du-point hospital - sudip dutta
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8/6/2019 Du-point Hospital - Sudip Dutta
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NEW PRODUCT
DEVELOPMENT
SERVICES
Sudip DuttaPGPM 2010 - 2012
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INTRODUCTION
� Services are operations with:
± Intangible outputs that ordinarily cannot be
inventoried
± Close customer contact
± Short lead times
± High labor costs relative to capital costs
± Subjectively determined quality
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DU-POINT HOSPITAL
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PRODUCT/SERVICE DESIGN
� Sources of Product Innovation
� Developing New Products/Services
� Getting Them to Market Faster � Improving Current Products/Services
� Designing for Ease of Production
� Designing for Quality
� Designing and Developing New Services
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PROCESS
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Conversion Process
Patients
Doctors
Hospital building
All kind of
equipments andpersonnel
involved in
healthcare
How a sick
person
taken care
with proper
treatment.
Healthy
person
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Process Selection and System Design
Forecasting
Product and
Service Design
Technological
Change
Capacity
Planning
ProcessSelection
Facilities and
Equipment
Layout
Work
Design
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NEEDS OF CUSTOMERS
Efficient doctors
Quality of treatment
Clean and healthy environmentModern equipments
Cost-effective
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PROCESS DESIGN Contd..
� Customer-as-Product
± Service is provided through personal attentionto the customer
± Customized service on the customer
± High degree of customer contact
± There is a perception of high quality
± Customer becomes the central focus of theprocess design
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LOCATION
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A Sequence of Decisions
National Decision National Decision
Regional DecisionRegional Decision
Community DecisionCommunity Decision
Site DecisionSite Decision
Political, social, economic stability;
Currency exchange rates; . . . . .
Climate; Customer concentrations;
Degree of unionization; . . . . .
Transportation system availability;
Preference of management; . . . . .
Site size/cost; Environmental impact;
Zoning restrictions; . . . . .
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Analyzing Service Location Decisions
Consumer Behavior Consumer Behavior
ResearchResearch
Market ResearchMarket Research
Data Gathering for Data Gathering for
Each Location AlternativeEach Location Alternative
Revenue Projections for Revenue Projections for
Each Location AlternativeEach Location Alternative
Why do customers buy our
products and services?
Who are our customers?
What are their characteristics?
What are the economic projections?
What is the time-phased revenue?
Profit Projections for Profit Projections for
Each Location AlternativeEach Location AlternativeWhat are the projected revenues
less time-phased operating costs?
Where are our customers concentrated?
What are their traffic/spending patterns?
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LOCATION
� Should not be in a high traffic zone with high rates of
pollution.
� Large area for parking.
� Some open area is required around the hospital todevelop the hospital at later stages.
� Must be situated close to bus terminals and railway
stations for outstation people visiting the hospital.
� Must be well-equipped with good resturants andcafeterias in and around the campus.
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LAYOUT
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TYPICAL LAYOUT OF DU-POINT HOSPITAL
Surgery
Radiology
ERtriageroom
ER Beds Pharmacy
Emergency room admissions
Billing/exit
Laboratories
Patient A - broken leg
Patient B - erratic heartpacemaker
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LAYOUT Details«
Arrange work centers so as to minimize Arrange work centers so as to minimizethe costs of material handlingthe costs of material handling
Basic cost elements areBasic cost elements are Number of loads (or people) movingNumber of loads (or people) moving
between centersbetween centers
Distance loads (or people)Distance loads (or people) movingmoving betweenbetween
centerscenters
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Using Closeness Ratings
to Develop Facility Layouts
StartStart Let m = 1 and n = 6.Let m = 1 and n = 6.
Identify dept. pairs with CR of m.Identify dept. pairs with CR of m.
Develop layout with dept. pairs idenDevelop layout with dept. pairs iden--
tified in Step 2 adjacent to one another.tified in Step 2 adjacent to one another.
Identify dept. pairs with CR of n.Identify dept. pairs with CR of n.
Fit the dept. pairs identified in Step 4Fit the dept. pairs identified in Step 4
into the trial layout from Step 3.into the trial layout from Step 3.
Step 1Step 1
Step 2Step 2
Step 3Step 3
Step 4Step 4
Step 5Step 5
Examine the trial layout from Step 5.Examine the trial layout from Step 5.
If any CRs of dept. pairs are violated,If any CRs of dept. pairs are violated,
rearrange depts. to comply with CRs.rearrange depts. to comply with CRs.
Step 6Step 6
DoesDoes
m = 3 and n = 4m = 3 and n = 4??
StopStop
Let m = m + 1Let m = m + 1
and n = nand n = n -- 1.1.
No No
YesYes
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Using Closeness Ratings
to Develop Service Facility Layouts
� Typical Closeness Ratings
Closeness Meaning
Rating of Rating
1 Necessary
2 Very Important
3 Important
4 Slightly Important
5 Unimportant
6 Undesirable
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Closeness Rating Grid
55
6644
44
22
3333
55
44
11
22
66 2244
3333
116655
1122
Dept. A
Dept. B
Dept. C
Dept. D
Dept. E
Dept. F
Dept. G
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Capacity Planning, Aggregate Planning, Master
Schedule, and Short-Term Scheduling
Capacity Planning1. Facility Size
2. Equipment Procurement
Aggregate Planning
1. Facility Utilization2. Personnel needs
3. Subcontracting
Master Schedule
1. MRP2. Disaggregation of master plan
Short-term Scheduling
1. Work center loading
2. Job sequencing
Long-term
Intermediate-term
Intermediate-term
Short-term
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QUALITY
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What is Quality?
Quality is degree to which a set of inherent characteristics fulfills
requirements.
Characteristics:
Inherent characteristics of a product, process or system related to
requirement.
Requirement:
Need or expectation that is stated, generally implied or obligatory.
QUALITY
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QA/QC
� Quality Control
Quality Control is the part of Quality management focused on fulfilling quality
requirements.
� Quality Assurance
Quality Assurance is the part of the Quality Management focused on providing
confidence that quality requirements will be fulfilled.
In other words, Quality Assurance means to assure quality in a product so that
a customer can buy it with confidence and use it for a long period of time with
confidence and satisfaction.
It takes ten or more years to build confidence in your products, but that
confidence can be lost overnight.
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QA activities nested in the following areas:
A) Marketing Product evaluation by a test market
Controlled use of product
Product monitoring
Captive service activity
Special Surveys
Competitive evaluations
B) Product Development
Design review
Reliability analysis
Maintainability analysis
Safety analysis
Human factor analysis
Manufacturing, inspection and transportation analysis
Value Engineering
Self Control analysis
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Key Responsibilities of QC
� Establishment of specifications for all starting materials and finished products, for
packaging materials and for intermediates.
� Establishment of detailed instructions for sampling and carrying out all the tests
required in connection with the quality control of materials and products.
� Establishment of procedures for the microbiological testing of materials , products,
water and the production environment, where necessary.
� Sampling and testing of all batches of starting materials,finished products,
intermediates and packaging materials for compliance with established sampling and
test procedures.
� Maintenance, calibration and servicing of all test equipment.
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QUALITY ASSURANCEFUNCTION
QUALITY CONTROLFUNCTION
Creation of QMS and Procedures Establishment and updation of specification for all starting materials,
intermediates, and finished goods, jointly with R & D and get
authorized by QA
Document updation, circulation and control Establishing and updating detailed procedure & methods for
sampling & testing required for QC purposes, along with R & D and
get authorized By QA
QMS Audit, Monitoring & Maintenance Sampling and testing of all batches of Starting materials, finished
products, and intermediates reprocessed materials and Packaging
materials.
Organizing Inspection (Drugs & ISO), WHO Maintenance, calibration and servicing of all test equipments.
Validation ± Manufacturing Process, Equipments, & Cleaning ±
Calibration
Analysis of suppliers (new & existing) samples to produce
performance report to QA for evaluation of existing approval of new
suppliers
Review of Stability Date and Shelf Life of Products & RMS Shelf life studies of product & raw materials and report to QA for
evaluation.
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