dustless blasting mobile user manual

DUSTLESS BLASTINGMOBILE USER MANUAL

DB500reg MOBILE Strade | DB500reg MOBILE XLtrade | DB800reg MOBILEtrade | DB800reg MOBILE DUALtrade

reg

The Future of Surface Preparationreg

M M L J I N C 5711 Schurmier RdHouston TX 77048

SupportDustlessBlastingcom Email

713-868-8041 Fax

+1 713-869-2227 International

FacebookcomDustlessBlaster

DustlessBlaster

YoutubecomMMLJManufacturing

Dustless_Blasting

800-727-5707 Toll Free

TABLE OF CONTENTS

Warning I

Warranty II

Diagrams and Part Lists 1

DB500reg Model 2

DB800reg Model 4

DB500reg and DB800reg Diagram 6

DB500reg and DB800reg Parts List 8

Start Up and Shut Down Procedures 11

Getting Started 12

Shut Down Procedures 13

Towing Safety and Hookup Procedures 14

Mobile Maintenance and Best Practices 15

Best Practices for Maintaining your Mobile 16

Pinch Hose Maintenance Guide 17

Compressor Maintenance 18

Troubleshooting 19

Storing Machine 21

Cold Weather Considerations 21

Removing Blast Pot from Trailer 22

Resources and Training 23

Service Recorder 24

A NOTICE TO INTERNATIONAL DISTRIBUTORS

International Distributors are responsible for translation of the manual

Please read and understand manual fully prior to operating any machinery

IMPORTANT(Pertinent to blast machines)WARNINGBEFORE OPERATING ANY ABRASIVE BLAST CLEANING EQUIPMENT READ ALL OPERATING AND MAINTENANCE INSTRUCTIONS

Personal protective equipment is REQUIRED when using this type of equipment Operator MUST be equipped with heavy canvas or leather gloves aprons and arm protectors Safety shoes and hearing protection MUST be worn when required NIOSH approved air fed respirators (helmets) furnished with at least Grade D breathing air MUST be used for protection against dust inhalation Air MUST be filtered and monitored for Carbon Monoxide

DANGER (SILICA)Use of abrasive cleaning equipment with silica sands may produce a heavy concentration of silica dust Breathing this dust can produce ldquoSilicosisrdquo a permanent lung disease Depending upon the object to be cleaned blasting even with non-silica abrasives may release hazardous dust particles into the air that can cause permanent lung damage Failure to use NIOSH approved air fed respirator (helmet) may cause SERIOUS lung DAMAGE This warning as to the proper use of an approved respirator (helmet) applies not only to the operator but extends to all those working in or around the blasting area such as pot tenders painters supervisors etc

CAUTIONBlast cleaning equipment and components are subjected to wear and deteriorationbull Keep your equipment in good operable conditionbull MAINTAIN control of the nozzle at all times during operationbull INSPECT machine nozzles hoses and couplingsbull Inspect clean or replace helmet lens and filters frequentlybull Ground equipment to AVOID electrical shockbull DO NOT operate any machine without thorough knowledge of machine operation

Carefully READ the INSTALLATION OPERATING AND MAINTENANCE directions supplied with the machine from the factory If you do not have a copy please contact your employer (supervisor) or MMLJ Inc

IMPORTANTE(Relativo a todos maquinas)ADVERTENCIAANTES DE OPERAR CUALQUIERA DE LOS EQUIPOS DE LIMPIEZA CON CHORRO ABRASIVO LEA TODOS LAS INSTRUCCIONES DE OPERACION Y MANTENIMIENTO

ES OBLIGATORIO usar equipo protector personal al manejar este tipo de equipos El Operador DEBE estar equipado con guantes delantales y protectores de brazos de cuero 0 Iona pesada DEBEN usarse zapatos de seguridad y proteccion para los oldos cuando aSI se exija Los respiradores (cascos) alimentados por aire aprobados por NIOSH y que esten previstos de por 10 menos aire respi rable de Grado D DEBEN ser usados como proteccion contra la inhalacion de polvo El aire DEBE ser filtrado y controlado para detectar monoxide de carbono

PELIGRO (SILLCEAS)Es posible que el uso de los equipos de limpieza por abrasion con arenas sillceas provoque una concentracion pesada de polvo sillceo Este polvo al ser respirado puede producir ldquosilicosisrdquo que es una enfermedad pulmonar permanente Dependiendo del objeto que va a limpiarse es posible que la limpieza a chorro aun con abrasives no silfceos provoque el escape de partlculas de pohio pel igrosas en el aire que pueden causar dano pulmonar permanente Si nose usan los respiradores (cascos) alimentados por aire aprobados por NIOSH puede provocarse un GRAVE DANO a los pulmones Esta advertencia sabre el uso adecuado de un respirador (casco) aprobado no solo se aplica al operador sino que comprende a todos aquellos que trabajan en el area de limpieza a chorro 0 al rededor de la misma como por ejemplo los que vigilan los recipientes lospintores supervisores etc

PRECAUCIONEl equipo de limpieza a chorro y sus componentes estan sujetos a desgaste y deterioro bull Mantenga su equipo en buenas condiciones deoperacionbull MANTENGA el control de la boquilla en todo momenta durante la operacionbull INSPECCIONE a maquina las boquillas las mangueras y las unionesbull ALAMBRE juntas todas las uniones de la manguera de rapido ajustebull lnspeccione limpie 0 reemplace los lentes y fi ltros del casco frecuentementebull Conecte el equipo a tierra para EVITAR un shock electricobull NO opere ninguna maqu ina sin tener un detallado conocimiento de la operacion de la misma

LEA cuidadosamente las instrucciones de INSTALACION OPERACION Y MANTENIMIENTO que vienen incluidas de fabrica con la maquina Si no tiene una copia slrvase comunicarse con su empleador (supervisor) con MMLJ Inc

I

II

MOBILE EQUIPMENT WARRANTYMMLJ INC LIMITED WARRANTY

IMPORTANT Terms of Warranty

MMLJ Inc warrants that the product you have purchased is free from defects in materials or workmanship under normal use during the

warranty period Your sales receipt showing the data of purchase for this product is your proof of the date of purchase This warranty

is valid only if the product is assembledinstalled according to the instructions included with the product This warranty extends only to

you the original purchaser It is not transferable to anyone who subsequently purchased the product from you

During the warranty period MMLJ Inc will repair or replace (at MMLJ Incrsquos option) the product if it becomes defective or otherwise

fails to conform to this Warranty under normal use In repairing the product MMLJ Inc may replace defective part with new or at the

option of MMLJ Inc serviceable used parts that are equivalent to new parts in performance MMLJ Inc reserves the right to change

manufacturers of any part to cover any existing warranty This extends to items normally covered by a manufacturer other than MMLJ

Inc used on this product within the first calendar year of purchase

This warranty does not cover shipping charges export taxes custom duties and taxes or any other charges associated with

transportation of the parts or products To obtain warranty service you must contact MMLJ Incrsquos customer service representative

Any parts determined to be defective must be brought to the attention of MMLJ Inc within 6 months of delivery of equipment You

must prepay any shipping charges export taxes custom duty taxes or any other charges associated with transportation of the parts or

product In addition you are responsible for insuring any parts or product shipped or returned You assume the risk of loss during the

shipment You must present MMLJ Inc with proof-of-purchase documents (including the date of purchase) Any evidence of alteration

erasure or forgery of proof-of-purchase documents will be cause to void this warranty

The warranties listed above do not extend to any product that has been damaged or rendered defective (a) as a result of accident

misuse or abuse (b) by the use of parts not manufactured or sold by MMLJ Inc andor (c) by modification or improper installation of

the product Product on which the serial number has been defaced or removed is not eligible for warranty service Should any product

submitted for warranty service be found ineligible an estimate of repair cost will be furnished and the repair will be made if requested

by you upon MMLJ receipt of payment or acceptable arrangements for payment Except as expressly set forth in this warranty MMLJ

makes no other warranties expressed or implied This is the only express warranty applicable to Dustless Blastingreg branded products

MMLJ does not assume nor authorize anyone to assume for it any other express warranty

BLAST POT LIMITED LIFETIME WARRANTY

This warranty applies only to pressure vessels manufactured by MMLJ Inc under the Dustless Blastingreg brand name This product is

backed by a limited lifetime warranty excluding only expendable parts such as gauges and valves (which are covered by manufacturer

other than MMLJ Inc) and paint

This Limited Warranty does not extend to any product that has been damaged or rendered defective (a) as a result of lack of

maintenance accident misuse or (b) abuse by the use of parts not manufactured or sold by MMLJ Inc andor (c) by modification or

improper installation of the product

IMPORTANT Third Party Warranties

For parts that are not covered by MMLJ Inc please contact our office and report the defect MMLJ Inc will then proceed with the

warranty process for the affected item on your behalf All items not covered by MMLJ Inc will fall under a limited one year warranty

free of manufacturer defects

TRAILER LIMITED ONE YEAR WARRANTY

This warranty applies only to trailers manufactured by MMLJ Inc under the Dustless Blastingreg brand name This product is backed by

a limited one year warranty on manufacturer defects excluding only expendable parts such as gauges and valves (which are covered

by manufacturer other than MMLJ Inc) and paint Your sales receipt is your proof of the date of purchase This warranty becomes valid

only if the product is assembledinstalled according to the instructions included with the product

This Limited Warranty does not extend to any product that has been damaged or rendered defective (a) as a result of accident misuse

or abuse (b) by the use of parts not manufactured or sold by MMLJ andor (c) by modification or improper installation of the product

ROTAIR COMPRESSOR LIMITED ONE YEAR WARRANTY (855) 303-7900

The Rotair compressor used as part of a Dustless Blastingreg mobile unit is covered under the ELGI Product Limited Warranty This

warranty is limited to product failures which are a result of defects in workmanship and material The compressor itself is not a product

of MMLJ Inc and MMLJ Inc will not be held responsible for the repair or replacement of said product

Original purchaser must verify that MMLJ Inc has submitted ELGI warranty registration on your behalf

Please refer to the ELGI Product Limited Warranty for more information regarding your compressor warranty Visit www

DustlessBlastingcomlegalwarranties to view the full warranty of this product

TEXTRAIL TRAILER PARTS TIRE FOUR YEAR WARRANTY (800) 260-0004

The TexTrail tires used as part of a Dustless Blastingreg mobile unit are covered under the TexTrail Trailer Parts Tire Limited Warranty

The tires themselves are not a product of MMLJ Inc and MMLJ Inc will not be held responsible for the repair or replacement of said

product

Original purchaser must verify that MMLJ Inc has provided you with a TexTrail warranty registration card

Please refer to the TexTrail Trailer Parts Tires Limited Warranty for more information in regards to your trailer tire warranty Visit www


ALL-FLO WATER PUMP FIVE YEAR WARRANTY (440) 354-1700

The All-Flo water pump used as part of a Dustless Blastingreg mobile unit is covered under the All-Flo Limited Warranty The pump itself

is not a product of MMLJ Inc and MMLJ Inc will not be held responsible for the repair or replacement of said product

Original purchaser must verify that MMLJ Inc has provided you with an All-Flo warranty registration card

Please refer to the All-Flow Warranty for more information in regards to your water pump warranty Visit wwwDustlessBlastingcom

legalwarranties to view the full warranty of this product

AXLE MANUFACTURE WARRANTY

Axles used as part of a Dustless Blastingreg mobile unit is covered under the manufacture axle Limited Warranty The axles are not a product of MMLJ Inc and MMLJ Inc will not be held responsible for the repair or replacement of said product

For more warranty information visit wwwDustlessBlastingcomlegalwarranties Please call our office for any questions on warranties or warrantied items

Toll Free 800-717-5707 | International +1 713-869-2227 | SupportDustlessBlastingcom

III

Rockwell Warranty

Warranty Service Provided through our Nationwide Distribution Locations

Visit wwwrockwellamericancom for more information

Lippert Warranty

Scan QR Code for more information

1

DIAGRAMS AND PARTS LISTPLEASE READ CAREFULLY BEFORE OPERATING

Carefully read the INSTALLATION OPERATING and MAINTENANCE directions supplied with the machine from the factoryIf you do not have a copy please contact your employer (supervisor) or the MMLJ Inc Company

2

1

6

2

12

13

17

18

7

3

19

8

44

9

5

10

16 15

14

11

DB500reg OVERVIEW

DB500reg MOBILE Strade amp DB500reg MOBILE XLtrade OVERVIEW

1 Pinch Hose2 Control Box Electric Connectors3 Fill Port4 Blowdown Valve5 Air Inlet Valve6 Compressed Air Inlet7 Compressed Air Pressure Gauge

8 Pressure Regulator9 Control Box10 Blast Pressure Gauge11 Abrasive Lever12 Vibrator13 Bottom Flange14 Overflow Valve

15 Pinch Valve16 Abrasive Control Knob17 Vibrator Valve18 Moisture Trap19 Abrasive Adjustment Mark

20 Water Inlet Valve21 Water Pump

22 MT1 Drain23 Service Valves

24 Water Tank Valve 25 Water Storage Tank

MODEL DB500reg

3

DB500reg MOBILE Strade

DB500reg MOBILE XLtrade

9

14 22

23

2120 2524

4

9 42223

2524 21

14 205

5

4

1

6

2

1213

17

18

7

3 19

8

4

4

9

5

10

16 15

14

11

MODEL DB800reg

DB800reg OVERVIEW




DB800reg MOBILEtrade amp DB800reg MOBILE DUALtrade OVERVIEW




IMPROPER HANDLING OF INDUSTRIAL-STRENGTH BLASTING EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH BEFORE HANDLING CAREFULLY READ ALL FACTORY-SUPPLIED MANUALS FOR ADDITIONAL COPIES CONTACT MMLJ INC

DB800reg Mobiletrade

DB800reg Dual Mobiletrade

5

9

9

4

4

22

22

22

23 24

24

24 2523 21

21

14

14

20

20

5

5 25

25

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55

CONNECT ITEM 53 TO ITEM 37


DB500regDB800reg Diagram

FOR ILLUSTRATIVE PURPOSES ONLY SUBJECT TO MINOR CONFIGURATION ALTERATIONS AS DEEMED NECESSARY BY MANUFACTURER

7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20

NOTEITEMS 24 25 amp 26ARE INSTALLED ONTHE INSIDE OFTANK

25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A

DB500regDB800reg DiagramFOR ILLUSTRATIVE PURPOSES ONLY SUBJECT TO MINOR CONFIGURATION ALTERATIONS AS DEEMED NECESSARY BY MANUFACTURER

8

Item No Description Part No Stock No Qty

1 Outlet Elbow Assembly Complete M-17 72974001 11B Outlet Elbow Cap M-17-C 131054001 11C Outlet Elbow Cap Gasket M-17-G 131227001 11D Outlet Elbow Insert Gasket M-23-G 131147001 11E Outlet Elbow Insert M-23 73602001 11F Outlet Elbow Body M-17-B 80789001 12 34-12rdquo Outlet Pipe (DB-500) 500-2 134613001 12 43-316rdquo Outlet Pipe (DB-800) AB-63 131121001 13 Packing Gland Nut M-5-1 131102001 14 Gasket M-13 131226001 15 Coupling Gasket M-5-G 131225001 1

5A Seal (manufactured after 51513) M-6-S 131226002 16 Abrasive Lever Adjusting Screw AB-8 73464001 17 Abrasive Lever B-3-1 73480001 18 Abrasive Lever Clevis Pin w Cotter Pins AB-11-S 131070001 19 Pedestal Clevis Pin w Cotter Pins AB-12-S 131069001 1

10 Abrasive Lever Hinge Yoke AB-75 131113001 111 Pedestal Locking NutFill Cap Hold-Down Screw Locking Nut AB-75-C 22926001 212 Abrasive Lever Acorn Nut (58rdquo-11) AB-8-N 134687002 113 Abrasive Lever Hinge Yoke Adjusting Nut AB-75-E 131094001 114 Connecting Link w Cotter Pins AB-10 131133001 115 Abrasive Control Lever AB-9 73500001 1

15A Abrasive Control Lever Washers FBA 416 Wheel Cotter Pin AB-33-C 72804001 217 Wheel Washer AB-33-W 72803001 218 Wheel BF-31-2 133648001 219 Air Inlet Body Gasket AB-1-G 131228001 120 Hardened Inlet Nozzle (58rdquo) 134356002 121 Air Inlet Body ABHD-1 73478001 122 Air Inlet Body Lug AB-47 131231001 223 Air Inlet Body Lug Bolts (2) AB-47-B 23879005 124 1rdquo x 9-34rdquo TOE Nipple (DB-800) FG-68 131400001 124 1rdquo x 6rdquo TOE Nipple (DB-500) 131353001 125 1rdquo Elbow AB-61-T 131867001 126 1rdquo x 3rdquo Nipple AB-61-S 131861001 127 1rdquo x 34rdquo Bushing AB-61-A 131860001 1

27A 1rdquo Plug (stand alone units only) 128 34rdquo 90 Degree Street Elbow 131847001 129 34rdquo x 4rdquo Nipple (DB-800 only) HC-30-N 131392001 129 34rdquo Close Nipple (DB-500) RC-23 131859001 130 34rdquo Blow-Off Valve (red handle) AB-61-C 70239001 2

30A 34rdquo Blow-Off Valve (blue handle) 133762001 130B Safety Tag 130C 34rdquo Check Valve 133051001 130D 34rdquo Crowfoot 132172001 130E Crowfoot Gasket M-G-2 73850001 131 34rdquo Close Nipple (DB-800) RC-23 131859001 432 Blow-Off Restrictor AB-61-R 68967001 133 Fill Cap Assembly B-60-1 73856001 1

33A Bolt AB-60-A 70241001 133B Fill Cap handle w Safety Lock B-60-H-1 131317001 133C Button Bleeder BB-1S 69953001 133D Fill Cap Plate B-60-D1 131091001 133E CNG Gasket 72627001 1

33F Fill Cap Sleeve B-60-B-1 131031001 133G Rubber Seal RING B-13-G 73620001 133H Inner Nut AB-60-E 28578001 133J Fill Cap Bottom Plate B-60-R1 131095001 133K Outer Nut AB-60-F 77078001 134 Fill Funnel 133838001 135 Vibrator Bolt Washer Lock Washer amp Nut 236 Vibrator 133811001 137 14 90 Degree Street Elbow RC-16 73813001 138 Pinch Valve Plate 134611001 139 Pinch Valve Mounting Bolts (2) 140 Pinch Valve Mounting Lock Washers (2) 141 KF Series Coupling Gasket KFG 131148001 142 Elbow Adapter Bolts (2) KF-17-B 23858001 143 Elbow Adapter w Gasket KF-17 80790001 144 Elbow Adapter Flat Gasket KF-17-G 131149001 145 Short Blast Hose Assembly 72635007 1

45A KF Series Coupling Gasket KFG 131148001 245B Hose Coupling w Screws KF-4 80837001 145C 1 Blast Hose Uncoupled 72635001 146 Pinch Valve 74290001 1

46A Pinch Valve Safety Cover (complete with screws) 134720001 147 14 Close Nipple 77094001 148 Button Bleeder Valve BB-1S 69953001 149 Brass Bushing DRC-3-B 73815001 150 14 Tee RC-19 131865001 151 38 x 52 Air Hose Assembly (Pinch Valve) 134798002 152 Electric Control Box 84378001 152 A Control Box Mounting Nuts amp Lock Washers (2) FBA 153 38 x 23 Air Hose Assembly (Vibrator) (DB-500) 134798003 153 38 x 27 Air Hose Assembly (Vibrator) (DB-800) 134798005 154 38 x 36 Air Hose Assembly (Air Inlet) 134798004 154 38 x 43 Air Hose Assembly (Air Inlet) 134798006 155 Air Inlet Assembly (DB-500) B-30-1-1 133021003 155 Air Inlet Assembly (DB-800) B-30-1-2 133021004 1

55A Gauge SB-30-G 134366001 155B Bushing AB-30-IC 131868001 155C 1-14 Tee AB-30-IT 131856001 155D 1-14 Close Nipple 131598001 355E 1-14 Regulator 132055002 155F Gauge 70238001 155G 14 90 Degree Street Elbow RC-16 73813001 155H U-Bolts w Nuts 131461001 255J 1-14 x 5 Nipple AB-30-N 131462001 155K 1-14 Ball Valve V-99 70240001 155L 1-14 Check Valve 133040001 155M 1-14 x 1 Bushing (DB-500 Only) 131837001 155M 1-14 KC Swivel (DB-800 Only) 83900001 155N 1 Hose Assembly -17 (DB-500 Only) B-30-PR-1 133674001 155N 1-14 Hose Assembly - 20 (DB-800 Only) B-30-PR-2 133674002 155P 1-14 x 3 Nipple 131858001 155Q 1-14 Elbow 131855001 155R 1-14 - 4 Lug Crowfoot - Female FE-125 74470002 155S Crowfoot Gasket - 4 Lug AMG-4 74908001 155T 1-14 x 1 Bell Reducer (DB-800 Only) 131874001 155U 1 Close Nipple (DB-800 Only) RC-24 727821001 156 Hose Adapter RC18 72828001 1

9

11

GETTING STARTEDSTART UP amp SHUT DOWN PROCEDURES

YOUR SAFETY IS IMPORTANT TO US CAREFULLY READ ALL INSTRUCTIONS BEFORE BLASTING IMPROPER HANDLING CAN RESULT IN DAMAGE TO MACHINE SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS

12

Connect Electric LineConnect Blast Hose

STEP 1 Connecting blast hose and electric line Connect the blast hose to the pinch hose at the top of the blast pot and insert the safety pins (there should be 2) Connect the electric line of your red head controller to the control box on the back of the blast pot

Getting Started

STEP 2 Open path from water tank to blast potThe water storage tank must be filled before you can start filling your blast pot Once the tank is filled open the water tank valve the water inlet valve and the overflow valve

You will need to turn on the compressor before you can activate the water pump to fill the blast pot

STEP 4 Filling the blast pot with waterOnce these valves are all opened and your compressor is turned on and warmed up you are ready to activate the water pump To do this turn on the cooler fan by flipping the toggle switch located on the back of the fan unit Next open the Air Pilot Valve on the MT1 (DB500) or MT2 (DB800) located near the pressure gauge

Fill the blast pot with clean water until the overflow valve starts to drain At this point close the air pilot valve to stop the flow of water Allow the overflow valve to finish draining then close it

Open Water Tank Valve

Open Water Inlet Valve Open Overflow Valve Open Air Pilot Valve

Open Service Valve

Allow the compressor to idle and warm up for about 15-30 seconds You will know the compressor is ready when you hear the engine sound change and see the pressure gauge climb Once fully warmed up go ahead and open the compressor service valve all the way

STEP 3 Starting the compressorBefore turning on your compressor make sure the service valves are in the closed position Start the compressor according to the manufacturers instructions

ALWAYS WEAR APPROPRIATE PROTECTIVE EQUIPMENT WHILE MAINTAINING OR OPERATING BLASTING EQUIPMENT NEVER ATTEMPT MAINTENANCE ON PRESSURIZED EQUIPMENT ALWAYS INSPECT MACHINE NOZZLES HOSES AND COUPLINGS PRIOR TO BLASTING

CAREFULLY READ ALL BLAST POT AND COMPRESSOR INSTRUCTIONS BEFORE BLASTING

WHEN FILLING THE WATER STORAGE TANK BEFORE TRAVELING ENSURE YOU IMPLEMENT A SAFE COUNTERWEIGHT TO EVENLY DISTRIBUTE THE WEIGHT BALANCE

13

Unlock Abrasive LeverPress the Toggle

to Blast

Open Blow Down ValveClose Air Inlet Valve

STEP 8 Shutting DownWhile the compressor is running close the air inlet valve and open the blow down valve to release the pressure then close the compressor service valve Let the blast pot fully depressurize before turning off the compressor

STEP 7 Start Blastingbull Make any necessary adjustments to abrasive lever by

rotating the levers adjusting screw

bull Adjust the operating pressure with the valve behind the lower gauge

bull Adjust the vibrator petcock valve so that you feel maximum vibration at the head of the machine

bull To activate blast hose slowly start pressing the toggle switch of the red head controller

Note For best results try different blast patterns and angles to find the best work flow

Close Service Valve

Remove the fill cap by pulling the paddle up and turning the cap counter-clockwise Place the fill funnel in the opening and pour the proper amount of abrasive or rust inhibitor Once complete remove the funnel and replace the fill cap Everything will mix together during the blasting process

Remove Fill Cap

STEP 6 Pressurize the blast potBefore you start blasting you will need to pressurize the blast machine Make sure the abrasive lever is unlocked then close the blow down valve and open the air inlet valve When the machine pressurizes you will see the abrasive lever on the blast pot pop up

Note A valve is in the open position when it is aligned with the fixture that it controls

Note The air inlet valve and blow down valve will always be in opposite positions of each other

Close Blow Down ValveOpen Air Inlet Valve

SLOWLY

STEP 5 Filling the blast pot with abrasive The DB500reg is designed to hold bull 20 gallons of clean water bull 200 lbs of abrasive (~4070 mesh size) bull 28 oz of Rust Inhibitor

The DB800reg is designed to hold bull 30 gallons of clean water bull 300 lbs of abrasive (~4070 mesh size) bull 42 oz of Rust Inhibitor

ALWAYS USE THE PROVIDED MEDIA FILTER TO REDUCE THE LIKELIHOOD OF CLOGGING DEBRIS IN THE SYSTEM IS EXTREMELY DANGEROUS DO NOT OVERFILL

ALWAYS WEAR APPROPRIATE PROTECTIVE EQUIPMENT WHILE MAINTAINING OR OPERATING BLASTING EQUIPMENT

YOUR MACHINE CAN USE A WIDE VARIETY OF NON-SOLUBLE ABRASIVE AND CLEANING MEDIUMS THAT SINK IN WATER PLEASE OBSERVE ALL RELEVANT SAFETY PRECAUTIONS FOR YOUR MEDIA OF CHOICE IMPROPER HANDLING OF MEDIA CAN BE DANGEROUS TO EQUIPMENT OPERATOR OR BYSTANDERS

IF YOU TURN THE COMPRESSOR OFF FIRST THE PRESSURE IN THE POT WILL BACKFLOW AIR WATER AND MEDIA INTO OTHER PARTS OF THE SYSTEM CAUSING THEM TO FAIL

OPEN AIR INLET VALVE SLOWLY TO AVOID SENDING LARGE AMOUNTS OF COMPRESSED AIR INTO THE MACHINE TOO QUICKLY THIS WILL CAUSE UNNECESSARY WEAR ON THE SYSTEM

14

SAFETY CHECKLIST (Before you drive away)

Trailer is evenly loaded

If carrying a pallet of media in the trailer the water tank should always be filled to evenly distribute weight

Toolboxes are latched and secured

Compressor canopy is lowered and secured

Loose objects are secured down with ratchet straps

Fill funnel and accessories are put away

Hoses are coiled and secured

TRAILER HOOKUP PROCEDURES

1 With the winding crank lower the trailer onto the 2 516rdquo ball hitch until the foot is just off the ground

2 Ensure the hitch is latched and safety pin behind the collar is installed

3 On the foot remove the pin raise the drop foot and pin it again at the highest setting

4 Retract foot the rest of the way with the winding crank

5 Hook up safety chains crossing them to make a cradle

6 Pull emergency brake clip out of its box

7 Loop the emergency brake clip through the safety chain receiver

8 Run this wire through the safety pin on the hitch to prevent slack from dragging on the ground

9 Plug the brake clip back into its box

10 Plug in lights and make sure they work

Towing Safety and Hookup Procedures

ALWAYS ENSURE TRAILER JACK IS IN THE PROPER POSITION

ALWAYS PARK IN A CONTROLLED SAFE ENVIRONMENT ON LEVEL GROUND BE AWARE OF YOUR SURROUNDINGS WHEN PARKING AND BLASTING

SEE YOUR VEHICLES OWNER MANUAL FOR TOW CAPACITY NEVER TOW A MOBILE TRAILER WITH A VEHICLE NOT GRADED FOR THE WEIGHT OF THE MOBILE

NEVER HAUL THE TRAILER IN UNSAFE WEATHER CONDITIONS ON UNSAFE SURFACES OR ON DANGEROUS GRADES THIS TRAILER IS NOT TESTED OR INTENDED FOR HUMAN OR ANIMAL TRANSPORTATION

EXERCISE CAUTION WHEN DISCONNECTING THE TRAILER

ENSURE TRAILER WEIGHT IS ALWAYS BALANCED AND ON LEVEL GROUND

NEVER BLAST WHILE THE TRAILER IS IN MOTION

PERIODICALLY TEST YOUR TRAILERS LIGHTS TO ENSURE THEY ARE FUNCTIONING PROPERLY

THESE RECOMMENDATIONS ARE NOT COMPREHENSIVE TO ALL POSSIBLE CONDITIONS YOUR SAFETY IS IMPORTANT TO US PLEASE TOW SAFELY RECKLESS TOWING CAN RESULT TO DAMAGE TO PROPERTY SERIOUS INJURY OR DEATH

READ ALL WARNINGS BEFORE HAULING YOUR TRAILER

MOBILE MAINTENANCEamp BEST PRACTICES

15


Dustless Blastingreg Blast PotCONTROL BOX MAINTENANCEThe control box has its own pressure regulator This is already set properly from the factory and should not be tampered with under normal circumstances However if it gets changed accidentally make sure you readjust it to 90 PSI

CONTROL BOX VALVE (LOCATED IN CONTROL BOX) MAINTENANCEIt is time to service your control box valve when the shutoff time is longer than usual or the valve is not actuating properly

To service the control box valve (located in the control box) follow these steps or checkout our online academy

1 Depressurize the machine

2 Label each endcap left or right

3 Remove the 2 (two) screws and set endcaps aside

4 Remove piston

5 Lightly lubricate piston with supplied grease or install new piston

6 Install or replace any damaged gaskets or O-rings

7 Re-install both endcaps

PRESSURE REGULATOR

You rarely have to adjust the pressure because it is better to adjust with stand off distance Occasionally you should lubricate the threads on this knob with a lubricant such as lithium grease

REGULATOR

You will find the filter regulator on the left side of control box Like the moisture trap you should leave it cracked open so it can always drain to avoid water entering your control box valve

CONDENSING FAN

The condensing fan cools the hot air that comes out of the compressor You donrsquot really need the fan if yoursquore wet blasting but itrsquos very important if yoursquore dry blasting You should also turn it on when using a paint spray gun with your compressor

MOISTURE TRAP (MT1 or MT2)

The moisture trap collects water from the air running through the system Periodically drain it by opening the lever on the bottom Alternately open the lever on the bottom so it can constantly drain slowly

On the moisture trap you will find a regulator for the water pump We pre-set these regulators to about 80-90 PSI You may use the regulator for a painting setup but be sure to return it to 80-90 PSI when yoursquore done

WATER PUMP

16

Best Practices for Maintaining your MobileALWAYS DEPRESSURIZE THE MACHINE BEFORE PERFORMING ANY MAINTENANCE

MAKE SURE ALL GASKETS ARE PROPERLY REPLACED TO PREVENT LEAKS

TURN OFF CONDENSING FAN WHEN NOT IN USE TO AVOID BATTERY DRAIN

PERIODICALLY CHECK THE TORQUE SETTINGS ON THE VARIOUS WATER PUMP BOLTS THIS WILL ENSURE YOU DONrsquoT LOSE ANY AIR THROUGH THE WATER PUMP AND GET OPTIMAL PERFORMANCE

17

The pinch hose can be rotated and positioned in 4 ways1 Starting position 2 Rotate hose 180ordm (Figure A)3 Flip hose around (Figure B)4 Rotate hose 180ordm again

BLASTING WEAR PARTS

Wear items include but are not limited to

FLUSHING BLAST POT OUTRegularly flush the pot to avoid buildup on inside walls which could lower the performance of the system and cause clogging

1 Fully depressurize machine2 Remove 2 bolts and 2 air inlet body lugs from bottom of machine3 Remove air inlet jet and gasket4 Push casting and air hose out of the way5 Flush out inside of equipment with water6 Once finished replace the gasket inlet jet and lugs and bolts

bull Hardened Elbow Insertbull Hardened Air Inlet Jetbull Hardened Pipe

bull Flat Backed Pinch Hose Couplingbull Inlet Jet Gasketbull Elbow Insert Gasket

bull Elbow Cap Gasketbull Nozzle

TO REMOVE BRASS COUPLINGS FROM OLD HOSE

1 Lock hose in vice and remove screw

2 Unscrew the brass coupling from hose turning counter-clockwise Use a bar or rod as needed

TO ATTACH BRASS COUPLINGS TO NEW PINCH HOSE 1 Wrap the end of the hose in several layers of friction tape slightly beyond the point the brass will cover

2 Place coupling over friction tape and hose screwing clockwise until hose end pushes against inside brass ridge of coupling Use a bar or rod as needed to tighten

3 Wrap screws with Teflon tape and screw into designated holes Ensure components are secure

PINCH HOSE MAINTENANCE GUIDE

Rotate the pinch hose every 10-15 hours of blasting Regularly perform a visual and physical inspection to insure integri-

ty Look and feel for signs of wear softness or bulges Completely replace pinch hose before it fails or at least every 40

hours of use or 4 rotations

DO NOT SHAKE THE BLAST POT TO LOOSEN MEDIA

NOZZLE WEAR IS EXPECTED INSPECT YOUR NOZZLE FOR WEAR AND REPLACE AS NEEDED

NEVER ATTEMPT MAINTENANCE ON PRESSURIZED EQUIPMENT

REPLACEMENT IS TYPICALLY RECOMMENDED AT 400 HOURS OF DRY BLASTING AND 2000 HOURS OF WET BLASTING HOWEVER THE RATE OF WEAR DEPENDS ON ABRASIVE USED AND BLASTING METHOD REGULARLY INSPECT FOR DAMAGE OR WEAR AND REPLACE AS NEEDED

A B

FAILED PINCH HOSE CAN RESULT IN DAMAGE TO MACHINE SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS

ENSURE A FLUSH SQUARE CUT TO HOSE A ROUGH CUT CAN RESULT IN SPRAY BACK OR EXPLOSION

18

CONSULT YOUR APPROPRAITE COMPRESSOR MANUAL FOR MAINTENANCE OPERATION AND SAFETY REQUIREMENTS

REPLACEMENT SCHEDULES ARE JUST A SUGGESTION BASED ON TYPICAL USE IN A CONTROLLED ENVIRONMENT AIR FILTER MAINTENANCE IS CRUCIAL FOR MACHINE PERFORMANCE REGULARLY CHECK YOUR SYSTEM AND REPLACE PARTS AS NEEDED

Compressor MaintenanceCOMPRESSOR USER MANUALSFull user manuals can be found in the Dustless Blastingreg Academy online

CONTACT NUMBERS FOR COMPRESSOR SUPPORTFor support and troubleshooting for your compressor you can contact Dustless Blastingreg or contact the manufacturer

of your compressor Your compressor type may vary depending on when you purchased your machine

Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777

constructionpartscaatlascopcocom

Sullivan Palatek Compressors

Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049

Portable Air Compressors

Tech Service Hotline

19

MEDIA BUILD UP INSIDE POT - ADJUSTING VIBRATOR VALVE

On the left side of your control box a small brass petcock valve controls the vibrator speed This vibrator valve must be open during blasting Adjust it so that you feel maximum vibration at the head of the machine This will insure that all of the media gets ldquoshakenrdquo to the bottom of the tank

Over time you could experience abrasive buildup inside the pot which actually changes the harmonics of the pot If the system is not feeding right adjust the valve allowing the pot to rattle more

ABRASIVE NOT FLOWING CORRECTLYbull Ensure proper Installation air pressure and abrasivebull Check media quality Your machine is made to run with clean high quality abrasive or media

NOTHING IS COMING OUT OF THE NOZZLE

The blast nozzle may become clogged with debris or blast media If this occurs shut down the machine then remove the nozzle and inspect for a rock or other foreign material

PINCH VALVE MALFUNCTIONING

1 Put the machine in the blowdown position2 Does the pressure gauge on the bottom left side of the control box read 903 Are all fittings tightly secured to the deadman and the back of the box4 Test the solenoid valve inside the control box

Troubleshooting

Please call the manufacturer directly with any additional maintenance questions1-800-727-5707 | supportdustlessblastingcom

YOUR SAFETY IS IMPORTANT TO US ALWAYS WEAR APPROPRIATE PROTECTIVE EQUIPMENT WHILE MAINTAINING OR OPERATING BLASTING EQUIPMENT BE AWARE OF YOUR SURROUNDINGS NEVER ATTEMPT MAINTENANCE ON PRESSURIZED EQUIPMENT


NEVER OPERATE WITHOUT A NOZZLE

NEVER OPERATE WITH A DAMAGED OR MISSING PINCH HOSE

21

If leaving unit for extended period of time you should blast the water and media out of machine OR

1 Fully depressurize machine 2 Remove 2 bolts from bottom flange of machine 3 Remove 2 lugs from bottom flange 4 Push casting and air hose out of the way 5 Remove air inlet jet and gasket 7 Flush out inside of equipment with water

Once media and water are out of machine reverse procedure

1 Put gasket on air inlet jet 2 Insert air inlet jet and gasket 3 Put casting up to bottom of machine 4 Use lugs and bolts to secure casting

Cold weather Considerations

Storing Machine


BEFORE BLASTING INSPECT MACHINE TO ENSURE COMPONENTS ARE APPROPRIATELY TIGHTENED


ENSURE ALL GASKETS ARE PROPERLY REPLACED TO PREVENT LEAKS

NEVER BLAST IN UNSAFE CONDITIONS AT 32degF RUBBING ALCOHOL CAN BE ADDED TO THE WATER TANK AT ROUGHLY A 1100 GALLON RATIO MORE ALCOHOL CAN BE ADDED IF NECESSARY UP TO 120 RATIO

IF STORING YOUR MACHINE IN FREEZING TEMPERATURES TAKE PRECAUTIONS TO PREVENT DAMAGE FROM FREEZING OPEN ALL OF THE BALL VALVES ON YOUR UNIT TO PREVENT MOISTURE FROM FREEZING AND EXPANDING IN THE VALVE

WHEN STORING THE MACHINE REMOVE WATER AND MEDIA TO AVOID DANGEROUS CLOGGING AND DAMAGE DUE TO SOLIDIFICATION OR BUILDUP OF MEDIA

22

PROCEDURES FOR REMOVAL

You will want to unload the blast pot while it is empty of media or water Use caution when removing from the trailer as

the blast pot is very heavy Do not attempt in an unsafe environment or without adequate manpower

To remove blast pot from trailer

1 Make sure all water pressure and air pressure has been released from the blast pot

2 Remove any remnant media or water from the blast pot

3 Disconnect the air hose electrical power line and water inlet hose from blast pot

4 Remove bolts and washers that connect the blast pot to the trailer The bolts have a thread-locker applied and

may require heating up before loosening Be sure to put these in a safe place so you can find them when it is time to

put the blast pot back on the trailer

5 Carefully and with team effort ndash remove the empty blast pot from the trailer

6 You will need to extend your current air hose and electrical power line with extensions as needed and reconnect

them to your blast pot

7 We recommend using a water hose to fill your blast pot instead of extending the water inlet hose

To load blast pot back onto trailer after work is complete


2 Completely empty out the blast pot of remnant water and media

3 Disconnect the air hose and electrical power line from blast pot

4 Carefully and with team effort ndash place the empty blast pot back onto the trailer This may be difficult as the blast

pot is very heavy

5 Once on the trailer and in the correct position Add a thread-locker to the mounting bolt threads and install the

mounting bolts and washers that connect the blast pot to the trailer Torque these mounting bolts to approximately

75 lb-ft

6 Reconnect the air hose electrical power line and water inlet hose to the blast pot

7 Any threaded fittings removed will require a thread sealing compound or tape upon re-installation

8 Remember to save and re-install any safety-clips that may have been removed during blast pot removal

Removing the Blast Pot from the Trailer

RESOURCESTRAINING | SAFETY | REPLACEMENT PARTS

For assistance with servicing your machine visit

serviceDustlessBlastingcom

For replacement parts and accessories visit

storeDustlessBlastingcom

For training resources visit

supportDustlessBlastingcom

To submit a ticker or to find safety data sheets business guides authorization certificates and warranty information visit

wwwDustlessBlastingcomsupport

23

24

SERVICE RECORDSERVICE PREFORMED DATE SERVICED

25

SERVICE PREFORMED DATE SERVICED

Toll Free 1-800-727-5707International 1-713-869-2227

wwwDustlessBlastingcom

reg

The Future of Surface Preparationreg

M M L J I N C 5711 Schurmier RdHouston TX 77048

SupportDustlessBlastingcom Email

713-868-8041 Fax

+1 713-869-2227 International

FacebookcomDustlessBlaster

DustlessBlaster

YoutubecomMMLJManufacturing

Dustless_Blasting

800-727-5707 Toll Free

TABLE OF CONTENTS

Warning I

Warranty II


DB500reg Model 2

DB800reg Model 4




Getting Started 12







Troubleshooting 19

Storing Machine 21




Service Recorder 24














I

II






















































product














III

Rockwell Warranty



Lippert Warranty


1



2

1

6

2

12

13

17

18

7

3

19

8

44

9

5

10

16 15

14

11

DB500reg OVERVIEW








MODEL DB500reg

3



9

14 22

23

2120 2524

4

9 42223

2524 21

14 205

5

4

1

6

2

1213

17

18

7

3 19

8

4

4

9

5

10

16 15

14

11

MODEL DB800reg

DB800reg OVERVIEW











5

9

9

4

4

22

22

22

23 24

24

24 2523 21

21

14

14

20

20

5

5 25

25

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55





7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

TABLE OF CONTENTS

Warning I

Warranty II


DB500reg Model 2

DB800reg Model 4




Getting Started 12







Troubleshooting 19

Storing Machine 21




Service Recorder 24














I

II






















































product














III

Rockwell Warranty



Lippert Warranty


1



2

1

6

2

12

13

17

18

7

3

19

8

44

9

5

10

16 15

14

11

DB500reg OVERVIEW








MODEL DB500reg

3



9

14 22

23

2120 2524

4

9 42223

2524 21

14 205

5

4

1

6

2

1213

17

18

7

3 19

8

4

4

9

5

10

16 15

14

11

MODEL DB800reg

DB800reg OVERVIEW











5

9

9

4

4

22

22

22

23 24

24

24 2523 21

21

14

14

20

20

5

5 25

25

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55





7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg











I

II






















































product














III

Rockwell Warranty



Lippert Warranty


1



2

1

6

2

12

13

17

18

7

3

19

8

44

9

5

10

16 15

14

11

DB500reg OVERVIEW








MODEL DB500reg

3



9

14 22

23

2120 2524

4

9 42223

2524 21

14 205

5

4

1

6

2

1213

17

18

7

3 19

8

4

4

9

5

10

16 15

14

11

MODEL DB800reg

DB800reg OVERVIEW











5

9

9

4

4

22

22

22

23 24

24

24 2523 21

21

14

14

20

20

5

5 25

25

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55





7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

II






















































product














III

Rockwell Warranty



Lippert Warranty


1



2

1

6

2

12

13

17

18

7

3

19

8

44

9

5

10

16 15

14

11

DB500reg OVERVIEW








MODEL DB500reg

3



9

14 22

23

2120 2524

4

9 42223

2524 21

14 205

5

4

1

6

2

1213

17

18

7

3 19

8

4

4

9

5

10

16 15

14

11

MODEL DB800reg

DB800reg OVERVIEW











5

9

9

4

4

22

22

22

23 24

24

24 2523 21

21

14

14

20

20

5

5 25

25

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55





7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg


















product














III

Rockwell Warranty



Lippert Warranty


1



2

1

6

2

12

13

17

18

7

3

19

8

44

9

5

10

16 15

14

11

DB500reg OVERVIEW








MODEL DB500reg

3



9

14 22

23

2120 2524

4

9 42223

2524 21

14 205

5

4

1

6

2

1213

17

18

7

3 19

8

4

4

9

5

10

16 15

14

11

MODEL DB800reg

DB800reg OVERVIEW











5

9

9

4

4

22

22

22

23 24

24

24 2523 21

21

14

14

20

20

5

5 25

25

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55





7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

1



2

1

6

2

12

13

17

18

7

3

19

8

44

9

5

10

16 15

14

11

DB500reg OVERVIEW








MODEL DB500reg

3



9

14 22

23

2120 2524

4

9 42223

2524 21

14 205

5

4

1

6

2

1213

17

18

7

3 19

8

4

4

9

5

10

16 15

14

11

MODEL DB800reg

DB800reg OVERVIEW











5

9

9

4

4

22

22

22

23 24

24

24 2523 21

21

14

14

20

20

5

5 25

25

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55





7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

2

1

6

2

12

13

17

18

7

3

19

8

44

9

5

10

16 15

14

11

DB500reg OVERVIEW








MODEL DB500reg

3



9

14 22

23

2120 2524

4

9 42223

2524 21

14 205

5

4

1

6

2

1213

17

18

7

3 19

8

4

4

9

5

10

16 15

14

11

MODEL DB800reg

DB800reg OVERVIEW











5

9

9

4

4

22

22

22

23 24

24

24 2523 21

21

14

14

20

20

5

5 25

25

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55





7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

3



9

14 22

23

2120 2524

4

9 42223

2524 21

14 205

5

4

1

6

2

1213

17

18

7

3 19

8

4

4

9

5

10

16 15

14

11

MODEL DB800reg

DB800reg OVERVIEW











5

9

9

4

4

22

22

22

23 24

24

24 2523 21

21

14

14

20

20

5

5 25

25

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55





7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

4

1

6

2

1213

17

18

7

3 19

8

4

4

9

5

10

16 15

14

11

MODEL DB800reg

DB800reg OVERVIEW











5

9

9

4

4

22

22

22

23 24

24

24 2523 21

21

14

14

20

20

5

5 25

25

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55





7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg



5

9

9

4

4

22

22

22

23 24

24

24 2523 21

21

14

14

20

20

5

5 25

25

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55





7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

6

3940

38

44

44

4242

43

41

45

45A

45B

45C

45A45B

4647

48

55H

55D

55K

55L

55M

55N55T

55U

53

54

52

51

46A

46A

37

35

35

36

55M

55G56

55D

55E55F

55A

55B

55C

55P

55Q

55D

55R

55S

55J

55





7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

7

1E

1D

1C

1B

1A

1

2

16

30

32

31

29

23

22

22

2321

20


25

1F

34

5

33

33A

33B

33D

33F

33G

33H

33C

33E

33J

33K

17

1819

34

5A

24

26

2728

13

11

10

11

6

12

1515A

15A

9

8

7

14

14

28

31

30A27

28

31

31

30

30D

30E

30C

30B

27A


8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

8













9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg





9

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

11



12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

12



Getting Started







Open Service Valve






13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

13


to Blast









Close Service Valve


Remove Fill Cap





SLOWLY








14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

14
































15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg


15








4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg







4 Remove piston




PRESSURE REGULATOR


REGULATOR


CONDENSING FAN





WATER PUMP

16





17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

17


BLASTING WEAR PARTS





















A B



18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

18






Rotair Compressors

ELGI

704-523-4123

APT Compressors

1-800-465-4777



Josh Thompson

jthompsonpalatekcom

603-520-7683

Chicago Pneumatic

800-760-4049



19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

19









Troubleshooting






21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

21






Storing Machine








22




















pot is very heavy



75 lb-ft














23

24


25




reg

22




















pot is very heavy



75 lb-ft














23

24


25




reg










23

24


25




reg

24


25




reg

25




reg



reg

dustless blasting mobile user manual

Documents