EBS PRODUCT CATALOGUE ...FOR TRUCK & BUS APPLICATIONS:

IVECO, MAN, MERCEDES BENZ, RENAULT TRUCKS, SCANIA & VOLVO

2

Y074812 (EN - REV. 003) | October 2016 EBS Product Catalogue

CONTENTS

Disclaimer...

DisclaimerThe information contained in this document is intended for the exclusive use of trained

persons within the commercial vehicle industry, and must not be passed on to any third party.

All recommendations regarding products and their servicing or usage are with reference to

Knorr-Bremse products and should not be considered applicable to products from other

manufacturers. This information does not purport to be all-inclusive and no responsibility is

assumed as a result of its use. We cannot accept any liability nor offer any guarantee regarding

data accuracy, completeness or timeliness. The information does not represent any guarantee

or ensured characteristics of the Products or Systems described. No liability can be accepted

based on the information, its use, recommendations or advice provided. In no event may we

be held liable for any damage or loss except in the case of wilful intent or gross negligence on

our part, or if any mandatory legal provisions apply.

This disclaimer is an English translation of a German text, which should be referred to for all

legal purposes. Any legal disputes arising from the use of this information shall be subject to

German law.

Glossary of Abbreviations 3

Knorr-Bremse Electronic Braking System for Trucks (EBS 2 x) 4

Knorr-Bremse Electronic Braking System for Trucks (EBS 5) 5

Knorr-Bremse Electronic Braking System for Trucks (EBS 7) 6

Introduction to EBS 7

Genuine Remanufactured EconX EBS 9

EBS Diagnostics 10

NEO | green 11

NEO Connecting Cables 12

Foot Brake Modules (FBM) 17

Electronic Control Unit (ECU) 22

1-Channel Electro-Pneumatic Modules (EPM) 28

2-Channel Electro-Pneumatic Module (EPM) 33

Trailer Control Module (TCM) 39

EBS Sensors 44

Pressure Control Valves 47

Wheel Speed Sensors (WSS) 50

Spare Parts 54

3

Y074812 (EN - REV. 003) | October 2016 EBS Product Catalogue

GLOSSARY OF ABBREVIATIONS

Abbreviation Description

ABS

CAN

CMU

EAC

EBS

ECA

ECU

EPM

ESP

FBM

OBD

SAS

TCM

TEBS

UDIF

YRS

ABS (Anti-lock Braking System)

Controller Area Network

Communication and Measuring Unit

Electronic Air Control Unit

Electronic Braking System

Electronic Clutch Actuator

Electronic Control Unit

Electro-Pneumatic Module

Electronic Stability Program

Foot Brake Module

Diagnostic Connection

Steering Angle Sensor

Trailer Control Module

Trailer Electronic Braking System

Universal Diagnostics Interface

Yaw Rate Sensor

4

14

0 2

12

3

4

7

20

17

18

1

213

22

19

1 2

3

4

3

11

4143

42

21

22

23

25

11 12

11 12

2829

15422 21

3 3

1

1

4

2

3

1

4

2

39

12

1310

11

8

12

3

11

12

21

22

26

27

Truck EBS 2x master_2

6 5

1

3

2225

21

24

KNORR BREMSE

23

16

21

22

24

WLIL

Y074812 (EN - REV. 003) | October 2016 EBS Product Catalogue

KNORR-BREMSE ELECTRONIC BRAKING SYSTEM FOR TRUCKS (EBS 2.X)

WLEBS

ECUEngine

ECUGearbox

ECURetarder

ILASR

WLEBS

WLTrailer EBS

ILBrake Wear

WLTrailer EBS

WLParking

1 Compressor2 Air Processing Unit3 Air Reservoir Circuit 14 Air Reservoir Circuit 25 Pressure Switch Circuit 16 Pressure Switch Circuit 27 EBS Foot Brake Module8 EBS 1-Channel Module9 Brake Chamber10 Air Disc Brake11 Brake Disc12 Sensing Ring and Speed Sensor13 Wear Sensor14 EBS ECU15 EBS 2-Channel Module16 Air Reservoir Circuit 317 Hand Control Valve18 Relay Valve 19 Pressure Switch20 Test Connector21 Spring Brake22 EBS Trailer Control Module23 Coupling Head Supply24 Coupling Head Control25 EBS Connection ISO 763826 Solenoid Valve27 Operating Cylinder28 Pressure Sensor29 Air Spring Bellows

SupplyService BrakeParking BrakeAir SuspensionAuxiliary EquipmentCAN-Signal ControlCAN-Signal TrailerCAN-Signal J1939Electrical SignalWarning LampInformation Lamp

5

11 12

11 12

12 Pt12 Pt12 Pt12 Pt12 Pt

26

21

2323.1

22

25

244

13

0 2

1

2

3

4

5

24

15

16

1

213

22

1 2

3

4

18

3

43

42

21

22

19

21

20

17

14

4

2221

3 3

8

11

129

10

6

11

12

21

22

7

1 4/27

6

1

22

23

12

3

221

4

12

3

3

3

Truck EBS 5 master

ESS SignalService BrakeParking BrakeCAN-Signal "Control"CAN-Signal "Trailer"CAN-Signal "ESP"

Warning LampInformation Lamp

Supply

1 Compressor2 Electronic Air Control (EAC) Unit3 Air Reservoir Circuit 14 Air Reservoir Circuit 25 EBS Foot Brake Module

6 EBS One Channel Module7 Pressure Control Modulator8 Brake Chamber9 Air Disc Brake

10 Brake Disc and Sensing Ring

11 Wheel Speed Sensor12 Wear Sensor13 EBS Electronic Control Unit (ECU)14 EBS Two Channel Module15 Hand Brake Valve

16 Relay Valve17 Spring Brake18 EBS Trailer Control Module19 Coupling Head "Supply"20 Coupling Head "Control"

21 EBS Connection ISO 763822 ESP Steering Angle Sensor23 ESP Yaw Rate Sensor24 Test Connector

WLIL

Knorr-Bremse EBS 5 Electronic Braking System for Trucks

Electrical SignalCAN-Signal "J1939"

Y100817-EN-000

11 12

11 12

26

21

2323.1

22

25

244

13

0 1

1

2

3

4

5

24

15

16

1

213

22

1 2

3

4

18

3

43

42

21

22

19

21

20

17

14

4

2221

3 3

8

11

129

10

6

11

12

21

22

7

1 4/27

6

1

22

23

ECUGearbox

ECURetarder

ECUEngine

MainECU

Auxiliarysystems

Airsuspension

IL B

rake

Wea

r

WL

Trai

ler

EB

S

WL

Trai

ler

EB

S

WL

Par

king

WL

EB

S

WL

EB

S

IL A

TC

Truck EBS 5 EN

12

3

221

4

12

3

3

WLIL

Y074812 (EN - REV. 003) | October 2016 EBS Product Catalogue

WL

EBS

WL

EBS

IL A

TC

IL B

rake

Wea

r

WL

Trai

ler E

BS

WL

Trai

ler E

BS

WL

Park

ing

1 Compressor2 Electronic Air Control (EAC) Unit3 Air Reservoir Circuit 14 Air Reservoir Circuit 25 Foot Brake Module6 EBS One Channel Module7 Pressure Control Modulator8 Brake Chamber9 Air Disc Brake10 Brake Disc and Sensing Ring11 Wheel Speed Sensor12 Wear Sensor13 EBS Electronic Control Unit (ECU)14 EBS Two Channel Module15 Hand Control Valve16 Relay Valve17 Spring Brake18 EBS Trailer Control Module19 Coupling Head Supply20 Coupling Head Control21 EBS Connection ISO 763822 ESP Steering Angle Sensor23 ESP Yaw Rate Sensor24 Test Connector

SupplyESS SignalService BrakeParking BrakeCAN-Signal ControlCAN-Signal TrailerCAN-Signal ESPCAN-Signal J1939Electrical SignalWarning LampInformation Lamp

MainECU

ECUEngine

ECUGearbox

ECURetarder

Airsuspension

Auxiliarysystems

KNORR-BREMSE ELECTRONIC BRAKING SYSTEM FOR TRUCKS (EBS 5)

6

11 12

11 12

22

28.24.2

23 2124

11

27

25

29.1

32.2

2.1

1.1

1.2

12

3

12

3

4

2221

3 3

4

0 2

P

343

42

21

22

1

221

4

3

1 20

6