düktil boru_catalogo_samsun makina

düktil demir boru ve ek parçalarý

ductile iron pipes and fittings

SAMSUN MAKÝNA SANAYÝ A.Þ.

DÜKTÝL DEMÝR BORULAR / DUCTILE IRON PIPES

ÜRÜN ÖZELLÝKLERÝ / PRODUCT PROPERTIESStandartlar / StandardsMalzeme Özellikleri / Material PropertiesEt Kalýnlýðý / Wall ThicknessToleranslar / TolerancesÝç ve Dýþ Kaplama / Internal Linings and External Coatings

BAÐLANTI ÞEKÝLLERÝ / CONNECTION TYPESMuflu Baðlantý / Socket Type ConnectionT-Lok Sistemi / T-Lock System

NAKLÝYE VE DEPOLAMA / HANDLING AND STORAGEÝstif Yükseklikleri / Stacking Heights

STANDART TÝP MUFLU BORU (K=9) / STANDARD TYPE (K=9)

T TÝP MUFLU BORU (K=9) / T TYPE (K=9)

DEPREME DAYANIKLI TÝP BAÐLANTILI DÜKTÝL DEMÝR BORULAR / DUCTILE IRON PIPES WITH EARTHQUAKE RESISTANT TYPE CONNECTIONS

FLANÞLI BORU / FLANGED TYPE

POLÝETÝLEN KILIF / POLYETHYLENE SLEEVING

TESPÝT HALKALI BAÐLANTI / ANCHORED JOINTS

EKSPRES (MEKANÝK) BAÐLANTI / EXPRESS CONNECTION

EK PARÇALARI / FITTINGSFlanþlý Spigotlar Flanged SpigotsFlanþlý Soketler Flanged SocketsKayar Manþonlar CollarsÇift Soketli Dirsekler 11 ¼ ° Double Socket Bends 11 ¼ °Çift Soketli Dirsekler 22 ½ ° Double Socket Bends 22 ½ °Çift Soketli Dirsekler 45 ° Double Socket Bends 45 °Çift Soketli Dirsekler 90 ° Double Socket Bends 90 °Tek Soketli Dirsekler 11 ¼ ° Single Socket Bends 11 ¼ °Tek Soketli Dirsekler 22 ½ ° Single Socket Bends 22 ½ °Tek Soketli Dirsekler 45 ° Single Socket Bends 45 °Tek Soketli Dirsekler 90 ° Single Socket Bends 90 °Tümü Soketli T’ler All Socket “T”Flanþ Branþmanlý Çift Soketli T’ler Double Socket “T” With Flanged BranchÇift Soketli Redüksiyonlar Double Socket TapersÇift Flanþlý Dirsekler 11 ¼ ° Double Flanged Bends 11 ¼ °

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Çift Flanþlý Dirsekler 22 ½ ° Double Flanged Bends 22 ½ °Çift Flanþlý Dirsekler 45 ° Double Flanged Bends 45 °Çift Flanþlý Dirsekler 90 ° Double Flanged Bends 90 °Çift Flanþlý Ayaklý Dirsekler 90 ° Duckfoot Bends 90 °Tümü Flanþlý T’ler All Flanged “T”Tümü Flanþlý T’ler(Kýsa) All Flanged “T”(Short Pattern)Soketli T Tahliye Branþmanlý Double Socket “T” With Flanged DischargeFlanþlý T Tahliye Branþmanlý All Flanged Discharge “T”Çift Flanþlý Redüksiyonlar Double Flanged TapersÇift Flanþlý Eksantrik Redüksiyonlar Double Flanged Eccentric TapersRedüksiyon Flanþlarý Reducing FlangesFlanþlý Kýsa Borular Double Flanged Short PipesDuvar Geçiþ Borularý Anchoring PipesFlanþ Emme Çanlarý Flanged Bell MouthsKör Flanþlar Blank FlangesSon Kapama CapFlanþ Boyut Detaylarý Flange DimensionsCývata Ve Somunlar Bolts & NutsFlanþ Contalarý Flange GasketsT Tip Contalar T Type GasketsStandard Tip Contalar Standard Type Gaskets

BAÐLANTI VE MONTAJ / JOINT AND ASSEMBLYMuflu Baðlantýlý Boru ve Fitingler için Jointing Instructions for Socket-Spigot Pipe Baðlantý Talimatlarý and Fittings (Push-On Type)Contanýn Takýlmasý Gasket InsertionKayganlaþtýrýcý Sývý LubricantBorunun Hizalanmasý Pipe AlignmentKomple Monte Edilmiþ Baðlantý Completely Assembled JointSapma Deflection

MUFLU BAÐLANTILI BORU VE FÝTÝNGLER ÝÇÝN MONTAJ METOTLARI / ASSEMBLYMETHODS FOR SOCKET-SPIGOT PIPE AND FITTINGS (PUSH-ON TYPE)Manivela Metodu Crowbar MethodÇatal Alet Metodu Fork Tool MethodTirfor veya Gel-Beri Metodu Tirfor or Come-Along MethodEkskavatör Metodu Excavator MethodEkskavatör veya Beko ile Çekme Metodu Excavator or Backhoe Slewing MethodFitingler Fittings

T-LOK TÝP BAÐLANTILI BORU VE FÝTÝNGLER ÝÇÝN BAÐLANTI TALÝMATLARI / JOINTING INSTRUCTIONS FOR T- LOCK TYPE PIPE AND FITTINGS

Kayganlaþtýrýcý Sývýnýn Uygulanmasý Application of LubricantDN 80-400 T-Lok Conta Sisteminin Demontajý Dismantling of DN 80-400 T-Lock Gasket System

Tanýmlama IdentificationContanýn Yerleþtirilmesi Gasket Insertion

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DÜKTÝL DEMÝR BORULAR

Ýçme suyu þebekelerinde görülebilecek problemlerin baþýnda doðal ve yapay yer hareketleri gelmektedir. Bu hareketlerin þebekelerde yol açabileceði etkinin en aza indirilebilmesi için, borularýn ve baðlantý parçalarýnýn üretiminde kullanýlan malzemelerin deforme olmadan esneyebilmesi, eðilebilmesi ve darbelere karþý dirençli olmasý gerekmektedir.

Ýsale ve daðýtým hatlarý büyük maliyetler gerektiren yatýrýmlardýr. Bu nedenle projelendirme ve fizibilite aþamasýnda, malzeme birim fiyatýnýn yanýnda ömür boyu maliyet, uzun ömürlü kullaným, düþük iþletme masraflarý, montaj kolaylýðý, bakým ve onarým maliyetleri gibi özellikler de dikkate alýnmalýdýr.

Düktil döküm, dökme demirlerin korozyona dayaným, aþýnma direnci, iþlenebilirlik ve yorulma mukavemeti gibi üstün özelliklerine, çekme dayanýmý, darbe direnci ve uzama kabiliyetini de eklemektedir. Bu nedenle düktil döküm, boru baþta olmak üzere bütün altyapý ekipmanlarý için en uygun seçenektir.

Düktil Demir Borular Neden En Uygun Çözümdür?

• Yüksek Çekme Mukavemeti Düktil demir borular, içten pozitif/negatif basýnç ve su darbesi, dýþtan yer hareketleri nedeniyle oluþan aþýrý yüklere karþý koyabilme özelliðine sahip olan tek üründür.

• Yüklere DayanýmAðýr trafik yükü, yer hareketleri nedeniyle oluþan kaymalar ve gömülü boru üzerindeki toprak yükü gibi etkenler yeraltýnda döþenmiþ olan borular üzerinde aþýrý aðýrlýk etkisi oluþturmaktadýr. Farklý malzemelerden üretilen borularla yapýlan testler,düktil döküm borularýn yaygýn ve noktasal yüklere karþý çok daha dirençli olduðunu göstermiþtir.

• Deforme Olmaksýzýn Esneme KabiliyetiDüktil demir borular, deforme olmadan esneyebilme özellikleri açýsýndan, aðýr yük etkisi karþýsýnda çelik profillere benzemektedir. Bu özelliði, düktil demir borularýn olaðandýþý yükler ve etkiler karþýsýnda isale ve daðýtým hatlarýnýn saðlýklý olarak hizmet vermesini saðlamaktadýr.

• Korozyon DirenciDüktil demir borularýn korozyon dayaným özelliði, laboratuvarda ve sahada yapýlan testlerle de ortaya çýkmýþtýr. Bu testlerin sonuçlarý düktil demir borularýn, herhangi bir koruma önlemi alýnmadan 300 yýldan uzun süre toprak altýnda kullanýlan gri dökme demir borulardan daha üstün korozyon dayanýmýna sahip olduklarýný göstermektedir. Birçok toprak cinsinde, düktil demir borularýn korozyona karþý korunmasýna gerek yoktur. Ancak nadir olarak karþýlaþýlan korozif özellikli topraklarda ise, borularýn dýþ yüzeyinde polietilen kýlýflarýn kullanýlmasý gibi ekonomik çözümler de geliþtirilebilir.

• Üstün Darbe DayanýmýDüktil dökümün üstün fiziksel özellikleri ve yüksek dayanýmý, taþýma ve montaj aþamalarýnda olabilecek darbelere karþý borularý korur. Düktil demir borularýn deprem bölgelerinde ve hareketli zeminlerde, diðer malzemelerden üretilen borularýn büyük zaaflarýnýn ortaya çýkmasý nedeniyle, baþka bir alternatifleri yoktur.

• Kolay, Hýzlý ve Ekonomik MontajÇok çeþitli ek ve baðlantý parçalarýnýn olmasý, düktil demir borularýn saha montajlarýnýn, diðer borulara göre daha pratik yapýlmasýný saðlamaktadýr. Düktil demir borularýn döþenmesi için karmaþýk projeler hazýrlanmasýna gerek yoktur. Çünkü bu borularýn sahada kolaylýkla kesilebilme ve delinebilme özellikleri bulunmaktadýr. Muflu-geçmeli baðlantýlarý olan düktil demir borular, az sayýda personel ve makine ile hýzlý ve ekonomik montaj olanaðý saðlamaktadýr.

• Düþük Bakým GereksinimiFarklý malzemelerden üretilen borularla karþýlaþtýrýldýðýnda; düktil demir borularýn kullanýldýðý hatlarýn bakým ihtiyacýnýn ihmal edilebilecek düzeyde olduðu görülmektedir.

• Enerji Tasarrufu ve Ömür Boyu MaliyetDüktil demir borularýn sürtünme kayýplarý, yüksek akýþ katsayýsý ve diðer malzemelerden üretilen borulara göre daha geniþ olan iç çaplarý nedeniyle en aza inmektedir. Bu özellikleri de pompaj maliyetlerini düþürür ve ömür boyu maliyet kriterleridoðrultusunda en ekonomik çözümleri saðlar.

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DUCTILE IRON PIPES

The natural and artificial ground motions are one of the main problems that could be faced at potable water networks. In order to minimize the effect of those movements, the material of the pipes and the fittings should be able to resist the bending forces and impacts without deforming.

The distribution networks and water mains are very important and costly investment. Therefore during design and feasibility phases, long life and life cycle cost, low operation and maintenance expenses, ease of erection and repair costs should be taken into consideration.

Ductile casting or nodularity of iron, adds tensile strength, impact resistance and elongation abilities to the superior properties of cast iron, which are known as resistances to corrosion, abrasion and fatigue, as well as machining. Therefore ductile iron is the best choice for all infrastructure elements, mainly for the pipes.

Why Ductile Iron Pipe is the Most Appropriate Solution?

• High Tensile StrengthDuctile iron pipes are the unique products, which have very high resistance property against the excessive loads caused by inner positive and/or negative (vacuum) pressures due to water hammer effects and exterior ground movements.

• Load ResistanceHeavy traffic load, slides because of ground motions and earth load over embedded pipe, form excessive forces on the pipes laid under the ground. Tests performed on the pipes made of various materials showed that, the ductile iron pipes are the most resistant pipes against the distributed and concentrated loads.

• Elasticity and Resistance to DeformationDuctile iron pipes behave like steel profiles under heavy load effects because of their ductility. They are elastic like steel. This property provides ductile iron pipes to serve efficiently and effectively at the distribution networks and pipe lines under extraordinary loads and effects.

• Corrosion ResistanceSite and laboratory tests prove the corrosion resistance of the ductile iron pipes. The results of those tests show that the ductile iron pipes manufactured according to ISO 2531, without any additional protection measure, have more superior corrosion resistance than the gray cast iron pipes which are being used under the ground for more than 300 years. In many ground types, the ductile iron pipes do not have to be protected against the corrosion by special means. Moreover,for the rare grounds having extreme corrosive properties, economical solutions like polyethylene lining on the exterior surfaces of the pipes were developed.

• Superior Impact ResistanceThe superior physical properties and high load resistance of the ductile cast iron prevents the pipes from the impacts during transport and installation phases. Especially for earthquake zones and unstable grounds, ductile iron pipes have no other alternatives.

• Easy, Fast and Economical InstallationHaving various types of joint and connection pieces makes the site installation of ductile iron pipes very practicalcompared to the other kind of pipes. There is no need to prepare complicated procedures for laying the ductile iron pipes as they have easy cutting and driling properties at the site. Socket to spigot connections, besides flanged connectionpossibilities, give fast and economical installation ability with less number of staff and machinery.

• Minimum Maintenance RequirementWhen compared with the pipes made of other materials, it is observed that the maintenance need of ductile iron pipe lines is in negligible level.

• Energy Saving and Life Cycle CostThe friction losses of the ductile iron pipes are minimized as to their larger inner diameters and high flow coefficients compared to the pipes manufactured from other materials. High flow coefficients also ensure lower pumping costs and gives out the most economical solutions regarding the life cycle cost criteria.

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ISO 8179-1 Düktil Demir Borular - Çinko Dýþ Kaplama - Bölüm 1: Son Kat Uygulamalý Metalik Çinko

ISO 4179 Basýnçlý ve Basýnçsýz Boru Hatlarý Ýçin Düktil Demir Borular - Santrifüj Çimento Ýç Kaplama

ISO 8180 Düktil Demir Borular - Polietilen Kaplama

EN 15189 Düktil Demir Borular - Poliüretan Kaplama

Ýç ve Dýþ Kaplama

ÜRÜN ÖZELLÝKLERÝ

StandartlarSMS santrifüj döküm düktil demir borularý aþaðýdaki standartlara göre üretilmektedir:

ISO 2531 Düktil Demir Borular, Fitingler, Diðer Elemanlar ve Baðlantýlarý

EN 545 Su Hatlarýnda Kullanýlan Düktil Demir Borular

EN 598 Pis Su Uygulamalarý Ýçin ü

, Fitingler, Diðer Elemanlar ve Baðlantýlarý

D ktil Demir Borular, Fitingler, Diðer Elemanlar ve Baðlantýlarý

Düktil Demir Borular

Malzeme Özellikleri

DN 1100 - 1600 için %7Minimum çekme dayanýmý 420 MPaKopmadaki minimum uzama DN 80 - 1000 için %10, Maksimum sertlik 230 HB

Toleranslar

Santrifüj döküm borularýn nominal et kalýnlýðý toleranslarý aþaðýdaki gibidir:

Tolerans

e=6 için -1,3 mm

e>6 için -(1,3+0,001DN) mm

Ýç basýnç direnci açýsýndan güvende kalmak için üst sýnýr ( + tolerans) belirtilmemiþtir.

Et KalýnlýðýNominal et kalýnlýðý 'e':

SMS düktil demir borularý standard olarak K=9 kalýnlýk sýnýfýnda üretilirler. Baþka kalýnlýk sýnýflarý için lütfen danýþýnýz.

e=K(0,5 + 0,001DN) DN anma çapý, K kalýnlýk sýnýfý katsayýsý

Uzunluk toleranslarý:

Geçmeli tip borular ±30 mm

Flanþlý borular ±10 mm

Boru düzlüðü, boru uzunluðunun en fazla 0,125'i kadar sapma gösterebilir.

Ýç ve Dýþ Kaplama

Bütün borular dýþtan çinko veya çinko alüminyum üzerine bitümlü boya ile kaplýdýr.

Çinko ve bitüm kaplama toprak türlerinin çoðunluðunda gerekli korumayý saðlamasýna raðmen, aþýrý derecede korozif toprak yapýlarý için ilave polietilen kaplama önerilir.

Bütün borular içten santrifüj teknik ile uygulanan beton ile kaplýdýr.

Ýç ve dýþ kaplamalarda müþteri isteklerine baðlý özel uygulamalar yapýlabilmektedir.

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ISO 8179-1

ISO 4179

ISO 8180

Ductile iron pipes - External zinc coating - Part 1: Metallic zinc finishing layer

Ductile iron pipes for pressure and non-pressure pipelines - Centrifugal cement mortar lining

Ductile iron pipes - Polyethylene sleeving

EN 15189 Ductile iron pipes - Polyurethane Coating

Internal Linings and External Coatings

PRODUCT PROPERTIES

StandardsSMS centrifugally cast ductile iron pipes are manufactured in compliance with the following standards:

ISO 2531 Ductile iron pipes, fittings, accessories and their joints

EN 545

EN 598

Ductile iron pipes, fittings, accessories and their joints for water pipelines

Ductile iron pipes, fittings, accessories and their joints for sewerage application

Ductile Iron Pipes

Material Properties

DN 80 - 1000 , %7 for DN 1100 - 1600Minimum tensile strength 420 MPaMinimum elongation %10 for Maximum hardness 230 HB

Wall ThicknessNominal Wall Thickness 'e':

SMS ductile iron pipes are manufactured at K=9 thickness class as standard. For other thickness classes please ask.

e=K(0,5 + 0,001DN) Where DN is the nominal diameter, and K is a coefficient representing the thickness class of the pipe.

Tolerances

The nominal wall thickness tolerances of the centrifugally cast pipes are as follows:

Tolerance

for e=6 -1,3 mm

for e>6 -(1,3+0,001DN) mm

There is no limit (+ tolerance) in order to be on safe side against internal pressure resistance.

Tolerances on lengths are as follows:

Push-on type pipes ±30 mm

Flanged pipes ±10 mm

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Pipe straightness shall have a maximum deviation of 0,125 of the length of the pipe.

Internal Linings and External Coatings

The entire pipes are coated with zinc and bitumen externally.

Although standard zinc and bitumen coating provide the necessary protection in many ground types, additional polyethylene coating is recommended for excessively corrosive grounds.

The entire pipes are lined with a cement mortar layer internally, applied by centrifugal technique.

According to customer requirements, different types of linings and coatings can be applied.

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Muflu ve tespit halkalý tip baðlantýlar için izin verilen açýsal sapmalar ve karþýlýk gelen sapma mesafeleri (L=6m):

Baðlantý Þekli

Muflu

Tespit Halkalý

En yüksek sapma açýsα (derece)

ýα

Sapma mesafesid(mm)

Kavis yarýçapýR(m)DN

80-300350-800900-12001400-1600

80-300350-800900-12001400-1600

54324321

523419314209419314209105

6986

11417286

114172344

L: Döþeme uzunluðu α: Sapma açýsýd: Her boru için sapma mesafesiR: Kavis yarýçapý

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Permissible angular deflection and subsequent offset values for push-on type and anchored type joints (L=6m):

Type Of Joint

Push-On Type

Anchored Type

Maximum Allowable Deflectionα (degrees)α

Deflection Offsetd(mm)

Radius Of CurvatureR(m)DN

80-300350-800900-12001400-1600

80-300350-800900-12001400-1600

54324321

523419314209419314209105

6986

11417286

114172344

L: Nominal laying lengthα: Deflection angled: Offset valueR: Radius of curvature

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T TÝP STANDART TÝP

BAÐLANTI ÞEKÝLLERÝ

Samsun Makina Sanayi, DN 80'den DN1600'e kadar muflu, tespitli ve flanþlý baðlantýlar uygulanabilen borular üretmektedir.

Muflu BaðlantýMuflu baðlantýlar montajý çok kolay ve çabuk olan T veya STANDART tiplerde üretilmektedir. Bu tip baðlantýlar, özel ekipman gerektirmeden, az iþ gücü ile, en zor þartlarda uygulanabilme özelliðine sahiptir. Ýçerisinde su bulunan kanallarda da rahatlýkla montaj yapýlýr.

Bu baðlantý þekli tam bir sýzdýrmazlýk saðlar. Hattaki akýþkanýn basýncý arttýkça, iki boru arasýndaki açýklýktan contaya uygulanan basýnç ve buna baðlý olarak contanýn boru duvarlarýna uyguladýðý basýnç artar. Böylece mükemmel bir sýzdýrmazlýk saðlanýr. Sýzdýrmanýn olacaðý basýnçlarý tespit etmek için yapýlan testler genellikle borunun hasarlanmasýyla son bulur; yani conta, boru dayanýmýný zorlayan basýnçlarda da sýzdýrmaz.

Bu tip baðlantýnýn çok önemli bir özelliði de açýsal sapmalara ve küçük eksenel oynamalara imkan vermesidir. Her baðlantýda, boru çapýna baðlý olarak 5 dereceye kadar açýsal sapmalar fiting olmaksýzýn hattýn kolayca yön deðiþtirmesineimkan saðlar. Eksenel hareket kabiliyeti ise ýsýl uzama ve kýsalmanýn olacaðý ortamlarda, örneðin yerüstü uygulamalarýnda büyük önem kazanýr.

Ayrýca hem açýsal, hem de eksenel hareket kabiliyeti, hattýn, deprem gibi toprak hareketlerinden etkilenmemesini saðlar.

T-Lok SistemiT-Lok sistemi Düktil Demir boru hatlarýnda kilitleme saðlayan bir metottur. Conta içinde bulunan paslanmaz çelik týrnaklý segmanlar vasýtasý ile T-Lok conta normal boru ile muf baðlantýnýn kilitlenmiþ baðlantýya dönüþmesini saðlar. T-Lok baðlantý sistemi sayýsýz uygulamalar ile kendisini kanýtlamýþtýr.

T-Lok conta, boru hatlarýnda, kesit alaný düþümü, yön deðiþikliði veya hat sonlarýnda hattýn körlenmesi nedeniyle ortaya çýkan kuvvetleri taþýr.

AvantajlarýT-Lok sistemi boru hattý tasarýmcýlarýna bir çok avantajlar sunmaktadýr:

· Geleneksel beton mesnet bloklarýna ihtiyaç kalmamasý, - Boþluðun az olduðu ve baþka alt yapýlarla engellenme olan sýkýþýk servis koridorlarýnda- Bir boru hattýnýn iþletmeye alýnmasýnýn acil olduðu ve beton mesnet bloklarýnýn kürlenmesinin gecikmelere neden olacaðý durumlarda.- Beton saðlama lojistiðinin zor olduðu alanlarda

· Zayýf toprak koþullarýnda mesnet sýkýþtýrmasýný saðlama yeteneði,· Gömülü koþullarda alternatif flanþlý baðlantý saðlamasý,· Stratejik þebekelerde ilave güvenlik saðlamasý.

Ýþletme BasýncýContalar DN 100 ila DN 400 arasýnda mevcuttur ve bunlar 16 bar iþletme basýncýna kadar uygundur. Daha yüksek basýnçlarda kullanýlmasý gerektiðinde yardým alýnmalýdýr.

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T TYPE STANDARD TYPE

CONNECTION TYPES

Samsun Makina Sanayi manufactures DN 80 - DN 1600 millimeters diameter pipes which are applied by standard push-on socket-spigot, anchored and flanged type connections.

Socket Type ConnectionSocket type connections are manufactured in T or STANDARD types, which are installed very easy and fast. Those type connections have the properties of application in difficult conditions with less workmanship and without special equipment. They are even installed in channels having water inside without any problem.

This type of connection provides full impermeability. As the fluid pressure within the line is increased the appiled pressure to the gasket from the gap in between two pipes and in connection with it the pressure applied to the pipe walls by the gasket is increased. By this way an excellent impermeability is achieved. The tests which are applied in order to determine the pressures, which would lead permeability, are generally ends with damage of the pipe; that is, gasket is not permeable even under the pressures forcing pipe resistance.

Another very important property of those kinds of connections is that they provide lateral deflection and small axial movements. At each connection, depending on the pipe diameter up to 5 degrees lateral deflections provide easy direction change of the line without using fittings. The axial movement ability gains great importance at the areas where thermal expansion and contraction happens, for example at surface applications.

Either lateral or axial movement ability also provides the line not to be affected from the ground movements like earthquakes.

T-Lock SystemT-Lock system is a method, which provides locking in the Ductile Iron pipelines. By the way of stainless steel, clawed segments within the gasket, the T-Lock gasket transforms the normal spigot and socket joint into locked joint. The T-Locksystem has proved itself by numerous applications.

The T-Lock gasket carries forces inducing at pipeline due to section area slope, direction changes or blinding of the line at the dead ends.

Advantages of the T-Lock SystemThe T-Lock system offers many advantages for pipeline designer:

· Requires no traditional concrete thrust blocks. - in narrow service passages where space is minimum and interference in future by other utilities.- if the pipeline commissioning does not allow delays by the concrete thrust block “cures”.- when ready mix concrete supply is not easy.

· In poor soil conditions providing thrust restraints.· In buried areas it is an alternative to flanged joints.· Provides additional safety to all pipelines.

Working PressureGaskets are available in sizes DN 100 to DN 400 and are rated to a working pressure of 16 bar. Above that pressure levels, assistance should be asked.

11

WL

H

Standart paketleme çeþitli boyutlardaki demetlerle yapýlýr.----------------------------------------------------------------------------------Composition of standard packages are dependent on the nominal diameters of the pipes.

Taþýma esnasýnda hem personel güvenliði hem de boru iç ve dýþ kaplamalarýnýn zarar görmemesi için tekstil kayýþlar,halatlar veya kauçuk kaplý metal halatlar kullanýlmalýdýr.------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Appropriate textile belts, slings or ropes and rubber coated steel ropes should be preferred for the safety of the staff and to prevent any damage on the internal lining and external coating of the pipes

NAKLÝYE VE DEPOLAMA HANDLING AND STORAGE

7x55x54x44x43x33x33x32x22x2

80100125150200250300350400

DNDemetBundle

Configuration

L(m)

W(mm)

H(mm)

Aðýrlýk

(kg)Weight

Demetteki Boru SayýsýNo Of Pipes

In The Bundle3525161699944

6,36,36,36,36,36,36,36,36,3

756661648753740901

1062843946

640761723828790

10011162893996

304726902167261319752583325019062268

12

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Tekstil sapanlar borunun aðýrlýk merkezine gelecek þekilde yerleþtirilmeli ve kaymayý önleyecek kadar geniþ olmalýdýrlar.-------------------------------------------------------------------------------------Textile slings, being wide enough to prevent from slipping of the pipe, must be positioned to the center of gravity.

Demetleme þeritleri yük taþýmaya göre dizayn edilmemiþlerdir. Taþýma-kaldýrma amacýyla kullanýlmamalýdýrlar.--------------------------------------------------------------------Usage of the metal baling straps for lifting must strictly be prohibited as they are not designed to bear the weight of the bundles.

Koruyucu aðýzlý kanca--------------------------------------------Protective hooks, with a rubber based lining inside.

400 mm'den büyük borularýn kaldýrýlmasýnda metalik olmayan sapan veya uygun þekle sahip kauçuk benzeri bir malzeme ile kaplanmýþ kancalar kullanýlmalýdýr. Borunun, her iki ucundan birer kanca yardýmýyla kaldýrýlmasý, geçerli yöntemlerden biridir

Borular, demetler halinde veya münferit istiflenebilir. Aþaðýdaki istif yüksekliklerinin aþýlmamasý önerilir ('Kat sayýsý' üst üste koyulabilecek boru adedini ifade eder ).-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------To lift pipes bigger than DN 400 mm in diameter, non metallic slings or protective hooks for end lifting should be preferred.

Pipes can be stored in bundles or can be stacked for every individual diameter. In case of stacking, maximum stack heights given below must be kept ( Number of layers describes the number of rows that can be made for different diameters).

Ýstif Yükseklikleri / Stacking Heights

DNKat Sayýsý

No of LayersKat Sayýsý



No of LayersDN DN DN

80100125150200

1816141211

250300350400450

109876

500600700800900

54443

10001100120014001600

33322

13

14Ölçü birimi "mm", aðýrlýk birimi "kg"dýr. / Dimensions "mm", weights "kg"

STANDARD TYPE (K=9)STANDART TÝP MUFLU BORU (K=9)

Et Kalýnlýðý /

DN 200’den büyük borular için / e=4.5 + 0.009 DN

DN 200’e kadar olan borular için / e=5.8 + 0.003 DN

Wall Thickness

For pipes over DN 200;

For pipes up to DN 200;

80100125150200250300350400450500600700800900

100011001200140015001600

98

118

144

170

222

274

326

378

429

480

532

635

738

842

945104811521255146215651668

6

6

6

6

6,3

6,8

7,2

7,7

8,1

8,6

9

9,9

10,8

11,7

12,613,514,415,317,11818,9

4

4

4

4

4

4

4

5

5

5

5

5

6

6

6666666

12,2

15,1

18,9

22,8

30,6

40,2

50,8

63,2

75,5

89,8

104,3

137,3

173,9

215,2

260,2

309,3

362,6

420,1

547,2

616,5

690,3

87

107

135

163

219

286

360

476

566

669

775

1009

1301

1594

1917

2269

2651

3060

4090

4582

5120

3,4

4,3

5,7

7,1

10,3

14,2

18,6

23,7

29,3

35,6

42,8

59,3

79,1

102,6

129,9

161,2

196,2

237,7

279,3

316,4

375,4

10,2

12,4

16

19

25

31

37

73

84

95

106

126

178

200

226

252

279

302

527

567

603

777777777465595451484643413836353535353535

64646464625449454240

36343230292929292929

38

969696967970645956535148464341404040404040

PFA PMA PEA

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T TYPE (K=9)T TÝP MUFLU BORU (K=9)

Ölçü birimi "mm", aðýrlýk birimi "kg"dýr. / Dimensions "mm", weights "kg"15

777777777465595451484643413836353535353535

64646464625449454240

36343230292929292929

38

969696967970645956535148464341404040404040

80100125150200250300350400450500600700800900

100011001200140015001600

98

118

144

170

222

274

326

378

429

480

532

635

738

842

945104811521255146215651668

6

6

6

6

6,3

6,8

7,2

7,7

8,1

8,6

9

9,9

10,8

11,7

12,613,514,415,317,11818,9

4

4

4

4

4

4

4

5

5

5

5

5

6

6

6666666

12,2

15,1

18,9

22,8

30,6

40,2

50,8

63,2

75,5

89,8

104,3

137,3

173,9

215,2

260,2

309,3

362,6

420,1

547,2

616,5

690,3

87

107

135

163

219

286

360

476

566

669

775

1009

1301

1594

1917

2269

2651

3060

4090

4582

5120

3,4

4,3

5,7

7,1

10,3

14,2

18,6

23,7

29,3

35,6

42,8

59,3

79,1

102,6

129,9

161,2

196,2

237,7

279,3

316,4

375,4

PFA10,2

12,4

16

19

25

31

37

73

84

95

106

126

178

200

226

252

279

302

527

567

603

Et Kalýnlýðý /

DN 200’den büyük borular için / e=4.5 + 0.009 DN

DN 200’e kadar olan borular için / e=5.8 + 0.003 DN

Wall Thickness

For pipes over DN 200;

For pipes up to DN 200;

PMA PEA

16

DEPREME DAYANIKLI TÝP BAÐLANTILI DÜKTÝL DEMÝR BORULAR / DUCTILE IRON PIPES WITH EARTHQUAKE RESISTANT TYPE CONNECTIONS

Deprem sýrasýnda, sývýlaþma nedeniyle toprak deformasyonunun oluþabileceði yerlere ve toprak çökmesi görülen ýslah edilmiþ toprak gibi yumuþak zeminlere boru hattý döþenmesi gerekirse, çýkmaya dirençli, genleþme/büzülme ve sapma kabiliyetine sahip depreme dayanýklý baðlantýlý borular kullanýlmalýdýr.

Deprem sonucu kalýcý yer deformasyonu oluþan bölgelerde, düktil demir borularýn muflu baðlantý bölgesi oluþabilecek boru ucunun muftan çýkmasý veya borunun mufa doðru itilmesi ile mufun ve boru ucunun deforme olmasýný engellemek için özel depreme dayanýklý tip baðlantýlý düktil demir borular üretilmektedir. Bu borularýn muf kýsýmlarý standart üretim borularýn muflarýna göre daha uzun dizayna sahip “uzun standart-tip muflu” olarak üretilmekte ve mufun içinde standart-tipcontanýn yaný sýra borunun muftan çýkmasýný engelleyen kauçuk kaplý çelik segman kullanýlmaktadýr. Borunun uç kýsmýna açýlan çentik, çelik segmana takýlarak borunun çýkmasýný engellemektedir. Böylece deprem sonucu boru hattýnda oluþabilecek hasar oraný minimuma indirilmektedir

In cases where pipelines are to be laid in locations where ground deformation could be induced by liquefaction during anearthquake, and where ground subsidence is anticipated in soft soil such as reclaimed ground, a pipeline having earthquake-resistant joints with slip-out resistance as well as an expansion/contraction and deflection capability should be used.

For areas where permanent ground deformation occurs, ductile iron pipes with special earthquake resistant type connections are manufactured in order to avoid the deformation of the socket and pipe end by pushing the pipe towards the socket or displacement of the pipe end from the socket, which may occur at the socket connection area of the ductile iron pipes. The socket parts of those pipes are manufactured with “long standard-type sockets”, which has longer design than the standard manufactured pipes’ sockets and inside the socket standard-type gasket is used together with the rubber backed steel ring, which prevents the pipe displacing from the socket. The groove opened to the end of the pipe prevents the pipe from displacing by attaching the steel ring. By this way the damage rate at the pipeline because of the earthquake is minimized.

SMS Earthquake-resistance joint perform as;SMS Depreme Dayanýklý baðlantýlarý aþaðýdaki þekilde iþlev görür /

L: unsur uzunluðu (mm) / d: nominal boru çapý (mm) /

Deðerler ISO 16134:2006 (E) Tablo 2’ye uygundur /

component length (mm)is nominal pipe diameter (mm)

Which conforms the values mentioned in ISO 16134:2006 (E) table 2.

Genleþme/Büzülme performansýÇýkma direnciBaðlantý sapma açýsý

: Sýnýf S-1 L’nin ± %1’i: Sýnýf A 3 d kN veya daha fazla: M-2 ±7.5° ila <15°

Expansion/Contraction performanceSlip-out resistanceJoint deflection angle

: Class S-1 ± %1 of L: Class A 3 d kN or more: M-2 ± 7.5° to < 15°

DÜ

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S

17

80100125150200250300350400500600700800

98

118

144

170

222

274

326

378

429

532

635

738

842

6

6

6

6

6,3

6,8

7,2

7,7

8,1

9

9,9

10,8

11,7

4

4

4

4

4

4

4

5

5

5

5

6

6

12,2

15,1

18,9

22,8

30,6

40,2

50,8

63,2

75,5

104,3

137,3

173,9

215,2

89110139168226296373492586804

105013551665

5,77,3

9,7

12,1

17,524,131,6

40,349,872,7

100,8

134,4174,4

10,2

12,4

16

19

25

31

37

73

84

106

126

178

200

Ölçü birimi "mm", aðýrlýk birimi "kg"dýr. / Dimensions "mm", weights "kg"

FLANÞLI BORU FLANGED TYPE

PN 10 PN 16 PN 25 PN 40

L=6 m için Toplam AðýrlýkTotal weight for L=6m

80100125150200250300350400450500600700800900

100011001200140015001600

98118144170222274326378429480532635738842945

104811521255146215651668

12,215,118,922,830,640,250,863,275,589,9

104,3137,3173,9215,2260,2309,3362,7420,1547,2618,4690,3

66666,36,87,27,78,18,699,9

10,811,712,613,514,415,317,11818,9

7997

121147197260330407486606669885

112414011690201923132762357940054555

7997

121147197260330414497634700938

115514391738210224872891371542154759

7998

123149201

267

341430

519

590723

967122415381858

2257

26922990

4019

45985113

-----------

79

98

125

153216288372473587703

DN

Ölçü birimi "mm", aðýrlýk birimi "kg"dýr. / Dimensions "mm", weights "kg"18

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19

Ek Yeri Kýlýfý / Joint Sleeve

Yapýþkan Bant / Adhesive Tapes

Boru Kýlýfý / Barrel Sleeve

Le

Lb

80100125150200250300350400450500600700800900100011001200140015001600

0,350,350,400,450,560,670,700,85

1,101,151,301,601,802,202,202,302,502,803,103,10

0,94

5,805,805,805,805,805,805,805,805,805,805,805,805,805,805,805,805,805,805,805,805,80

0,350,350,400,450,560,670,700,850,941,101,151,301,601,802,202,202,302,502,803,103,10

0,800,800,800,800,800,800,800,800,800,800,800,800,800,800,800,800,800,800,800,800,80

200200200200200200200200200200200200200200200400400400400400400

444444444444444444444

1,61,8

222,63,44,45,266,87,68,4

10 11,6 13,2 14,8 16,4 18,2 19,8 23 24,6 26,2

0,130,130,150,170,210,250,260,320,350,410,430,480,590,670,821,631,711,862,082,302,30

0,130,130,150,170,210,250,260,320,350,410,430,480,590,670,821,631,711,862,082,302,30

DN

m m m

MiktarQuantity

BoyLength

Boru KýlýfýBarrelSleeve

Ek Yeri KýlýfýJoint

Sleeve

Açýným Eni

Wb

Width

µm

t

m/borum per pipe

kg/m kg/madet/boruper pipe

KalýnlýkThickness

Ek YeriPipe Joint Sleeve

BoruPipe Barrel Sleeve

Yapýþkan BantAdhesive Tapes

AðýrlýkWeight

Boy

Lb

Length

m

Açýným Eni

We

WidthBoy

Le

Length

POLÝETÝLEN KILIF POLYETHYLENE SLEEVING


Temelde soketli baðlantý ile aynýdýr. Ýlave olarak, tespit halkasý, destek halkasý, kaynak halkasý ve özel cývata ve somundan meydana gelen bir destek mekanizmasý mevcuttur. "Esnek Flanþlý baðlantý" olarak düþünülebilir. Bu baðlantýda da T Tipconta kullanýlýr. Kendinden tespitli contanýn aksine bu baðlantý kolayca sökülebilir.-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Basically it is same with the socket type connections. Additionally it has a support mechanism made by locking ring, supporting ring, welding ring and special bolt and nut. It could be considered as "Resilient Flanged Connection". T Typegaskets are used in this type of connections. Contrary to the self fixed gasket this connection could be dismantled easily.

A

B

20

ATespit

HalkasýLocking

RingSupporting

Ring

DestekHalkasý Conta

Gasket

Cývata

Bolt

0,2

0,5

0,91,11,321,542,162,873,674,615,597,689,34

0,15

0,240,290,38

0,71

3,54,87,97,59,5

2128

4157

28,537,7

67,2109140184211232222

0,550,480,680,931,52,83,74,54,55,56,79,6

10,611,213,6

1721

15,3

DNDýþ ÇapExternalDiameter

AdetNumber

Çapx

UzunlukDiameter

xLength

B

80100125150200250300350400450500600700800900

100011001200

11511255

1048945842738635532480429378326274222170144118

98 90929598

105

104

108

104

110113115

145

120145

145155160165

44

6

8

1410

2024

3030

6

8

8

16

30

4040

6

12181306

1100958840

618

734

570

364

285

457

671

516

311

255234

14171547

22x70

27x102

27x123

0,39

0,86

0,79

Cývata / Bolt Aðýrlýk / Weights

TESPÝT HALKALI BAÐLANTI / ANCHORED JOINTS


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21

Ekspres baðlantýlarýn montaj ve demontajý son derece kolaydýr. Açýsal sapmalara müsade eden bu mekanik baðlantý tipinde sýzdýrmazlýk, cývata ve somun yardýmýyla sabitlenen kontra bileziðin kauçuk contayý yuvasýna basmasýyla saðlanýr.-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------The assembly and dismantle of the express connection are very easy. The impermeability in this mechanical type of connection, which lateral deflections are allowed, is provided with the locking ring, which is fixed by the help of the bolt and nut, pushing the rubber gasket to its recess

A Kontra BilezikLocking Ring

Bilezik ContaGasket

CývataBolt

0,11

0,31

0,570,640,810,901,303,144,075,126,399,07

0,08

0,150,170,25

0,44

2428

44,34,85,579

1112,515

3753668094

107

DN

DýþÇap

ExternalDiameter

B

80100125150200250300350400450500600700800900

10001200 1255

1048945842738635532480429378326274222170144118

98 90929598

105

104

108

104

110113115

145

120145

145145150

33

4

7

89

1216

2024

3

5

8

10

18

30

6

11781289

1068958836

582

734

529

364

285

417

669

474

311

257236

1514

22x70

27x102

0,39

0,79

Cývata / Bolt Aðýrlýk / Weight

B

A

AdetNumber

Çapx

UzunlukDiameter

xLength

EKSPRES (MEKANÝK) BAÐLANTI / EXPRESS CONNECTION


ek parçalarý

fittings


EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Flanþlý Spigotlar / Flanged Spigots

600600600600600560520500480460440420400380370360350

LPN 10

45632827222617913394

6478

52433222,515,612,49,67,8

DN

80100125150200250300350400450500600700800900

10001200

PN 16

557089

109159194

22,531,542,5

15,612,4

9,67,8

245295369520

PN 40

10,214,318,73045,563

7,8

PN 25

173121

81102

6447,535,524,516,61310,27,8

W (kg)



Flanþlý Soketler / Flanged Sockets

DN

L

d

Symbol EU

26

DN

80100125150200250300350400450500600700800900

10001200140015001600

d

109130156183235288340393445498550655760865970

10751285147715801683

L

130130135135140145150155160165170180190200210220240310330330

PN 10

10,27,5

11,515,520

32

43

54

64

7290

120

171

230

271

330

456740

9301070

PN 25 PN 40PN 16

10,27,5

11,515,520

32

44

56

68

8099

140

185

252

290

347

521

796

10501144

7,510,712,118

2234

50

60

84

93115149

195270340400

126

10,77,5

13,419,527,541,554

70

100112

184

W (kg)

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Kayar Manþonlar / Collars

DN d L

109130156183235288340393445498550655760865970

1075128514771683 360

340270250240230220210200

190195

185180175170165165160160

12,915,9

129182

223282349560816

1094

31,5

7,99,9

23

41526476

103

80100125150200250300350400450500600700800900

1000120014001600

Symbol U

W (kg)

d

L


7,79,9

12,615,92433,544,5587491

111157227287373470716933

1259

4040505565758595

110120130150175195220240

270280

260

80100125150200250300350400450500600700800900

1000120014001600

DN L W (kg)

Çift Soketli Dirsekler 22½° Double Socket Bends 22½°

Symbol MMK-22°

L

22½°

LL

DN L W (kg)

7,59

11,914,82330,541,5526585

103144198265363445568747

1007

30353540455055606570758595

110120130140

Çift Soketli Dirsekler 11¼° Double Socket Bends 11¼°

Symbol MMK-11°

11¼°

LL


80100125150200250300350400450500600700800900

1000120014001600

130140

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

L

100120145170220270320370420470520620720820920

1020122014201620

8,611,415,720,53349,570

97,5124168199

360

449

615

830

1170

165018802520

W (kg)


Çift Soketli Dirsekler 90°Double Socket Bends 90°

DN

80100125150200250300350400450500600700800900

1000120014001600

Çift Soketli Dirsekler 45°Double Socket Bends 45°

L L

45°

Symbol MMK-45°

DN

80100125150200250300350400450500600700800900

1000120014001600

55657585

110130150175195220240285330370415460550515565

L

810,314,118,42738,5537689

112146212310410570714

131012731740

W (kg)

Symbol MMQ-90°

L

90°

L

DN

29

Tek Soketli Dirsekler 22½° / Single Socket Bends 22½°

b3 b2 b1dDN W (kg)

80100150200250300

98118170222274326

7,810,2192855

62

232233269291330373

248253299331380433

38,342,954,365,87588,7

Symbol MK-22

22½°

DN d

b2

b3

b1

b3 b2 b1dDN W (kg)

98118170222274326

80100150200250300

7,810

19

27

52

61

232233269291325374

240243284311350404

30,332,939,345,75058,6

Tek Soketli Dirsekler 11¼° / Single Socket Bends 11¼°

Symbol MK-11

11¼°

DN d

b2

b3

b1


EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Tek Soketli Dirsekler 90° / Single Socket Bends 90°

dDN W (kg)

232233269291300375

312333419491605660

102,4123174,5226275320

98118170222274326

80100150200250300

8,611,221,535

107148

b3 b2 b1

Symbol MQ-90°

90°

DN d

b2

b3

b1

b3 b2 b1dDN W (kg)

98118170222274326

81120325866

232233269291325374

265274331374430498

55,564,486,6

108,8130153

80100150200250300

Tek Soketli Dirsekler 45° / Single Socket Bends 45°

Symbol MK-45°

45°

DN d

b2

b3b1


Tümü Soketli T'ler / All Socket "T"

dn L hDN

1314,816,617,1182221,523,528303241

45

596371,554,568728690,5

47,544,5

170170

170

170

195

195255

255315

315375205260320375435

180200260

175200

225

190

80100

125

150

200

250

300

80

80

80

80

80

80100

100

100

100

100

100

150

150

150

125

150

200

200

200

250

250300

105110110120120125145145150155170170175180190195200210215220

859595

W (kg)

Symbol MMB

dn

DN

h

L


EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Tümü Soketli T'ler / All Socket "T"

dn L hDN W (kg)

10190

105120127155158

162

170

180

191

220

265

196

198

200

215

236

275

380

306

310

340

470

352

360

370

430

581660

300

270

385

330

560

445

270325

560

330

680

390

340

340

800345

810350

350

350580815

1045

345

345575

340400455570

445

330 300305310315320330340350355360365370380400400400410430450450450460480500525

250250260265270280

400

500

600

700

800

150200

200

300

400

100

250

150

400500

200

300

100

250

100

400

100

100

600

150

150

300

150

250

200

200

400600

400600800

Symbol MMB

dn

DN

h

L


Flanþ Branþmanlý Çift Soketli T'ler / Double Socket "T" With Flanged Branch

dn

DN

h

L

Symbol MMA


W (kg)

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Flanþ Branþmanlý Çift Soketli T'ler / Double Socket "T" With Flanged Branch

dn

DN

h

L

Symbol MMA


W (kg)

Çift Soketli Redüksiyonlar / Double Socket Tapers

DN dn L W (kg)

68

67

6670

50

515242

42

46

33

33,5

33

30

18

18,5

18,5

15

1514,610,510,8990

140100

100250200150350

350

300250

250

150

150360

360460

260

260

160

160

190150

80

100

100

100

100

125

125

125

150

150

150

80

80

200

250

250

250

200

200

200300

350300

100125

150

200

250

300

350

400

Symbol MMR

DN dn

L


EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Symbol MMR

DN dn

L

Çift Soketli Redüksiyonlar / Double Socket Tapers

DN dn L W (kg)

450

500

600

700

800

900

1000

1200140015001600 951

711570440

780

450

340

363

247

276

301

145

189

218

125

160

182

114

124

136

148

8284260

160560460360

360

360

260660460260

260

680

680

480

480

480

480

480

280

280

280

280

1400140012001000

900800800700700600

600500

500

500400

400300400

400

350

350

300250



Çift Flanþlý Dirsekler 11¼° / Double Flanged Bends 11¼°

Symbol FFK 11°

L L

11¼°

DN L

PN 16PN 10 PN 25

80100125150200250300350400500600700800900

10001200

130140150160180230

270

298324375426478529581632835

79100152222265366546664

1160

71

562819,11511,5

9,5

5671

84109179269288386584683

1274

2819,11511,5

9,5

100131200294

79

63,5322116,712,5

9,5

W (kg)

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS


Çift Flanþlý Dirsekler 22½° / Double Flanged Bends 22½°

Symbol FFK-22°

L

22½°

L

DN L

PN 16PN 10 PN 25

80100125150200250300350400500600700800900

10001200

130140150160180210

255

298324375426478529581632835 1551

151221311423543700

84

104

78

56

28

19,715,511,59,4

56

85

111178268334453581769

1664

29

15,5

78

19,7

11,59,4

8963322116,712,5

99,5131199292

9,4

W (kg)

Çift Flanþlý Dirsekler 45° / Double Flanged Bends 45°

Symbol FFK-45°

L L

45°


PN 16 PN 25L

750630580530480425375350325300400350180160150140130

PN 10

9,311,314,618,527,5557882

96128145212296403519668

1050 1178751567442326263175

107136

8977542718,514,611,3

9,3

DN

80100125150200250300350400450500600700800900

10001200

9,312,415,920,531628898

129154198294

W (kg)

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Çift Flanþlý Dirsekler 90° / Double Flanged Bends 90°

Symbol Q-90°

L

90°

L


W (kg)

Çift Flanþlý Ayaklý Dirsekler 90° / Duckfoot Bends 90°

Symbol N-90°

90°

L

c

d


W (kg)

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Tümü Flanþlý T'ler / All Flanged "T"

dn

DN

h

L

Symbol T


PN 25

21

26

3646

5156758593

105114131139146176

15,619,5

24,5

27,5

47,5

313234

PN 10

15,618,419,4232425,528,529,53132,542434649,568768294

102116116121142

PN 16

2324

31

42

4967758193

101115122128151

15,618,419,4

28,529,5

32,541,5

45,5

25,5

DN

80100

125

150

200

250

300

350

Ldn

150

150200

200

200

200

250

300

350

100

100

100

100

100

100

100

125

125

80

80

80

8080

h

200205210215220235240250260275325

325325425

350300350400

195190180175165

PN 40

15,619,521

3636,539425758647196

110123136150178

31,528,527

200

200

400

450

100

100

100200400500

350350450375375475

500500400400

154180

184

174178206240

265

270

291

167

189

191

184186215

397278268

241

330360360400400400440440440

520520520520700700700800800800850850850

440

900900900950950950

1000100010001000

400

450

500

177201

225203212255265279

311332

W (kg)W (kg)

Tümü Flanþlý T'ler / All Flanged "T"

dn

DN

h

L

T


PN 25PN 10 PN 16DN Ldn h

PN 40

200400600200400700200400600800

450550550525555600585615645675

315

339

388

340

440540

428

518

654

710

368

620

439

547

697

725

460

370

397

434

690910

110011001100

650870

1200

13501350

700

800

600 388427477

200

200

400

400

600

600

600

600

800

800

1000

1000

1000

9001000

1200

1400

900 645675705

705735765825885915945980

10101040

750

436541787853546668

10071105110112911494155518862131

484594860924629755

11161229125614391664

230920411818

730

770990

16501650124014701700155017602015

95015001500

W (kg)

Symbol

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Tümü Flanþlý T'ler (Kýsa) / All Flanged "T" (short pattern)

dn

DN

h

L

Symbol T


DN LPN 10 PN 16 PN 25

dn h

250

300

350

80100150200250

300

80100150200250

100150200250350

405425485540600

680

425450505565620

760

470530585645

265270280290300

340

295300310320330

380

330340350360

5965

54

7384

117

7785

70

94105

163138

103112122

5157

47

6472

6674

61

8293

102

138117

8694

104

5157

47

6473

6674

61

8293

102

129110

808898

500

600

400

450

100

100400200

200

100

100

150200

150

250300

400

200250300

535650

700885

930

490550

570630690745860

610665725515

420440

500480

540

360370380390

390400

400

410420430450

289

390

191217

307

152

130141

164186164173183194205228

218

292

137161

223

116

96106

128140115128141156169194

254

350

167192

276

107117

137158

127

135147168175188204

W (kg)

Soketli T Tahliye Branþmanlý / Double Socket "T" with Flanged Discharge


DN dn L HPN 10 PN 16 PN 25

250 37,5475978,592,5

129

158189

255

316

453

482699

37,5475978,592,5

129

158189

255

316

459

481698

37,547597993

137

177194

271325

474

483700

275300325350375400450500550600650750

175

180205

325

270

285330

340

345

350

355

360445

808080

100100100100100150150150200200

200250300350400450500600700800900

10001200

W (kg)

MMAT

L H

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Flanþlý T Tahliye Branþmanlý / All Flanged Discharge "T"


DN dn L HPN 10 PN 16 PN 25

200250300350400450500600700800900

10001200 200

200150150150100100100100100

808080 520

405

425

470

490

515

535

700

650690730770850 750

650600550500450400375350325300275250 40,5

62,585,5

107133161195223

340

428

476

546

779 871629

484

439

370

276

222177142113856240

129165199244307

446996

W (kg)

HL

Çift Flanþlý Redüksiyonlar / Double Flanged Tapers

DN dn

L

Symbol FFR


DN

100125

150

200

250

300

350

400

80

450500

600

700

800

900

10001200

L

200200200200200300300300300300300300300300300300300300300300

200200

300600600600600600600600

600

600790

600

600

dn

300350

250

250250200150200150100

100

150125

125100100

8080

200300

6560

9001000

800600

600600500500400400

400300

700

PN 16

13

13,115,916,524

26

26

32

5250,55559,567

3539,547,5

29

33,534

9,3

7,57,9

145

163

219

226

273

332

375

431

384

414

590

892

76

PN 10

1313,115,916,523

25

26

29

33

34

32,535,540,54549,545,550,55558

9,3

7,57,9

129

133

178

186258

301

363

397

336

374

530

866

67

PN 25

9,814

14,218

18,429

30

35

33

36

40

38,54249596663,569,57586

7,47,8

166176

237

257

87

PN 40

9,8

74,553,54855

51

44

39

38

37

22

20

18

17

7,47,8

W (kg)

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Çift Flanþlý Eksantrik Redüksiyonlar / Double Flanged Eccentric Tapers

Symbol FTR

L

dn

DN


DN dn L

200300300300300300300300

600

600

600

600

600

600

PN 16PN 10

16,5203042535583

105

266310370

530470

182

16,5203043555890

115197277322396

564494700

600

800

600500

300250250200200150

100100

400

125150200250300300350

500600700800900

1000

400

W (kg)

dn

øD

c1

c2

a

b

Symbol

dnD

c2c1 b

a

Redüksiyon Flanþlarý / Reducing Flanges

DN D b c1 dn c2 a

35

45

35

45

27,5

34,5

32,5

41,5

20,5

24

28

20,5

24

28

20,5

22,5

26

17

17

19

27

17

17

19

27

17

17

19

27

3

3

3

3

3

3

3

3

3

3

3

3

4

4

4

4

4

4

4

4

4

5

5

5

5

5

5

5

5

340

340

360

375

340

340

360

375

340

340

360

375

505

520

555

565

580

620

565

580

620

895

910

1115

1125

1230

1255

1230

1255

800

800

700

700

500

500

700

700

250

250

250

300

300

300

250

250

250

125

125

125

125

100

100

100

100

80

80

80

80

13,3

13

15

20,5

13,2

13

16,8

21,5

13,5

13,3

18,8

22,5

32

36,5

48,5

39

46

61

38

44,5

65

102

134

222

200

38

285

38

260

48

54

60

49

55

61

56

67

63

73

49

73

49

77

48

54

60

40

40

53

53

40

40

47

47

40

40

40

40

PN 10

PN 16

PN 25

PN 40

200

200

200

200

350

350

350

400

400

400

700

700

900

900

1000

1000

3

3

3

3

3

3

4

4

4

4

4

5

5

3

3

3

3

3

3

3

3

3

3

3

3

5

5

5

5

W (kg)


DN

Flanþlý Kýsa Borular / Double Flanged Short Pipes

98118173185240287378

76

4661

352619151210 10

1316213043577898

118142201255338408534

1012151926364755657488

120155201240295

79104

151924304360

130156186260329430519666

39526887

108136163231260332399510

28221815

2839536981

151822

97112132178229293351427

80100125150200250300350400450500600700800900

1000

DNPN 16 PN 25 PN 10 PN 16 PN 25PN 10

W (L=250) (kg)

L

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS


FF

W (L=500) (kg)


Duvar Geçiþ Borularý / Anchoring Pipes

dmin bmin

L

a

ØD

dmin bmin

a

ØD

L

450500600700800900

100012001400

80100125150200250300350400

100010001000150015001500150015001500

100010001000100010001000100010001000

145150160170180190200210220

130130

130140

200220240260300320340

120120120120120120

120120130130155155170170190190

778889

1211

13141517182123

101011

199235314551694837

100814001810

253139486892

118143172

342414676864

1048130018092361

136174217254210

249332576

879106114811921

728

125151183

234279385606

927114416252088

766

125157194

243289395651831

1006124717282550

253240507299

129166206

223265367581732885

109115441977

253139486791

118149183

600620740820

10001100120014001650

140160190230300320380

500440

DN L dmin bmin D aPN 10 PN 16 PN 25 PN 10 PN 16 PN 25

1 Flanþlý / Flanged 2 Flanþlý / Flanged

W (kg)


DN d hPN 10 PN 16 PN 25

80 150 130 5,2 5,2 5,2100 175 135 6,2 6,2 6,7125 200 145 8,6 8,6 9,3150 230 150 10,1 10,1 6,7200 290 170 15 14,8 16,8250 345 185 21 20,5 24,5300 405 205 28,5 28,5 33,5350 460 220 35,5 35,5 46400 520 240 45 45 60,5450 575 255 54 54 73500 635 275 67 67 91600 750 310 96,5 120 132700 865 345 135 146800 980 380 182 197900 1095 415 231 250

1000 1210 450 297 3311200 1440 520 457 5121400 1670 590 646 7021500 1785 625 763 8511600 1900 660 906 995

W (kg)

Flanþlý Emme Çanlarý / Flanged Bell Mouths

Symbol

DN

h

d

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Kör Flanþlar / Blank Flanges

DN

450500600700800900

100012001400

16001500

80100125150200250300350400

PN 10 PN 16

D

615670780895

1015111512301455167517851915

200220250285340400455505565

1239

5847

85123172224293434575739

3,54,35,67,2

1116,92429,536,5

D

640715840910

1025112512251485168518201930

200220250285340400455520580

Symbol X

77121156218286387662994

12011409

3,54,35,67,2

10,816,623,533,544,560

W (kg) W (kg)W (kg)

235270300360425485555

D200

620670730845

4,86,28,3

13,3213043,5

3,5

587694

144

D200235270300375450515

3,75,18,3

11,420,534,551

W (kg)

PN 25 PN 40

D


EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Son Kapama / Cap

Symbol

DN L P / W (kg) O / W (kg)

80 88 2 4100 91 2,2 6,5125 94 4 8,5150 97 5 10200 101 9 16,5250 108 14,5 22300 109 22 26350 110 30 38400 110 43 49450 110 55 66500 120 67,5 81600 120 100 122

SymbolO P

L L


80 200 160 132 19 16 3 8 19 M 16 2,9100 220 180 156 19 16 3 8 19 M 16 3,3125 250 210 184 19 16 3 8 19 M 16 4150 285 240 211 19 16 3 8 23 M 20 4,9200 340 295 266 20 17 3 8 23 M 20 6,8250 400 350 319 22 19 3 12 23 M 20 9,6300 455 400 370 24,5 20,5 4 12 23 M 20 12,8350 505 460 429 24,5 20,5 4 16 23 M 20 14,1400 565 515 480 24,5 20,5 4 16 28 M 24 16,3450 615 565 530 25,5 21,5 4 20 28 M 24 18500 670 620 582 26,5 22,5 4 20 28 M 24 21,8600 780 725 682 30 25 5 20 31 M 27 30,8700 895 840 794 32,5 27,5 5 24 31 M 27 40,5800 1015 950 901 35 30 5 24 34 M 30 54,8900 1115 1050 1001 37,5 32,5 5 28 34 M 30 64,3

1000 1230 1160 1112 40 35 5 28 37 M 33 81,41100 1340 1270 1218 42,5 37,5 5 32 37 M 33 100,61200 1455 1380 1328 45 40 5 32 40 M 361400 1675 1590 1530 46 41 5 36 43 M 39 147,81500 1785 1700 1640 47,5 42,5 5 36 43 M 39 1701600 1915 1820 1750 49 44 5 40 49 M 45 206,4

DN D C Ga b c Adet

Numberd Ölçü

Dimension

120,9

Kalýnlýk / Thickness Cývata / Bolts

PN 10

W (kg)

Flanþ Boyut Detaylarý / Flange Dimensions

b ca

DN G D

CD

d

PN 10



EK

PA

RÇ

AL

AR

I

FIT

TIN

GS


b ca

DN G D

CD

d

PN 16

80 200 160 132 19 16 3 8 19 M 16 2,98100 220 180 156 19 16 3 8 19 M 16 3,3125 250 210 184 19 16 3 8 19 M 16 4150 285 240 211 19 16 3 8 23 M 20 4,9200 340 295 266 20 17 3 12 23 M 20 6,6250 400 355 319 22 19 3 12 28 M 24 9,2300 455 410 370 24,5 20,5 4 12 28 M 24 12,4350 520 470 429 26,5 22,5 4 16 28 M 24 17,2400 580 525 480 28 24 4 16 31 M 27 21,9450 640 585 548 30 26 4 20 31 M 27 30500 715 650 609 31,5 27,5 4 20 34 M 30 37600 840 770 720 36 31 5 20 37 M 33 57,3700 910 840 794 39,5 34,5 5 24 37 M 33 55,6800 1025 950 901 43 38 5 24 40 M 36 74900 1125 1050 1001 46,5 41,5 5 28 40 M 36 88,2

1000 1255 1170 1112 50 45 5 28 43 M 39 122,91100 1355 1270 1218 53,5 48,5 5 32 43 M 39 158,31200 1485 1390 1328 57 52 5 32 49 M 45 192,91400 1685 1590 1530 60 55 5 36 49 M 45 192,91500 1820 1710 1640 62,5 57,5 5 36 56 M 52 289,31600 1930 1820 1750 65 60 5 40 56 M 52 331,1

DN D C Ga b c d

PN 16

AdetNumber

Kalýnlýk / Thickness Cývata / BoltsW (kg)

ÖlçüDimension

b ca

DN G D

CD

d


PN 25


DN D C Ga b c d

PN 2580 200 160 132 19 16 3 8 19 M 16 2,9

100 235 190 156 19 16 3 8 23 M 20 3,8125 270 220 184 19 16 3 8 28 M 24 4,6150 300 250 211 20 17 3 8 28 M 24 5,9200 360 310 274 22 19 3 12 28 M 24 8,7250 425 370 330 24,5 21,5 3 12 31 M 27 13,1300 485 430 389 27,5 23,5 4 16 31 M 27 18350 555 490 448 30 26 4 16 34 M 30 25,5400 620 550 503 32 28 4 16 37 M 33 33,2450 670 600 548 34,5 30,5 4 20 37 M 33 40500 730 660 609 36,5 32,5 4 20 37 M 33 48,7600 845 770 720 42 37 5 20 40 M 36 71,5700 960 875 820 46,5 41,5 5 24 43 M 39 90,3800 1085 990 928 51 46 5 24 49 M 45 123,2900 1185 1090 1028 55,5 50,5 5 28 49 M 45 148,6

1000 1320 1210 1140 60 55 5 28 56 M 52 200,71100 1420 1310 1240 64,5 59,5 5 32 56 M 52 243,51200 1530 1420 1350 69 64 5 32 56 M 52 284,71400 1755 1640 1560 74 69 5 36 62 M 56 3681500 1865 1750 1678 77,5 72,5 5 36 62 M 56 4261600 1975 1860 1780 81 76 5 40 62 M 56 485

W (kg)Adet

Number

Kalýnlýk / Thickness Cývata / Bolts

ÖlçüDimension

d

L

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

Cývata ve Somunlar / Bolts & Nuts

DN

dxL dxL dxLCývata (adet)

Bolt (pcs)Cývata (adet)

Bolt (pcs)Cývata (adet)

Bolt (pcs)

PN 16 PN 25PN 10

80 M 16 x 65 8 M 16 x 65 8 M 16 x 65 8100 M 16 x 65 8 M 16 x 65 8 M 20 x 70 8125 M 16 x 65 8 M 16 x 65 8 M 24 x 80 8150 M 20 x 70 8 M 20 x 70 8 M 24 x 80 8200 M 20 x 70 8 M 20 x 70 12 M 24 x 80 12250 M 20 x 80 12 M 24 x 85 12 M 27 x 90 12300 M 20 x 80 12 M 24 x 85 12 M 27 x 90 16350 M 20 x 80 16 M 24 x 85 16 M 30 x 110 16400 M 24 x 85 16 M 27 x 100 16 M 33 x 120 16450 M 24 x 85 20 M 27 x 100 20 M 33 x 120 20500 M 24 x 85 20 M 30 x 110 20 M 33 x 120 20600 M 27 x 100 20 M 33 x 120 20 M 36 x 140 20700 M 27 x 100 24 M 33 x 120 24 M 39 x 150 24800 M 30 x 110 24 M 36 x 140 24 M 45 x 170 24900 M 30 x 120 28 M 36 x 140 28 M 45 x 170 28

1000 M 33 x 130 28 M 39 x 150 28 M 52 x 190 281100 M 33 x 130 32 M 39 x 160 32 M 52 x 190 321200 M 36 x 140 32 M 45 x 170 32 M 52 x 200 321400 M 39 x 150 36 M 45 x 180 36 M 56 x 220 361500 M 39 x 150 36 M 52 x 190 36 M 56 x 230 361600 M 45 x 160 40 M 52 x 190 40 M 56 x 230 40



Flanþ Contalarý / Flange Gaskets

DN eID ID PN 10OD OD PN 16

PN 16PN 10 W (kg)

80 85 133 85 133 3 0,032 0,032100 105 155 105 155 3 0,040 0,040125 130 183 130 183 3 0,050 0,050150 155 210 155 210 3 0,060 0,060200 205 265 205 265 3 0,085 0,085250 255 320 255 320 3 0,115 0,115300 305 365 305 365 3 0,125 0,125350 355 430 355 430 4 0,240 0,240400 410 480 410 480 4 0,250 0,250450 460 525 460 545 4 0,260 0,350500 510 580 510 610 4 0,310 0,460600 610 680 610 720 4 0,370 0,600700 710 790 710 790 5 0,610 0,610800 810 900 810 900 5 0,790 0,790900 910 1000 910 1000 5 0,880 0,880

1000 1010 1110 1010 1110 5 1,080 1,0801100 1110 1215 1110 1215 5 1,250 1,2501200 1210 1330 1210 1330 5 1,560 1,5601400 1410 1530 1410 1530 5 1,800 1,8001500 1510 1640 1510 1640 5 2,100 2,1001600 1610 1750 1610 1750 5 2,400 2,400

T Tip Contalar / T Type Gaskets

DN

80100125150200250300350400450500600700800900

1000120014001600

0,1400,1650,2000,2350,3900,5100,7200,8301,1501,5201,7002,1003,5004,9006,2007,8009,270

17,60024,600

TytonW (kg)

EK

PA

RÇ

AL

AR

I

FIT

TIN

GS

DN 80 ila 1600

DNStandard

W (kg)

80100125150200250300350400450500600700800900

1000120014001600

0,1600,1950,2400,2850,3800,5150,7450,9501,1501,3501,6102,1302,8353,6404,5505,6659,500

16,50022,000

Standart Tip Contalar / Standard Type Gaskets


DN 80 ila 1600

baðlantý ve montaj

joint and assembly


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JOINT AND ASSEMBLYBAÐLANTI VE MONTAJ

T Tip ve Standart Tip baðlantýlar su endüstrisinde kauçuk bilezik baðlantýlý sistemler için mihenk taþý olarak kabul edilmektedir.Eþsiz tasarým bütün koþullar altýnda çabuk ve efektif montaj sunmaktadýr.

Muflu baðlantýlý Boru ve Fitingler için Baðlantý Talimatlarý /

The T-Type and Standard Type joints are considered as the most important point for the rubber ring jointing systems in the water systems. By its unique design quick and effective assembly under all conditions is possible.

Jointing Instructions for Socket-Spigot Pipe and Fittings (Push-On Type)

Contanýn Takýlmasý /

Conta temizlenmeli, resimde görüldüðü gibi bükülmeli ve mufa yerleþtirilmelidir. DN 600'den büyük contalar yerleþtirilirken iki yerde bükme gereklidir. Contadaki yiv muftaki tutucu ökçe üzerine yerleþtirilmelidir. Contanýn tutucu topuðu yerine sýkýca yerleþmeli ve borunun aðzýndan contanýn topuðu taþmamalýdýr.

Gasket Insertion

The gasket must be cleaned, flexed as shown and then placed into the socket. When placing gaskets over DN 600 flexing intwo places is necessary. The groove in the gasket should be placed on the retaining bead in the socket. The retaining heel of the gasket must be firmly bedded in its seat and the heel of the gasket should not poured out of the mouth of the pipe.

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Kayganlaþtýrýcý Sývý /

Kayganlaþtýrýcý sývý mufla temasta olacak conta yüzeyinin içine, muf kanalýna ve borunun mufa giren kýsmýnýn 50 mm'sine ince bir film tabakasý halinde uygulanmalýdýr. Kullanýlacak sývý sadece boru imalatçýsýnýn temin ettiði olmalýdýr. Boru mufunun yaðlandýktan sonra topraða veya kanal kenarýna deðmesine izin verilmemelidir.

Lubricant

The lubricant must be applied as a thin film layer to the inner surface of the gasket where it will contact with the entering spigot, to chamfer and to the 50 mm part of the pipe entering into the socket. Only the lubricant supplied by the pipe manufacturer must be used. The pipe spigot should not be allowed to touch the ground or trench after it is lubricated.

Borunun Hizalanmasý /

Baðlantý yapýlacak boru diðer borunun mufuna hizalanmalý ve conta ile temas edene kadar sokulmalýdýr. Baðlantýnýn nihai montajý bu pozisyonda yapýlmalýdýr.

Pipe Alignment

The spigot of the pipe to be jointed must be aligned and inserted into the adjacent socket till it contacts with the gasket. Final assembly of the joint must be finalized at this position.

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Sapma /

Baðlantýlar DN 300'e kadar olan borular için her yöne 5° 'e kadar, DN 350 - 800 arasý için 4° 'e kadar, DN 900 - 1200 arasý için 3° ‘e kadar ve DN 1400 - 1600 arasý için 2° 'e kadar saptýrýlabilir. Bütün muflar oluklu olmalýdýr. Bir baðlantý yaparken borular ayný hizada olmalý ve gerekirse sapma baðlantýdan sonra yapýlmalýdýr.

Deflection

The joints could be deflected in any direction up to 5° for pipes up to DN 300, up to 4° for DN 350 - 800, up to 3° for DN 900 - 1200 and up to 2° for DN 1400 - 1600 pipes. All spigots must be chamfered. While making a joint, pipes should always be in line and if necessary, deflection is to be made after the joint.

Komple Monte Edilmiþ Baðlantý /

Borularýn uç kýsmýnda 2 adet beyaz þerit bulunmaktadýr. Borunun muflu kýsmý, boru ucundaki þerit ile ikinci þeritin ortasýna kadar itilerek sokulmasý sonucunda montaj tamamlanmýþ olur.

0Baðlantý montajýnda zorlanýlmasý durumunda muf çýkartýlmalý ve ikinci kez denemeden önce 90 döndürülmelidir. Hala zorluk devam ediyorsa muf çýkartýlarak contanýn durumu gözden geçirilmelidir.

Completely Assembled Joint

There are two white stripes at the end of the pipes. The assembly is completed by inserting spigot part of the pipe until the half of the second stripe.

0While joint assembly if difficulty is encountered, the spigot must be removed and rotated 90 before second attempt. If the difficulty still continues the spigot should be removed and the position of the gasket should be examined.

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MUFLU BAÐLANTILI BORU VE FÝTÝNGLER ÝÇÝN MONTAJ METOTLARI / ASSEMBLY METHODS FOR SOCKET-SPIGOT PIPE AND FITTINGS (PUSH-ON TYPE)

Baðlantýnýn montajý çabuk ve basit olup boyut ve yerel koþullara baðlý olarak aþaðýdaki metotlarýn herhangi birisi ile yapýlabilir:

Assembly of the joint is quick and simple and due to the size and local conditions, the assembly could be carried out by using any of the following methods:

Manivela Metodu /

Mufun boru ucuna tam olarak girmesi bir manivela veya uygun bir levye ile borunun ucunun mufun içine doðru itilmesi ile saðlanýr.

Crowbar Method

The complete entry of the spigot into the socket could be obtained by shoving with a crowbar or suitable lever against the face of the socket of the entering pipe.

Çatal Alet Metodu /

DN 100 ila DN 150 boru baðlantýlarý için montaj amaçlý olarak çatal tip alet kullanýlabilir. Çatal, döþenen son borunun üzerindeki mufun arkasýna yerleþtirilir. Bir tarafýnda delik, diðer tarafýnda kanca olan tel halat þekilde gösterildiði gibi baðlanarak diðer borunun mufuna tutturulur. Çatal tutamaðý ok yönüne çekilir ve muf borunun içine girer. Bu sýrada makul bir kuvvet uygulanmalýdýr.

Fork Tool Method

Fork type tool could be used for assembly of DN 100 to DN 150 pipe joints. The fork is placed over and behind the socket of the last laid pipe. A wire rope, with an eye at one end and a hook at the other end, is connected to the socket of the pipe to be jointed as shown in the picture. The fork handle is pulled in the arrow direction and the spigot enters into the socket.Reasonable force must be applied in this action.

tahta / wood

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tahta / wood

Tirfor veya Gel-Beri Metodu

DN 150'den büyük baðlantýlar için tel halat veya zincirli gergi þemada gösterildiði gibi kullanýlabilir. Bu gergiler piyasadan satýn alýnabilir.

/ Tirfor or Come-Along Method

A wire rope or chain puller could be used for joints over DN 150, as given in the figure. Those pullers could be purchased from hardware stores.

Ekskavatör Metodu /

Kanalýn beko veya ekskavatör ile hazýrlandýðý yerlerde her iki makine de mufu yerine yerleþtirmek için kullanýlabilir. Bu sistem temel olarak büyük çaplý boruda kullanýlýr ve boruya hasar vermeyi önlemek için boru ile ekskavatör kovasý arasýna aðaç takoz yerleþtirmek gereklidir.

Excavator Method

Where a backhoe or excavator excavates the trench, either machine could be used to shove the spigot to its place. This system is basically used on larger diameter pipes and in order to prevent damage to the pipe a timber header must be placed between the pipe and the bucket.

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Ekskavatör veya Beko ile Çekme Metodu /

Bu metotta boru önce baðlantý için muf boru aðzýna gelecek þekilde pozisyonlandýrýlýr. Boru çevresine elastik halat sarýlýr ve beko kovasýna baðlanýr. Kova daha sonra boruyu mufa doðru çeker.

Excavator or Backhoe Slewing Method

In this method the pipe is first placed for jointing, with the spigot in the socket entrance. A sheathed webbing sling is encircled the pipe and connected to the excavator or backhoe bucket. Then the bucket is pulled back, drawing the pipe into the socket.

kaldýraç kolu / lever

çatal parça / fork kelepçe / clampB

AÐ

LA

NT

IV

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ON

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Fitingler /

Fitingler aþaðýdaki þekillerde belirtildiði gibi monte edilebilirler.Boru montajýnda kullanýlan ekipmanlar , fitinglerde de kullanýlýr.

Fittings

Fittings could be assembled given in the following diagrams.Equipment used in pipe assembly are also used in fittings.

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TÝP BAÐLANTILI BORU VE FÝTÝNGLER ÝÇÝN BAÐLANTI TALÝMATLARI / JOINTING INSTRUCTIONS FOR T-LOCK TYPE PIPE AND FITTINGS

Tanýmlama /

T-Lok kilitli baðlantýnýn tanýmlanmasýný saðlamak için boru imalatçýlarý kimlik bandýnýn kullanýlmasýný tavsiye etmektedir. Bu, T-Lok baðlantýsý yapýlan ek yerleri üzerine;

1. PVC bant kullanarak boruya (veya kullanýldýðý yerde gömleðe) iþaret koymak2. Ek yeri üzerine primer boya ile dolgu öncesi iþaretleme yapmak ile saðlanýr.

Contanýn Yerleþtirilmesi /

Contanýn yerleþtirilmesinden önce muftaki bütün çamur, kum, çakýl gibi yabancý maddeler temizlenmelidir. Conta yataðýnýn temiz olmasýna dikkat edilmelidir. Yataktaki yabancý maddeler sýzýntýya yol açabilir.

Conta temiz bir bezle silinmeli, bükülmeli ve mufa yumru önde olacak þekilde yerleþtirilmelidir. Bu þekilde conta muf içinde topuðu tutucu oluða oturacak þekilde düzgün bir biçimde yerleþir.

Identification

In order to provide the identification of the T-Lock restraining joint the pipe manufacturers recommend the use of the identification tape. This should be located over the T-Lock joints by;

1. Marking the pipe (or sleeving where used) using PVC tape2. Marking over joint with primary paint before back fill.

Gasket Insertion

Before the insertion of the gasket all foreign materials inside the socket (mud, sand, gravel and like) should be removed. The gasket seat should be clean. Foreign materials in the gasket seat may lead to leaks.

The gasket must be wiped with a clean cloth, flexed and then set in the socket. By this way the gasket is seated evenly around the inside of the socket with the heel of the gasket fitting snugly in the retaining groove.

T - LOK

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Kayganlaþtýrýcý Sývýnýn Uygulanmasý /

Mufun ön 150 mm'si tam olarak temizlenmelidir. Kayganlaþtýrýcý sývý mufla temasta olacak conta yüzeyinin içine, muf kanalýna ve borunun mufa giren kýsmýnýn 50 mm'sine bir fýrça ile ince bir film tabakasý halinde uygulanmalýdýr. Kullanýlacaksývý sadece boru imalatçýsýnýn temin ettiði olmalýdýr. Boru mufunun yaðlandýktan sonra topraða veya kanal kenarýna deðmesine izin verilmemelidir.

Application of Lubricant

The front 150 mm of the socket must be cleaned thoroughly. The lubricant must be applied with a brush to the exposed surface of the gasket, which would contact with the entering pipe spigot, to the socket channel and spigot end of the pipe for about 50 mm as a thin film layer. The lubricant to be used must be the one supplied by the pipe manufacturer. The pipe spigot should not be allowed to touch the ground or the trench after it is lubricated.

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DN 80 - 400 T-Lok Conta Sisteminin Demontajý / Dismantle of DN 80 - 400 T-Lock Gasket System

1.) Elleri korumak için eldiven giyerken taþýyýcý örse (yivli ve eðik çelik blok) bir dýþ þim geçirin ve þimin ön tarafýný yaðlayýn. Baðlantýnýn altýndan baþlayarak ve örse vurarak þimi contanýn altýna sürün. Örsü þimden sökün ve yeni bir þim sokun.

While wearing protective gloves, insert an extractor shim into the carrying anvil -slotted and curved steel block- and apply lubricant over the leading edge of the shim. Starting from the bottom of the joint, drive the shim under the gasket by striking the anvil. Remove the anvil from the shim and insert a new shim.

2.) Baðlantýnýn tüm çevresinde conta altýnda þimleri sürmeye devam edin. Þimler arasýndaki boþluðun minimum olmasýna dikkat edin. Nihai þimi her iki taraftaki þimlerin üstüne çýkacak þekilde sokun.

Continue driving shims under the gasket around the whole circumference of the joint. Keep the gap in between theShims to be minimum. Insert the final shim so that it is overlapped by the shims on either side.

3.) Resimde belirtildiði gibi halka ve boru kelepçelerini, somun kollarý soket yüzünden uzak olacak þekilde pozisyonlandýrýn.

As given in the figure, attach the yoke and the pipe clamp, positioning the crank nut arms pointing away from the socket face.

4.) Döndürme tutamaklarýný çevirerek mufu borudan çýkartýn. Baðlantý demonte olana kadar tutamaklarý hafifçe itin. Contanýn tekrar kullanýlmasý tavsiye olunmaz.

Push the spigot out of the socket by turning the crank nuts with the crank handles. Push the handles lightly till the joint is dismantled. Re-use of the gasket is not recommended.

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