Download - S42021-A124-Z34-4-7631
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 1 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
Installation instructions for SIPAC-S cable connector IDC - 1/2SU, 1SU Contents Page 1 SIPAC-S cable connector dimensions 2 ½ SU, 1 SU height 55 and 1 SU height 77 2 2 Standard cable (balanced), special coax cable up to 2 Mbit/s for ½ SU 3 2.1 Balanced cable 3 2.1.1 Cable preparation 3 2.1.2 Securing cable 3 2.2 Special coax cable (7 single cables), installation in China 4 3 Standard-/special coax cable up to 34 Mbit/s for ½ SU 5 3.1 Standard coax cable (max. 4 single cables) 5 3.1.1 Cable preparation 5 3.1.2 Securing cable 5 3.2 Standard coax cable for ½ SU (7 single cables) 6 3.2.1 Cable preparation 6 3.2.2 Securing cable 6 3.3 Special coax cable (max. 4 single cables) 7 3.3.1 Cable preparation 7 3.3.2 Securing cable 7 3.4 Special coax cable (7 single cables) 8 3.4.1 Cable preparation 8 3.4.2 Securing cable 8 4 Standard/special coax cable up to 155 Mbit/s for ½ SU and 1 SU 9 4.1 Standard coax cable for ½ SU 9 4.1.1 Cable preparation 9 4.1.2 Securing cable 9 4.2. Special coax cable for ½ SU, installation in China 10 4.2.1 Cable preparation 10 4.2.2 Securing cable 10 4.3 Standard coax cable for 1 SU, height 77, (max. 4 single cables) 11 4.3.1 Cable preparation 11 4.3.2 Securing cable 11 4.3.3 Assembly sequence contact block 12 4.3.4 Assembly sequence with max. 4 single cables and PCB 13 5 Fitting contacts to balanced cable and coax cable, assembly, tools 14 5.1 Contact fitting tool for ½ SU and 1 SU cable connector 14 5.2 Cutting tool for coax cable 14 5.3 Formerly used contact fitting tools 15 5.4 Setting conductor/wire diameter 16 5.5 Preparation coax cable 16 5.6 IDC fitting contact pins 17 5.7 Assembly of contact lamellae container, screening housing 18 5.8 Disassembly of screening housing, removal tool for cable connector 19 5.9 Assembly of dummy/linking plug 20
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 2 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
1 SIPAC-S Cable Connector Dimensions Screening approx. 60 dB
1) space for lettering
82,8
1)
77
0
65,4
11,518,5
5561,8
24 18,5
0
55
1) 1)
8 2
Contacts35 Press-in
Contacts
1
IDC45 Contacts
1e
aIDC20 Contacts
Coding gray
e
a
Coding gray
Coding gray
1/2 SU Height 55 1 SU
Height 77 1 SU
9e
a
4
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 3 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
2 Standard cable (balanced); Standard-/ Special coax cable up to 2 Mbit/s for 1/2 SU 2.1 Standard cable (balanced) V42255-Z1001-A2 (S-09YS(St)CY 14x2x0.4/1.0) or V42255-Z1001-A4 (S-09YS(St)CY 4x2x0.6/1.2) or V42255-Z1001-A5 (S-09YS(St)CY 8x2x0.6/1.2) or Plug kit no. C50228-Z100-B102 for ½ SU 2.1.1 Preparing Cable • Strip back cable sheath. • Shorten shielding braid. • Remove filler and foil. • If shielding wire is not applied to contact, cut off. 2.1.2 Securing cable • Feed prepared cable through nut, sleeve and cable clamp. • Fold back shielding braid over sleeve. • Push cable clamp up to 0.5 +0.5 over Shielding braid and sleeve. • Using hand pliersV23599-M1015-C1, apply pressure to pressure zone of cable clamp. Pressure exerted manually approx. 30 Nm. For fitting contact blades see 5.6
Shielding braid
Cable Shielding braid
+13
Cable clamp
Collar
Pay attention to positionof cable clamp
Hand plirsV23599-M1015-C1
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 4 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
2.2 Special coax cable for 2 Mbit/s, ½ SU, 7 single cables for installation in China Cable data as per sample shown: (Local ident. no. SYV-75-2-1, grey/beige) 75 Ohm; internal conductor diameter 0.34 mm; insulator diameter 1.9 mm; 1 braided screen; Outer cover diameter 3.2 +/- 0.2 mm; Color black Plug kit no. C50228-Z100-B402 for ½ SU 2.2.1 Preparing cable • Slide nut, collar and cable clamp on to each of the 7 cables in this order (approx. 200 mm). • Strip back 66 mm of sheath from each cable. Shorten screen braid to 12 mm, untwine it and fold it outwards by about 45 degrees. Shorten dielectric by 24 mm. • Slide 40 mm of Fa. Raychem heat-shrink tubing, ordering no. KYNAR 1/16-X, 5 mm over the dielectric and heat-shrink it over its entire length. • Fit all contacts as described in point 5.6, also fitting can be done with former tool point 5.3, sheet 15. • Push collar 57 mm forwards under the screening braid - note position! • Push all 7 untwined screening braids back over the collar. 2.2.2 Securing cable • Push cable clamp over the screening braid and align it so that it is at 90 degrees to the key face of the collar. Note position relative
to contact a when doing this! • Before crimping check dimension 57 mm. • Using hand pliers V23599-M1015-C1 press together the crimp zone of the cable clamp. Pressure exerted by hand approx. 30 Nm. • Cut of shielding braid at the edge of the collar. Install connector holder and screening housing as described in point. 5.7
66
12
Cable clampNut Collar
24
Coax cable
Screening braid
Dielectric
5
Heat-shrink tube
Conductor
57
1
4 ae
Cable clamp Contact lamellae a
Key face30 Nm
Cable clamp
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 5 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
3 Standard-/special coax cable up to 34 Mbit/s for ½ SU 3.1 Standard coax cable up to 34 Mbit/s (max. 4 cables) • Cable ordering No. V42251-Z61-C5 02Y(St)CY 0.45/2,0 Plug kit no. C50228-Z100-B106 für ½ SU 3.1.1 Preparing cable • Strip back cable sheath • Fold back shielding braid over cable sheath. • Press down shielding braid (max. 4,2 mm) and cut to length, if necessary remove foil and filler. • Insert cable (max. 4) through nut and 4-section star. In the case of 2 cables arrange them to be
diagonally opposite. 3.1.2 Securing cable • Assemble cable clamp, cable and 4-section star. • Ensure that cable clamp is 1.5 mm from key surface • Use hand pliers V23599-M1015-C1 to apply pressure to crimping zone of cable clamp. Manual pressure needed approx. 30 Nm. ( ) Reference dimension For fitting contacts see 5.6
Coax cable
Max 4 cables
4-section starNut
min. 80
20
0...2
(O 4
,2)
Shown for 1 coaxial cableCable clamp
Note SW
Pay attention to positionof cable clamp
Hand plirsV23599-M1015-C1
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 6 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
3.2 Standard coax cable up to 34 Mbit/s for ½ SU (7 individual cables) • Cable ordering No. V42251-Z61-C5 02Y(St)CY 0,45/2,0 Plug kit no. C50228-Z100-B102 for ½ SU 3.2.1 Preparing cable • Strip back cable sheath . • Feed 7 cables through nut and sleeve, untwine screening braid and fold back over sleeve. • If requested in manufacturing document, strip back stranded wire V45571-B110-H (AWG 24). Lay parallel to screening braid between sleeve and cable clamp. 3.2.2 Securing cable • Fit cable clamp over sleeve. Use hand pliers V23599-M1015-C1 to apply pressure to crimping zone of cable clamp. Pressure exerted by hand approx. 30 Nm. • Note position of cable clamp to key face. • Cut of shielding braid at edge of sleeve. For fitting contacts see 5.6
Nut Collar
Screening braid
Cable clamp
min. 70
Screening braid
1080
Wire
Pay attention to positionof cable clamp
Hand pliersV23599-M1015-C1
30 Nm
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 7 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
3.3 Special coax cable up to 34 Mbit/s for ½ SU, max. 4 cables, for installation in China Cable data as per sample shown: 75 Ohm; internal conductor diameter 0,34 mm; insulator diameter 1,9 mm; 1 braided screen; Outer cover diameter 3.2 +/- 0.2 mm; colour: black Plug kit No.C50228-Z100-B406 for ½ SU 3.3.1 Preparing cable • Strip back cable sheath. • Fold back shielding braid over cable sheath. • Press down shielding braid and cut to length. • Insert cable (max. 4) through nut and 4-section star. For 2 cables, arrange cables to be diagonally
opposite. 3.3.2 Securing cable • Fix cables (max. 4) and 4-section star. • Use hand pliers V23599-M1015-C1 to apply pressure to crimping zone of cable clamp. Pressure exerted by hand approx.30 Nm. • Remove insulation up to 36 -1 mm. • Slide Raychem heat-shrink tubing, ordering no. KYNAR-1/16-X. 5 mm over the insulator and heat shrink over its entire length. For fitting contacts see 5.6
>-Coax cable
Max 4 cables
Nut 4-section star
20
80
(O 4
,2)
Cable clamp
1 Coax cable shown36 -1
405
Heat-shrinktubing
Note SW
Pay attention to positionof cable clamp
Hand pliersV23599-M1015-C1
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 8 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
3.4 Special coax cable up to 34 Mbit/s for ½ SU, 7 single cables, for installation in China Cable data as per sample shown: 75 Ohm; internal conductor diameter 0.34 mm; insulator diameter 1.9 mm; 1braided screen; Outer cover diameter 3.2 +/- 0.2 mm; Colour: black Plug kit no. C50228-Z100-B402 for ½ SU 3.4.1 Preparing cable • Slide nut, collar and cable clamp on to each of the 7 cables in this order (approx. 200 mm). • Strip back 66 mm of sheath from each cable. Shorten screen braid to 12 mm, untwine it and fold it outwards by about 45 degrees. Shorten dielectric by 24 mm. • Slide 40 mm of Raychem heat-shrink tubing, ordering no. KYNAR 1/16-X, 5 mm over the dielectric and heat-shrink it over its entire length. • Fit all contacts as described in point 5.6, also fitting can be done with former tool point 5.3, sheet 15. • Push collar 57 mm forwards under the screening braid - note position ! • Push all 7 untwined screening braids back over the collar. 3.4.2 Securing cable • Push cable clamp over the screening braid and align it so that it is at 90 degrees to the key face of the collar. Note position relative
to contact a when doing this! • Before crimping check dimension 57 mm. • Using hand pliers V23599-M1015-C1 press together the crimp zone of the cable clamp. Pressure exerted by hand approx. 30 Nm. • Cut of shielding braid at the edge of the collar. Install connector holder and screening housing as described in point. 5.7
66
12
Cable clampNut Collar
24
Coax cable
Screening braid
Dielectric
5
Heat-shrink tube
Conductor
57
1
4 ae
Cable clamp Contact lamellae a
Key face30 Nm
Cable clamp
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 9 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
4 Standard-/special coax cable up to 155 Mbit/s for 1/2 SU and 1 SU 4.1 Standard coax cable up to 155 Mbit/s for ½ SU Cable ordering no. V42251-Z61-C5 02Y(St)CY 0,45/2,0 Plug kit no. C50228-Z100-B106 for ½ SU 4.1.1 Preparing cable • Strip back cable sheath • Fold shielding braid back over cable cover and then fold it forwards again. Press down shielding braid. • Insert cable (max, 4) through nut and
4-section star. Where there are 2 cables, arrange them so
as to be diagonally opposite each other. 4.1.2 Securing cable • Using hand pliers V23599-M1015-C1, fix cable clamp, cable and 4-section star. Press together crimping zone of cable clamp. Pressure exerted by hand approx. 30 Nm. • Solder wire H50402-A509-A36, approx. 60 mm YV1x0.5/0.9 (ye/bl) to tinned shielding braid. If necessary remove foil and filler. Keep to soldering temperature and time
to a minimum.
Coax cable min. 80
Screening braid
max. 4 cables
20
0...2
4-section star
Nut
(O 4
,2)
28 -1
0,5 +0,5
Cable clamp
Pay attention to positionof cable clamp
30 Nm
Note SW 11,5
Hand pliers
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 10 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
4.2 Special coax cable for 155 Mbit/s, 1/2 SU, for installation in China
75 Ohm; Inner conductor dia. 0.34 mm; insulation dia. 1.9 mm; 2 Screening braid; outer cover 4.2 +/- 0.2 mm
Use hand pliers V23599-M1015-C1 to fix cable clamp, cableand 4section star. Press together crimp zone of the cable clamp. Manual pressure exerted approx. 30 Nm.
If nessessery remove foil and filter Keep to minimum soldering temperature and time.
Remove dielectric to 32 -1 mm.
Slide 5 mm of Raychem heat-shrink tubing, ordering no. Nr. KYNAR-1/16-X, over the dielectric and heat shrink it over its entire length.
4.2.2 Securing cable
80
Coax cable 2 screening braids
4-section star>-
0.5 +0.5
Wire end collar
Cable clamp
"
4.2.1 Preparing cable
Strip back cable sheath
Insert cable (max. 4) through nut and 4-section star
Push back external screening braid
Push wire end collar DIN 46228-A4-9 between the two screens up to cable collar. Cut off external screening braid flush with rivet
Note SW11,5
Plug kit no. C50228-Z100-B406 für 1/2 SU
Cable data as shown in sample: (Local ident. no. SYV-75-2-2, black)
Nut
For fitting contacts see 5.3, 5.4 and 5.6
-
-
-
-
-
-
-
-
-
-
Solder wire H50402-A509-A36, YV 1x0,5/0,9(yellow/black) approx. 60 mm to sreening braid.
Pay attention to positionof cable clamp
Hand pliersV23599-M1015-C1
30 Nm
25 -132 -1
5
Solder point WireHeat-shrink tube
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 11 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
4.3 Standard coax cable up to 155 Mbit/s for 1 SU, Height 77, (max. 4 cables in 4-section star) Cable ordering no. V42251-Z61-C5 02Y(St)CY 0,45/2,0 Plug kit no. C50228-Z101-B309 for 1 SU 4.3.1 Preparing cable
• Strip back cable sheath • Fold shielding braid back over cable cover and then fold it forwards again. Press down shielding braid. If necessary remove foil and filler. • Insert cable (max, 4) through nut and
4-section star. Where there are 2 cables, arrange them so
as to be diagonally opposite each other. 4.3.2 Securing cable • Using hand pliers V23599-M1015-C1, fix cable clamp, cable and 4-section star. Press together crimping zone of cable clamp. Pressure exerted by hand approx. 30 Nm. • Immersion-tin cable and shielding braid, cut to length and remove dielectric. If necessary remove foil and filler. *) Fit as per manufacturing document ( ) Reference dimension Pressing contact block see 4.3.3, soldering see 4.3.4 and manufacturing document.
>- 80
20
Cable clamp
3
0...2
Nut 4-section star
1,5
Screening braid
Max. 4 cables
Pay posituion to positionof cable clamp
HandzangeV23599-M1015-C1
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 12 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
4.3.3 Assembly Sequence: Pressing contact block onto PCB Caution! only to be performed in the factory! Press contact block Onto PCB using the specified tool. If necessary equip PCB as per manufacturing document.
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 13 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
4.3.4 Assembly of max. 4 single coax cables in 4-section star up to 155 Mbit/s Snap connectorized PCB into contact block holder. Insert assembled contact block holder into inner screening housing shell. Insert cable pre mounted in 4-section star into inner screening housing shell and tighten
manually with nut. Solder cable as per manufacturing document, screen and inner conductor onto PCB.
Loosen nut, push outer screening housing shell over preassembled inner shell; the two parts lock
together audibly. Tighten nut SW 17, with approx 5 Nm.
NutCable clamp
4-sction star
Inner sides butting
Solder lug
Contact block holder
Contakt blockPCB
Insert cable
Outer screening housing shell
Inner screening housing shell
Scrining braid solder
Coax cable
solder
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 14 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
IDC-handpliers (without tool mounting) for 1/2 SU and 1 SU, for 75 Ohm coax cable(see point 5.2) and 120 Ohm balanced cable: ordering no. V23599-M1019-S101.
Ordering no. for table mounting incl. clamp: V23599-M1019-S103
5 Fitting contacts to standard/special cable, mounting, tools
5.1 Fitting tool for 1/2 SU und 1 SU cable connector
Cable holderfor 1/2 SU or 1 SU
Handgrip
On manufactoring a 75 Ohm standard coax cable V42251-Z61-C5, 02Y(ST)CY 0,45/2,0-75,is necessary. cutting tool with the Ordering no. V23599-M1019-S104
Tool is drawn opend, without tool mounting.
Cutting flap
Table mounting
Table
1 SU1/2 SUMark 1...8 Marking
1
Sliding wedge
Clamp
5.2 Cutting Tool for coax cable
Cutting edges
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 15 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
5.3 Former fitting tools for ½ SU und 1 SU
1
Ordering no.V23599-M1019-S1 for 1 SU - bal. cable V23599-M1019-S 31 for 1 SU - coax cableV23599-M1019-S2 for 1/2 SU - bal. cable V23599-M1019-S 32 for 1/2 SU - coax cable
Sliding surfaceOrdering no. V23599-M1018-S10
Height 12 mmWidth 160 mmDepth 230 mm
Hand press
Travel safety device
Angle-shaped cableseperator
Cutter
Separatingcomb
Holding pockets
Cable holder
Mark 1...8
Sliding wedge Marking
Contact fitting tool
Lever with securing screws Ordering no. V23599-M1019-S5
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 16 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
-
- Handgrip and cutting slap turn to theright side.
Lay the prepared cable in the cable holderand tighten by hand with the nut.
The cutting flap and tool handgrip turn tothe left side.
Release trigger at the Handgrip until stop.More handgrip and cutting flap to the rightand remove the cable.
-
-
-
For fitting contact blades see 5.6
The single cable core is to be put in thecompart slide.
Cutting toolpartiell viewcable holder
Nut
5.4 Set conductor/wire diameter
Dependent on the wire core used, the imprinting depth is to be by shiftingthe sliding wedge between marks 1...8.The sliding wedge can be losed by the both hexagonal-headed screws.The mark settings are given in the table.
5.5 Preparation of the coax cable 75 Ohm, dielectrica cut on both sides.Tool ordering no. V23599-M1019-S104
Table
Contact element ID Diameter Conductor/wire
Mark 1...8
Cableordering number
Remarks
Standard cable M 0.6/1.1 1 V42255-Z1001-A5
V42255-Z1001-A48x2x0.6/1.24x2x0.6/1.2
M offset (bare)/0.45 4 V42251-Z61-C5 Coax 0.45/2.0 S 0.4/1.0 3 V42255-Z1001-A2 14x2x0.4/1.0 S 0.4/1.0 3 V42255-Z1001-A7 8x2x0.4/1.0Special cable
S 0.34/1.9 7...8 For installation inChina
Single coax,1 screening wire
S 0.34/1.9 7...8 For installation inChina
Single coax,2 screening wires
S 0.28/1.6 7...8 For installation inChina
8 x coax 0.28/1.6
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 17 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
5.6 IDC-Contact lamellae fitting with tool ordering no. V23599-M1019-S101 (Equal manufacturing steps as used with forma tools: V23599-M1019-S1, -S2, -S31, -S32) Handgrip, cutting slap and the angle-shaped cable separator turn to the right side. Lay the prepared cable in the cable holder with the crimping zone of the cable clamp
pointing upwards and tighten by hand with the nut. ------------------------------------------------------------------------------------------------------------------------------------------------------- Notes for special coax cable for installation in China: Note insertion dimension in separating comb of the tool. ------------------------------------------------------------------------------------------------------------------------------------------------------- Insert contact with opening towards the separating comb at 1. The angle-shaped cable separator turn to the left side. Start with contact a. Lay wires as per manufacturing documents in separating comb and
angle-shaped cable separator and press down into clamp slit.
When ready, the cutting slap und handgrip turn to the left side. Release trigger at the Handgrip until stop. More handgrip and cutting flap to the right and remove the cable.
1Trigger
Angle-shapedcable separator
Outer angle-shapedpiece with cutter
hand grip
Cable holderfor 1/2 SUor 1 SU
shown 1/2 SU
By using the 1 SU:turn stop to diownward position
IDC-Contact element Contact lamellae
0,5 +1Insert dimension
Separating comb
Cable holderAngle-shapedcable separator
Clamp slit
Fittig tool partiell viewshown 1 SU
Cable clamp
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 18 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
5.7 Assembly of contact lamellae container Assemble five contacts, wired as per manufacturing documents, in the sequence shown a...e and insert into the contact lamellae container (black). Contacts must face open side. Place cover (gray) over contact lamellae container. Assembly of the screening housing Snap closed contact-part holder into inner screening housing shell. Push outer screening housing shell over preassembled inner shell until the two parts audibly lock. Screw tight nut SW 12 - with torque of 3.5 Nm in the case of ½ SU. Screw tight nut SW 17 - with torque of 5 Nm.
1/2 SU 1 SU
abcde
Con t a c t l a m e l l a e cont a i n e r ( b l a c k )
Co v e r ( g r a y )
Contact lamellae
I n n e r c o n t a c t
N u t
Locking catch
Contact lamellae
e
Screening h o u s i n g s h e l l
a bcd
Outerside Innerside O u t e r s i d e I n nerside
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 19 + 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
5.8 Disassembly tools Cable connector opener for disassembling the screening housing for ½ SU and 1 SU - ordering no. V23599-M5025-E10
Unscrew the
nut from the cable connector. Use the tool for opening the screening housing to hook on the lamellae side in between the both screening housing parts. During untighten the locking catch you can remove the housing parts. Unplugging tool for the ½ SU und 1 SU cable connector For to loosen the plugged connector push the unplugging tool in between the cable connector and the adapter-bridge and untighten the locking catch. Now the cable connector is removable. Unplugging tool for ½ SU Cable connector Ordering no. V23599-M5029-U3 Handgrip for the above tool with the length 250 mm. Ordering no. V23599-M8001-U2 Unplugging tool for 1 SU Cable connector Ordering no. V23599-M5029-U1 Handgrip for the above tool with the length of 250 mm. Ordering no. V23599-M8001-U2
1/2 SU shown
Cable connector - OutsideCoding gray
Cable connector opener
Handgrip
Unpluggingtool
Handgrip
Unpluggingtool
25
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Copyright © Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector Datum 15.05.95 Name Berkmüller Installation Instructions 04 28.04.04 And Gepr. 03 J351K77174 17.12.97 Sei Norm 02 J071K77774 12.03.97 Sei ICN CP 01 H145K16274 24.05.96 Zo Sheet 52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 20 - 51 15.05.95 Lie 20Sh. Iss. Change Notice Date Name
5.9 Assembly of dummy/linking plug ½ SU, 1 SU height 55 Kit no. C50228-Z101-B208 for ½ SU If required prepare contacts as per factory document, e.g, with wire links. Assemble prepared contacts in sequence shown a.. e and insert into contact-part holder- Contacts face open side. Place cover on contact-part holder. Snap closed contact-part holder into inner screening housing shell. Push outer screening housing shell over preassembled inner shell until the two parts audibly lock. Plastic cover
Cover
Contacts
Plastik contact-partholder
ea
1 SU shown
1SU shown
Locking catch forcontact-part holder
Inner screening housing shell
Outer screening housing shell
Plastic cover