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DPS Overview

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  • DPS Overview

  • DPS Group

  • Overview

    Process system integrators

    Multi-disciplined engineering team

    Innovative technical solutions

    Project execution excellence

    Recent clients include:

  • Core Skills

    Field Development Plans

    Basic/Conceptual Engineering

    FEED & Detailed Designs

    Process System Design, Supply & Support

    Process Package/Module Study

    Construction and Commissioning Supervision

    FPSO and Floating Production Expertise

    MOPU

    Well Head Platform Design

    CPPs

    Brownfield Engineering

  • Portfolio of latest design and process tools including:

    HYSYS

    TASC

    FLARENET

    AutoCAD Full

    Navisworks

    PDMS

    MicroStation

    STAAD.Pro

    PV Elite

    SACS

    Caesar II

    UniSim

    Design Tools

    Que$tor

    SmartPlant PID

    SmartPlant Review

    Intools

    PDS

    PipeFlo

    ProEngineer

    PipeSim

    FlareSim

    PipeNet

    In addition to many in-

    house bespoke sizing

    software

  • FPSO

    Process topsides

    Integration

    Conversion

    Fixed Platforms

    Jackets

    Topsides

    WHPs

    CPPs

    MOPU

    Jack up conversion

    Semisubmersible

    Non-ship shaped

    Brownfield

    Offshore upgrades

    FPSO recertification

    Concept to FEED to Detail Design

    Total Offshore Capability

  • Independent & Tailored Service

    QUE$TOR Utilisation

    Benchmarked Solution

    Competitive Rates

    Marginal Field & Lower Flow Rate Specialists

    Deliverables

    Review of available options (floating v fixed)

    State of art review

    High value options

    Concept Selection

    CAPEX/OPEX

    Basic Engineering and Field Development Studies

  • Typical Que$tor Output

  • Study Basis

    Option

    Review

    Definition of

    Preferred Option

    Final Report

    State of the Art Review

    QUE$TOR Data

    Client Data DPS Data

    Export Options

    Market / DPS Data

    Flow Assurance

    Phase 1

    Activity 1 Project Management

    Activity 2 Study Basis Definition

    Activity 3 Definition of new build development options

    Activity 5 State of the Art review

    Activity 6 Coarse screening of development options

    Phase 2

    Activity 1 Project Management

    Activity 4 Re-use of existing facilities

    Activity 5 State of the Art review

    Activity 7 Fine screening of development options

    Activity 8 Hydraulic Modelling

    Activity 9 Final Report

    State of the Art Review

    Typical Concept Screening Activities

  • TLP (148m (Hutton) to 1,500m)

    FPSO (up to and beyond 3,000m)

    Spar (500m up to and beyond 3,000m)

    Semi-submersible (75m (Argyll) up

    to and beyond 3,000m)

    Deepwater Platform Options

  • Plus lots of other acronyms

    Other Deepwater Platform Options

    Control Buoy Subsea to Shore (subsea processing) Ormen Lange

    + Subsea to Platform

    Compliant Towers

  • Basic Evaluation Criteria All Concepts

    Field Life

    Remoteness of field location/location of infrastructure

    Reservoir structure

    Number of wells / drilling centres

    Dry Tree or Wet Tree

    Drilling or work over capability

    Production Capacity

    Total Topsides weight

    Motion Characteristics

    Riser Technologies

    Installation Method

    Constructability and lead time

    Concept maturity

    Field Operators experience of concept

    CAPEX

    OPEX

    Abandonment Costs

  • OPTION 1

    Minimum Topsides

    OPTION 2

    Medium Topsides

    OPTION 3

    Maximum Topsides

    Field Located Facilities 6 well slots (5 + 1 spare) Production & test manifold Topsides MPM for well tests Topsides pig launcher (remote operation) Topsides UTU Topsides crane (5te capacity) Small power (batteries) NavAids

    Dry 110te Operating 130te

    Field Located Facilities 6 well slots (5 + 1 spare) Production & test manifold Topsides MPM for well tests Topsides pig launcher (remote operation) HPU Topsides UTU Topsides crane (5te capacity) Solids removal unit (retrofit) Helideck Small power (batteries) Free Water Knock Out (at host)

    Dry 180te Operating 210te

    Field Located Facilities 6 well slots (5 + 1 spare) Production & test manifold Topsides MPM for well tests Topsides pig launcher (remote operation) HPU Topsides UTU Topsides crane (30-40te capacity) Solids removal unit Helideck Personnel shelter & emergency lifecraft FW pump Small power (batteries) Free Water Knock Out (at host)

    Dry 600te Operating 760te Work-over equipment included 100te (CTU dry)

    Topsides Definition

  • Lightweight

    Jacket

    Steel Braced

    Monotower

    Conductor

    Supported

    Self-Installed

    Platform

    Light Weight Structure Options

  • Project: Lerek Field Development

    Location: Offshore Terengganu

    Client: Newfield Peninsula Malaysia Inc

    Central Processing Platform

    Production :45000 BLPD

    4-Leg Jacket

    Production Separator

    Heat Exchanger

    Produced Water Treatment

    Free water knock out

    Export Pumping

    Water Inject

    Power Gen (GTG)

    Flare System

    LQ (30 People)

    Utilities

    Pipelines

    WP-1:

    Production :30000 BLPD

    4-Leg Jacket

    4 wells

    Test Separator

    Production/Test/Gas lift Manifold

    WP-2:

    Production :15000 BLPD

    4-Leg Jacket

    2 wells

    Test Separator

    Production/Test/Gas lift Manifold

    Utilities

    Temporary Shelter

    Basic / FEED Case Study

  • Project: Fry Field Development

    Location: Offshore Norway

    Client: Larsen Oil & Gas

    Front end design study to provide process topsides

    and interfacing solution for jack-up destined for the

    North Sea.

    Process footprint was critical so module

    design and layout was important.

    Cost estimate included in final solution.

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    PROJECT MANAGEMENT/ ENGINEERING

    TOPSIDES MODULES

    100,000 bpd

    FEED Case Study

  • Project: Dulang Field Development

    Client: PetroMalaysia Sdn Bhd

    Provision of Engineering Services for Conceptual

    Engineering of Dulang Full Field Development

    Three new wellhead platforms (DL-DX. DL-AX & DL-E)

    One new processing platform (DL-BX).

    Completed all engineering to pass Petronas MR4

    development gate

    Concept / FEED Case Study

  • Project: Kambuna Field Development, Indonesia

    Client: Serica Energy

    Provision of Concept selection to review offshore vs

    onshore process requirements to meet the onshore pipe

    gas specifcation.

    Client had originally selected a FPSO, but our study

    worked showed that a wet gas pipeline with onshore

    treatment was the most economic solution and this was

    carried through to detail design and project completion.

    Basic Engineering Case Study

  • Project: Cendor Phase II FEED

    Location: Offshore Terengganu

    Client: Petrofac (Malaysia PM304) Limited

    1. Wellhead Platform 1 (WHP-1)-Max Production: 40,000BLPD

    2. Wellhead Platform 2 (WHP-2)-Max Production: 56,000BLPD

    3. Wellhead Platform 3 (WHP-3)-Max Production: 56,000BLPD

    4. FPSO -Max Production:80,000BLPD (marine, mooring and

    topsides)

    5. Removal of existing MOPU

    6. Infield Pipelines

    7. Submarine Cables Between CPP & WHP-3

    8. Pipelines to ANDR-A

    Basic / FEED Case Study

  • FPSO: D1 Field

    Location: West Coast India

    Client: ONGC

    Project Management Consultant for specifications

    of appropriate FPSO for D1 marginal field

    Includes assistance preparing ITT through to

    vessel commissioning

    FPSO conversion rather than new build for fast

    track project

    FPSO Consultancy

  • DPS- Recent FPSO Topsides Projects

    2012/2013 Dana Western Isles North Sea

    Detailed Engineering Of Topsides (New Build)

    2010/2012 OSX-1 Brazil (Heavy Oil)

    Detailed Engineering Of Topsides (Upgrade)

    2011/2012 Petrofac Berantai Malaysia

    Detailed Engineering Of Topsides (Upgrade)

    2009/2011 EMAS Lewek Vietnam

    Detailed Engineering Of Topsides (Conversion)

  • FPSO: Berantai

    Location: Malaysia

    Client: Keppel / Petrofac / Petronas

    Upgrade of the East Fortune FPSO to make it

    suitable for Berantai Field in Malaysia

    Includes 9 new modules and significant

    upgrading

    FPSO Topsides Case Study

  • FPSO before upgrade FPSO after upgrade

    Berantai FPSO upgrade

  • FPSO: Cascade & Chinook

    / BW Pioneer

    Location: Gulf of Mexico

    Client: BW Offshore

    First FPSO for Gulf of Mexico production scheduled 2011

    Storage capacity - 600,000 barrels of oil

    FPSO installed in a water depth of 2,600 metres

    Disconnectable during storms

    2008 Cascade & Chinook

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    PROJECT MANAGEMENT/ ENGINEERING

    TOPSIDES MODULES

    80,000 bpd 16 mmscfd

    FPSO Topsides Case Study

  • EPC detailed design and supply of the

    - M10 (Main Production) &

    - M30 (Flare Knock-Out) modules

    Topsides process interface engineering

    Design of process pipe rack

    Flare system design

    Cascade & Chinook DPS Scope

  • Module 3D Software used FPSO Autodesk Inventor CSU Module Intergraph PDS Flare Module Intergraph PDS Pipe Rack Aveva PDMS M60 A&B Gas Compression CADWorx M61 TEG Module Bentley Autoplant

    5 x 3D Software Packages

    Clash Checking

  • Interface Engineering

  • FEED

    Detail

    Delivery

  • P30: Compression Module

    (20.7x21x13.4m)

    P40: Metering Skid

    (10x4.25x2m)

    P50 : Water Injection Module

    (18x10.8x13.4m)

    Z10: Blast

    Wall H10:

    Helideck

    L10: Living

    Quarter

    O10: Office

    Block

    U10: EIT

    Block

    U40 : Power Generation

    Area

    P20: Separation Module

    (20.7x18.6x13.4m)

    F10: Flare Boom

    P10: Pigging & Manifold Module

    (13x7.7x7.4m)

    TEG Skid

    Western Isles FEED Verification

  • FPSO Topsides Case Study

    FPSO: OSX-1 FPSO

    Location: Brazil

    Client: Keppel / BW Offshore

    Upgrade of the new-build Nexus 1 FPSO

    to make it suitable for the OSX Waimea

    heavy oil field (API 17.6) offshore Brazil

    Involves 7 new modules including

    Inlet Manifold

    Crude Heating

    Water Injection

    Fuel Gas Compression

    Power Module

  • everything in pink is a change

    OSX-1 FPSO

    Significant Upgrade Project

  • OSX-1 FPSO

    PDMS modelling through to completion

  • FPSO: Chim Sao Dua

    Location: Vietnam

    Client: EMAS / Premier Oil

    Topsides Detailed Engineering for CSU,

    Injection Water Treatment and Flare Modules

    Also responsible for entire process topsides

    piping interface engineering

    Successful through design competition

    2009 Chim Sao

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    PROJECT MANAGEMENT/ ENGINEERING

    TOPSIDES MODULES

    80,000 bpd 50 mmscfd

    FPSO Topsides Case Study

  • CRUDE STABILISATION

    FLARE KNOCK OUT

  • FLARE KNOCK OUT MODULE

    WATER INJECTION

    CRUDE

    STABILISATION &

    PRODUCED WATER

    TREATMENT

  • FPSO: Ruby FPSO formally Ruby

    Princess

    Location: Vietnam

    Client: MISC / MMHE

    DPS to design and supply the complete process

    topsides

    FPSO will replace the FPSO Ruby Princess,

    and have the ability to process 30,000 bopd

    2008 Ruby 45,000 bpd 29 mmscfd

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    TOPSIDES MODULES

    FPSO Topsides Case Study

  • FPSO: Nexus FPSO

    Location: (Norway) now Brazil (OSX)

    Client: Samsung Heavy Industries

    DPS responsible for the design of separator (60,000

    bopd) and glycol dehydration packages (~100

    MMSCFD unit including TEG Contactor, and Glycol

    Regeneration unit) part of Nexus FPSO project destined for North Sea

    Partnership with Whasung Industries Company Ltd

    (Korea) who are responsible for fabrication

    Now OSX-1 (DPS undertaking upgrade)

    FPSO Topsides Case Study

  • FPSO: Oyo

    Location: Nigeria

    Client: Bumi Armada

    DPS scope initially involved the FEED elements

    of the entire process topsides design and

    integration

    Extended to include detailed designn

    2008 Oyo

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    PROJECT MANAGEMENT/ ENGINEERING

    TOPSIDES MODULES

    45,000 bpd 60 mmscfd

    FPSO Topsides Case Study

  • FPSO: East Fortune

    Location: Singapore

    Client: Nortechs FPSO / Songa

    Generic FPSO

    Following on from the execution of conceptual

    and FEED studies, execution of EPC. Vessel

    fabrication China, module fabrication and vessel

    conversion in Singapore

    DPS involved in looking at suitability for various

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    TOPSIDES MODULES

    2007 East

    Fortune 30,000 bpd 35 mmscfd

    FPSO Topsides Case Study

  • FPSO: Bunga Kertas

    Location: Malaysia

    Client: MSE (Now MMHE)

    Built in Malaysia, a first for MSE, DPS provided

    the engineering for MSEs first EPC contract.

    Responsible for all detailed engineering design

    activities, including CSU; Produced Water,

    Gas Compression & Utility packages;

    Structural design through to the full

    topsides integrated control systems.

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    TOPSIDES MODULES

    2004 Bunga Kertas

    30,000 bpd 40 mmscfd

    FPSO Topsides Case Study

  • BW. Carmen Upgrade

    Ithaca Athena

    North Sea

    FPSO Topsides Case Study

  • Name: D-111 (Dolphin)

    Location: Angola (West Morsa)

    Client: Angola Drilling Contractors / Sonangol

    Full EPC for conversion of jack-up drilling rig into

    production facility for marginal field offshore Angola

    20,000 bpd oil production

    Remote Un-manned Wellheads

    33km export pipeline to FPSO

    Produced by 10 Electric Submersible Pumps

    FPSO Topsides Case Study

  • Detail Design of Wellhead Platform for

    Newfield West Belumut Field

    Jacket Engineering

  • Name: Khurmala Dome Field Development

    Location: Northern Iraq

    Client: Kar-AvrAsya / SCOP

    Major total Greenfield development - 3 separate sites

    100,000 bopd of oil & 100 mmscfd of gas

    Engineering design and provision of

    domain expertise in all engineer aspects

    In-country construction and creation of jobs

    Onshore Engineering

  • Name: Bangora Expansion

    Location: Bangladesh

    Client: Tullow Oil

    Receipt & review of Basic Engineering docs with site

    visit to understand facilities concept, layout and

    verify as-built information

    Detailed Engineering Schedule and associated CTR's

    Preparation, submittal, review & final approval of Detailed

    Engineering deliverables list

    Weekly & monthly reports against agreed schedule and the

    associated CTR's

    Onshore Engineering

  • Name: Bangora IIC Development HDPC

    Location: Bangladesh

    Client: Tullow Oil

    Receipt & review Phase IIA of detailed design documents and

    drawings

    Review of vendors document & drawing of the HDPC package

    Detailed civil & structural engineering & review of the HDPC

    package

    Detailed Engineering Schedule and associated CTR's

    Preparation, submittal, review & final approval of Detailed

    Engineering deliverables list

    Onshore Engineering

  • Client: Texaco and Mariner Expro

    Field: Mariner, UKCS

    Scope: Extended Well Test (EWT) package

    API: 14.5

    Client: Texaco

    Field: Captain, UKCS

    Scope: EWT work including pre-separation

    hydrocyclones, deoiling hydrocyclones and offshore

    trials test work

    API: 20.5

    Client: Santa Fe Snyder

    Field: Carauna Field FPSO, Offshore Brazil

    Scope: Design of 5,000bpd crude oil and produced

    water treatment process topsides module,

    including centrifuge and coalescer.

    API: 19

    Client: Chevron

    Field: Bressay Field, UKCS

    Scope: Review the process facilities required to complete

    an EWT vessel.

    API: 11

    Client: TK Petrojarl/Petrobras

    Field: Siri Field, Brazil

    Scope: Electrostatic coalescer

    API: 12.8

    Heavy Oil Experience

    Client: OSX

    Field: Wamea Field, Brazil

    Scope: Topsides Detailed Design

    Conversion for Heavy Oil

    API: 17.6

  • HP Ref.

    HM

    AGRU

    DEHYDRATION

    AND

    MERCURY

    REMOVAL

    LNG

    FUEL GAS

    FEED GAS

    CONDENSATE TO CRUDE PROCESSING

    COOLING

    WATER

    COOLING

    WATER

    COOLING

    WATER

    LP Ref.

    COOLING

    WATER

    M

    M

    GT

    FUEL GAS

    LNG

    MiniLNG (Associated Gas)

    Onshore / Offshore

    Liquefaction Process

  • DPS Group

  • Dedicated development facilities

    Increasing patent portfolio

    Focus in innovation and creativity

    Separation and filtration specialists

    Oil / water flow loop

    Online reporting and data management

    Available for oil companies to outsource

    R&D Facilities

    R&D Centres in

    Portishead (UK) and

    Utah (USA)

  • Multiphase separation system

    Enhanced gravity separator with 5 phase capability:

    i. Liquid heavy phase

    ii. Liquid light phase

    iii. Solids slurry sub-micron particles iv. Rag / emulsion layer

    v. Gas

    Flexible operation ability to deal with 100% oil 100% water with no change of internals

    Shale gas (frac water flow back),

    Heavy oil dehydration

    PWT (the difficult streams)

    Bilge water treatment

    HydroLoc The Versatile Centrifuge

  • HydroLoc Internal Arrangement

    Fluid Inlet

    Solids Discharge

    NRV

    Solids Collection

    Funnel

    Gas Volume

    Annulus

    Water Outlet

    Oil Outlet

    Gas Outlet

    Emulsion/ Rag

    Layer Outlet

    Internal Jetting

    Nozzles

    Solids Collection

  • Extensive Testing of Solids Evacuation Valves in DPS Test Rig.

    Solids Evacuation from HydroLoc

  • HydroLoc

    30GPM unit on test in

    our R&D facility in Utah

    30GPM unit on shale

    gas project in Colorado

  • Results on Frac Water Flow Back

  • HydroLoc Extensive Performance Trials

    5gpm HydroLoc on

    Performance Trials in

    DPS UK Flow Loop

  • Typical HydroLoc P&ID

  • Interface Level Control

    In the Hydroloc

  • The skid dimensions = 8ft x 8ft x 8ft (2.44m x 2.44m x

    2.44m)

    Plant air at 150psi (10.3 bar) through a line

    Electricity supply 480V 100A 3 phase 60 Hz Number 2

    wire

    Inlet process connection is 1 male camlock

    Water outlet, oil outlet and solids outlet are 1 female camlock connections

    A standard Nitrogen cylinder and spare cylinder are

    required

    H-5 Pilot Plant (Haz. Area Rated)

  • Online solids management no shutdowns

    Zoned removal and disposal of solids

    No moving parts or wear high availability

    Slurry density preset for optimal process

    performance

    Sand Cleaning for discharge overboard

    Solids Management CyFlo

  • Cyclone Design

  • Well Fluids

    Gas

    Oil

    Water

    Where do we Manage Solids in Process?

  • Upstream of Choke

    Well Fluids

    Gas

    Oil

    Water

    Solids

    Installed Subsea or Surface

    Prevent erosion in piping/risers

    Prevent erosion in choke

    Cyclone

    Vessel

    Fluids

    Inlet

    Fluids

    Outlet

    Isolation

    Valves,

    Integral

    DB&B

    Solids

    Discharge

  • Upstream of Production Separator

    Well Fluids

    Gas

    Oil

    Water

    Solids

    Prevent solids entering production separator

    Solids actively removed

    Multi phase cyclone design

  • Removal from Production Separator

    Well Fluids

    Gas

    Oil

    Water

    Separator designed to retain solids

    Solids removed on-line with no impact of separation performance

    So

    lids

    Water

  • Downstream of Production Separator

    Well Fluids

    Gas

    Oil

    Water

    Solids

    Solids removed from produced water stream

    Simpler single phase cyclone design

    Separator designed to carry solids in water outlet

  • Cleaning Solids Offshore?

    Clean Solids Discharge

    Solids from Production

    Clean Produced Water

    Oily Water

    Solids

    Accumulation

    Vessel Jet Pump

    Cleaning

    Cyclone

    CyFlo

  • Case Study P57 FPSO (Petrobras) Design of Sand Wash

    Package and Supply of Internals

    5 off 316 Manifolds - 20 CyFlo Units

    Crude Degassers & Test Separator

    Cascade & Chinook FPSO

    7 off Duplex Manifolds - 28 CyFlo Units

    1st US Gulf of Mexico FPSO

    Cascade & Chinook BW / PAI

    4 CyFlo Manifolds for Vietnam - 16 CyFlo Units

    for Production Separators

    Ruby FPSO Premier Vietnam

  • Solids Management Technology

    Options

    DPS provides a total solids

    management solution

    Offline Sand Removal

    Online Sand Removal

    Atmospheric Transfer

    Solids Cleaning

  • Deoiling Hydrocyclones - Evolution

    High Flow

    Low Differential Pressure

    Combined Desanding and

    Deoiling

  • The Right Hydrocyclone for the

    Right Duty

  • Combined Desander and HFD

    Inlet

    Water Outlet Solids Outlet

    Oily Reject

    Desanders HFD

  • Grade efficiency of 20

    microns (de-sander)

    Reference - typical example of solids distribution from oil producing wells Sand Management Network presentation (Aberdeen)

    Combining de-sanding and de-oiling with a grade efficiency circa d95 20 microns gives the following benefits:

    o 95% solids removed (by volume)

    o Coalesce oil droplets, increasing grade efficiency of de-oiling hydrocyclone stage

    o Combine de-sanding and de-oiling in same cyclone

    Efficiency of Separation

  • Water Polishing for Discharge

    As water discharge limits have reduced from 40ppm to

    15ppm or less then tertiary

    treatment is required

    Compact Flotation has been favoured

    DPS offer alternative Degassing Self Cleaning

    Filter (DSCF)

    Based on High Flux Media Filtration

    Combines Degassing so no need for separate degasser

    upstream

  • DSCF Principle of Operation

    1. Inlet Degassing

    Uses Cyclonic inlet

    optimised with CFD

    2. Three Band Media Filter

    1. Fine Media

    2. Coarse Media

    3. Media Support

    3. Active Media Wash

    System

    All media bands can be

    washed independently and

    actively using CyFlo and

    Cyclone

  • Gas

    Oil

    Water

    Standard Water

    Treatment Scheme

    Degasser after primary separators and hydrocyclones

    Use of floatation flocculant

    2 stage floatation achieves 15ppm oil in water

    Reject

    Compact

    Floatation

    Degassin

    g Vessel

    Gas

    Oil Productio

    n

    Separator

    Hydrocyclon

    e

    Reject

  • Gas

    Oil

    HFD + Degassing Self Cleaning Filter

    Recycle

    Water

    Media

    Cleaning

    DSCF

    Productio

    n

    Separator

    HFD

    Hydrocyclon

    e

    Gas

  • Electrostatic Coalescers

  • Glycol Dehydration Packages

    Project: Knarr FPSO

    Location: Norwegian North Sea

    Client: SHI / TK / BG

    Project: Ruby FPSO

    Location: Vietnam

    Client: Emas / Premier

    Project: Khalda

    Location: Onshore Egypt

    Client: Petrofac

    Project: OSX FPSO

    Location: Offshore Brazil

    Client: SHI / OSX

    Project: Oyo FPSO

    Location: Offshore Nigeria

    Client: Bumi Armada

  • Specialist Packages Knarr FPSO

    DEBUTANISER TOWER

    + CONDENSATE

    DEHYDRATION

    MODULE GLYCOL REGEN PACKAGE

  • Compact onsite waste to energy technology

    Up to 250kg/hr processing offers economic and environmental benefits

    First continuous system to market

    Uses Pyrolysis Technology

    Meets WID requirement in Europe

    Fully Patented

    Proven in with Military

    ST150 Small Scale W2E

  • Feed Hopper

    Cold End Feed

    Pyro Chamber & Screw

    Oxidiser & Start-

    up burner

    Gasifier

    Hot Gas Outlet

    Ash Drum

    W2E Principle of Operation

  • W2E Video

  • Commissioned 2001

    First in UK to pre-qualify for Renewable Obligation Certificate (ROCs) and awarded an Integrated Pollution Prevention and Control (IPPC)

    Tested successfully on Municipal Solid Waste (MSW), Refuse Derived Fuel (RDF), tannery waste, abbatoir waste, tyres, car frag, sewerage and oil sludges.

    Power produced, steam used for adjacent sterilisation plant as commercial improvement

    Run commercially on clinical / pharma waste since 2001. Treated over 50K tonnes of clinical wastes.

    Waste Incineration Directive (WID) compliant throughout operational history

    Case Study Avonmouth (Bristol)

  • HMS Ocean Testing, Operation and Upgading:

    2 years of extensive testing was undertaken by Qinetiq and the MoD on a technical demonstrator in Portsmouth

    Processed a wide range of waste streams from food waste to oil sludges

    Very high availability throughout normal operation

    Average 7% char residue

    Queen Elizabeth Class Aircraft Carrier 4 off skid mounted ST150s for the UK Royal Navy

    Destined for Queen Elizabeth Class Aircraft Carrier

    1,000tpa mixed waste

    Case Study UK Navy

  • Waste Site- Leeds

    Operating on real waste at accredited waste

    facility

    Completed comprehensive

    processing of wide

    range of wastes to

    establish throughputs

    and waste mixes

    Completed 24/7 endurance running tests

    Trained waste site operators in use

    Improved design as consequence of tests

  • ENQUIRY N: EXXXXXX

    CUSTOMER: TBD

    1 - FEED SYSTEM

    THROUGHPUT (MAX PER ST150) 196 Kg/h

    CALORIFIC VALUE (WET) 27 MJ/kg

    MOISTURE (MAX) 15 %

    MASS FRACTION C (APPROX) 45 %

    MASS FRACTION H (APPROX) 15 %

    2 - ASH COMPOSITION

    VOLUME REDUCTION >90 %

    TOTAL ORGANIC CONTENT (TOC)

  • Waste properties paper plastic textiles wood food waste yard waste Carbon rich Hydrogen

    CV (MJ/kg) 16 33 18.7 17 4 6 22 22

    moisture (%) 8 2 10 15 70 50 0 0

    mass fraction C % 45.4 60 46.2 48.3 41.7 49.2 99 0.1

    mass fraction H2 % 6.1 8.3 6.5 6 5.8 5.8 0.1 99

    The following assumes just C and H content of the waste

    molar fraction C 0.55 0.55 0.54 0.57 0.55 0.59 0.99 0.00

    molar fraction H (atomic) 0.45 0.45 0.46 0.43 0.45 0.41 0.01 1.00

    Calculations

    Combustion air input (kg/s) 0.1694 0.1694 0.1694 0.1694 0.1694 0.1694 0.1694 0.1694

    Oxygen input (assume some excess O2 in exhaust) (kg/s) 0.0254 0.0254 0.0254 0.0254 0.0254 0.0254 0.0254 0.0254

    moles of oxygen (kmols/s) 0.0016 0.0016 0.0016 0.0016 0.0016 0.0016 0.0016 0.0016

    moles of oxygen per mole of fuel (-) 0.6652 0.6598 0.6567 0.6797 0.6588 0.6893 0.9955 0.2501

    moles of fuel used (kmol/s) 0.0024 0.0024 0.0024 0.0023 0.0024 0.0023 0.0016 0.0064

    moles of carbon used 0.0013 0.0013 0.0013 0.0013 0.0013 0.0013 0.0016 0.0000

    moles of hydrogen used (atomic) 0.0011 0.0011 0.0011 0.0010 0.0011 0.0010 0.0000 0.0063

    weight of carbon (kg/s) 0.0159 0.0158 0.0157 0.0161 0.0158 0.0162 0.0190 0.0000

    weight of hydrogen (kg/s) 0.0011 0.0011 0.0011 0.0010 0.0011 0.0010 0.0000 0.0063

    Energy from carbon (MW) 0.5188 0.5162 0.5147 0.5254 0.5157 0.5297 0.6224 0.0004

    Energy from hydrogen (MW) 0.1279 0.1310 0.1329 0.1198 0.1316 0.1146 0.0012 0.7620

    Total energy (MW) 0.6467 0.6473 0.6476 0.6452 0.6474 0.6443 0.6236 0.7624

    Throughput of waste based on CV analysis (kg/s) 0.0404 0.0196 0.0346 0.0380 0.1618 0.1074 0.0283 0.0347

    MAXIMUM Throughput of waste (kg/hr) 145.50 70.61 124.67 136.63 582.63 386.55 102.04 124.76

    water flowrate (kg/s) 0.003 0.000 0.003 0.006 0.113 0.054 0 0

    heat required for water (kW) 161.671 19.614 173.153 284.647 5664.442 2684.388 0 0

    Assumed losses on system (kW) 200 201 202 203 204 205 206 206

    Heat into ash assuming CP of 1 an dT of 800 (kW) 18.790 2.188 14.226 16.709 115.978 72.178 7.440 22.634

    Net heat (kW) 266.22 424.45 258.21 140.84 -5337.05 -2317.31 410.11 533.77

    Total weight of air, C and H (kg/s) 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.18

    Temperature in oxidiser (C) 1448 2298 1406 775 -28626 -12399 2196 3056

    Waste CV Values - Typical

  • Space Including Access

    Length = 12m

    Width = 6.5mm

    Height = 4.5mm

    Weight = 20Te

    Size and Weight