dulcosmose® reverse osmosis system, pro tw series - prominent
TRANSCRIPT
Dulcosmose® Reverse Osmosis SystemPRO TW series
Assembly and operating instructions
A2966
PRO 0020 TWPRO 0180 TW CS
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __Please enter the identity code of the unit here
100 l/h ... 2700 l/h
EN
Original operating instructions (2006/42/EC)Part no. 981171 Version: BA UO 014 08/20 EN
Please carefully read these operating instructions before use. · Do not discard.The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
In order to make it easier to read, this document uses the maleform in grammatical structures but with an implied neutral sense.The document is always aimed equally at women, men andgender-neutral persons. We kindly ask readers for their under‐standing in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to thecorrect operation of the unit or is intended to makeyour work easier.
Warning informationWarning information includes detailed descriptions of the haz‐ardous situation, see Ä Chapter 2.1 ‘Labelling of Warning Informa‐tion’ on page 7.The following symbols are used to highlight instructions, links, lists,results and other elements in this document:
Tab. 1: More symbolsSymbol Description
Action, step by step.
⇨ Outcome of an action.
Links to elements or sections of these instructions or other applicable documents.
n List without set order.
[Button] Display element (e.g. indicators).Operating element (e.g. button, switch).
‘Display/GUI’ Screen elements (e.g. buttons, assignment of function keys).
CODE Presentation of software elements and/or texts.
General non-discriminatory approach
Supplementary information
Supplemental directives
2
Table of contents1 About this system.................................................................. 6
1.1 Correct and proper use:................................................ 61.2 Switching off in an emergency...................................... 6
2 Safety chapter....................................................................... 72.1 Labelling of Warning Information.................................. 72.2 User qualification.......................................................... 92.3 Safety information....................................................... 10
3 Storage and transport......................................................... 124 System overview and description of the function................ 135 Assembly and installation................................................... 14
5.1 Preconditions for assembly......................................... 145.2 Assembly.................................................................... 145.3 Installation................................................................... 155.3.1 Systems with cleaning system................................. 155.3.2 Systems without cleaning system............................ 15
6 Operating elements............................................................. 166.1 Layout of the operating elements, PRO 0010TW -
PRO 0020TW............................................................. 166.2 Layout of the operating elements, PRO 0030TW -
PRO 0055TW............................................................. 176.3 Layout of the operating elements, PRO 0060TW -
PRO 0150TW without cleaning system...................... 186.4 Layout of the operating elements, PRO 0180TW -
PRO 0270TW without cleaning system...................... 196.5 Layout of the operating elements, PRO 0060TW -
PRO 0150TW with cleaning system........................... 206.6 Layout of the operating elements, PRO 0180TW -
PRO 0270TW with cleaning system........................... 217 Setting up the system......................................................... 22
7.1 Operation.................................................................... 227.2 Chemical cleaning (optional)...................................... 227.3 PLC with display......................................................... 237.4 Function keys.............................................................. 237.5 Operating status display and parameter settings....... 247.6 Password menu.......................................................... 257.7 Setting up the permeate tank level control................. 257.8 Setting the standby/standing control........................... 267.9 Pause function............................................................ 267.10 Setting the system’s inlet pressure bridge................ 267.11 Setting the system’s start-up rinse cycle.................. 267.12 Setting the pump start-up time.................................. 267.13 Setting the waiting time after water shortage............ 267.14 Setting the maximum number of attempts with water
shortage.................................................................... 277.15 Setting the maximum standby time........................... 277.16 Setting the operating time interval............................ 287.17 Resetting the number of faults.................................. 287.18 Resetting the number of starts.................................. 287.19 Resetting the number of operating hours................. 287.20 Setting the data log by micro-SD card...................... 29
Table of contents
3
7.21 Cleaning pump for chemical cleaning....................... 297.22 Setting up the maximum free rinse time................... 297.23 Raw water rinsing at the end of operation................ 297.24 Setting the maximum number of restarts.................. 307.25 Chemical cleaning.................................................... 307.26 Setting maximum conductivity.................................. 317.26.1 Overview of equipment/Operating elements.......... 32
8 Commissioning................................................................... 338.1 Commissioning rinse of the system............................ 338.2 Commissioning process for the system...................... 34
9 Maintenance....................................................................... 359.1 Regular maintenance.................................................. 359.2 Replacing filter cartridges........................................... 369.3 Chemical cleaning and disinfection............................ 369.3.1 Introduction.............................................................. 369.3.2 Guideline values for producing the cleaning/disin‐
fection liquid............................................................. 389.3.3 Cleaning................................................................... 399.3.4 Disinfection.............................................................. 42
10 Troubleshooting.................................................................. 4510.1 Direct errors/faults on the system............................. 4510.2 Fault messages at the PLC...................................... 4510.2.1 Fault message: Inlet pressure too low during raw
water rinsing.......................................................... 4510.2.2 Fault message: General alarm.............................. 4610.2.3 Fault message: Water rinsing time has elapsed
after the permissible conductivity limit has beenexceeded............................................................... 46
10.2.4 Fault message: Water shortage during operationof the high-pressure pump..................................... 46
10.2.5 Fault message: Permeate tank illogical liquidlevels...................................................................... 46
10.3 Warning messages at the PLC................................. 4710.3.1 Warning message: Water shortage during raw
water rinsing.......................................................... 4710.3.2 Warning message: Higher conductivity................. 47
11 Decommissioning................................................................ 4811.1 Systems with cleaning system.................................. 4911.2 Systems without cleaning system............................. 50
12 Disposal of used parts........................................................ 5113 Technical data..................................................................... 52
13.1 Technical data, system type TW series: PRO0010TW ... 0055TW.................................................. 52
13.2 Technical data, system type TW series: PRO0060TW ... 0150TW.................................................. 52
13.3 Technical data, system type TW series: PRO0180TW ... 0270TW.................................................. 53
14 Spare parts list.................................................................... 5414.1 Electrical main components...................................... 59
15 Appendix............................................................................. 6015.1 Checklist 1 ............................................................... 6015.2 Checklist 2 ............................................................... 61
Table of contents
4
15.3 EU/EC Declaration of Conformity............................. 6216 Index................................................................................... 63
Table of contents
5
1 About this systemThe systems are equipped with a programmable logic controller(PLC). The PLC permits manual or level-controlled operation.Typical applications include:n Production of boiler feed watern Pure water for the metal-processing industryn Rinsing water for the post-rinsing of bottle washing machinesn Pure water for the food and beverage industryn Pure water for laboratory applications
The systems require feed water with the following values/proper‐ties:
PRO 0010TW-0055TW PRO 0060TW-0270TW
Max. salt content 650 mg/l 1000 mg/l
Temperature of the feed water 15 °C 15 °C
pH value 4 ... 10 4 ... 10
Sludge index 3 3
free chlorine < 0.1 mg/l < 0.1 mg/l
Sum Fe, Mn < 0.2 mg/l < 0.2 mg/l
Total hardness < 0.1 °dH < 0.1 °dH
Micro-biological count < 100 KBE/ml < 100 KBE/ml
Turbidity < 0.5 NTU < 0.5 NTU
COD 5 mg/l as O2 5 mg/l as O2
1.1 Correct and proper use:n A reverse osmosis system is solely intended for producing pure
water from potable water. This pure water is no longer suitablefor human consumption.
n All other uses or modifications are only permissible after con‐sultation with the manufacturer.
n You have a duty to observe the information contained in theoperating instructions during the different phases of the sys‐tem's service life.
1.2 Switching off in an emergencyIn an emergency, switch off the unit using the main switch on theunit or using the Emergency Stop switch to be installed by theoperator.
Feed water
About this system
6
2 Safety chapterNon-observance of the safety informationn Non-observance of the safety information can result in danger
to persons as well as harm to the environment and damage tothe system. Failure to observe the safety information can leadto the loss of any rights to claim for damages. Moreover, failureto observe the information can lead to the following hazards:– Failure of important system functions.– Failure of prescribed methods for maintenance and repairs.– Danger to persons due to electrical and mechanical
impacts.Please observe the relevant national regulations and guidelinesthroughout every phase of the system's service life.
2.1 Labelling of Warning InformationThese operating instructions provide information on the technicaldata and functions of the product. These operating instructions pro‐vide detailed warning information and are provided as clear step-by-step instructions.The warning information and notes are categorised according tothe following scheme. A number of different symbols are used todenote different situations. The symbols shown here serve only asexamples.
DANGER!Nature and source of the dangerConsequence: Fatal or very serious injuries.Measure to be taken to avoid this danger.Description of hazard– Denotes an immediate threatening danger. If
the situation is disregarded, it will result in fatalor very serious injuries.
WARNING!Nature and source of the dangerPossible consequence: Fatal or very serious inju‐ries.Measure to be taken to avoid this danger.– Denotes a possibly hazardous situation. If the
situation is disregarded, it could result in fatalor very serious injuries.
Introduction
Safety chapter
7
CAUTION!Nature and source of the dangerPossible consequence: Slight or minor injuries.Material damage.Measure to be taken to avoid this danger.– Denotes a possibly hazardous situation. If the
situation is disregarded, it could result in slightor minor injuries. May also be used as awarning about material damage.
NOTICE!Nature and source of the dangerDamage to the product or its surroundings.Measure to be taken to avoid this danger.– Denotes a possibly damaging situation. If the
situation is disregarded, the product or anobject in its vicinity could be damaged.
Type of informationHints on use and additional information.Source of the information. Additional measures.– Denotes hints on use and other useful informa‐
tion. It does not indicate a hazardous or dam‐aging situation.
Safety chapter
8
2.2 User qualification
WARNING!Danger of injury with inadequately qualified per‐sonnelThe operator of the system / equipment is respon‐sible for ensuring that the qualifications are ful‐filled.If inadequately qualified personnel work on the unitor loiter in the hazard zone of the unit, this couldresult in dangers that could cause serious injuriesand material damage.– All work on the unit should therefore only be
conducted by qualified personnel.– Unqualified personnel should be kept away
from the hazard zone.The pertinent accident prevention regulations, aswell as all other generally acknowledged safetyregulations, must be adhered to.
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and,if required, trained in the tasks assigned to him and possible dangers thatcould result from improper behaviour, as well as having been instructed in therequired protective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructedperson and who has also received additional training specific to the systemfrom the manufacturer or another authorised distribution partner.
Trained, qualified per‐sonnel
A trained, qualified employee is deemed to be a person who is able to assessthe tasks assigned to him and recognize possible hazards based on histraining, knowledge and experience, as well as knowledge of pertinent regula‐tions. A trained, qualified employee must be able to perform the tasksassigned to him independently with the assistance of drawing documentationand parts lists. The assessment of a person's technical training can also bebased on several years of work in the relevant field.
Electrical technician An electrical technician is able to complete work on electrical systems and rec‐ognise and avoid possible dangers independently based on his technicaltraining and experience as well as knowledge of pertinent standards and regu‐lations. An electrical technician must be able to perform the tasks assigned tohim independently with the assistance of drawing documentation, parts lists,terminal and circuit diagrams. The electrical technician must be specificallytrained for the working environment in which the electrical technician isemployed and be conversant with the relevant standards and regulations.
Service The Service department refers to service technicians, who have receivedproven training and have been authorised by the manufacturer to work on thesystem.
Safety chapter
9
2.3 Safety information
WARNING!Danger from hazardous substances!Possible consequence: Fatal or very serious inju‐ries.Please ensure when handling hazardous sub‐stances that you have read the latest safety datasheets provided by the manufacture of the haz‐ardous substance. The actions required aredescribed in the safety data sheet. Check thesafety data sheet regularly and replace, if neces‐sary, as the hazard potential of a substance can bere-evaluated at any time based on new findings.The system operator is responsible for ensuringthat these safety data sheets are available and thatthey are kept up to date, as well as for producingan associated hazard assessment for the worksta‐tions affected.
WARNING!Unauthorised accessPossible consequence: Fatal or very serious inju‐ries– Measure: Ensure that there can be no unau‐
thorised access to the unit.
WARNING!Operating errorsPossible consequence: fatal or very serious inju‐ries.– Ensure that the device is only operated by ade‐
quately qualified and technically expert per‐sonnel.
– Please also observe the operating instructionsfor the controller and fittings and any otherunits, such as sensors, sample water pumps ...
– The operator is responsible for ensuring thatpersonnel are qualified.
WARNING!Live partsPossible consequence: fatal or very serious inju‐ries.– Measure: Disconnect the unit from the power
supply before opening it.– Disconnect damaged and defective units or
units that have been tampered with from themains power supply.
– Make sure that your complete process andalso other and/or downstream systems remainsafe when disconnecting the system from thepower supply.
Safety chapter
10
CAUTION!Operating manual/spare partsPossible consequence: Slight or minor injuries,material damage– The operating safety of the system supplied is
only guaranteed if it is used for the purposedescribed in the assembly and operatinginstructions.
– Never exceed the limit values stipulated in thetechnical data in any case.
– Do not operate the system under conditionsother than those described in the technicaldata.
– Use original spare parts and accessoriesauthorised by the manufacturer to increasesafety. Preferably use original spare parts.
Safety chapter
11
3 Storage and transportn User qualification: instructed user Ä Chapter 2.2 ‘User qualifi‐
cation’ on page 9
NOTICE!Storage > 3 monthsDamage to the product or its surroundings.If the system is stored for more than 3 months afterdelivery then this may have a negative effect onthe reverse osmosis diaphragms. The permeateoutput, output and salt retention rate can allworsen as a consequence. Therefore perform anti-corrosion measures prior to shut-down, as per theinstructions in the Decommissioning chapter, priorto storage periods of longer than > 3 months.
n Only package and transport the system upright.n Store and transport the system in its original packaging.n Do not store the system outdoors or at temperatures below
5 °C or above 45 °C.
Storage and transport
12
4 System overview and description of the function
I.
II.III.
BA_PMA_UO_0010_SW
Fig. 1: Flow diagram of a system without cleaning system
II.
III.
I.
BA_PMA_UO_0011_SW
Fig. 2: Flow diagram of a system with cleaning systemI. Raw water (potable water)II. Permeate (high-purity water)III. Concentrate (concentrated water)1 Particle filter2 Manometer for differential pressure3 Solenoid valve, inlet valve4 Pressure switch6 High-pressure pump8 Manometer for operating pressure9 Pressure pipe10 Diaphragm elements11 Conductivity sensor12 PLC Programmable Logic Controller
13 Flow meter for permeate14 3-way ball valve15 Ball valve16 Flow meter for concentrate17 3-way ball valve18 Ball valve20 PE cleaning tank21 Drain ball valve22 Cleaning pump23 Ball retaining valve26 Laboratory ball valve27 Non-return valve
System overview
System overview and description of the function
13
5 Assembly and installationn User qualification, mechanical installation: trained and qualified
personnel Ä Chapter 2.2 ‘User qualification’ on page 9n User qualification, electrical installation: Electrical technicianÄ Chapter 2.2 ‘User qualification’ on page 9
n During assembly and installation of the system, pay attention tothe local installation regulations, general regulations and thetechnical data of the system.
The position numbers refer to the flow diagram in Ä Chapter 4‘System overview and description of the function’ on page 13
5.1 Preconditions for assemblyPreconditions for assembly:n Make sure that the installation site of the system is frost-free
and guarantee that the system is protected from chemicals,dyes, solvents, vapours and the effects of weathering. Do notallow the ambient temperature to exceed 40 °C, even beforecommissioning. Avoid direct heat sources, e.g. radiant heaters,as well as direct sunlight.
n The raw water pressure must be 3 bar ... 6 bar. Pressure fluc‐tuations of more than +/- 0.5 bar are not permitted. It maytherefore be necessary to install a pressure reducer in thesupply line to the system.
n A sewer connector must be available to discharge the concen‐trate. This needs to be resistant to acid and alkali and largeenough to allow the respective volumetric flow of concrete todrain away freely.
n Make sure that there is an adequate power supply.
5.2 Assembly
CAUTION!Possible consequence: Slight or minor injuries.Material damage.– Install the reverse osmosis system on a solid,
even base.– Make sure that the load-bearing capacity of
the floor is at least the weight of the system+ the weight of the water.
– The system must be fixed to the base at itsinstallation place.
– Mount a shut-off valve between the system andthe water supply.
n Place the system near a water and sewer connectionn The installation of a permeate storage tank is recommended to
reduce the switching frequency of the system to a minimumwith irregular permeate consumption and to fully exploit thetotal output (daily output) of the system
Assembly and installation
14
5.3 Installation
WARNING!Make sure that the electrical connection as well asall other electrical work is carried out by an elec‐trical technician.
1. Connect the system to the water line.2. Connect the system to the power supply according to the
wiring diagram supplied.
5.3.1 Systems with cleaning system
NOTICE!The system is designed so that when in operation,the permeate flows off freely into a permeate tank.If a consumer is connected directly to the system,make sure that no back pressure can build up inthe permeate line when the system is stopped.This back pressure will destroy the diaphragms.We recommend installing a non-return valve in theline.
1. Connect the permeate outlet to the permeate tank or the con‐sumer.
2. If installed, wire the level switches of the permeate tank tothe terminal box on the system.
3. Connect the concentrate connector to the drainage channel.4. Connect up the power supply.5. Set the 3-way ball valve (14) at the permeate outlet to the
“Cleaning tank” position.6. Set the 3-way ball valve (17) at the concentrate outlet to
“Drain”.7. Use a hose to connect the drain valve (21) of the cleaning
tank to the drainage channel and open the train valve.
5.3.2 Systems without cleaning system1. Temporarily connect the permeate outlet to the drainage
channel.2. If installed, wire the level switches of the permeate tank in the
terminal box, according to the wiring diagram supplied.3. Connect the concentrate connector to the drainage channel.4. Connect up the power supply.
Assembly and installation
15
6 Operating elements6.1 Layout of the operating elements, PRO 0010TW - PRO 0020TW
1
2
3
4
68 9, 10
11
13
15
16
18
27
29
12
A2967
14
Fig. 3: Layout of the operating elements, PRO 0010TW - PRO 0020TW1 Particle filter2 Manometer for differential pressure3 Solenoid valve, inlet valve4 Pressure switch6 High-pressure pump8 Manometer for operating pressure9 Pressure pipe10 Diaphragm elements11 Conductivity sensor
12 Controller, conductivity measurement13 Flow meter for permeate14 PLC Programmable Logic Controller15 Ball valve16 Flow meter for concentrate18 Ball valve27 Non-return valve29 Ball valve, external cleaning system
Operating elements
16
6.2 Layout of the operating elements, PRO 0030TW - PRO 0055TW
12
3
4
68 9, 10
11
13
15
16
18
27 29
12
A2968
14
Fig. 4: Layout of the operating elements, PRO 0030TW - PRO 0055TW1 Particle filter2 Manometer for differential pressure3 Solenoid valve, inlet valve4 Pressure switch6 High-pressure pump8 Manometer for operating pressure9 Pressure pipe10 Diaphragm elements11 Conductivity sensor
12 Controller, conductivity measurement13 Flow meter for permeate14 PLC Programmable Logic Controller15 Ball valve16 Flow meter for concentrate18 Ball valve27 Non-return valve29 Ball valve, external cleaning system
Operating elements
17
6.3 Layout of the operating elements, PRO 0060TW - PRO 0150TW withoutcleaning system
1
2
3
4
6 89, 10
11
15
18
27 29
26
1316
12
14
A3002
Fig. 5: Layout of the operating elements, PRO 0060TW - PRO 0150TW without cleaning system1 Particle filter2 Manometer for differential pressure3 Solenoid valve, inlet valve4 Pressure switch6 High-pressure pump8 Manometer for operating pressure9 Pressure pipe10 Diaphragm elements11 Conductivity sensor
12 Controller, conductivity measurement13 Flow meter for permeate14 PLC Programmable Logic Controller15 Ball valve16 Flow meter for concentrate18 Ball valve26 Ball valve27 Non-return valve29 Ball valve, external cleaning system
Operating elements
18
6.4 Layout of the operating elements, PRO 0180TW - PRO 0270TW withoutcleaning system
1
2
34
6
8
15
16
1811
13
27 12
9, 10
A2969
14
Fig. 6: Layout of the operating elements, PRO 0180TW - PRO 0270TW without cleaning system1 Particle filter2 Manometer for differential pressure3 Solenoid valve, inlet valve4 Pressure switch6 High-pressure pump8 Manometer for operating pressure9 Pressure pipe10 Diaphragm elements11 Conductivity sensor
12 Controller, conductivity measurement13 Flow meter for permeate14 PLC Programmable Logic Controller15 Ball valve16 Flow meter for concentrate18 Ball valve26 Ball valve27 Non-return valve
Operating elements
19
6.5 Layout of the operating elements, PRO 0060TW - PRO 0150TW with cleaningsystem
G
1
2
3
4
6 89, 10
11
12
13
15
16
18
23
26
27
A2970
14
20
22
21
Fig. 7: Layout of the operating elements, PRO 0060TW - PRO 0150TW with cleaning system1 Particle filter2 Manometer for differential pressure3 Solenoid valve, inlet valve4 Pressure switch6 High-pressure pump8 Manometer for operating pressure9 Pressure pipe10 Diaphragm elements11 Conductivity sensor12 Controller, conductivity measurement13 Flow meter for permeate
14 PLC Programmable Logic Controller15 Ball valve16 Flow meter for concentrate18 Ball valve20 PE cleaning tank21 Drain ball valve22 Cleaning pump23 Ball retaining valve26 Ball valve27 Non-return valve
Operating elements
20
6.6 Layout of the operating elements, PRO 0180TW - PRO 0270TW with cleaningsystem
1
23
4
6
8
2221
23 15
16
17
1811
13
14
27 12
9, 10
26
20
14
A2971
Fig. 8: Layout of the operating elements, PRO 0180TW - PRO 0270TW with cleaning system1 Particle filter2 Manometer for differential pressure3 Solenoid valve, inlet valve4 Pressure switch6 High-pressure pump8 Manometer for operating pressure9 Pressure pipe10 Diaphragm elements11 Conductivity sensor12 Controller, conductivity measurement13 Flow meter for permeate
14 PLC Programmable Logic Controller15 Ball valve16 Flow meter for concentrate18 Ball valve20 PE cleaning tank21 Drain ball valve22 Cleaning pump23 Ball retaining valve26 Ball valve27 Non-return valve
Operating elements
21
7 Setting up the systemn User qualification: trained user Ä Chapter 2.2 ‘User qualifica‐
tion’ on page 9Before removing water from the system, it is essential that thesystem is rinsed and thus freed of preservative substances.Ä Chapter 8.1 ‘Commissioning rinse of the system’ on page 33
Pre-set parametersAll parameters are factory-set to sensible defaultvalues but they can be adjusted if required.
7.1 OperationIn manual mode, the PLC immediately starts up the system once ithas been switched on if the key switch is turned to the “RO” posi‐tion. You can also switch off the system by turning the key switchto the “Off” position.Level-controlled operation with 2 level switches is used for theautomatic filling of a permeate tank. The system only starts upwhen the permeate level in the permeate tank is below the min‐imum level. The PLC switches off the system when the upper levelis reached during automatic filling. However, you can also switchoff the system externally using a pause contact.The inlet pressure of the raw water is checked by the PLC prior tocommissioning the system. If the inlet pressure of the raw water isinsufficient, then a fault message is generated by the system. Atthe end of a delay time, the inlet pressure of the raw water ischecked again by the PLC. If the inlet pressure of the raw water isstill inadequate after the maximum permitted number of attempts,then no further attempts are undertaken and the system remains ina permanent fault state.If the inlet pressure of the raw water is sufficient, then the solenoidvalve opens and the high-pressure pump starts up. Permeate isproduced. The conductivity of the permeate is checked by the PLCduring the operation of the system. If the permeate conductivity isstill above the maximum permitted conductivity within the max‐imum free rinse time, then a fault message is generated and thesystem remains in a permanent fault state.
7.2 Chemical cleaning (optional)Chemical cleaning of the reverse osmosis module is required atregular intervals and is supported by the PLC.1. Fill the cleaning tank with a suitable cleaning solution.2. Start chemical cleaning.
ð The cleaning pump is started manually.
3. Once the cleaning time you have selected has ended,cleaning needs to be ended manually.
ð All valves are closed manually.
The cleaning pump switches off.
Setting up the system
22
7.3 PLC with displayThe display of the PLC shows the operating status and can beused to set parameters.
7.4 Function keys
A2972
RO / OFF / CIP key switchUsing the Schneider 455 key:n Position “RO” - automatically starts up the system depending on the level control acti‐
vatedn Position “OFF” - switches the system off and is used to change parametersn Position “CIP” - automatically starts up chemical cleaning (optional)
A2973
PLC function keys.The function keys are used to change parameters when the key switch is in the “OFF” posi‐tion with the system switched off.
Setting up the system
23
7.5 Operating status display and parameter settingsYou can check the parameter settings in the display. You can onlyprogram changes when the system is switched off.
Note the activation code.Parameters can only be set once the correct acti‐vation code has been entered. The default activa‐tion code (5555) does not guarantee any protec‐tion from unauthorised changes.
A2974
Fig. 9: Setting parameters in menus 1 ... 18
Setting up the system
24
A2975
Fig. 10: Changing basic parameters
A2976
Fig. 11: Changing values in the Parameter menu
7.6 Password menu[PASSWORD MENU]First screen when you move to the Parameter menu.
You need to enter the correct password (5555).
ð This takes you to the Parameter menus.
7.7 Setting up the permeate tank level control[PERMEATE LEVEL CONTROL]The level control with 2 level switches enables a permeate tank tobe automatically filled. When level control is activated, the systemonly starts up when the permeate level in the permeate tank hasfallen below the minimum level. The system switches off automati‐cally once the upper permeate level has been reached.
Changing basic parameters
Changing numbers in the Parametermenu
Setting up the system
25
7.8 Setting the standby/standing control[Standby/standing control]This switches the standby/standing control on/off when the levelcontrol is active. See Ä Chapter 7.15 ‘Setting the maximumstandby time’ on page 27 and Ä Chapter 7.16 ‘Setting the oper‐ating time interval’ on page 28.
7.9 Pause function[EXTERNAL PAUSE]You can switch the system on and off by opening and shutting anexternal contact connected to the pause input of the PLC. You canselect whether the system is started up with an open pause contactor with a closed contact. A raw water rinse is performed, if pro‐grammed, when the system is switched off by the pause contact.
7.10 Setting the system’s inlet pressure bridge[START-UP, PRESSURE BRIDGE]The inlet valve opens when the system is switched on. This is thetime at which the system ignores the pressure switch until the inletpressure is stable to prevent the system from immediately gener‐ating a fault message due to the inlet pressure possibly being toolow.
7.11 Setting the system’s start-up rinse cycle[START-UP, RAW WATER RINSE]During the system’s start-up rinse cycle, the inlet valve opens whilethe high-pressure pump remains disabled. The system’s start-uprinse cycle fills the system with water and removes air. With sys‐tems in which chemicals are metered to stabilise the feed water,the system’s start-up rinse cycle is also used to guarantee theeven distribution of the metered chemicals on the raw water side ofthe reverse osmosis system before the high-pressure pump startsup.
7.12 Setting the pump start-up time[START-UP, HP PUMP STARTING]The inlet pressure is not monitored during the start-up phase of thepump. A longer start-up time is needed, particularly with larger sys‐tems, to prevent the system being incorrectly switched off to anassumed shortage of water while the pump is starting up.
: If the start-up time of the pump is too long, it can also result indamage to the pump. Precise information can be obtained in theoperating instructions for the pump.
7.13 Setting the waiting time after water shortage[PARAMETER MENU-7 WAITING AFTER W. SHORTAGE]
Setting up the system
26
If the inlet pressure is insufficient, the inlet valve closes and thesystem waits for this set time before attempting once again to openthe inlet valve.
7.14 Setting the maximum number of attempts with water shortage[PARAMETER MENU 8 MAX. TRIALS OF W. SHORTAGE][WARNING! WATER SHORTAGE DURING RAW WATER RINSEWAITING TIME IS RUNNING 00:50 MIN BRIDGE BY ESC+]The inlet valve opens after the system has been switched on orwhen the liquid level in the permeate tanks drops below the min‐imum level. The inlet pressure is checked. The system's start-uprinse cycle is performed once the inlet pressure is sufficient.
If the inlet pressure is too low, then the inlet valve closes again.The system goes into warning mode.The inlet pressure is checked again after expiry of a wait time.If the inlet pressure is still too low after the programmed maximumpermitted number of attempts, then no further attempts are under‐taken.
If at the end of the rinse time of the system the inlet pressure dropswhen the high-pressure pump starts up, then the high-pressurepump is switched off. A second pump start takes place a short timelater.If the pressure once again drops below the minimum pressurelevel, then the system goes into fault mode.
The inlet pressure continues to be monitored during operation ofthe system. If the inlet pressure once again drops below the min‐imum pressure during operation of the system, then the system isimmediately switched off. Then, as described above, the inlet pres‐sure is checked again by the maximum programmed number ofattempts.If the pressure is still inadequate after the maximum number oftests, then no further attempts are undertaken and the system gen‐erates a fault message. The PLC’s operating relay is only de-ener‐gised in the event of a fault of the system.
7.15 Setting the maximum standby time[PARAMETER MENU 9 MAX. STANDBY TIME]If level control is switched on, then the system automatically oper‐ates again for the operating interval when the maximum standbytime has been exceeded and there is no external pause shut-down.This automatic restart reduces the growth of bacteria when thesystem is switched off, and biofouling of the diaphragm elements.This function is switched off by the NOT ACTIVE setting of param‐eter menu 7.8.
Inlet pressure too low
Inlet pressure drop during commis‐sioning
Inlet pressure drop during operation
Setting up the system
27
7.16 Setting the operating time interval
CAUTION!The permeate tank can overflow during the oper‐ating time interval. An appropriate overflow needsto be provided on the permeate tank.
[PARAMETER MENU 10 INTERVAL OPERATE TIME]If the level control and standby/standing function is switched on,then the system automatically operates again for the operatinginterval as soon as the maximum standby time set according toÄ Chapter 7.15 ‘Setting the maximum standby time’ on page 27has been exceeded and there is no external pause shut-down.This function is switched off by the NOT ACTIVE setting of param‐eter menu 2.
7.17 Resetting the number of faults[PARAMETER MENU 11 NUMBER OF FAULTS]The system counts the total number of all faults. Reset the numberto 0 in this menu.
7.18 Resetting the number of starts[PARAMETER MENU 12 NUMBER OF HOURS]The system counts the total number of all starts. Reset the numberto 0 in this menu.
7.19 Resetting the number of operating hours[PARAMETER MENU 13 NUMBER OF STARTS]The system counts the number of operating hours. Reset thenumber to 0 in this menu.
Setting up the system
28
7.20 Setting the data log by micro-SD card[PARAMETER MENU 14 DATA LOG, SD CARD PRESENT]If you insert a micro-SD card into the PLC, you can save a data login an Excel table (* .csv format).If an event or a fault occurs, then it is written to the table with atime stamp.
M49 Switch off the system
M50 High-pressure pump starts up
M51 Start cleaning pump
M52 Fault, water shortage during raw water rinsing
M53 Fault, maximum free rinse time has been reached
M54 Fault
M55 Fault, water shortage when the high-pressure pump is running
M56 Fault, permeate tank has an illogical level
M57 Fault, maximum restart attempts reached.
7.21 Cleaning pump for chemical cleaning[PARAMETER MENU 15 CLEANING PUMP PRESENT]If the system includes a cleaning pump, set this parameter to “yes”.If not, retain the parameter “not” and the high-pressure pump isused as a cleaning pump.
7.22 Setting up the maximum free rinse time[PARAMETER MENU 16 MAX FREE RINSING TIME][WARNING! HIGHER CONDUCTIVITY MAX TIME RINSE FREEIS RUNNING FAULT in MM:SS m]If the permeate conductivity does not fall below the maximum con‐ductivity within the maximum free rinse time, then the systemswitches off and generates a fault.
7.23 Raw water rinsing at the end of operation[PARAMETER MENU 17 END RAW WATER RINSING][PLANT IS SWITCHING OFF RAW WATER RINSING MM:SS m]The inlet valve opens for the duration of the rinse time after thesystem has been switched off for raw water rinsing. This rinses outthe concentrate on the raw water side of the system (concentratedisplacement). The raw water rinsing for the standard system isperformed when the high-pressure pump is disabled. Raw waterrinsing applies to systems with and without cleaning system.
Setting up the system
29
7.24 Setting the maximum number of restarts[PARAMETER MENU 18 MAX TRIALS OF RESTARTS]If the fault message ‘Inlet pressure too low’ was generated duringraw water rinsing, the system automatically attempts a restart. Youcan set the maximum permitted number of restart attempts afterthis fault in this menu.
7.25 Chemical cleaning In chemical cleaning, always note the information in the Mainte‐
nance section and the material safety data sheets for the chemi‐cals used.
WARNING!Danger from hazardous substances!Possible consequence: Fatal or very serious inju‐ries.Please ensure when handling hazardous sub‐stances that you have read the latest safety datasheets provided by the manufacture of the haz‐ardous substance. The actions required aredescribed in the safety data sheet. Check thesafety data sheet regularly and replace, if neces‐sary, as the hazard potential of a substance can bere-evaluated at any time based on new findings.The system operator is responsible for ensuringthat these safety data sheets are available and thatthey are kept up to date, as well as for producingan associated hazard assessment for the worksta‐tions affected.
Move the key switch to the “CIP” position for chemical cleaning.The system must be switched off for this.[PLANT SWITCH OFF CLEANING PUMP IS RUNNING XMINUTES]Chemical cleaning is then automatically started. The cleaningpump starts up and the circulation time starts.After a sufficient rinse time with the cleaning solution, chemicalcleaning can only be manually ended by turning the key switch toOFF.
Setting up the system
30
7.26 Setting maximum conductivityMonitoring the conductivity ensures that only permeate with therequired conductivity reaches the consumer. The maximum per‐missible conductivity can be set in the integrated conductivity con‐trol system mounted on the system. The procedure for setting themaximum permissible level is described in the corresponding con‐troller instructions supplied with the system. The setting can easilybe adapted to your needs.If the conductivity exceeds the maximum value set in the PLC, thenthe system switches to warning mode but continues to operate. Awarning message is generated on the PLC and the maximum freerinse time is simultaneously started. If the conductivity falls belowthis maximum value within the maximum free rinse time, then thewarning disappears. If the conductivity does not fall below the max‐imum permitted value within the maximum free rinse time, then thesystem generates a fault and stops operation. Please also refer tothe chapter Ä Chapter 10 ‘Troubleshooting’ on page 45 for furtherdetails.
Setting up the system
31
7.26.1 Overview of equipment/Operating elementsn User qualification: instructed user, see Ä Chapter 2.2 ‘User
qualification’ on page 9
A02916
Fig. 12: Overview of equipment/Operating elements
Function Description
1st respective measured vari‐able
Affix the measured variable label here
2. LCD display
3. UP key To increase a displayed numerical value and move up in the operatingmenu
4. INFO/RIGHT key Opens the information menu or moves the cursor one place to the right
5. OK key To apply, confirm or save a displayed value or status or To confirm analarm
6. DOWN key To decrease a displayed numerical value and move down in the operatingmenu
7. MENU key To access the controller's operating menu
8. STOP/START key Starts and stops the control and metering function
9. ESC key Moves one level back in the operating menu, without storing or changingentries or valuesSwitches the measured variables in the continuous display.
10. CAL key To access the calibration selection menu (cell constant and temperaturecoefficient) and navigate within the calibration menu.
11. f-REL LED Shows the activated state of the f-relay
12. P-REL LED Shows the activated state of the P-relay
13. ERROR LED Indicates a controller error state. A text message is displayed simultane‐ously in the LCD display of the continuous display
Setting up the system
32
8 Commissioningn User qualification: instructed user Ä Chapter 2.2 ‘User qualifi‐
cation’ on page 9
8.1 Commissioning rinse of the system
The systems are filled with a preservative on delivery. The systemneeds to be rinsed for 30 minutes before being connected to theconsumer to ensure that these chemicals do not reach the con‐sumer.1. Use a screwdriver to move the solenoid valve (3) to
“Manual”.2. Open the ball valves (15) and (18).3. Open the on-site raw water shut-off valve.
ð The raw water rinses through the system.
4. Rinse the system in this state for approx. 30 minutes.5. Use a screwdriver to move the solenoid valve (3) to “Auto‐
matic”.
Commissioning rinse of the system
Commissioning
33
8.2 Commissioning process for the system1. Switch on the electrical power supply.2. Switch on the system using the Schneider 455 key switch
and check the direction of rotation of the high-pressure pump(with 3-phase motors); if necessary, reverse the polarity ofthe wiring, as otherwise the pump will not build up enoughpressure and will be damaged.
3. Use the ball valves (15) and (18) to adjust the concentrateflow (flow meter 16) and the permeate flow (flow meter 13)according to the specification of the system.
: Under no circumstances increase the permeate capacityaccording to the specification. Increasing the permeatecapacity will damage the diaphragms and result in impairedpermeate quality.
4. Reduce the operating pressure if the permeate capacity isexceeded. Increase the concentrate return at ball valve no.18 to reduce the operating pressure.
5. Reduce the output of the system if the conductivity is higherthan wished. To reduce, drain off more concentrate by slowlyopening ball valve no. 15 until the required conductivity levelis reached.
6. Set the 3-way ball valve (14) for permeate to the “Permeatetank” position.
7. Connect the drain ball valve (21) of the cleaning tank.
ð The system is now in operation.
8. Complete checklists 1 and 2, referring to the appendix ofthese operating instructions.
9. Fill out checklists 1 and 2 weekly, which enables you todetermine if and where a fault may have occurred should onearise.
10. Use the Schneider 455 key switch to switch off the system11. Connect the permeate connector to the permeate tank or the
consumer.12. Switch on the system again.
ð The system is now in operation.
13. Complete checklists 1 and 2, referring to the appendix ofthese operating instructions.
14. Fill out checklists 1 and 2 weekly to enable you to determineif and where a fault may have occurred should one arise.
The output corresponds to the per‐meate capacity relative to the con‐sumption of raw water.
For systems with cleaning system
For systems without cleaning system
Commissioning
34
9 Maintenancen User qualification: instructed user Ä Chapter 2.2 ‘User qualifi‐
cation’ on page 9
WARNING!Danger from hazardous substances!Possible consequence: Fatal or very serious inju‐ries.Please ensure when handling hazardous sub‐stances that you have read the latest safety datasheets provided by the manufacture of the haz‐ardous substance. The actions required aredescribed in the safety data sheet. Check thesafety data sheet regularly and replace, if neces‐sary, as the hazard potential of a substance can bere-evaluated at any time based on new findings.The system operator is responsible for ensuringthat these safety data sheets are available and thatthey are kept up to date, as well as for producingan associated hazard assessment for the worksta‐tions affected.
9.1 Regular maintenanceMaintenanceinterval
Measure
Weekly Visual inspection of the complete system for leaks.
Weekly Check the differential pressure of the filter.Replace the filter if there is a pressure drop of approx. 0.8 bar over the filter (1) (differencebetween the displays of the manometer (2) upstream and downstream of the filter).Replace the filter at latest every 3 months.
Weekly Check the diaphragms.If the standardised permeate capacity falls by 10 % or the conductivity rises by 10 % (rela‐tive to the data in the commissioning log), then the diaphragm element will need to becleaned.
3 months Check the pressure switch/solenoid valve.Close the on-site raw water shut-off valve while the system is in operation. The systemwill switch off if the pressure switch is working properly. The PLC display must show thesystem switching off as a fault. Reconnect the raw water supply. After a time delay, thesystem returns to normal operating status.
6 months Check the conductivity sensor.Regularly check that the conductivity sensor is working properly and that the conductivitysensor is calibrated. Refer to the operating instructions for the sensor.
6 months Chemical cleaning.Chemical cleaning needs to be performed every 6 months as a preventative measure.
Maintenance
35
9.2 Replacing filter cartridgesReplace the filter cartridges if there is a pressure drop of 0.8 bar atthe particle filter, but at the latest every 3 months.1. Disconnect the raw water supply.
ð The system switches off.
2. Open the vent screw of the filter unit to reduce the pressure.3. Open the filter housing.4. Insert a new filter cartridge (5 μm) and close the housing.5. Close the vent screw.6. Reconnect the raw water supply.
ð The system switches back on automatically (time-delayed).
9.3 Chemical cleaning and disinfection9.3.1 Introduction
CAUTION!Possible consequence: Slight or minor injuries.Material damage.– Carry out immediate cleaning if the conductivity
rises and the permeate output drops in con‐stant conditions (raw water quality and tem‐perature).
– To increase the lifetime of the modules, carryout two acid and one alkaline prophylacticcleaning processes every year.
When operating reverse osmosis systems, deposits form on thesurface of the diaphragm over time. They can either be of an inor‐ganic nature (e.g. lime, gypsum, iron, manganese), or they canalso form an organic film (bacteria, germs). Depending on the typeof deposits, this can result in a decreased permeate quality and/ora reduction in the flow of permeate.Chemical cleaning enables the majority of deposits to be removedwith ease.First carry out an acid and then an alkaline cleaning process wherethere is a combination of mineral deposits and organic dirt.Clean the modules according to the instructions. The quantity ofcleaning fluid required for this and/or its composition can be foundin the following table.
Replacing filter cartridges
Maintenance
36
WARNING!Danger from hazardous substances!Possible consequence: Fatal or very serious inju‐ries.Please ensure when handling hazardous sub‐stances that you have read the latest safety datasheets provided by the manufacture of the haz‐ardous substance. The actions required aredescribed in the safety data sheet. Check thesafety data sheet regularly and replace, if neces‐sary, as the hazard potential of a substance can bere-evaluated at any time based on new findings.The system operator is responsible for ensuringthat these safety data sheets are available and thatthey are kept up to date, as well as for producingan associated hazard assessment for the worksta‐tions affected.
CAUTION!Specifications for the chemical metering quantityPossible consequence: Material damage.The specifications for the chemical metering quan‐tity largely depend on the water used to producethe cleaning fluid and are therefore only guidelinevalues.– The acidic cleaning fluid should have a pH
value of 3– Never allow the pH value to fall below 2
– The alkaline cleaning fluid should have a pHvalue of 11
Maintenance
37
9.3.2 Guideline values for producing the cleaning/disinfection liquidTab. 2: Guideline values for producing the cleaning fluid
System type Cleaning fluid
acid cleaning Alkaline cleaning
30% hydro‐chloric acid
30% sodiumhydroxide solu‐tion
30% sodiumhydroxide solu‐tion
30% hydro‐chloric acid
for cleaning for neutralising for cleaning for neutralising
PRO 0010TW 5 l 4 ml 3.5 ml 2.3 ml 1 ml
PRO 0020TW 5 l 4 ml 3.5 ml 2.3 ml 1 ml
PRO 0030TW 10 l 8 ml 7 ml 4.5 ml 2 ml
PRO 0055TW 20 l 16 ml 14 ml 9 ml 4 ml
PRO 0060TW 20 l 16 ml 14 ml 9 ml 4 ml
PRO 0090TW 30 l 32 ml 28 ml 23 ml 8 ml
PRO 0120TW 30 l 32 ml 28 ml 23 ml 8 ml
PRO 0150TW 35 l 40 ml 35 ml 27 ml 10 ml
PRO 0180TW 45 l 48 ml 42 ml 31.5 ml 12 ml
PRO 0240TW 60 l 64 ml 56 ml 40.5 ml 16 ml
PRO 0270TW 90 l 72 ml 63 ml 45 ml 18 ml
Tab. 3: Guideline values for producing the disinfection liquidSystem type Required volume of permeate 15% peracetic acid approx. ml, for disinfection
PRO 0010TW 5 l 12.5 ml
PRO 0020TW 5 l 12.5 ml
PRO 0030TW 10 l 25 ml
PRO 0055TW 20 l 50 ml
PRO 0060TW 20 l 50 ml
PRO 0090TW 30 l 100 ml
PRO 0120TW 30 l 100 ml
PRO 0150TW 35 l 115 ml
PRO 0180TW 45 l 140 ml
PRO 0240TW 60 l 200 ml
PRO 0270TW 90 l 300 ml
All position numbers in the text refer to the flow diagram Ä Chapter4 ‘System overview and description of the function’ on page 13
Maintenance
38
9.3.3 Cleaning
WARNING!Danger from hazardous substances!Possible consequence: Fatal or very serious inju‐ries.Please ensure when handling hazardous sub‐stances that you have read the latest safety datasheets provided by the manufacture of the haz‐ardous substance. The actions required aredescribed in the safety data sheet. Check thesafety data sheet regularly and replace, if neces‐sary, as the hazard potential of a substance can bere-evaluated at any time based on new findings.The system operator is responsible for ensuringthat these safety data sheets are available and thatthey are kept up to date, as well as for producingan associated hazard assessment for the worksta‐tions affected.
Repeat cleaning if the post-cleaning results are not satisfactory.
9.3.3.1 For systems with cleaning system1. Use the 3-way ball valve (14) to fill the cleaning tank with per‐
meate, as per table Ä Tab. 2 ‘Guideline values for producingthe cleaning fluid’ on page 38.
2. Close the raw water tap.
ð The system switches off.
3. Add the chemical, stirring continuously, according to the tableÄ Tab. 2 ‘Guideline values for producing the cleaning fluid’on page 38.
4. Set the 3-way ball valve (17) for concentrate to the “Tank”position.
5. Switch off the system.6. Open the ball valve (15).7. Close the ball valve (18) for the concentrate return.8. Start cleaning, move the key switch to the "CIP" position and
allow the cleaning solution to circulate for 30 ... 60 minutes.9.
Make sure that the temperature in the systemdoes not exceed 30 °C. If the temperature istoo high, drain off some solution, top up withtap water, add the appropriate amount ofchemicals, and check the pH value. Anexcessive temperature can lead to thedestruction of the diaphragms.
If there is a rise in the pH value and strong discolouration ofthe solution (visible on the flow meter (16) and in the cleaningtank), drain off some of the cleaning solution at the drain ballvalve (21) and add fresh cleaning solution
10. At the end of cleaning, switch off the system by turning thekey switch to the "OFF" position.
Maintenance
39
11. Add the appropriate chemical to the tank to neutralise it, asper table Ä Tab. 2 ‘Guideline values for producing thecleaning fluid’ on page 38.
12. Allow the contents of the cleaning tank to circulate onceagain for about 5 minutes by turning the key switch to the"CIP" position.Then switch off the system again by turning the key switch tothe "OFF" position.
13. Drain the neutralised contents of the tank through the drainball valve (21).Close the ball valve again.
14. Fill the cleaning tank with permeate or fully desalinatedwater.
15. Allow the contents of the cleaning tank to circulate onceagain for about 5 minutes, as per steps 12 and 13. Thenreopen the drain ball valve (21).
16. Open the raw water inlet after draining the cleaning tank.17. Switch on the system for normal operation.18. Open the ball valve (18) for the concentrate return.19. Allow the system to rinse for a minimum of 15 minutes.20. Set up the system according to the specification.21. Set the 3-way ball valve (14) for permeate to the "Permeate
tank" position and the valve for concentrate (17) to the“Drain” position. Close the drainage ball valve (21).
22. Return to step 1 and repeat the entire procedure with addi‐tional cleaning chemicals if you still wish to remove mineraldeposits or organic dirt.
23. The system is now in normal operating mode.
ð Fill out checklists 1 and 2.
Repeat the cleaning process if the results are still not satisfactory.
9.3.3.2 Systems without cleaning systemCleaning without a cleaning system is possible, but is not recom‐mended.Independent configuration of the cleaning systemn You will require the following to assemble your own cleaning
system:– Cleaning pump V ~ 1.5 ... 2 m3/h, pmax = 4 bar, acid- and
lye-resistant, for systems PRO 0240TW - PRO 0270TW– Cleaning pump V ~ 1.5 ... 2 m3/h, pmax = 2.4 bar, acid- and
lye-resistant, for systems PRO 0060TW - PRO 0180TW– Storage tank for cleaning fluid, acid- and lye-resistant.– Various connection materials (hoses, etc.).
Maintenance
40
1. Fill a suitable cleaning tank with the amount of permeatelisted in the table Ä Tab. 2 ‘Guideline values for producingthe cleaning fluid’ on page 38. Add the chemical, stirring con‐tinuously.
2. Close the raw water tap.
ð The system switches off.
3. Switch off the system.4. Connect the permeate and concentrate line to the cleaning
tank.5. Connect the discharge side of a suitable cleaning pump to
the suction end of the ball valve (29) and the cleaning tank.6. Open the ball valve (15). Close the ball valve (18) for the
concentrate return.7. Start up the cleaning pump.8. Allow the cleaning to circulate for 30 ... 60 minutes.9.
Make sure that the temperature in the systemdoes not exceed 30 °C. If the temperature istoo high, drain off some solution, top up withtap water, add the appropriate amount ofchemicals, and check the pH value. Anexcessive temperature can lead to thedestruction of the diaphragms.
If there is a rise in the pH value and strong discolouration ofthe solution (visible on the flow meter (16) and in the cleaningtank), drain off some of the cleaning solution and add freshcleaning solution.
10. Now switch off the cleaning pump at the end of the cleaningprocess.
11. Add the appropriate chemical to the tank to neutralise it, asper table Ä Tab. 2 ‘Guideline values for producing thecleaning fluid’ on page 38.
12. Allow the contents of the cleaning tank to circulate onceagain for about 5 minutes.
13. Drain the neutralised contents of the tank. Repeat the rinsingprocedure a second time as described.
14. Switch off the cleaning pump and disconnect the cleaningpump from the system.
15. Drain the cleaning tank.16. Reconnect the concentrate line to the drain.17. Connect the permeate line to the drain for rinsing.18. Open the raw water inlet.19. Set up the system in accordance with the specification and
allow it to run for 15 minutes.20. Reconnect the permeate line to the permeate tank or to the
consumer.21. Return to step 1 and repeat the entire procedure with addi‐
tional cleaning chemicals if you still wish to remove mineraldeposits or organic dirt.
22. The system is now in normal operating mode.
ð Fill out checklists 1 and 2.
For systems without cleaning system
Maintenance
41
Repeat the cleaning process if the results are still not satisfactory.
9.3.4 Disinfection
NOTICE!Repeat disinfection if the results after disinfectionare not satisfactory.
Maintenance
42
9.3.4.1 For systems with cleaning system1. Use the 3-way ball valve (14) to fill the cleaning tank with per‐
meate, as per table Ä Tab. 3 ‘Guideline values for producingthe disinfection liquid’ on page 38.
2. Close the raw water tap.
ð The system switches off.
3. Add the chemical, stirring continuously, according to the tableÄ Tab. 3 ‘Guideline values for producing the disinfectionliquid’ on page 38.
4. Set the 3-way ball valve (17) for concentrate to the “Tank”position.
5. Switch off the system.6. Open the ball valve (15).7. Close the ball valve (18) for the concentrate return.8. Start cleaning, move the key switch to the "CIP" position and
allow the cleaning solution to circulate for 30 ... 60 minutes.
Make sure that the temperature in the systemdoes not exceed 30 °C. If the temperature istoo high, drain off some solution, top up withtap water, add the appropriate amount ofchemicals, and check the pH value. Anexcessive temperature can lead to thedestruction of the diaphragms.
9. At the end of disinfection, switch off the system by turning thekey switch to the "OFF" position.
10. Open the drain ball valve (21) and dispose of the disinfectionsolution.
11. Open the raw water inlet after draining the cleaning tank.12. Switch on the system for normal operation.13. Open the ball valve (18) for the concentrate return.14. Allow the system to rinse for a minimum of 30 minutes.15. Use lead acetate paper to check the permeate for P.E.S. and
rinse the system again if the result is positive.16. Set up the system according to the specification.17. Set the 3-way ball valve (14) for permeate to the "Permeate
tank" position and the valve for concentrate (17) to the“Drain” position. Close the drainage ball valve (21).
18. The system is now in normal operating mode.
ð Fill out checklists 1 and 2.
Maintenance
43
9.3.4.2 For systems without cleaning system1. Fill a suitable cleaning tank with the amount of permeate
listed in the table Ä Tab. 3 ‘Guideline values for producingthe disinfection liquid’ on page 38. Add the chemical, stirringcontinuously.
2. Close the raw water tap.
ð The system switches off.
3. Switch off the system.4. Connect the permeate and concentrate line to the cleaning
tank.5. Connect the discharge side of a suitable cleaning pump to
the suction end of the ball valve (29) and the cleaning tank.6. Open the ball valve (15). Close the ball valve (18) for the
concentrate return.7. Start up the cleaning pump.8. Allow the cleaning to circulate for 30 ... 60 minutes.
Make sure that the temperature in the systemdoes not exceed 30 °C. If the temperature istoo high, drain off some solution, top up withtap water, add the appropriate amount ofchemicals, and check the pH value. Anexcessive temperature can lead to thedestruction of the diaphragms.
9. Now switch off the cleaning pump at the end of the cleaningprocess.
10. Open the raw water inlet.11. Switch on the system for normal operation.12. Open the ball valve (18) for the concentrate return.13. Allow the system to rinse for a minimum of 30 minutes.14. Use lead acetate paper to check the permeate for P.E.S. and
rinse the system again if the result is positive.15. Set up the system according to the specification.16. Reconnect the permeate line to the permeate tank or to the
consumer.
ð The system is now in normal operating mode. Completechecklists 1 and 2.
Maintenance
44
10 Troubleshootingn User qualification: trained user Ä Chapter 2.2 ‘User qualifica‐
tion’ on page 9
10.1 Direct errors/faults on the systemError/Fault Cause Remedy
Conductivity value too high Deterioration of the raw water Reduce output
Output too high Reduce output
Pressure too low Increase pressure
Diaphragms blocked Perform an acid rinse* and reducethe output
Pump faulty Replace
Diaphragms faulty Replace
Permeate output drops Temperature too low Increase pressure or temperature
Diaphragms blocked Perform an acid rinse* and reducethe output
Diaphragms faulty Replace
Malfunction / insufficient pressure Filter cartridges blocked Replace
Priming pressure too low Increase
Solenoid valve defective Replace
* Perform an alkaline rinse after every acid rinse as per the operating instructions if the results are not sat‐isfactory.
Contact your contractual partner or the manufacturer if the resultsare still unsatisfactory.
10.2 Fault messages at the PLC10.2.1 Fault message: Inlet pressure too low during raw water rinsing
[WATER SHORTAGE DURING RAW RINSE]Cause: Too low an inlet pressure is determined after the inlet valvehas been opened.
Remedy: Eliminate the cause of the excessively low inletpressure.
ð If the maximum number of attempts is not exceeded, thesystem automatically restarts at the end of the waitingtime if there is adequate inlet pressure. If the maximumnumber of attempts has been exceeded, the system gen‐erates the above fault message.
Troubleshooting
45
10.2.2 Fault message: General alarm[GENERAL ALARM]Cause: External fault message has triggered.
Remedy: Check the possibility of a failure:n the high-pressure pump’s motor protection switch has
triggered,n the cleaning pump’s motor protection switch has trig‐
gered,n an external fault at terminals X2 11/12 has been acti‐
vated,n an error during pre-treatment (option 2),n an error during post-treatment (option 3),n an error during hardness measurement (option 4).
10.2.3 Fault message: Water rinsing time has elapsed after the permissible conductivitylimit has been exceeded
Cause: The maximum free rinse time has elapsed and the conduc‐tivity still exceeds the permitted values.
Remedy: Eliminate the causes of the error:n Check the conductivity measurement.n Check the condition and function of the diaphragm.
10.2.4 Fault message: Water shortage during operation of the high-pressure pumpCause: The inlet pressure detected after the high-pressure pumphas started was too low.
Remedy: Rectify the cause of the low inlet pressure.n If the maximum number of attempts is not exceeded, the
system automatically starts up again. If the maximumnumber of attempts has been exceeded, the system gen‐erates the above error message.
10.2.5 Fault message: Permeate tank illogical liquid levelsCause An unauthorised switching of the level switches in the per‐meate tank has been detected.
Remedy:n Check level switch connector,n Replace level switch,n Switch mains voltage off and on.
Troubleshooting
46
10.3 Warning messages at the PLC10.3.1 Warning message: Water shortage during raw water rinsing
Cause: The inlet water pressure has dropped below the minimumpermissible value during start-up of the system. The maximum per‐missible number of attempts has not yet been reached. A warningmessage rather than an error message is generated at this time,but before the maximum number of attempts.You can override this warning by pressing: ESC + arrow keys onthe right.
Remedy: Eliminate the cause of the excessively low inletpressure.
ð If the maximum number of attempts is not exceeded, thesystem automatically restarts at the end of the waitingtime if there is adequate inlet pressure. If the maximumnumber of attempts has been exceeded, the system gen‐erates the above fault message.
10.3.2 Warning message: Higher conductivityCause: The water conductivity exceeds the permissible level. Awarning message rather than an error message is generated atthis time. However, an error message is generated at the end ofthe maximum free rinse time.
Remedy: Eliminate the causes of the error:n Check the conductivity measurement.n Check the condition and function of the diaphragm.
Troubleshooting
47
11 Decommissioning
WARNING!Danger from hazardous substances!Possible consequence: Fatal or very serious inju‐ries.Please ensure when handling hazardous sub‐stances that you have read the latest safety datasheets provided by the manufacture of the haz‐ardous substance. The actions required aredescribed in the safety data sheet. Check thesafety data sheet regularly and replace, if neces‐sary, as the hazard potential of a substance can bere-evaluated at any time based on new findings.The system operator is responsible for ensuringthat these safety data sheets are available and thatthey are kept up to date, as well as for producingan associated hazard assessment for the worksta‐tions affected.
The system needs to be filled with a preservative if the system isnot used for a period of more than 1 week or if the system is trans‐ported. The preservative protects the system from biologicalgrowth and prevents the diaphragms from drying out.
Tab. 4: Guideline values for producing the preservation solution prior to shut-downAnti-corrosion measures prior to shut-down
System type Required volume of permeate Sodium hydrogen sulphide approx.
PRO 0010TW 5 l 0.125 l
PRO 0020TW 5 l 0.125 l
PRO 0030TW 10 l 0.25 l
PRO 0055TW 20 l 0.5 l
PRO 0060TW 20 l 0.5 l
PRO 0090TW 30 l 0.75 l
PRO 0120TW 30 l 0.75 l
PRO 0150TW 35 l 1.0 l
PRO 0180TW 45 l 1.25 l
PRO 0240TW 60 l 1.5 l
PRO 0270TW 90 l 2.25 l
Decommissioning
48
11.1 Systems with cleaning system1. Use the 3-way ball valve no. 14 to fill the cleaning tank with
permeate, as per Ä Tab. 4 ‘Guideline values for producingthe preservation solution prior to shut-down’ on page 48.
2. Close the shut-off valve for potable water.
ð The system switches off.
3. Add the chemicals required as per Ä Tab. 4 ‘Guidelinevalues for producing the preservation solution prior to shut-down’ on page 48 stirring continuously.
4. Move the 3-way ball valve no. 17 to the [Cleaning tank] posi‐tion.
5. Open the ball valve (15).6. Close the ball valve (18) for the concentrate return.7. Then switch off the system again by turning the key switch to
the [OFF] position.8. Start cleaning, with the key switch in the [CIP] position and
allow the cleaning solution to circulate for 15 minutes.9. Then switch off the system again by turning the key switch to
the [OFF] position.10. Switch the main switch off or disconnect the power supply.11. Attach the “Caution - preservative solution” label to the
system. The label should include the date of the last preser‐vation procedure and the date on which the preservation pro‐cedure needs to be repeated.
12. Close the ball valve no. 15.13. Drain the cleaning tank by opening ball valve no. 21.14. Follow the commissioning process when recommissioning
the system
Decommissioning
49
11.2 Systems without cleaning system1. Fill a suitable cleaning tank with the amount of permeate
stated in the table Ä Tab. 4 ‘Guideline values for producingthe preservation solution prior to shut-down’ on page 48.
2. Close the shut-off valve for potable water.
ð The system switches off.
3. Add the chemicals required as per Ä Tab. 4 ‘Guidelinevalues for producing the preservation solution prior to shut-down’ on page 48 stirring continuously.
4. Move the key switch to [OFF] to switch off the system.5. Connect the permeate and concentrate lines to the cleaning
tank.6. Open the ball valve no. 15.7. Close the ball valve no. 18 for the concentrate return.8. Start up the cleaning pump.9. Allow the solution to circulate for 15 minutes.10. Switch off the cleaning pump at the end of the rinse time.11. Then switch off the system again by turning the key switch to
the [OFF] position.12. Switch the main switch off or disconnect the power supply.13. Attach the “Caution - preservative solution” label to the
system. The label should include the date of the last preser‐vation procedure and the date on which the preservation pro‐cedure needs to be repeated.
14. Close the ball valve no. 15.15. Drain the cleaning tank.16. Follow the commissioning process when recommissioning
the system.
Decommissioning
50
12 Disposal of used partsn User qualification: instructed user, see Ä Chapter 2.2 ‘User
qualification’ on page 9
NOTICE!Regulations governing the disposal of used parts– Note the national regulations and legal stand‐
ards that currently apply in your country
The manufacturer will take back decontaminated used devices pro‐viding they are covered by adequate postage.Decontaminate the device before returning it for repair. To do so,remove all traces of hazardous substances. Refer to the MaterialSafety Data Sheet for your feed chemical.A current Declaration of Decontamination is available to downloadon the ProMinent website.
In accordance with the European Directive 2012/19/EU on wasteelectrical and electronic equipment, this device features the symbolshowing a waste bin with a line through it. The device must not bedisposed of along with domestic waste. To return the device, usethe return and collection systems available and observe the locallegal requirements.
Sign indicating EU collection system
Disposal of used parts
51
13 Technical data13.1 Technical data, system type TW series: PRO 0010TW ... 0055TWSystem type TW PRO 0010TW PRO 0020TW PRO 0030TW PRO 0055TW
Permeate output [l/h] 100 200 300 550
Concentrate capacity [l/h] 100 100 100 185
Raw water pressure [bar] 3 ... 6 bar 3 ... 6 3 ... 6 3 ... 6 bar
Salt rejection rate [%] 90 ... 95 % 90 ... 95 90 ... 95 90 ... 95
Recovery [%] approx. 50 approx. 65 approx. 75 approx. 75
Supply 1~, 230 V, 50Hz
1~, 230 V, 50 Hz 1~, 230 V, 50 Hz 1~, 230 V, 50 Hz
Connected power [kW] 0.37 0.55 1.10 1.10
Raw water connection DN 15 DN 15 DN 15 DN 15
Permeate connection DN 10 DN 10 DN 15 DN 15
Concentrate connection DN 10 DN 10 DN 15 DN 15
Dimensions HxWxD [mm]without CIP (cleaning inplace)
1400x500x320 1400x500x320 1500x600x400 1500x600x400
Dimensions HxWxD [mm]with CIP (cleaning inplace)
- - - -
13.2 Technical data, system type TW series: PRO 0060TW ... 0150TWSystem type TW PRO 0060TW PRO 0090TW PRO 0120TW PRO 0150TW
Permeate output [l/h] 600 900 1200 1500
Concentrate capacity [l/h] 200 300 400 500
Raw water pressure [bar] 3 ... 6 3 ... 6 3 .... 6 3 ... 6
Salt rejection rate [%] 90 ... 95 90 ... 95 90 ... 95 90 ... 95
Recovery [%] approx. 75 approx. 75 approx. 75 approx. 75
Supply 400 V, 50 Hz 400 V, 50 Hz 400 V, 50 Hz 400 V, 50 Hz
Connected power [kW] 1.50 2.20 2.20 2.20
Raw water connection DN 20 DN 20 DN 20 DN 20
Permeate connection DN 15 DN 15 DN 15 DN 15
Concentrate connection DN 15 DN 15 DN 15 DN 15
Dimensions HxWxD [mm]without CIP (cleaning inplace)
1650x720x700 1650x720x700 1650x720x700 1650x720x700
Dimensions HxWxD [mm]with CIP (cleaning inplace)
1650x1120x700 1650x1120x700 1650x1120x700 1650x1120x700
Technical data
52
13.3 Technical data, system type TW series: PRO 0180TW ... 0270TWSystem type TW PRO 0180TW PRO 0240TW PRO 0270TW
Permeate output [l/h] 1800 2400 2700
Concentrate capacity[l/h]
600 800 900
Raw water pressure [bar] 3 ... 6 3 ... 6 3 ... 6
Salt rejection rate [%] 90 ... 95 90 ... 95 90 ... 95
Recovery [%] approx. 75 approx. 75 approx. 75
Supply 400 V, 50 Hz 400 V, 50 Hz 400 V, 50 Hz
Connected power [kW] 2.20 2.20 2.20
Raw water connection DN 20 DN 25 DN 25
Permeate connection DN 15 DN 20 DN 20
Concentrate connection DN 15 DN 20 DN 20
Dimensions HxWxD[mm] without CIP(cleaning in place)
1800x2600x750 1800x2600x750 1800x3500x750
Dimensions HxWxD[mm] with CIP (cleaningin place)
1800x2600x750 1800x2600x750 1800x3500x750
Technical data
53
14 Spare parts listPos. Description Type Manufacturer Use Part
number
Primary filter
1 Filter housing 5" SEKO® 0010TW ... 0055TW 1003110
1 Filter housing 10" SEKO® 0060TW ... 0150TW 1003111
1 Filter housing 20" SEKO® 0180TW ... 0270TW 1003112
1.1 Cartridge filter 5" SUEZ-Water® 0010TW ... 0055TW 1030419
1.1 Cartridge filter 10" SUEZ-Water® 0060TW ... 0150TW 1030418
1.1 Cartridge filter 20" SUEZ-Water® 0180TW ... 0270TW 1030417
Manometer for differential pressure
2 Manometer 0 ... 6 bar brass Pressure & tem‐perature
all TW 1003147
Input valve
3 Solenoid valve EGV-112-A78-1/2PR-000
AVS-Römer® 0010TW ... 0055TW 1025938
3.1 Solenoid coil E22-230 V 50 Hz AVS-Römer® 1006142
3 Solenoid valve EGV-112-A78-3/4PR-000
AVS-Römer® 0060TW ... 0180TW 1025939
3.1 Solenoid coil E22-230 V 50 Hz AVS-Römer® 1006142
3 Solenoid valve EGV-112-A78-1PR-000
AVS-Römer® 0240TW ... 0270TW 1025940
3.1 Solenoid coil E22-230 V 50 Hz AVS-Römer® 1006142
Pressure switch
4 Pressure switch FF 4-8 days TIVAL® all TW 1003149
High-pressure pump
6 High-pressurepump
104B190F11BA230 V/50 Hz
Standex/PROCON®
0010TW 1009371
6 High-pressurepump
104B215F11BA230 V/50 Hz
Standex/PROCON®
0020TW 1025440
6 High-pressurepump
Movitec® VF2-11(230 V AC)
KSB 0030TW 1025442
6 High-pressurepump
Movitec® VF2-14(230 V AC)
KSB 0055TW 1037525
6 High-pressurepump
Movitec® VF2-13 KSB 0060TW 1037527
6 High-pressurepump
Movitec® VF2-15 KSB 0090TW 1037528
6 High-pressurepump
Movitec® VF2-15 KSB 0120TW 1037528
6 High-pressurepump
Movitec® VF2-16 KSB 0150TW 1025465
Spare parts list
54
Pos. Description Type Manufacturer Use Partnumber
6 High-pressurepump
Movitec® VF4-13 KSB 0180TW 1025466
6 High-pressurepump
Movitec® VF4-15 KSB 0240TW/0270TW 1025467
Manometer for operating pressure
8 Manometer 0 ... 25 bar brass Pressure & tem‐perature
all TW 1003148
Pressurised tank
9 Pressure pipe Type 2540 ROPV 0010TW ... 0020TW 1078125
9 Pressure pipe R40A300E ROPV 0030TW ... 0150TW 1048674
9 Pressure pipe R4040B300E- 2 W ROPV 0180TW ... 0240TW 1075970
9 Pressure pipe R4040B300E- 3 W ROPV 0270TW 1075971
Modules
10 Diaphragm ele‐ment
2.5" -- GEAK2540TM
SUEZ-Water® 0010TW ... 0020TW 1031826
10 Diaphragm ele‐ment
4" -- GEAK4040TM
SUEZ-Water® 0030TW ... 0270TW 1031828
Spare parts list
55
Pos. Description Type Manufacturer Use Partnumber
Conductivity sensor
11 Conductivitysensor
LFT 1 FE ProMinent® all TW 1001374
Controller
12.1 LOGO!POWERSPS/PLC
6EP3331-6SB00-0AY0
Siemens® all TW 1104270
12.1 LOGO! 24RCE8DI/4DO touchpanel
6ED1052-1HB08-0BA0
Siemens® all TW 1104269
12.2 Display and meas‐urement of con‐ductivity
DCCA ProMinent® all TW 1050629
Flow meter for permeate
13 Flow meter 20-250 l series 855 GEMÜ® 0010TW ... 0020TW 1002976
13 Flow meter 40-400 l series 855 GEMÜ® 0030TW 1002977
13 Flow meter 60-640 l series 855 GEMÜ® 0055TW ... 0060TW 1004119
13 Flow meter 100-1000 l series855
GEMÜ® 0090TW 1003324
13 Flow meter 150-1600 l series805
GEMÜ® 0120TW ... 0150TW 1002979
13 Flow meter 200-2500 l series805
GEMÜ® 0180TW 1002980
13 Flow meter 300-3000 l series805
GEMÜ® 0240TW/0270TW 1002981
3-way ball valve for permeate
14 3-way ball valve 343 DN15 PVC- U/EPDM
G+F® 0060TW ... 0150TW 1008967
14 3-way ball valve 343 DN20 PVC- U/EPDM
G+F® 0180TW ... 0270TW 1022023
Ball valve
15 2-way ball valve LKH 100 3/8" Ms/Ni AVS® 0010TW ... 0020TW 1005737
Spare parts list
56
Pos. Description Type Manufacturer Use Partnumber
15 2-way ball valve LKH 100 1/2" Ms/Ni AVS® 0030TW 1003179
15 2-way ball valve 360 5i 1/2" 1.4408 Schwer® 0055TW ... 0180TW 1003175
15 2-way ball valve 360 5i 3/4" 1.4408 Schwer® 0240TW ... 0270TW 1003176
Flow meter for concentrate
16 Flow meter 15-160 l series 855 GEMÜ® 0010TW ... 0030TW 1004905
16 Flow meter 20-250 l series 855 GEMÜ® 0055TW 1002976
16 Flow meter 40-400 l series 855 GEMÜ® 0060TW ... 0090TW 1002977
16 Flow meter 100-1000 l series805
GEMÜ® 0120TW ... 0270TW 1002978
3-way ball valve for concentrate
17 3-way ball valve 343 DN15 PVC- U/EPDM
G+F® 0060TW ... 0150TW 1008967
17 3-way ball valve 343 DN20 PVC- U/EPDM
G+F® 0180TW ... 0270TW 1022023
Ball valve
18 2-way ball valve LKH 100 3/8" Ms/Ni AVS® 0010TW ... 0020TW 1005737
18 2-way ball valve LKH 100 1/2" Ms/Ni AVS® 0030TW 1003179
18 2-way ball valve 360 5i 1/2" 1.4408 Schwer® 0055TW ... 0180TW 1003175
18 2-way ball valve 360 5i 3/4" 1.4408 Schwer® 0240TW ... 0270TW 1003176
Cleaning tank
20 PE storage tank35 l
ProMinent® 0060TW ... 0150TW 791993
20 PE storage tank60 l
ProMinent® 0180TW ... 0240TW 791994
20 PE storage tank100 l
ProMinent® 0270TW 1001490
Drainage ball valve
21 2-way ball valve 546 DN15 PVC- U/EPDM
G+F® 0060TW ... 0150TW 1024539
21 2-way ball valve 546 DN20 PVC- U/EPDM
G+F® 0180TW ... 0270TW 1024540
Cleaning pump
22 Centrifugal pump Movitec® VSF 2/6 BV2A
KSB® 0060TW ... 0180TW 1037532
22 Centrifugal pump Movitec® VSF 4/4 BV2A
KSB® 0240TW ... 0270TW 1037533
Spare parts list
57
Pos. Description Type Manufacturer Use Partnumber
Ball retaining valve
23 Ball retainingvalve
360 DN15 PVC- U/EPDM
G+F® 0060TW ... 0150TW 307402
23 Ball retainingvalve
360 DN20 PVC- U/EPDM
G+F® 0180TW ... 0270TW 307404
Laboratory ball valve
26 Laboratory ballvalve
DN6 1/4" PVC/FPM PRAHER® 0055TW ... 0270TW 1004742
Non-return ball valve
27 Non-return valve Series 303 1/2" PVCDN6
G+F® all TW 1003078
Ball valve, external cleaning system
29 2-way ball valve LKH 100 1/2" Ms/Ni AVS® 0010TW ... 0030TW 1003179
Spare parts for pressure pipe
End plate for 1 module, short ROPV® 1076472
End plate for 2+3 modules ROPV® 1075978
Mounting plate ROPV® all TW 1075981
O-ring 90x5.3 EPDM ROPV® all TW 1075979
O-ring 19x2.65 EPDM ROPV® all TW 1076263
Spare parts list
58
14.1 Electrical main componentsDescription Type Manufacturer Use Part number
Modular housing 13204 ABB® all TW 1105540
Circuit breaker 5SY4 110-6 Siemens® all TW 1058883
Motor protection GV2ME06 1-1.6 A Schneider Electric® 0060TW ...0270TW withcleaning system
741288
Motor protection GV2ME08 2.5-4A Schneider Electric® 0010TW, 0060...0120TW
741289
Motor protection GV2ME10 4-6.3A Schneider Electric® 0020TW,0150TW ...0270TW
741290
Motor protection GV2ME14 6-10A Schneider Electric® 0030TW ...0055TW
741291
Auxiliary contact GVAN11 Schneider Electric® all TW 1036964
Relay 1 W 24 V DC8365980000
Weidmüller® 0010TW ...0270TW for pre-treatment control
1039119
Contactor LP4K0610BW3 Schneider Electric® all TW 1021768
Main switch KG20A T203/04FT2
Deutsche Solenoid® all TW 700336
Key switch, 3 posi‐tions
ZB5-AG0 Schneider Electric® all TW 1006175
Contact block 2NO ZB5-AZ103 Schneider Electric® all TW 1006177
Patch cable Cat6 PK-UTP6-005-GR LYNX CS® all TW 1045673
Spare parts list
59
15 AppendixRecord all operating parameters after one hour of operation.
15.1 Checklist 1Checklist 1
Date Permeateoutput[m3/h]
Operatingpressure[bar]
water temp[°C]
Concentrateto sewer[m3/h]
Permeateconductivity[μs/cm]
Comment
Appendix
60
15.2 Checklist 2Checklist 2
Date Raw water
Pressure [bar] Conductivity [μs/cm] Acid/alkali rinse, anti-corrosion,disinfection, closedown
Appendix
61
15.3 EU/EC Declaration of ConformityWe,n ProMinent Systems s.r.o.n Fügnerova ul. 567n CZ- 33601 Blovice,hereby declare that the product specified below complies with therelevant basic health and safety requirements of the EC Directiveon the basis of its functional concept and design and in the versionmarketed by us. Any modification to the product not approved byus invalidates this declaration.
Designation of the product: Reverse osmosis system / Nano filtration system: ecoPRO...
Serial number: see nameplate on the unit
Relevant EC Directives: EC Machinery Directive (2006/42/EC)EU EMC Directive (2014/30/EU)Compliance with the protection targets of the Low Voltage Directive2014/35/EU according to Appendix I, No. 1.5.1 of the Machinery Direc‐tive 2006/42/EC
Person responsible for the tech‐nical documentation:
n ProMinent Systems s.r.o.n Fügnerova ul. 567n CZ- 33601 Blovice,ID No.: 48363448
Harmonised standards applied,in particular:
EN ISO 12100:2010EN 60204-1 ed.2:2006EN 61140 ed.2:2002EN 61000-6-2 ed.3:2005EN 61000-2-4 ed.2:2002EN 61439-1 ed.2:2011EN 60529 + A2:2014
Place/date CZ-Blovice / 16.10.2019
Appendix
62
16 Index1, 2, 3 ...3-way valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
AAction, step by step . . . . . . . . . . . . . . . . . . . . . . . . 2Anti-corrosion measures prior to shut-down . . . . 12Applied harmonised standards . . . . . . . . . . . . . . 62
BBack pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Bearing capacity . . . . . . . . . . . . . . . . . . . . . . . . . 14
CCleaning fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Cleaning system . . . . . . . . . . . . . . . . . . . . . . . . . 13
DDeposits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Designation of the product . . . . . . . . . . . . . . . . . 62Diaphragm cleaning . . . . . . . . . . . . . . . . . . . . . . 37Discolouration . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Disinfection liquid . . . . . . . . . . . . . . . . . . . . . . . . 38
EEmergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Emergency off switch . . . . . . . . . . . . . . . . . . . . . . 6
FFeed water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Filter cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . 36Flow diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
GGeneral non-discriminatory approach . . . . . . . . . . 2Gloves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Guideline values . . . . . . . . . . . . . . . . . . . . . . . . . 38
HHydrochloric acid . . . . . . . . . . . . . . . . . . . . . . . . . 35
LLead acetate paper . . . . . . . . . . . . . . . . . . . . . . . 43Limit values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Links to elements or sections of these instruc‐tions or other applicable documents . . . . . . . . . . . 2
MMain switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Metering volume . . . . . . . . . . . . . . . . . . . . . . . . . 37More symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
NNon-discriminatory approach . . . . . . . . . . . . . . . . 2
OOperating elements . . . . . . . . . . . . . . . . . . . . . . . 32Original packaging . . . . . . . . . . . . . . . . . . . . . . . 12Overview of equipment . . . . . . . . . . . . . . . . . . . . 32
PP.E.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Peracetic acid solution . . . . . . . . . . . . . . . . . . . . 35Permeate storage tank . . . . . . . . . . . . . . . . . . . . 14Position numbers . . . . . . . . . . . . . . . . . . . . . . . . 38Pressure fluctuations . . . . . . . . . . . . . . . . . . . . . . 14Pressure reducer . . . . . . . . . . . . . . . . . . . . . . . . . 14
RRaw water pressure . . . . . . . . . . . . . . . . . . . . . . 14Relevant EC directives . . . . . . . . . . . . . . . . . . . . 62Relevant EU directives . . . . . . . . . . . . . . . . . . . . 62
SSerial number . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Sewer junction . . . . . . . . . . . . . . . . . . . . . . . . . . 14Sodium hydrogen sulphate . . . . . . . . . . . . . . . . . 35Sodium hydroxide solution . . . . . . . . . . . . . . . . . 35Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12System weight . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Uunauthorised access . . . . . . . . . . . . . . . . . . . . . . 10User qualification . . . . . . . . . . . . . . . . . . . . . . . . . 9
VVent screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
WWarning information . . . . . . . . . . . . . . . . . . . . . . . 7Water weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Index
63
981171, 1, en_GB
© 2020
ProMinent GmbHIm Schuhmachergewann 5 - 1169123 Heidelberg, GermanyTelephone: +49 6221 842-0Fax: +49 6221 842-419Email: [email protected]: www.prominent.com