eco-friendlyness as an impulse for a product development ... · siemens product portfolio addresses...
TRANSCRIPT
Dieter Wegener
CKI Jahreskonferenz @ TU BerlinBerlin, 8th June 2010
Copyright © Siemens AG 2010. All rights reserved.
Eco-friendlyness as an impulse for a product development of more efficient machines and plants
Page 2 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Overview
Motivation for „Green Solutions“
Eco-Care-Matrix and Green-PLM
Examples for “Green Solutions“
Page 3 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
A significant growth of Renewables – but there will be still 54% CO2-rich Power Generation in 2030
Page 4 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
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Drastic reduction of CO2-emissions are required – high demand for „Green Solutions“
Stand:2007Quelle: McKinsey, „Der Global Deal“ (Nicholas Stern, 2009)
Concentration level: - 1850 285 ppm- 1950 330 ppm- 2008 430 ppm
Page 5 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Siemens Product Portfolio addresses sectors being responsible for 2/3 of global CO2 emissions
14%
18%
14%
8%
24%
23%
Forestry
Agriculture /Waste
Transport
Buildings
Power
Industry
GHG-emissions by sector, 2002
100% = 40 Gt CO2 e
Source: IEA, McKinsey analysis
Page 6 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
„Green Solutions“ help our customers to reduce their environmental footprint and to increase productivity
Green Solutions
EnergyInput Embedded
Energy Generation
Energy Distribution Production Processes Buildings
CO2
Losses
Sector Energy Sector Industry + Healthcare
Energy Flow
Industrial segments, urban centers and other organizational structures
CO2, reduced productivity, reduced efficiency Customer needs to avoid
LossesLosses Losses
LossesLosses
SIS
Page 7 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
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Main levers to reduce CO2-emissions
Power Generation Siemens Energy
- Improve CO2-footprint of existing CO2-rich technologies (e.g. coal, gas)
- Increase share of Renewables
Power Consumption Siemens Industry
- Improve Energy efficiency
- Improve Material efficiency
- Improve CO2-footprint of existing C-based processes (e.g. steel)
Page 8 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
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Kunst-stoffe
BDI Klimainitiative: Energieeffizienzsteigerungen in der industriellen Wertschöpfungskette
Verfahrens-technische Produktions-verbesserung
Optimierung der Komponentenund Neben-prozesse
Fossile KWsWindparksCCSSmart grid/metering
Baustoffe Wärmedämmung Gebäudesteuerung Beleuchtung
Elektromobil AntriebeKarosserien Züge
Legie-rungen
AGs Energie, Gebäude und Transport
Materialien Produktion Produkte/Anwendung
Andere Werkstoffe
CO2 Einsparung durch Energie- und Materialeffizienz
AG Industrie
Page 9 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Overview
Motivation for „Green Solutions“
Eco-Care-Matrix and Green-PLM
Examples for “Green Solutions“
Page 10 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Siemens Industry the Green automation company ...
Trends
Resourcescarcity
Productivityimprovement
Increasing energydemand
Environmentalcare
Urbanization / increasing mobility
Benefits
For our customers:Competitiveness
For our shareholders:Performance
For society:Sustainability
Our answers
Increasedproductivity
Enhanced flexibility
Improved efficiency
We care about theenvironment
We automate industry lifecycles
Page 11 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
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Eco-Care-Matrix helps to find the right answers in line with Sector strategy
Source: I IS TI
Our answers Eco-Care-Matrix (ECM)
Increasedproductivity
Enhanced flexibility
Improved efficiency
We care about theenvironment
We automate industry lifecycles
Posi
tive
Envi
ronm
enta
l Im
pact
Customer Benefit (Productivity)
C
B
A
Reference
Grüne Lösung
B
CGreen Solution
Sustainable Engineeringnecessary
We automate industry lifecycles
We
care
abo
ut th
e en
viro
nmen
t
A
Page 12 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Eco-Care-Matrix (ECM)
The Eco-Care-Matrix supports the development of „Green Solutions“ and „Sustainable Engineering“
Section A:„Green Solutions“
Section B:Advantage in Productivity, but Disadvantage in Environmental Impact( Ecodesign)
Section C:Advantage in Environmental Impact, but Disadvantage in Productivity( Design-to-Cost)
C
B
A
Posi
tive
Envi
ronm
enta
l Im
pact
Customer Benefit (Productivity)
Reference
Grüne Lösung
B
CGreen Solution
Sustainable Engineering necessary
A
Page 13 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
„Environmental Impact“ acc. SN 36350 (y-axis)
Eco-Care-Matrix (ECM)
Environmental impact categoriesHuman toxicityEco-toxicityGreenhouse Gas Effect(global warming potential, i.e. CO2,…)Stratospheric ozone depletionAcidification of bodies of water/soilsNutrient enrichment/Eutrophication of bodies of waterPhotochemical oxidant creation (ozone, smog)
Land useResource consumption(Raw materials, Energy, Water)
In addition to CO2, other pollutants require attention in the design process, too!
Posi
tive
Envi
ronm
enta
l Im
pact
Customer Benefit (Productivity)
C
B
A
Reference
Grüne Lösung
B
CGreen Solution
Sustainable Engineeringnecessary
We automate industry lifecycles
We
care
abo
ut th
e en
viro
nmen
t
A
SN 36350 (y-axis):
Page 14 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
„Green PLM“ = PLM + ECM
ECM = Eco-Care-Matrix
ECM could be easily implemented at existing PLM in the Divisions and BUs „ Green PLM”
Posi
tive
Envi
ronm
enta
l Im
pact
Customer Benefit (Productivity)
C
B
A
Reference
Grüne Lösung
B
CGreen Solution
Sustainable Engineeringnecessary
A
Product-Lifecycle-Management (PLM-Process)
Define Commercialize /Operate Phase outProduct Portfolio
Management (PPM) Realize
Page 15 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Overview
Motivation for „Green Solutions“
Eco-Care-Matrix and Green-PLM
Examples for “Green Solutions“
Page 16 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Optimized Component:Process water produced out of sea water
Green Solution
MED: Using the waste heat from the steel plant for producing process water out of sea water.
ED/CEDI is the most eco-efficient approach to generate process water out of sea water (under development).
Customer Benefit
Environmental Impact
Water Industry
Envi
ronm
enta
l Im
pact
Customer Benefit (Productivity)
MSF
ED/CEDIRO
MED(CHP)
MEDMSF(CHP)
Multi-Effect Distillation (MED)
Page 17 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Optimized Component:HTS-Generators and Drives for ships
Green Solution
HTS-Technology is described by the following Benefits against conventional technology:
compact design (weight, size)higher efficiency rate (95% 98%)higher torque overload (1,5 7,5)
Customer Benefit
Environmental Impact
Ship Industry
High-Temperature-Superconducting (HTS)
Conventional
YachtCruise Ship
Customer Benefit (Productivity)
Envi
ronm
enta
l Im
pact
Page 18 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Optimized Auxiliary Process: Reject Power – Energy instead of deposit
Green Solution
Using the heat of burned paper waste for electrical power and heat generation instead of environmentally critical deposition (example for W2E = Waste-to-Energy)
Customer Benefit
Environmental Impact
Pulp & Paper Industry
Deposition
Reject Power
Production Process with Reject Power
Customer Benefit (Productivity)
Envi
ronm
enta
l Im
pact
Page 19 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Optimized Process Technology: Endless Strip Production (ESP)
Green Solution
Continuous process gives the opportunity to use the heat of the hot steel for the process instead of waste heat at a batch driven process.
Steel Industry
ConventionalHot strip
ESP
Environmental Impact
Optimized Production with ESP
Customer Benefit
Customer Benefit (Productivity)
Envi
ronm
enta
l Im
pact
Page 20 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
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PROCESS COMPARISONESP vs. Standard Thin Slab Casting / Rolling Line
Standard Thin Slab Casting /Rolling Line
> 400 m
Mould 55- 65mm
F1Roller Hearth Furnace
up to 300 m F612.0 - 1.2 (1.0)mm
14 m
A concept with high potential
Arvedi ESP LineMould 90 mm
IHHRM
12.0 – 0.8mmFM
180 m
6.7 mFlying shear
Page 21 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Summary
High demand for „Green Solutions“ due to the need ofglobal CO2-reduction
“Green Solutions“ can be defined by Eco-Care-Matrix (Ecological and economic benefit)
The eco-friendly product design can be achieved by using the “Green-PLM“ combining existing PLM-Process and Eco-Care-Matrix
Examples for “Green Solutions“ by “Siemens Industry Solutions“:
- Components: Sea water desilination, HTS-Technology
- Auxiliary Processes: Reject Power
- Process Technology: ESP-Technology
Page 22 I IS TIDieter Wegener8th June 2010Copyright © Siemens AG 2010. All rights reserved.
CKI-Jahreskonferenz@TU-Berlin
Contact
Prof. Dr. Dieter WegenerI IS TI
Schuhstraße 6091052 Erlangen
Phone: +49 (9131) 7-28615Fax: +49 (9131) 8835-28615Mobile: +49 (173) 2512980
E-mail: [email protected]