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® E _EDITION_1 Drive and conveyor technology for maritime applications

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Page 1: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

®

E_EDITION_1

Drive and conveyor

technology

for maritime

applications

Page 2: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

2

Welcome to RUD

RUD Innovation Strategy

The RUD Group is a dynamic and modern

family-owned enterprise which is active

worldwide. We have occupied key positions

in the machine construction industry for

135 years, specifically in the areas of metal

working, welding, heat treatment, surface

technology, forging and machining.

This is the best possible way to prepare

the company for a future as the official

“Hidden Champion of the 21st Century”.

Our RUD hoist chains, mountable lifting

and RUD conveyor systems guarantee

quality, innovation and safety for lifting,

pulling and conveying applications. Our

robust RUD and Erlau anti-skid chains

are combined with innovative mounting

systems to allow for safe driving when

there is snow and ice on the road, and

even in the toughest of terrains.

RUD Erlau tyre protection chains are used

to protect the tread and sidewalls

of tyres on earth-moving vehicles.

The Erlau outdoor furniture series combines

elegant seating with attractive design.

Our Erlau Human Care products, safety rails

and grab rail systems for sanitary facilities,

offer both flexibility and individuality.

RUD is setting new technological standards.

Our products combine the latest technology

with clearly defined environmental

management. This means that we are

continuously growing while consistently

conserving the resources that are required

for that growth. We always strive for

perfection and view the goals we have

reached as the basis for new visions.

The RUD Think Tank

RUD Mission Statement

Page 3: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

Lifting without load sway (single-

strand or multi-strand)

Driving (instead of

lantern gearing)

Controlling Pulling Telescoping Conveying Adjusting

TECDOS®-drive technology Designed specifically for the maritime sector,

TECDOS offers you a large number of drives and

drive solutions based on the core component of

the round steel chain:

TECDOS® – Conveyor and drive technology for the maritime environment

The TECDOS® packageIn addition to product and system solutions for

drive and conveyor technology, we also offer

a wide range of engineering and customer

services. Upon request, our service technicians

will also provide on-site assistance.

TECDOS®-conveyor technology For decades, RUD has been an experienced

supplier of conveyor technology in the bulk

materials industry and in coal-fired power plants.

Our experience has enabled us to create rugged

conveyor systems that maintain a high level of

strength while withstanding constant wear.

Our conveyor systems for the maritime sector

are also focused on the key aspects of

materials handling for bulk materials and

packaged goods in extreme environmental

conditions. Our conveyor systems are ideally

suited for loading and unloading ships as well

as transporting packaged goods and bulk

materials within the port.

3

TECDOS® – Reliable complete system solutions from a single sourcefor the first time.

ENGINEERING

SERVICE

ENGINEERING

SERVICE

These drive systems can be

replaced by TECDOS drives:

Rack and pinion drives/

Lantern gear drives

Steel cable drives

Drives with bush conveyor chains

Roller chain

drives

Hydraulic drives

Pneumatic drives

„ We offer you solutions for practically every conveyor and drive challenge”

From an individual element to a complete system:

Page 4: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

Drag chain conveyorsOur drag chain conveyors offer

maximum durability, thanks in particular

to our many decades of experience in

feeding and ash removal for coal-fired

power plants and biomass plants.

Their strength is displayed in particular

when they are used in adverse

conditions, such as outdoors.

Trough chain conveyorsRUD trough chain

conveyors are a

complete system for

the smooth transport

of your materials.

Equipped with round

steel chains or forked chains,

RUD trough chain conveyors provide the ideal conveyor solution

for both horizontal and inclined conveyor sections.

Apron conveyorsRUD apron conveyors provide maximum

security of supply for your port

logistics. Their simple,

durable design allows you

to implement long

horizontal or inclined

conveyor sections.

Apron conveyorsRUD apron conveyors provide maximum

security of supply for your port

logistics. Their simple,

durable design allows you

horizontal or inclined

Apron conveyorsRUD apron conveyors provide maximum

TECDOS® – conveyor technology Transport of packaged goods and bulk materials

4

RUD has decades of experience

as a quality supplier of conveyor

technology suitable for efficient

transfer of bulk materials.

The strengths of RUD systems are

especially apparent under adverse

and severe environmental

conditions, such as fog, salt,

dampness and wear.

RUD trough chain conveyors provide the ideal conveyor solution

Trough chain conveyors

steel chains or forked chains,

Page 5: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

Conveying in any direction: Horizontal, inclined and verticalOnshore and offshore

5

Round steel chain type bucket elevators

The advantages of the round steel chain

and our durable multiple-link

attachments ensure

long, reliable

operation.

Central chain type bucket elevators

These are ideally suited for maximum

transport capacities under

high-performance conditions.

Belt type bucket elevators

Equipped with

sturdy belts that are

reinforced with

textile or steel inlays,

belt type bucket

elevators provide for

smooth material

transport, even

at great heights.

Possible conveying direction Horizontal Inclined Vertical

Trough chain conveyors x xDrag chain conveyors xApron conveyors x xScrew conveyors x x xBucket elevators x

Screw conveyorsRUD long-lasting, low-maintenance

screw conveyors can be

used for horizontal,

inclined or vertical conveying

as a discharge screw for loading

and unloading ships. RUD screw

conveyors are specially designed and

ideally suited for conveying viscous,

abrasive or high-temperature materials.

Bucket elevatorsThanks to our long-standing experience in the

construction and supply of bucket elevators under difficult

conditions, we know which services our customers value.

TECDOS offers you complete bucket elevator systems

that cover everything from the calculation phase

to long-term maintenance of components.

Whether you need a round steel chain, central chain, or belt – we will solve your maritime

environment conveyance challenge.

Belt type bucket

sturdy belts that are

textile or steel inlays,

elevators provide for

Page 6: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

TECDOS® – drives and drive systems for maritime applications

6

TECDOS® offers you

a large variety of drives.

Whether you need to

lift, move, telescope,

or push – TECDOS®

will solve every

drive challenge.

RUD highly wear resistant round steel chains have proven themselves to be a robust and reli-able drive solution in the maritime environment and under severe environmental conditions.TECDOS products are typically used in confined spaces or when high availability is required.

Examples of maritime projects with round steel chain drives:

Opening and closing flood gates Lifting and lowering containers Lifting loading bulkheads Moving and swivelling port cranes Telescoping crane booms Lifting platforms Handling grippers Opening and closing hatch covers Adjusting anchor windlasses Launching lifeboats

Lifting – Door/gate drives

Moving – Omega drive

Telescopic drives

Pushing – Drives for opening / closing

Rotating – Transmission drives

Page 7: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

7

TECDOS® – drives for moving

Omega driveOmega drive

Aligning a ship loader on the pier

Extending a telescopic jib for ship loading

Moving a ship crane

Examples of typical Omega drive applications:

Moving port cranes

Aligning and

adjusting ship

loaders / unloaders

Moving ship cranes

Opening and

closing sliding gates

in cargo holds

Rotating platforms

Driving ferries

Moving freight cars

for unloading

Extending telescopic

jibs from ship

loaders or cranes

Whether you are moving cranes on ships,

aligning ship loaders on the pier or

pushing sliding gates in cargo holds –

the durable Omega drive is the perfect

solution and comes available

with a stationary or moving chain.

Page 8: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

8

TECDOS® – drives for lifting

The lifting drive displays its strengths in

particular when used in applications that

test the limits of normal hoists.

Lifting of loads weighing up to 100 tonnes

without twisting. The tightly wound lifting drive does not swing or sway and

is the ideal solution for moving freight

elevators or lifting goods platforms at sea.

Examples of typical TECDOS applications:

Floodgates

Dam gates

Lifting and

unloading containers

Lifting loading

bulkheads / partition

walls

Lifting freight elevators

on ships

Lifting drive

Tightly wound lifting drive

Opening and closing floodgates

Lifting and lowering loads on deck or into the water

Lifting and unloading containers

Ammunition hoists

Torpedo handling

Secure lifting and

stowing of pipes on

pipe-laying vessels

Launching lifeboats /

submarines

Page 9: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

The advantage of the round steel chain at a glance – for every application the optimum chain

9

Features of TECDOS heavy-duty chains:

Three-dimensional mobility

Self-cleaning

Rugged and durable

Compact in size

Low-maintenance

Low-noise

Unsusceptible to corrosion

The TECDOS advantages are particularly apparent:

In severe environmental conditions

When infrequent or frequent use is required

When exposed to the weather

When used offshore or in a port

When three-dimensional mobilityis needed

When high forces have to be transmitted under very cramped conditions

The traction mechanism has to have optimal storage capacity

1

2

3

4

5

6

7

1

2

3

4 When three-dimensional mobility5 When high forces have to be transmitted 6 The traction mechanism has to have 7

Special surface treatment for onshore/offshore use.Salt spray tested for 1100 h

Galvanised and blue chromated

Special RUD Corrud coating

The TECDOS heavy-duty chain is available with different surface coatings. We arrange the optimal coating for your specific application.

Through hardened chains

Case hardened chains

Rust and acid resistantchains

For convey-ing driving and lifting always the optimum chain selection

Page 10: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

High-tech product: Round steel chainThe advantages in comparison to other systems

10

RUD round

steel chain

Roller chain

Steel cable

Rack and

pinion

RobustnessRound steel chain – very goodRoller chain – poorSteel cable – satisfactoryRack and pinion – good

+ + +

– ++ +

Three-dimensional mobilityRound steel chain – very goodRoller chain – poorSteel cable – satisfactoryRack and pinion – poor

+ + +

– + – –

SizeRound steel chain – small turning radiusRoller chain – small turning radiusSteel cable – large turning radiusRack and pinion – large turning radius

+ + +

+ + +

– +

Storage capabilityRound steel chain – goodRoller chain – poorSteel cable – satisfactoryRack and pinion – satisfactory

+ + +

– + – –

MaintenanceRound steel chain – very infrequentRoller chain – continualSteel cable – infrequentRack and pinion – infrequent

+ + +

– + +

End attachmentRound steel chain – very goodRoller chain – goodSteel cable – satisfactoryRack and pinion – very good

+ + +

++ + +

Infrequent useRound steel chain – very goodRoller chain – poorSteel cable – satisfactoryRack and pinion – good

+ + +

– + ++

Reaction to corrosionRound steel chain – very goodRoller chain – poorSteel cable – poorRack and pinion – good

+ + +

– – + +

Page 11: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

TECDOS® services at a glance

EN

GIN

EE

RIN

G

SE

RV

ICE

EN

GIN

EE

RIN

G

SY

ST

EM

E Z

UM

AN

TR

EIB

EN

UN

D F

ÖR

DE

RN

SY

ST

EM

E Z

UM

AN

TR

EIB

EN

UN

D F

ÖR

DE

RN

SE

RV

ICE

Conveyor systems and drive systems:

Chain drives

Complete drive systems

Complete conveyor systems, such

as bucket elevators or trough

chain conveyors

Special solutions for lifting,

moving, conveying, adjusting and

pushing

Robust components with special

surface coating

Engineering: Dimensioning and design

of chain drives and

conveyor systems

Technical advice and

problem solving

Research and development

Joint project planning Individual solutions: We will develop the

ideal solution for your

individual requirements

Solutions for practically

any conveying and

drive challenge

Service: On-site service

Measuring and testing the system

Assessment of wear and tear

Provision of topping-out

supervisors

On-site installation

Maintenance and repair

of conveyor systems

Spare parts quotations

11

Rack and

pinion

RobustnessRound steel chain – very goodRoller chain – poorSteel cable – satisfactoryRack and pinion – good

+++

– ++

+Three-dimensional mobilityRound steel chain – very goodRoller chain – poorSteel cable – satisfactoryRack and pinion – poor

+++

– + ––

SizeRound steel chain – small turning radiusRoller chain – small turning radiusSteel cable – large turning radiusRack and pinion – large turning radius

+++

+++

– +

Storage capabilityRound steel chain – goodRoller chain – poorSteel cable – satisfactoryRack and pinion – satisfactory

+++

– + ––

MaintenanceRound steel chain – very infrequentRoller chain – continualSteel cable – infrequentRack and pinion – infrequent

+++

– + +

End attachmentRound steel chain – very goodRoller chain – goodSteel cable – satisfactoryRack and pinion – very good

+++

++ + +

Infrequent useRound steel chain – very goodRoller chain – poorSteel cable – satisfactoryRack and pinion – good

+++

– + ++

Reaction to corrosionRound steel chain – very goodRoller chain – poorSteel cable – poorRack and pinion – good

+++

– – ++

Page 12: Drive and conveyor technology for maritime · 2015-12-14 · Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting,

www.rud-tecdos.com

For information about

other RUD products, i.e.:

Lifting accessories and

securing equipment

Military technology

Hoist chains

Drive technology

Tyre protection chains

Snow chains

visit www.rud.com

or phone: +49 7361 504-0 H/85

0364

5/05

.12/

D/W

a S

ubje

ct to

tech

nica

l mod

ifica

tions

.

®

Global presence - TECDOS® Sales

GERMANY RUD KettenRieger & Dietz GmbH u. Co. KGFriedensinsel73432 Aalen/GermanyTel. +49 7361 504-1369Fax +49 7361 [email protected] www.rud-tecdos.com

GERMANY RUD BraunschweigHerfurth & Engelke Förderanlagen GmbHEfeuweg 438104 BraunschweigTel. +49 531 23729-14Fax +49 531 [email protected]

POLAND RUD systemy przenoszenia POLSKA sp. z o.o.ul. Cieszynska 434 lokal 2, 43-382 Bielsko-BiałaTel. +48 33 822 60 33 Fax +48 33 822 60 [email protected] www.rudpolska.pl

GREAT BRITAIN RUD Chains Ltd.John Wilson Business ParkUnits 10-14, Thanet WayWhitstable, Kent. CT5 3QTTel. +44 1227 276 611Fax +44 1227 276 [email protected]

SPAIN Incomimex S.L.Poligono Industrial GatikaParcela 3 - Pabellón 148110 Gatika (Vizcaya)Tel. +34 94 615-5443Fax +34 94 [email protected]

USA RUD Chain Inc.840 N. 20th AvenuePO Box 367Hiawatha, IA 52233 Tel. +1 319 294 0001Fax +1 319 294 [email protected]

BRAZIL RUD Correntes Industriais Ltda.Rua Andreas Florian Rieger 381CEP 08745-260 - Mogi das Cruzes SPTel. + 55 11 4723-4944Fax + 55 11 [email protected]

AUSTRALIARUD Chains Pty. Ltd.8 West Link Place4077 Richlands QueenslandTel. +61 7 3712 8000Fax +61 7 3712 [email protected]

BENELUX Louis Reyners BVPostbus 21181500 GC ZaandamSymon Spiersweg 13 A1506 RZ ZaandamNederlandTel. +31 75 650 47 50Fax +31 75 650 47 [email protected] · www.lr.nl

SWEDENINTERLIFT AB & SVEALYFT AB träffar du påUnderhållsmässan i Göteborg 13-16 marsmonter C02:29Tel 0416 – 174 00Fax 0416 – 176 50Mob 070 – 511 76 50Mail per-å[email protected] www.underhall.se