EBSEOS GmbH
Pharmaceutical Machinery & Services
Industriestrasse 12
79664 Wehr
Tel. ++49 (0)7762 80 68 966
Fax. ++49 (0)7762 80 68 967
1 SET
Weight :
SOFTGEL Capsule Filling Line
MODEL : SG150
TECHNICAL SPECIFICATION
A-1) Soft Gelatin Encapsulation Machine
Production capacity : 71,280 capsule/hour (#10 Oval) normal 3 r.p.m
Production rate : Max. 6 rpm 60hz (Normal 3-3.5 rpm)
Size of die roll Ø 150mm (Diameter) X 250mm (Length)
Quantity of plunger : 20 Plungers
Size of cooling drum : Ø 500(Diameter) X 280mm(Length)
Main motor : 3HP with Speed controller
Power source : 220V/380V X 50Hz/60Hz X 3 Phase AC
Power required : Approximately 16kw
Dimension : 2,310(L) X 1,033(W) X 2,050(H) mm
Approximately 1,900kg
Solvent free system Option F.M.I PUMP 4EA
Programmable Logic Controller TOUCH SCREEN Type
Soft Gelatin Encapsulation Machine DY-SG150 1
1 SET
Weight :
A-2) Tumbling Dryer with 6 baskets
Dimension : 5,400 (L) X 900 (W) X 1,220 (H) mm
Size of Basket : Ø 650 (Diameter) X 805 (Length) mm
Controller system : Central control system
Programmable Logic Controller, TOUCH SCREEN Type
Power source : 220V/380V X 50Hz/60Hz X 3 Phase AC
Fan motor : 0.25kw X 6 motors
Power required : Approximately 4kw
Main motor : 0.375kw X 6 motors
Approximately 1,200kg
Soft Gelatin Encapsulation Machine DY-SG150 2
1 SET
Weight :
Voltage :
50/60Hz
1 SET
B-1) Automatic Medicine Transfer Pump,
Dimensions : 430 (L) X 270 (W) X 2,30 (H) mm
Approximately 30 Kg
Power Consumption : Approximately 0.2 Kw
220/380V
B-2) Solvent Free System
Installation Oil Lubrication Roller With Fluid Metering Pump 4ea, Made In U.S.A
(415V or 440V subject to change depending upon specifications)
Frequency :
Main motor : Samyang Max(Made In Korea), 1/4 HP, 40:1
Head on the Oil supply pump, Reduced oil mount approx. 1/20 (0.2Liter / hour)
Production Cost is reduced with the use of tiny amount of M.C.T oil
No Need for Solvent Cleaning
Quality Capsule Production is guaranteed thanks to Good Sealing
Soft Gelatin Encapsulation Machine DY-SG150 3
1 SETD-1) Additional die roll (standard type)
Material : AL7075 (Duralumin)
Including Injection segment 1ea, Distribution plate 1ea, Timing Gear 1ea
Output capacity DY-SG150, Jumbo type: 3 rpm/min(Normal), Max 6rpm 60hz
Classification of dies Number of cavities Production / Hour
Round 3
Round 5
Round 7
Oval 4
Oval 6
Oval 7.5
Oval 10
Oblong 5
Oblong 11
Oblong 16
Oblong 20
Tube 6 350 63,000 caps
41,580 caps
48,960 caps
59,940 caps
81,180 caps
71,280 caps
77,220 caps
81,900 caps
99,900 caps
100,440 caps
116,280 caps
136,800 caps760
646
558
555
455
429
396
451
333
272
231
Soft Gelatin Encapsulation Machine DY-SG150 4
1 SET
50/60Hz
7.5HP
Heating Elements : 5Kw X 4EA
Water sealed vacuum pump:
Material : SUS 304 or SUS316
Maximum Rate : 40 r.p.m (Fixed)
Working Capacity : 250 Liter X 2 Tank
220/380V
Frequency :
Main motor : 5HP with Speed controller (Reduce Ratio:1/43) X 2EA
Maximum Capacity : 400 Liter X 2 Tank
Weight : Approximately 1,480Kg
(Approximately 1,600Kgs with inclusion of supplementary equipments)
Maximum Temperature : 90 - 100°C
Power Consumption : Approximately 45Kw
Voltage :
D-2) Gelatin Melting Tank (3 Fold/400 Liter X 2 TANK)
Dimensions : 2,800 (L) X 1,600 (W) X 2,900 (H) mm
Soft Gelatin Encapsulation Machine DY-SG150 5
3SET
Air Type
3SET
Material : SUS 304 or SUS316
Heater : 3Kw X 1EA
Temperature Control : Integrated Sensors
Maximum Temperature : 60 - 80°C
Maximum Capacity : 300Liter (Other size option)
Approximately 3Kw
Voltage : 220/380V
Frequency : 50/60Hz
Material : SUS 304 or SUS316
D-4) Medicine Service Tank (2 Fold/300 Liter)
Dimension : Ø 810 X 1,220 (H) mm
Weight : Approximately 130Kg
Power Consumption :
60 - 80°C
300Liter (Other size option)
3Kw X 1EA
Temperature Control : Integrated Sensors
Maximum Temperature :
Maximum Capacity :
Heater :
Power Consumption :
Voltage :
Frequency :
Ø 810 X 1,220 (H) mm
Approximately 130Kg
Approximately 3Kw
220/380V
50/60Hz
D-3) Gelatin Service Tank (3 Fold/300 Liter)
Supply Method :
Supply M- Dimension :
Weight :
Soft Gelatin Encapsulation Machine DY-SG150 6
1SET
1SET
Vacuum Pump Motor : 0.75Kw X 1EA
Material : SUS 304 or SUS316
Maximum Speed : 3,500 R.P.M
Motor : D.C 3HP X 1EA
Voltage : Single Phase D.C 220V
Frequency : 50/60Hz
Weight : Approximately 65Kg
Power Consumption : Approximately 2,5Kw
Approximately 450Kg
1,610 (L) X 800 (W) X 1,700 (H) mm
Hydraulic Drive System
D-6) Vacuum Mixer
3.75Kw X 1EA (Vertical Type)
50/60Hz
220/380V
Approximately 5.25Kw
Hydraulic Pump :
Maximum Speed :
Frequency :
Main Motor :
Material : SUS 304 or SUS316
3,500 R.P.M
1.5Kw X 1EA (Horizontal Type)
Dimension :
Weight :
Power Consumption :
Voltage :
D-5) Homo Mixer
Up, down System
Dimension : Ø 755 X 750 (H) mm
Soft Gelatin Encapsulation Machine DY-SG150 7
1SET
1SET
Motor : 0.4 Kw X 1EA
Type : #80 And #100
Material : SUS 304 or SUS316
Voltage : 220/380V
Frequency : 50/60Hz
Dimension : Ø 630 X 970 (H) mm
Weight : Approximately 50Kg
15Hp, Vertical Type
Including Spare Stone 1ea
Frequency : 50/60Hz
D-8) Vibrating Sieve
Maximum Speed : 3,500 R.P.M
Power Consumption : Approximately 12Kw
Voltage : 220/380V
Material : SUS 304 or SUS316
Main Motor :
Weight : Approximately 400Kg
Dimension :
D-7) Colloid Mill
750 (L) X 550 (W) X 1,700 (H) mm
Soft Gelatin Encapsulation Machine DY-SG150 8
D-9) Wiper 100EA
500EA
15SET
1SET
Function:
Sorting:
Lifter & Large Conveyor Motor:
Weight: 460kg
Material : SUS304
D-11) Dollies (Trailer for capsule dry vat)
856 (L) X 709 (W) X 125 (H) mm
Material :
Capacity : Oblong #20, Capsule 1,200 – 1,500ea
P.P.C (Poly Propylen Copolymer)
Dimension :
Dimension :
Material :
370 (L) X 260 (W) mm
Dimension : 905(L) X 755(W) X 44(H)mm
D-10) Capsule Drying Vat
100% Cotton
D-12) Auto. Sorting M/C(6 Tracks, Model: DY-S6)
Automatic Sorting E475 According To Diameter
By Capsule Diameter, Thickness
Sorting Precision: ±0.1 Diameter, ±0.05 Thickness
Power source: 220V,380V/50Hz X 3 Phase AC,
Power Consumption: 0.615Kw
Sung-shin Servo 90 W
Medium Conveyor: Sung-shin Servo 60 W
Capacity: Approx. 120,000 – 420,000 Products / Hour
Main motor: Siemens, 1/2 HP(0.375Kw)
Dimension: 2,000(L) X 950(W) X 1,640(H)mm
Reduce Ratio: a. Lifter: (5:1)
b. Large & Medium Conveyor : (10:1)
Sorting Method: First Vibrator Sorting, Second Roller Sorting
Soft Gelatin Encapsulation Machine DY-SG150 9
STANDARD SHAPES AND SIZE
OF SOFT GELATIN CAPSULES
Soft Gelatin Encapsulation Machine DY-SG150 10
STANDARD SHAPES AND SIZE
OF SOFT GELATIN CAPSULES
Soft Gelatin Encapsulation Machine DY-SG150 11
Machine Layout
Soft Gelatin Encapsulation Machine DY-SG150 12