dyclartm water purification and water treatment … · (softening, demineralization, deep...

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DYCLARTM WATER PURIFICATION AND WATER TREATMENT TECHNOLOGIES

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PRODUCTION DIVISION(Upstream Chemicals

ana Solutions)(MIRRICO LLC (Kazan)

DRILLING FLUIDSAND TECHNOLOGIES

(Modern Service Solutions LLC)

OIL AND GAS REFINERYAND PETROCHEMICAL

INDUSTRY(Osnova LLC Chemical Group)

DRILLING AND PRODUCTIONCHEMICALS

(Promyshlennaya khimiya LLC)

WATER TECHNOLOGIESAND SERVICE DIVISION

(United Water Technologies LLCOsnova Chemical Group LLC)

CHEMICAL TREATMENTOF WELLS(DELICA LLC)

BUSINESS DOMAINS OF MIRRICO GROUP

INDUSTRIES AND FIELDS OF USE

Water and wastewater treatment

Non-ferrous and ferrous metallurgy

Chemical and petrochemical industry

Oil and gasprocessing

Oil explorationand production

Pipeline transportationof hydrocarbons

Coal mining and processing

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DYCLARТМ WATER PURIFICATION AND WATER TREATMENT TECHNOLOGIES

Main activities

Chemicals for waterDYCLARTM water treatment

and waste water purification technologies

Services

• protection of water circuits against corrosion, scale, biological contaminants;

• cleaning from suspended solids, petroleum products;

• thickening and dewatering of sludge;

• process and drinking water treatment.

• dynamic clarification;

• counter-current technologies of ion exchange (softening, demineralization, deep demineralization);

• demineralization method based on reverse osmosis plants.

EPCM projects implementation:

• design;• equipment

manufacturing;• construction and

installation of water purification facilities;

• commissioning works for water purification technologies.

Treatment facilities service:

• chemization of treatment facilities;

• maintenance and repair.

ABOUT WATER TECHNOLOGIES AND SERVICE DIVISION

Water Technologies and Service Division is a part of the Mirrico Group. The division was formed in 2018 by merging one of the business units of the Mirrico Group specializing in water circulation systems with the United Water Technologies Research Center (proprietary patented water purification technologies).

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FIELDS OF APPLICATION FOR SOLUTIONS DEVELOPED BY WATER TECHNOLOGIES AND SERVICE DIVISION

ADVANTAGES OF WORKING WITH WATER TECHNOLOGIES AND SERVICE DIVISION

Non-ferrous and ferrous

metal industry

Heat and power

generation

Oil refining and petrochemical

industry

Coal mining industry

Housing and public utilities

Guaranteed compliance

with ecological requirements

Operating costs of treatment facilities

(creation, ownership) usingthe solutions designed

by Water Technologies and Service Division are three

times lower compared to using competitive

technologies

OVER 30-YEAR

service life of the DYCLARTM

technology-based equipment

Decrease of capital costs: montage

less equipment, less civil works —

small footprint of building.

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WORK EXPERIENCE OF WATER TECHNOLOGIES AND SERVICE DIVISION *

* The brochure contains a list of projects using DYCLARTM technologies. Over the years of work, the Water Technologies and Service Division has completed more than 60 projects in water treatment, water purification for electric power industry, metallurgy, mining industries, housing and public utilities, pulp and paper industry.

LLC Kostromskaya mine (LLC MMC-Ugol)

OJSC Ammophos

JSC Rusal Novokuznetsk

LLC Alardinskaya mine(OJSC Raspadskaya

Coal Company, Evraz)

405 м3/h

LLC Yamal LPG (PJSC Novatek)

250 м3/h

750 м3/h

VoronezhsintezkauchukJSC, OJSC SIBUR

holding

460 м3/h

Novgorod CHP, OJSC TGK-2

500 м3/h

264 м3/h

830 м3/h

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Application: reduction saspended matters and colloid-dispersed pollutants in water.

Filtration medium: proprietary solution by the Water Technologies and Service Division: INERT polymer load.

Solution features:• high quality purified water (same as ultrafiltration) regardless of the source

water quality;• low water consumption for own needs (filter flushing) — under 5 %; • long service life of INERT load — about 20 years; • long service life of equipment — over 30 years; • equipment dimensions are 30 – 50 % less than pressure filters with granular loading

and ultrafiltration modules;• ease of INERT flushing (compressed air and water instead of acid and alkali washes); • ease of operation (does not require highly qualified personnel); • wide load range (10–110 %).

Currently applied at:

JSC RUSAL, PJSC Tatneft (Nizhnekamsk CHP), LLP Neftekhim LTD, PJSC Raspadskaya Coal Company (Alardinskaya mine), LLC MMK-Coal (Kostromovskaya mine), LLC PG Fosforit JSC Ashinsky Metallurgical Plant, MUE Vodokanal ( Malaya Vishera), MUE Vodokanal (Ruza), JSC Vorkutaugol (Komsomolskaya mine), JSC Kuzbassenergo (Barnaulskaya CHP-3), OJSC Mariysky Pulp and Paper Mill, JSC Hydrogas, PJSC Mosenergo (CHP -26), OJSC Voronezhsintezkauchuk, LLC SPb-Giproshakht (Biryulinskaya mine).

TECHNOLOGY / EQUIPMENT Dynamic water clarification / dynamic clarifying filter (DCF)

TECHNOLOGICAL SOLUTIONS OF WATER TECHNOLOGIES AND SERVICE DIVISION

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Comparison of technologies

The results are based on calculation prepared by experts for potable water purification plant Yuzhnaya, Russia, TWF 2500 cmph.

Index Unit Weighted layer clarifiers

DYCLARTM Ultrafiltration

Service life of the main equipment

years 30 30 15 –20

Lifetime of consumables years 5–10 15 –20 4– 5

Waterconsumption for own needs

% of total performance of the equipment

10–15 % 4–5 % 10–40 % *

Chemicals- H2SO4- NaOH- Coagulant- Flocculant

kg/m³h per yearkg/m³h per yearkg/m³h per yearkg/m³h per year

00

380,35,45

00

291,82,63

107,36

332,40

CAPEX EUR per м3/h 4 500 – 6 500 2 800 – 3 000 3 500 + 1 250

OPEX DYCLARTM Ultrafiltration

Costs per m³ of treated water

5,95 RUB 8,48 RUB

0,07 EUR 0,11 EUR

* Depends on water turbidity (nephelometric turbidity unit - NTU). Own needs — 10–5 % (NTU less than 3). Own needs — 20–30 % (3 < NTU <10). Own needs — 30–40 % (10 < NTU < 50).

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Application: reduction of overall hardness of treated water and demineraliztion or deep demineralization.

Filtration media: counterflow sodium-cation exchanger: layered (bottom-up): hydro-antracite, cation exchanger, INERT DC and INERT. ОН-anion filter: layered (bottom-up): highly basic anion exchanger, weakly basic anion exchanger, INERT. The lower sphere is filled with chemically resistant concrete. Hydrogen-cation exchanger: layered (bottom-up): cation exchanger, INERT DC, INERT. The lower sphere is filled with chemically resistant concrete.

Solution features:• high quality demineralized water (electrical conductivity is less than 2 µS/cm, sodium

content is less than 100 µg/dm³, silica acid is less than 100 µg/dm³); • low alkali consumption for regeneration (less than 60 g of sodium hydroxide

per 1 g-equivalent of anion exchangers); • low acid consumption for regeneration (sulfuric acid consumption: 60–100 g

per 1 g-equivalent of cations removed); • high filtration rate (about 30– 40 m/h) significantly reducing the number of installed

equipment and feed volume; • wide capacity range: linear velocity is 5 – 40 m/h;• increased filtration cycle period due to maximum filtration medium load; • possibility of using both national and foreign cation and anion exchangers; • no need to regenerate the resin to clean from suspended impurities and debris due

to the inbuilt washing device.

Currently applied at: OJSC Ammophos (JSC PhosAgro-Cherepovets), Ufimskaya CHP-3, PJSC Khimprom (Novocheboksarsk), JSC Uralelectromed, PJSC Ashinsky Metallurgical Plant, JSC Novolipetsk Metallurgical Plant, JSC Ural Steel, JSC Astrakhan Gas Processing Plant, LLP Kazphosphate, OJSC RUSAL, JSC Serovsky Ferro-alloy Plant, PJSC Nadezhdinsky Metallurgical Plant, JSC West Siberian Metallurgical Plant, Novgorod CHP (OJSC TGK-2), Novo-Ryazan CHP, KJSC Azot.

TECHNOLOGY / EQUIPMENT ion exchange with additional layer (softening and demineralization) / counterflow sodium-cation exchange unit, hydrogen-cation exchanger and OH-anion exchanger


Application: preparation of partially demineralized water for various industries: electric power industry, metallurgy, chemical and oil and gas processing enterprises.

Demineralization method: reverse osmosis semipermeable membranes.

Solution features:• highly automated water treatment plant;• reduction of conventional chemical (salt, alkali, acid) consumption 3 – 4 times

compared to ion exchange method; • high quality demineralized water (electrical conductivity 3 –7 µS/cm).

Currently applied at:JSC Astrakhan Gas Processing Plant, LLP Kazphosphate, OJSC Ammophos (CHP), PJSC Kazanorgsintez, OJSC Tashkent CHP.

TECHNOLOGY / EQUIPMENT water demineralization / reverse osmosis plant

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CHEMICALS OF WATER TECHNOLOGIES AND SERVICES DIVISION

SCIMOL WS corrosion inhibitors

Composition of organic and inorganic substances.

Application:corrosion inhibitors for steel, copper and brass as well as polymer dispersants to prevent fouling in closed and open water cooling systems.

ATREN BD biodispersants

Aqueous solutions of surfactants.

Application:destruction and removal of biological and hydrocarbon film from the surfaces of processing equipment and pipelines in water cooling systems, prevention the growth of anaerobic bacteria. Increasing the efficiency of biocides.

DESCUM-2 scale inhibitors

Aqueous solutions containing organic phosphonic acids, polymer components, special technological additives as active components.

Application:prevention of carbonate, sulphate, ferrous, phosphate and other deposits on the internal surfaces of water-cooled equipment. Softening and washing of old scale deposits.

ATREN Bio biocides

A line of oxidising and non-oxidising biocides.

Application:control of microbiological activity in water treatment.


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C series DECLEAVE M, DECLEAVE M coagulants

A line of organic and non-organic coagulants..

Application: removal of suspended solids, petroleum products and other contaminants of wastewater and circulating water. Preliminary purification of water in water treatment processes. Thickening and dewatering processes of industrial and municipal sludge, in coal, ore and mineral beneficiation processes.

SEDICS complex action chemicals

Composition of organic and inorganic substances.

Application:complex corrosion and scale inhibitors for water cooling systems.

SEURVEY FL flocculants

Powdered and liquid water-soluble polyelectrolytes with different charge density and molecular weight.

Application:purification of wastewater and circulating water, thickening and dewatering of sludge, coal, ore, mineral beneficiation. Increasing productivity of horizontal and radial settling tanks, flotation, filtering and other equipment units. Drinking water treatment and purification.

UNICOL flotation agents (C and F grades)

Complex chemicals for coal flotation, containing foaming and collecting agents.

Application:flotation of all types of coal: fat, gas, coke, lean and anthracite. C grade UNICOL demonstrates strong collecting agent properties, while F grade UNICOL demonstrates strong foaming agent properties. If necessary, the chemicals are mixed in any ratio, thereby achieving a synergistic effect. They form a stable foam with good dewatering properties. The chemicals act selectively throughout the whole spectrum of particle sizes in the pulp.

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117630, Russia, Moscow, Vorontsov ponds Str., 3 Phone: +7(843) 537-23-93, fax: +7(843) 537-23-94,email: [email protected]

Contact details of specialists of Promotion and Sales Department of Water Technologies and Service Division:

Yury Kemenov,Director of Promotion Department, Water Technologies and Service Division

[email protected]

www.mirrico.ru

www.dyclar.com

Contact details

dyclartm water purification and water treatment … · (softening, demineralization, deep...

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