POCESS

PIPE CUTTING:

P,3e *++,g /' 3,3e 3'/,g , a 8e*&a,Je ,+',a

3'/*e +&a+ 'e8/:e 8a+e',a -'/8 3,3e /' +(e +/ *'ea+e

a e,'e 3'/e T)3,*a 3'/e ,*e +'a,g&+ *+

8,+'e ae a 8,e*+,/ &/e

2! | P a g e


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ELDING:<

We,g , a -a(',*a+,/ /' *3+'a 3'/*e +&a+ =/,

8a+e',a a) 8e+a /' +&e'8/3a+,* () *a,g

-,/ .&,*& , ,+,*+ -'/8 /.e' +e83e'a+'e 8e+a

=/,,g +e*&,9e *& a ('aJ,g a /e',g .&,*&

/ /+ 8e+ +&e (ae 8e+a I a,+,/ +/ 8e+,g +&e

(ae 8e+a a e' 8a+e',a , /-+e ae +/ +&e =/,+ +/-/'8 a 3// /- 8/+e 8a+e',a +&e .e 3// +&a+ *//

+/ -/'8 a =/,+ +&a+ *a (e a +'/g /' e:e +'/ge'

+&a +&e (ae 8a+e',a P'e'e 8a) a/ (e e ,

*/=*+,/ .,+& &ea+ /' () ,+e- +/ 3'/*e a .e

A+&/g& e */88/ +&e'e a'e a/ /, +a+e .e,g

3'/*ee *& a -',*+,/ .e,g /' &,ee a*+,:e ga

.e,g , .&,*& 8e+a /e /+ 8e+

S/8e /- +&e (e+ 0/. .e,g 8e+&/ ,*eH

• S&,ee 8e+a a'* .e,g SMAW a/ 0/. a

+,*0 .e,g /' ee*+',* .e,g e a ee*+'/e

+&a+ &a a'/ ,+ +/ 3'/+e*+ +&e .e 3e T&e ee*+'/e &/e' &/ +&e ee*+'/e a ,+ /.)

8e+ a.a) Sag 3'/+e*+ +&e .e 3e -'/8

a+8/3&e',* */+a8,a+,/

2" | P a g e

https://en.wikipedia.org/wiki/Fabrication_(metal)https://en.wikipedia.org/wiki/Welded_sculpturehttps://en.wikipedia.org/wiki/Process_(science)https://en.wikipedia.org/wiki/Metalhttps://en.wikipedia.org/wiki/Thermoplastichttps://en.wikipedia.org/wiki/Fusion_weldinghttps://en.wikipedia.org/wiki/Brazinghttps://en.wikipedia.org/wiki/Solderinghttps://en.wikipedia.org/wiki/Meltinghttps://en.wikipedia.org/wiki/Weld_poolhttps://en.wikipedia.org/wiki/Pressurehttps://en.wikipedia.org/wiki/Heathttps://en.wikipedia.org/wiki/Shielded_metal_arc_weldinghttps://en.wikipedia.org/wiki/Electrodehttps://en.wikipedia.org/wiki/Flux_(metallurgy)https://en.wikipedia.org/wiki/Slag_(welding)https://en.wikipedia.org/wiki/Welded_sculpturehttps://en.wikipedia.org/wiki/Process_(science)https://en.wikipedia.org/wiki/Metalhttps://en.wikipedia.org/wiki/Thermoplastichttps://en.wikipedia.org/wiki/Fusion_weldinghttps://en.wikipedia.org/wiki/Brazinghttps://en.wikipedia.org/wiki/Solderinghttps://en.wikipedia.org/wiki/Meltinghttps://en.wikipedia.org/wiki/Weld_poolhttps://en.wikipedia.org/wiki/Pressurehttps://en.wikipedia.org/wiki/Heathttps://en.wikipedia.org/wiki/Shielded_metal_arc_weldinghttps://en.wikipedia.org/wiki/Electrodehttps://en.wikipedia.org/wiki/Flux_(metallurgy)https://en.wikipedia.org/wiki/Slag_(welding)https://en.wikipedia.org/wiki/Fabrication_(metal)


30/36

• Ga +g+e a'* .e,g GTAW a/ 0/. a TIG

+g+e ,e'+ ga e a /*/8a(e

+g+e ee*+'/e +/ 3'/*e +&e .e T&e .e

a'ea , 3'/+e*+e -'/8 a+8/3&e',* */+a8,a+,/ ()

a ,e'+ &,e,g ga *& a a'g/ /' &e,8

• Ga 8e+a a'* .e,g GMAW */88/) +e'8e

MIG 8e+a ,e'+ ga e a .,'e -ee,g g +&a+

-ee .,'e a+ a a=+a(e 3ee a /. a

a'g/(ae &,e,g ga /' a 8, /- a'g/ a

*a'(/ ,/,e CO2 /:e' +&e .e 3e +/ 3'/+e*+

,+ -'/8 a+8/3&e',* */+a8,a+,/

• F*/'e a'* .e,g FCAW a8/+ ,e+,*a +/

MIG .e,g e*e3+ ,+ e a 3e*,a +(a' .,'e

e .,+& ,+ *a (e e .,+& /' .,+&/+&,e,g ga e3e,g / +&e e'

• S(8e'ge a'* .e,g SAW e a

a+/8a+,*a) -e */8a(e ee*+'/e a a

(a0e+ /- g'aa' -,(e T&e 8/+e .e a

+&e a'* J/e a'e 3'/+e*+e -'/8 a+8/3&e',*

*/+a8,a+,/ () (e,g (8e'ge e' +&e

(a0e+

• Ee*+'/ag .e,g ESW a &,g&) 3'/*+,:e

,ge 3a .e,g 3'/*e -/' +&,*0e' 8a+e',a

%$ | P a g e

https://en.wikipedia.org/wiki/Gas_tungsten_arc_weldinghttps://en.wikipedia.org/wiki/Tungstenhttps://en.wikipedia.org/wiki/Argonhttps://en.wikipedia.org/wiki/Heliumhttps://en.wikipedia.org/wiki/Gas_metal_arc_weldinghttps://en.wikipedia.org/wiki/Carbon_dioxidehttps://en.wikipedia.org/wiki/Flux-cored_arc_weldinghttps://en.wikipedia.org/wiki/Submerged_arc_weldinghttps://en.wikipedia.org/wiki/Electroslag_weldinghttps://en.wikipedia.org/wiki/Gas_tungsten_arc_weldinghttps://en.wikipedia.org/wiki/Tungstenhttps://en.wikipedia.org/wiki/Argonhttps://en.wikipedia.org/wiki/Heliumhttps://en.wikipedia.org/wiki/Gas_metal_arc_weldinghttps://en.wikipedia.org/wiki/Carbon_dioxidehttps://en.wikipedia.org/wiki/Flux-cored_arc_weldinghttps://en.wikipedia.org/wiki/Submerged_arc_weldinghttps://en.wikipedia.org/wiki/Electroslag_welding


31/36

(e+.ee 1 ,*& 25 88 a 12 ,*&e %$$ 88 ,

a :e'+,*a /' */e +/ :e'+,*a 3/,+,/

Ma) ,e'e+ ee'g) /'*e *a (e e -/' .e,g

,*,g a ga a8e a ee*+',* a'* a ae' a ee*+'/

(ea8 -',*+,/ a +'a/ W&,e /-+e a ,+',a

3'/*e .e,g 8a) (e 3e'-/'8e , 8a) ,e'e+

e:,'/8e+ ,*,g , /3e a,' e' .a+e' a ,

/+e' 3a*e We,g , a &aJa'/ e'+a0,g a

3'e*a+,/ a'e 'e9,'e +/ a:/, (' ee*+',* &/*0

:,,/ a8age ,&aa+,/ /- 3/,// gae a -8e

a e3/'e +/ ,+ee +'a:,/e+ 'a,a+,/

#+, +&e e /- +&e 1"+& *e+') +&e /) .e,g

3'/*e .a -/'ge .e,g .&,*& (a*08,+& &a e

-/' *e+',e +/ =/, ,'/ a +ee () &ea+,g a

&a88e',g A'* .e,g a /)-e .e,g .e'e a8/g

+&e '+ 3'/*ee +/ e:e/3 a+e , +&e *e+') a

ee*+',* 'e,+a*e .e,g -//.e // a-+e' We,g

+e*&//g) a:a*e 9,*0) ',g +&e ea') 2$+&

*e+') a +&e ./' .a' '/:e +&e e8a -/' 'e,a(e

a ,e3e,:e =/,,g 8e+&/ F//.,g +&e .a'

e:e'a 8/e' .e,g +e*&,9e .e'e e:e/3e

,*,g 8aa 8e+&/ ,0e SMAW /. /e /- +&e

8/+ 3/3a' .e,g 8e+&/ a .e a e8,a+/8a+,*

%1 | P a g e

https://en.wikipedia.org/wiki/Energy_sourcehttps://en.wikipedia.org/wiki/Firehttps://en.wikipedia.org/wiki/Electric_archttps://en.wikipedia.org/wiki/Laserhttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Friction_weldinghttps://en.wikipedia.org/wiki/Ultrasoundhttps://en.wikipedia.org/wiki/Underwater_weldinghttps://en.wikipedia.org/wiki/Outer_spacehttps://en.wikipedia.org/wiki/Burnhttps://en.wikipedia.org/wiki/Electric_shockhttps://en.wikipedia.org/wiki/Ultraviolet_radiation#Human_health-related_effects_of_UV_radiationhttps://en.wikipedia.org/wiki/Forge_weldinghttps://en.wikipedia.org/wiki/Blacksmithhttps://en.wikipedia.org/wiki/Arc_weldinghttps://en.wikipedia.org/wiki/Oxy-fuel_welding_and_cuttinghttps://en.wikipedia.org/wiki/Resistance_weldinghttps://en.wikipedia.org/wiki/Energy_sourcehttps://en.wikipedia.org/wiki/Firehttps://en.wikipedia.org/wiki/Electric_archttps://en.wikipedia.org/wiki/Laserhttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Friction_weldinghttps://en.wikipedia.org/wiki/Ultrasoundhttps://en.wikipedia.org/wiki/Underwater_weldinghttps://en.wikipedia.org/wiki/Outer_spacehttps://en.wikipedia.org/wiki/Burnhttps://en.wikipedia.org/wiki/Electric_shockhttps://en.wikipedia.org/wiki/Ultraviolet_radiation#Human_health-related_effects_of_UV_radiationhttps://en.wikipedia.org/wiki/Forge_weldinghttps://en.wikipedia.org/wiki/Blacksmithhttps://en.wikipedia.org/wiki/Arc_weldinghttps://en.wikipedia.org/wiki/Oxy-fuel_welding_and_cuttinghttps://en.wikipedia.org/wiki/Resistance_welding


32/36

a a+/8a+,* 3'/*ee *& a GMAW SAW FCAW a

ESW De:e/38e+ */+,e .,+& +&e ,:e+,/ /- ae'

(ea8 .e,g ee*+'/ (ea8 .e,g 8age+,* 3e

.e,g MPW a -',*+,/ +,' .e,g , +&e a++e' &a-

/- +&e *e+') T/a) +&e *,e*e */+,e +/ a:a*e

R/(/+ .e,g , */88/3a*e , ,+',a e++,g a

'eea'*&e' */+,e +/ e:e/3 e. .e,g 8e+&/

a ga, g'ea+e' e'+a,g /- .e 9a,+)

OKING PINCIPLE

T&e 9,*0 ,-+ =a*0 , a e:,*e e -/' ,-+,g &ea:) /a

() +&e a33,*a+,/ /- 8*& 8ae' -/'*e T&e ./'0,g

3',*,3e /- a 9,*0 ,-+ =a*0 8a) (e e3a,e .,+& +&e

&e3 /- F,g C/,e' a +./ (e:e gea' a''age8e+

%2 | P a g e

https://en.wikipedia.org/wiki/Laser_beam_weldinghttps://en.wikipedia.org/wiki/Laser_beam_weldinghttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Magnetic_pulse_weldinghttps://en.wikipedia.org/wiki/Magnetic_pulse_weldinghttps://en.wikipedia.org/wiki/Friction_stir_weldinghttps://en.wikipedia.org/wiki/Robot_weldinghttps://en.wikipedia.org/wiki/Laser_beam_weldinghttps://en.wikipedia.org/wiki/Laser_beam_weldinghttps://en.wikipedia.org/wiki/Electron_beam_weldinghttps://en.wikipedia.org/wiki/Magnetic_pulse_weldinghttps://en.wikipedia.org/wiki/Magnetic_pulse_weldinghttps://en.wikipedia.org/wiki/Friction_stir_weldinghttps://en.wikipedia.org/wiki/Robot_welding


33/36

?,*0 ,-+ =a*0 a 8*& /+&e' +e*&//g,*a

a:a*e8e+ *& a a+/8/(,e ('a0e a e+a

*&a,' ./'0 ae , e +/ '/+a+e +&e (e:e gea'

a''age8e+ @a*0 a''age8e+ ,e ,-+,g '/ ., (e

e +/ (e:e gea' C/*0.,e '/+a+,/ /- &ae =a*0 .,

'/+a+e 3.a' 8/+,/ a a+, */*0.,e '/+a+,/ /-

&ae =a*0 ., '/+a+e /..a' 8/+,/

BILL OF /ATEIAL

$ILL OF %ATERIAL

SE&'() *(ME +(*T'T- &(TE.&/01 T2T() *20 (M2*T

%% | P a g e


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"0 3&(ME "

0 H(*4)E "

50 BE6E) 7E(&S

80 BE(&'*7 "

90 B2)T "

#0 E)4'*7

T2T() (M2*T SPE*T &/09!!

%4 | P a g e


35/36

ADANTAGES

Q ?,*0 ,-+ /- :e&,*e

Q L/. 8a 3/.e' ,g

Q L/. */+ a+/8a+,/

Q Ma,+ea*e */+ , :e') /.

Q Ea) +/ ,+a

Q Le , .e,g&+

APPLICATIONS

Q I83e8e+a+,/ , a+/8/(,e

Q L,-+,g -/' .&eee' :e&,*e

Q I83e8e+,g , ,+',e -/' ,-+,g 8a*&,e

CONCLUSIONS

%5 | P a g e


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A-+e' */83e+,g +&e 3'/=e*+ */*e +&a+ /' 3'/=e*+ ,

,83e , */+'*+,/ a */83a*+ , ,Je -/' e

Ma-a*+',g /- 8a*&,e , ea) a */+ /- +&e

8a*&,e , e

quick lifting jack - project report

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