softgel capsule filling line model : sg150 · softgel capsule filling line model : sg150 technical...

EBSEOS GmbH

Pharmaceutical Machinery & Services

Industriestrasse 12

79664 Wehr

Tel. ++49 (0)7762 80 68 966

Fax. ++49 (0)7762 80 68 967

1 SET

Weight :

SOFTGEL Capsule Filling Line

MODEL : SG150

TECHNICAL SPECIFICATION

A-1) Soft Gelatin Encapsulation Machine

Production capacity : 71,280 capsule/hour (#10 Oval) normal 3 r.p.m

Production rate : Max. 6 rpm 60hz (Normal 3-3.5 rpm)

Size of die roll Ø 150mm (Diameter) X 250mm (Length)

Quantity of plunger : 20 Plungers

Size of cooling drum : Ø 500(Diameter) X 280mm(Length)

Main motor : 3HP with Speed controller

Power source : 220V/380V X 50Hz/60Hz X 3 Phase AC

Power required : Approximately 16kw

Dimension : 2,310(L) X 1,033(W) X 2,050(H) mm

Approximately 1,900kg

Solvent free system Option F.M.I PUMP 4EA

Programmable Logic Controller TOUCH SCREEN Type

Soft Gelatin Encapsulation Machine DY-SG150 1

1 SET

Weight :

A-2) Tumbling Dryer with 6 baskets

Dimension : 5,400 (L) X 900 (W) X 1,220 (H) mm

Size of Basket : Ø 650 (Diameter) X 805 (Length) mm

Controller system : Central control system

Programmable Logic Controller, TOUCH SCREEN Type

Power source : 220V/380V X 50Hz/60Hz X 3 Phase AC

Fan motor : 0.25kw X 6 motors

Power required : Approximately 4kw

Main motor : 0.375kw X 6 motors

Approximately 1,200kg


1 SET

Weight :

Voltage :

50/60Hz

1 SET

B-1) Automatic Medicine Transfer Pump,

Dimensions : 430 (L) X 270 (W) X 2,30 (H) mm

Approximately 30 Kg

Power Consumption : Approximately 0.2 Kw

220/380V

B-2) Solvent Free System

Installation Oil Lubrication Roller With Fluid Metering Pump 4ea, Made In U.S.A

(415V or 440V subject to change depending upon specifications)

Frequency :

Main motor : Samyang Max(Made In Korea), 1/4 HP, 40:1

Head on the Oil supply pump, Reduced oil mount approx. 1/20 (0.2Liter / hour)

Production Cost is reduced with the use of tiny amount of M.C.T oil

No Need for Solvent Cleaning

Quality Capsule Production is guaranteed thanks to Good Sealing


1 SETD-1) Additional die roll (standard type)

Material : AL7075 (Duralumin)

Including Injection segment 1ea, Distribution plate 1ea, Timing Gear 1ea

Output capacity DY-SG150, Jumbo type: 3 rpm/min(Normal), Max 6rpm 60hz

Classification of dies Number of cavities Production / Hour

Round 3

Round 5

Round 7

Oval 4

Oval 6

Oval 7.5

Oval 10

Oblong 5

Oblong 11

Oblong 16

Oblong 20

Tube 6 350 63,000 caps

41,580 caps

48,960 caps

59,940 caps

81,180 caps

71,280 caps

77,220 caps

81,900 caps

99,900 caps

100,440 caps

116,280 caps

136,800 caps760

646

558

555

455

429

396

451

333

272

231


1 SET

50/60Hz

7.5HP

Heating Elements : 5Kw X 4EA

Water sealed vacuum pump:

Material : SUS 304 or SUS316

Maximum Rate : 40 r.p.m (Fixed)

Working Capacity : 250 Liter X 2 Tank

220/380V

Frequency :

Main motor : 5HP with Speed controller (Reduce Ratio:1/43) X 2EA

Maximum Capacity : 400 Liter X 2 Tank

Weight : Approximately 1,480Kg

(Approximately 1,600Kgs with inclusion of supplementary equipments)

Maximum Temperature : 90 - 100°C

Power Consumption : Approximately 45Kw

Voltage :

D-2) Gelatin Melting Tank (3 Fold/400 Liter X 2 TANK)

Dimensions : 2,800 (L) X 1,600 (W) X 2,900 (H) mm


3SET

Air Type

3SET


Heater : 3Kw X 1EA

Temperature Control : Integrated Sensors

Maximum Temperature : 60 - 80°C

Maximum Capacity : 300Liter (Other size option)

Approximately 3Kw

Voltage : 220/380V

Frequency : 50/60Hz


D-4) Medicine Service Tank (2 Fold/300 Liter)

Dimension : Ø 810 X 1,220 (H) mm

Weight : Approximately 130Kg

Power Consumption :

60 - 80°C

300Liter (Other size option)

3Kw X 1EA

Temperature Control : Integrated Sensors

Maximum Temperature :

Maximum Capacity :

Heater :

Power Consumption :

Voltage :

Frequency :

Ø 810 X 1,220 (H) mm

Approximately 130Kg

Approximately 3Kw

220/380V

50/60Hz

D-3) Gelatin Service Tank (3 Fold/300 Liter)

Supply Method :

Supply M- Dimension :

Weight :


1SET

1SET

Vacuum Pump Motor : 0.75Kw X 1EA


Maximum Speed : 3,500 R.P.M

Motor : D.C 3HP X 1EA

Voltage : Single Phase D.C 220V

Frequency : 50/60Hz


Power Consumption : Approximately 2,5Kw

Approximately 450Kg

1,610 (L) X 800 (W) X 1,700 (H) mm

Hydraulic Drive System

D-6) Vacuum Mixer

3.75Kw X 1EA (Vertical Type)

50/60Hz

220/380V

Approximately 5.25Kw

Hydraulic Pump :

Maximum Speed :

Frequency :

Main Motor :


3,500 R.P.M

1.5Kw X 1EA (Horizontal Type)

Dimension :

Weight :

Power Consumption :

Voltage :

D-5) Homo Mixer

Up, down System

Dimension : Ø 755 X 750 (H) mm


1SET

1SET

Motor : 0.4 Kw X 1EA

Type : #80 And #100


Voltage : 220/380V

Frequency : 50/60Hz

Dimension : Ø 630 X 970 (H) mm


15Hp, Vertical Type

Including Spare Stone 1ea

Frequency : 50/60Hz

D-8) Vibrating Sieve

Maximum Speed : 3,500 R.P.M

Power Consumption : Approximately 12Kw

Voltage : 220/380V


Main Motor :


Dimension :

D-7) Colloid Mill

750 (L) X 550 (W) X 1,700 (H) mm


D-9) Wiper 100EA

500EA

15SET

1SET

Function:

Sorting:

Lifter & Large Conveyor Motor:

Weight: 460kg

Material : SUS304

D-11) Dollies (Trailer for capsule dry vat)

856 (L) X 709 (W) X 125 (H) mm

Material :

Capacity : Oblong #20, Capsule 1,200 – 1,500ea

P.P.C (Poly Propylen Copolymer)

Dimension :

Dimension :

Material :

370 (L) X 260 (W) mm

Dimension : 905(L) X 755(W) X 44(H)mm

D-10) Capsule Drying Vat

100% Cotton

D-12) Auto. Sorting M/C(6 Tracks, Model: DY-S6)

Automatic Sorting E475 According To Diameter

By Capsule Diameter, Thickness

Sorting Precision: ±0.1 Diameter, ±0.05 Thickness

Power source: 220V,380V/50Hz X 3 Phase AC,

Power Consumption: 0.615Kw

Sung-shin Servo 90 W

Medium Conveyor: Sung-shin Servo 60 W

Capacity: Approx. 120,000 – 420,000 Products / Hour

Main motor: Siemens, 1/2 HP(0.375Kw)

Dimension: 2,000(L) X 950(W) X 1,640(H)mm

Reduce Ratio: a. Lifter: (5:1)

b. Large & Medium Conveyor : (10:1)

Sorting Method: First Vibrator Sorting, Second Roller Sorting


STANDARD SHAPES AND SIZE

OF SOFT GELATIN CAPSULES


Machine Layout


softgel capsule filling line model : sg150 · softgel capsule filling line model : sg150 technical...

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