ecomax plus...2 io-0000000193-002-en / 8. jun. 2015 hobart en ecomax plus installation and operation...
TRANSCRIPT
EN
DSN: FXB-12-02 / GCB-13-02 From SN: 86 66 92001 / 86 61 91001 8. Jun. 2015
WAREWASHING
G403G503F503
Dishwashers/GlasswashersECOMAX PLUS
Installation and Operation Instructions
IO-0000000193-002-EN / 8. Jun. 20152 HOBART
ECOMAX PLUS Installation and Operation InstructionsEN
Publisher
HOBART GmbH Robert-Bosch-Str. 17 77656 Offenburg Tel. +49(0)781 600 0 Fax +49(0)781 600 23 19 E-mail: [email protected] Internet: www.hobart.de
Product disclaimer
Installations and repairs carried out by non-authorized technicians or using non-genuine spare parts, and any tech-nical alterations to the machine not approved by the manufacturer will invalidate the manufacturer’s warranty and product liability.
HOBART reserves the right to make changes or improvements to its products without prior notice.
© HOBART GmbH, Offenburg 2015
IO-0000000193-002-EN / 8. Jun. 2015 3HOBART
Installation and Operation Instructions ECOMAX PLUS ENTable of Contents
Table of Contents
1 Notes on the documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.2 Layout of the documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.3 Representation convention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety instructions and regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1 Safety instructions and warning notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.2 Basic safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.3 Property damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113.1 Intended purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113.2 Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113.3 Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113.4 Technicalspecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135.1 Personnelqualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135.2 Special safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135.3 Transporting to the installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145.4 Removing the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145.5 Installing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145.6 Connecting to the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155.7 Connecting the water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155.8 Connecting the drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176.1 Personnelqualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176.2 Setting the water hardness (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176.3 Filling the salt reservoir (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176.4 Filling chemical hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207.1 Personnelqualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207.2 Special safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207.3 Notes for optimum washing result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207.4 Preparations for washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217.5 Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227.6 Switch off machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227.7 Executing daily cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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ECOMAX PLUS Installation and Operation InstructionsENTable of Contents
7.8 Executing weekly cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237.9 Top up salt reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248.1 Opening the operator menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248.2 Exiting the operator menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248.3 Making the chemical settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248.4 Setting the water hardness (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9 Problems and malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269.1 Remedying the problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269.2 Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
11 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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Installation and Operation Instructions ECOMAX PLUS ENNotes on the documentation
1.1 Application
This document contains the most important information for the installationandcommissioningofthemachinebyqualifiedperson-nel, as well as the information required for day-to-day operation by the operator.
► Keep the operating instructions and all referenced documents in a safe and accessible place.
► If you sell the machine, pass on the installation and operating instructions.
1.2 Layout of the documentation
Referenced documents are all instructions that describe the instal-lation, operation, maintenance and repair of the device, as well as additional instructions for all accessories used.
For the operator:
– Operating instructions
For the specialised tradesman:
– Installation instructions
– Circuit diagram
– Spare Parts Catalogue
1.3 Representation convention
1.3.1 Symbols used
Symbol MeaningWarning of hazardous electrical voltage
EXBeware of explosion
Warning of risk of crushing
Beware of hazardous substances
1 Notes on the documentation
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ECOMAX PLUS Installation and Operation InstructionsENNotes on the documentation
Symbol MeaningBeware of hand injuries
Beware of slipping
Beware of hazard area
Useful additional information and tips
1.3.2 Representation in the text
Representa-tion
Meaning
NOTE Important information on machine operation, not a warning notice
► StepOutcome/result
‒ Listing 1st level• Listing 2nd level
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Installation and Operation Instructions ECOMAX PLUS ENSafety instructions and regulations
2.1 Safety instructions and warning notices
► During machine operation, observe the general safety instruc-tions and warning notices that precede each action.
2.1.1 Hazard levels
The hazard level is part of the safety instructions and is denoted by the signal word. Potential consequences are differentiated by the choice of signal word.
DANGERimminent danger: results in serious physical injury or death
WARNINGpotentially hazardous situation: can cause serious physical injury or death
CAUTIONpotentially hazardous situation: can cause minor physical injury
NOTICEpotentially harmful situation: can cause damage to the product or other objects
2.1.2 Layout of warning notices
Warning notices are depicted with warning symbols and signal word in the corresponding safety colours.
! CAUTIONNature and source of the hazardExplanation on the nature and source of the hazard
► Measures for averting the hazard ► additional measures for averting the hazard, where applicable
2.2 Basic safety instructions
2.2.1 Product safety
The machine conforms to state-of-the-art technology and the rec-ognised safety regulations. Nonetheless, hazards may occur.
Operate the machine only if it is in perfect working order, and in
2 Safety instructions and regulations
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ECOMAX PLUS Installation and Operation InstructionsENSafety instructions and regulations
compliance with the operating instructions.
AllmodificationsandalterationstotheproductarereservedforpersonsauthorisedbyHOBART.Configurationispassword-pro-tected.
2.2.2 Personnel qualification
► Observe the regulations on occupational health and safety.
► Carefully read through the operating instructions before use.
Activity User group Qualification/trainingInstallation Qualifiedpersonnel Authorisedelectricians(qualifiedelectriciansorpersonswho
have undergone equivalent training)Trainees only under appropriate supervision and inspection
Commissioning Qualifiedpersonnel Authorisedelectricians(qualifiedelectriciansorpersonswhohave undergone equivalent training)
Trainees only under appropriate supervision and inspectionWorking on the elec-trical system
Qualifiedpersonnel Qualifiedelectrician
Operation Laymen Training by the operator using the operating instructions, hazardbriefing
Disabled persons Training by the operator using the operating instructions, hazardbriefing
Children from 14 years old
Training by the operator using the operating instructions, haz-ardbriefing,onlyundersupervision
Children up to 13 years old
not permitted
Maintenance, repair Qualifiedpersonnel Hobart Service or Hobart trained service techniciansTrainees only under appropriate supervision and inspection
2.2.3 Product-specific hazards
Avoid body parts being crushed or knocked:
► Observe the instructions on the packaging for storage, lifting or transporting.
Avoid risk of explosion:
► Do not install machine in a potentially-explosive location.
Avoid electric shock:
► Donotallowwatertoflowunderlivecomponents.
– Make sure the machine is correctly stored (see frost damage section 2.3).
– Makesurethatthemachinedoesnotoverflowwhenbeingfilled.
► Do not damage the connection cable while unpacking.
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Installation and Operation Instructions ECOMAX PLUS ENSafety instructions and regulations
► Havethemachineconnectedtothepowersupplybyqualifiedpersonnel.
► Haveadditionalfeedtanksmountedbyqualifiedpersonnel.
Avoid fire risk:
► Donotallowwatertoflowunderlivecomponents.
– Make sure the machine is correctly stored (see frost damage section 2.3).
– Makesurethatthemachinedoesnotoverflowwhenbeingfilled.
► Havethemachineconnectedtothepowersupplybyqualifiedpersonnel.
► Haveallmodificationstothemachinecarriedoutbyqualifiedpersonnel.
Avoid chemical burns, sensitisation of the skin, poisoning:
► Wear protective equipment (gloves, safety goggles, protective clothing) when handling chemicals.
► Use only suitable chemicals. Observe the manufacturer’s data.
► Have chemical sensor system set by authorised trained service technicians.
► Do not open the machine during operation, wait for the program tofinish.
► Disconnect the machine from the mains prior to cleaning.
► For cleaning, wear protective equipment (gloves, safety gog-gles, protective clothing) when touching parts contaminated by detergent.
Avoid burns, scalds (to the hands):
► Do not open the machine during operation or the evaporation phase,waitfortheprogramtofinish.
► Disconnect the machine from the mains prior to cleaning.
► For cleaning, wear protective equipment (gloves, safety gog-gles, protective clothing) when touching parts contaminated by washing solution.
Avoid slipping:
9 Moisturecanbuilduponthemachinefloor.
► Provideafloorcoveringthatisguaranteedtobenon-slipincase of moisture.
Residues on the washware, hygiene regulations not main-tained.
► Hygiene regulations must be maintained and/or demonstrated in accordance with the national provisions.
2.2.4 Additional hazards
Potential hazards caused by operating resources to be used can be found in the enclosed safety datasheets. Workplaces must be
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ECOMAX PLUS Installation and Operation InstructionsENSafety instructions and regulations
signed accordingly.
2.3 Property damage
Avoid frost damage:
9 Temperatures below 0°C during transport/storage cause func-tion impairments.
► Prior to installation, store the machine at room temperature (min. 15°C) for 24h.
Avoid water damage:
► Configurationispassword-protectedandpermittedonlybycerti-fiedservicetechnicians.Observedocumentation.
► Do not operate the machine unsupervised.
► Close site shut-off valves at end of operation.
Avoid environmental hazards:
► Dispose of the machine correctly and in accordance with envi-ronmental regulations (see section 11)
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Installation and Operation Instructions ECOMAX PLUS ENProduct description
3.1 Intended purpose
The machine is an item of technical equipment intended solely for commercial dishwashing.
The machine is designed solely for cleaning crockery (porcelain, glass, ceramic, temperature-resistant plastics or stainless steel or similar) from the food industry.
Not for washing:
– Containers that do not come into contact with foodstuffs, such as ashtrays, candlesticks, electric appliances etc.
– Animals or textiles
– Foodstuffs intended for further consumption
3.2 Conformity
See separate EC Conformity Declaration.
3.3 Designation
The rating plate is located at the front of the machine and contains the following information: model, serial number, date of manufac-ture, country of manufacture, voltage, connection rating, design-state number and CE mark.
3.4 Technical specifications
Dimensionen (H x B x T) 820 x 600 x 600 mm (G403: 700 x 460 x 590)Water consumption per rinse cycle 2,8 l (G403: 2,5 l)Lineflowpressure 0.5 – 10 bar
min. 0.8 bar with integrated softenerCold or hot water connection max. 60°CVoltage see rating plateTotal connected loadFuse protection
Tank capacity 10,6 l (G403: 8 l)Rack height 425 mm (G403: 315 mm)Noise emission (workplace-related emission value)
62 dB (A) for undercounter machine (G403: 58 dB (A))
Weight 60 kg (G403: 50 kg)
3 Product description
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ECOMAX PLUS Installation and Operation InstructionsENControls
1
8
354
76
22
706560555045
858075706560
� ON/Escape key Pressing this key switches the machine on.
LED illuminates after being pressed.
– LEDflashing=machinebeingfilledandheated.
– LEDpermanentlylit=machineisreadyforoperation.
In case of operating error or faults, the machine can be switched off immedi-ately without the drain cycle by pressing this key.
After switch off, however, the machine is not voltage free.� Program keys Press these keys to choose between short program (1) and standard pro-
gram (2).
The corresponding LED illuminates.� Drain/OFF key Pressing and holding (3 seconds) this key activates the automatic self-
cleaning cycle and then switches off the machine automatically. On ma-chines with drain pump, the tank is emptied.
After switch off, however, the machine is not voltage free.� Temperature display, washing
� Temperature display, rinsing
� Saltdeficiencydisplay Indicatesregeneratingsaltdeficiencyinthewatersoftener(ifbuilt-in).
� Regeneration display Water softener regeneration active.
Program run time can extend.� Setting functions display The individual LEDs are also used for various settings and special functions.
20191817161514131211
10987654321
Left display: LEDs 1 to 5 illuminate depending on the function selected.
1=Detergentdosingtime 2=Rinseaiddosingtime 3=Hardnesssetting 4=Hosefill,detergent 5=Hosefill,rinseaid
Right display: Indicates the set value.
4 Controls
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Installation and Operation Instructions ECOMAX PLUS ENInstallation
5.1 Personnel qualification
Installationmustonlybecarriedoutbyqualifiedpersonnel(seesection 2.2.2).
5.2 Special safety instructions
! WARNINGRisk of electric shock, fire hazardWater(frostdamage,machineoverflow)flowingoverlivecompo-nentscancauseinjuryfromelectricshockorfire.
► Donotallowwatertoflowunderlivecomponents. ► Make sure the machine is correctly stored (see frost damage section 2.3).
► Makesurethatthemachinedoesnotoverflowwhenbeingfilled.
! CAUTIONRisk of being crushed or knockedWhen being lifted or transported, the machine can overturn or fall and cause injury.
► Observe the instructions on the packaging for storage, lifting or transporting.
! WARNINGRisk of explosionInstalling the machine in a potentially explosive location can cause explosion and serious injury from ejected parts.
► Do not install machine in a potentially-explosive location.
NOTICEFrost damageTemperatures below 0°C during transport/storage cause function impairments.
► Prior to installation, store the machine at room temperature (min. 15°C) for 24h.
EX
5 Installation
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ECOMAX PLUS Installation and Operation InstructionsENInstallation
5.3 Transporting to the installation location
► Where possible transport packed on the pallet.
► Use suitable transport means (elevating truck, crane etc.).
► If using a forklift, shim the machine with wooden trusses.
5.4 Removing the packaging
! CAUTIONRisk of electric shock, fire hazardWhen the machine is unpacked, the connection cable can become damagedandcauseinjuryfromelectricshockorfire.
► Do not damage the connection cable while unpacking the ma-chine.
► Take cable measurement BGV A3.
► Remove packaging materials and accessories from the ma-chine.
► Inspect the machine for possible transport damage.
5.5 Installing the machine
! WARNINGRisk of electric shock, fire hazardWater ingress can cause short circuit and mortal danger from elec-tricshockandfire.
► Machine must be shimmed and be accessible only from the front.
► If the machine cannot be shimmed, a rear cover must also be ordered.
Wall clearance is not required.
► Align machine by turning the adjusting feet according to the spirit level.
► Distribute machine weight equally onto all feet.
NOTICEProperty damageVapour may escape from the dishwasher door and damage the furniture.
► Adjacent furniture has to be protected to prevent swelling.
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Installation and Operation Instructions ECOMAX PLUS ENInstallation
5.6 Connecting to the power supply
! WARNINGRisk of electric shockFailure to connect properly to the power supply can cause mortal danger from electric shock.
► Have the machine connected to the power supply by an autho-rized technician according to the local and national codes. For Australia: in accordance with AS/NZS3500.1
NOTE: To guarantee the electrical safety of the machine, it must be connected to a protective earthing equipment con-ductor installed as specified. In addition, the machine must be connected on site to the equipotential bonding connection. The connecting screw ( ) provided for this purpose is locat-ed next to the cable inlet.
These fundamental safety requirements and the professional design of the on-site installation must be verified by a quali-fied electrician.
Hobart does not accept any liability for damage caused by improper installation! Any applicable local installation instruc-tions must be observed!
The mains cable must be connected via a cut-out device (main switch or accessible plug device).
Modificationtoanalternativepowersupplyispossibleasperthevariants on the circuit diagram. Connection diagrams are located adjacent to the connection terminals.
5.7 Connecting the water
NOTE: The machine must be operated with potable water.
► Connect to warm water, if possible (max. 60°C).
Water hardness:
– Machineswithoutsoftener:max.1°d=0.18mmol/l.
– Machineswithsoftener:max.30°d=5.3mmol/l.
Lineflowpressure:
– Machines without softener: 0.5 – 10 bar
– Machines with softener: 0.8 – 10 bar
– Ifthelineflowpressureisabove10bar:providepressurere-ducing valve.
► Connect the union nut “A” (3/4”) of the water supply hose to the site shut off valve.
► Do not kink or cut the water supply hose.
► Any required extension must be executed using a suitable pres-sure hose, e.g. 324088-1.
A
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ECOMAX PLUS Installation and Operation InstructionsENInstallation
5.8 Connecting the drain
The connection between machine and site drain “B”must not ex-ceed the max. height of 0,75 m (G403: 0,6 m).
► Do not kink or lay the drain hose loose on the ground.B
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Installation and Operation Instructions ECOMAX PLUS ENCommissioning
6.1 Personnel qualification
Commissioningmustonlybecarriedoutbyqualifiedpersonnel(see section 2.2.2).
6.2 Setting the water hardness (optional)
Machines with integrated softener have a water hardness setting.
Note: The softener must be set to the existing water hardness (ask at the local water works).
► Set hardness range according to 8.4.
6.3 Filling the salt reservoir (optional)
NOTICEProperty damageAccidentallyfillingthesaltreservoirwithdetergentwilldamagethewater softener.
► Donotfillthesaltreservoirwithdetergent.
i Unlike the regular salt fill, additional water has to be added during the commissioning procedure.
► Open the door.
► Unscrew the salt reservoir lid and add 1.5 kg of granular (2-8 mm) regenerating salt (do not use salt tablets).
► Fill up the reservoir with potable water (only at commissioning).
► Make sure the lid seal is free of dirt and salt.
► Screw lid back on and tighten.
6 Commissioning
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ECOMAX PLUS Installation and Operation InstructionsENCommissioning
NOTICEProperty damageSaltresiduesonthetankfloorcausecorrosiondamage.
► Remove salt residues by hand. ► On completion of the commissioning procedure, start a wash cycle to remove all traces of salt if necessary.
6.4 Filling chemical hoses
i We recommend the use of HOBART Hyline detergent and rinse aid.
! CAUTIONChemical burns, sensitisation of the skin, poisoningThe use of unsuitable chemicals can cause injury.
► Use only commercial detergent and rinse aid. ► Observe the manufacturer’s application and safety instructions.
! WARNINGChemical burns, sensitisation of the skin, poisoningFilling the chemical container or chemical hoses with detergent or rinseaidforthefirsttimeincorrectlycancauseseriousinjury.
► Wear protective equipment (gloves, safety goggles, protective clothing) when handling chemicals.
6.4.1 Provisioning external chemical canisters
Preparing the detergent:
9 Suction height of dosing pump: max. 1.5 m.
► Place suction hose without colour marking at the suction valve at the bottom of the external reservoir.
Preparing the rinse aid:
9 Suction height of dosing pump: max. 1.5 m.
► Place suction hose with blue marking at the suction valve at the bottom of the external reservoir.
6.4.2 Filling the intake hoses
NOTE: Possible only when the machine is switched off.
► Open door.
► Press the two PROGRAM keys � at the same time.
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Installation and Operation Instructions ECOMAX PLUS ENCommissioning
� Key LEDs illuminate. � In the display �, LEDs 1 and 11-20 illuminate (depending on
basic setting).
► Press PROGRAM key “1” repeatedly until LED 3 illuminates in the display �.
► Close door.
► Press PROGRAM key “1” again. � Display � LED 4 illuminates.
Filling the cleaner hose:
► Press PROGRAM key “2” and hold down until the intake hose is visiblyfilled. � Thehoseisbeingfilled. � Running light display �LEDs15−18.
Releasingthekeyinterruptsthefillingprocess.
Filling the rinse aid hose:
► Press program key “1” again. � Display � LED 5 illuminates.
► Press PROGRAM key “2” and hold down until the intake hose is visiblyfilled. � Thehoseisbeingfilled. � Running light display �LEDs15−18.
Releasingthekeyinterruptsthefillingprocess.
Aborting the hose filling process:
► Open door or do not press any key for 30 seconds.
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ECOMAX PLUS Installation and Operation InstructionsENOperation
7.1 Personnel qualification
The machine must be operated by instructed personnel (see sec-tion 2.2.2).
7.2 Special safety instructions
! CAUTIONChemical burns, sensitisation of the skin, poisoningIf the door is opened during operation, wash water can spurt out and cause injury.
► Do not open the door during operation, wait for the program to finish.
! WARNINGSlippingMoisturecanbuilduponthemachinefloorandcauseslipping.
► Provideafloorcoveringthatisguaranteedtobenon-slipincase of moisture.
7.3 Notes for optimum washing result
Therinseresultissignificantlyaffectedbythewaterquality.Ifthemineral content is high, the minerals dissolved become visible on the glasses in the form of spots and streaks during the drying process.
i Authorised HOBART service personnel can determine the content of minerals by measuring the electrical conductivity. Values of less than 80 µS/cm are non-critical for rinsing glasses and cutlery. If the values are higher, we recommend the use of a HOBART HY-DROLINE desalination cartridge or a reverse osmosis system.
If you have any questions, please contact your authorised HOBART service partner.
i We recommend the use of special HOBART glass racks. HOBART racks hold the glasses in slightly inclined positions – this improves the rinse efficiency.
To avoid unpleasant smelling glasses, only chlorine-free detergent
7 Operation
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Installation and Operation Instructions ECOMAX PLUS ENOperation
should be used for washing the glasses.
Beforewashingnewglassesthefirsttimewithacommercialglasswasher, intensive basic cleaning is mandatory to reduce the greasy filmwhichisonmostglassesforprotectionduringproduction.Werecommend this basic clean is carried out by hand (wear gloves) with a higher detergent concentration (minimum 10 g/l) in a sink using a brush.
7.4 Preparations for washing
7.4.1 Preparing the machine
► Check correct position of wash/rinse arms and strainers.
► Open site shut-off valve.
► Turn on main switch or insert the plug.
► Check level of detergent and rinse aid containers.
► Close door.
► Press the ON/OFF key �. � Machine is switched on. � Thetankisfilled.
Duringthefillingandheatingprocesses,thekeyLEDflashes.Thisprocess can take several minutes.
As soon as the LED is permanently lit, the machine is ready for operation.
7.4.2 Preparing the washware
► Remove large food scraps.
► Place washware face down in the rack.
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ECOMAX PLUS Installation and Operation InstructionsENOperation
► Rinse off washware.
7.5 Washing
► Slide rack into the machine and close the door.
► Start either program 1 or 2 via the respective key.
Key“1”=shortprogram
Key“2”=standardprogram � Whiletheprogramisrunning,theprogramkeyLEDflashes. � As soon as the LED is permanently lit, the rinsing process is
complete.
► Open the door and remove the rack.
► Allow the washware enough time to dry.
7.6 Switch off machine
► Close door.
► Press the DRAIN key � for three seconds. � During evacuation, the DRAIN key LED illuminates.
i During the drain cycle, the machine interior is cleaned automatically. On machines with drain pump, the tank is emptied. At the end of the program, the machine switches off automatically. Then remove any food debris.
9 When the machine has been switched off:
► Turn off main switch or remove the plug.
► Close on-site shut-off valve.
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Installation and Operation Instructions ECOMAX PLUS ENOperation
7.7 Executing daily cleaning
NOTICEProperty damageThe use of unsuitable agents can cause corrosion damage.
► Do not use any chloric, acidic or metal-containing additives to clean the machine.
► Do not use metal brushes.
► Open the door.
► Remove sieves and clean. Make sure that food debris does not enter pump intake!
► Clean machine interior.
► Replace sieves.
► Leave the door open for ventilation.
7.8 Executing weekly cleaning
► Loosen screw or clip fastener on the wash and rinse arms. Re-move the wash and rinse arms and clean..
► Reinsert wash and rinse arms.
7.9 Top up salt reservoir
9 Thesaltdeficiencydisplay�flashesduringoperation.
► Top up salt reservoir, see 6.3. � The display takes a few minutes to extinguish.
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ECOMAX PLUS Installation and Operation InstructionsENSettings
The machine can be operated as soon as the commissioning pro-cedure is complete.
The following settings can be individually set as required using the operator menu.
8.1 Opening the operator menu
NOTE: Possible only when the machine is switched off.
► Open door.
► Press the two PROGRAM keys � at the same time. � Key LEDs illuminate. � In the display �, LEDs 1 and 11-20 illuminate (depending on
basic setting).
8.2 Exiting the operator menu
► Open the door and close it again, or do not press a button for 30 seconds! � The display switches off. � Theconfiguredsettingswillbesaved.
8.3 Making the chemical settings
! CAUTIONChemical burns, sensitisation of the skin, poisoningThe use of unsuitable chemicals can cause injury.
► Use only commercial detergent and rinse aid. ► Observe the manufacturer’s application and safety instructions.
Setting SelectionDetergent dosing OneLED=approx.3.5s≈ 1 g/l
Factory setting: LED11-13=10.5s≈ 3 g/l
Possible range: 0–10 g/lRinse aid dosing OneLED=approx.0.7s≈ 0.1 g/l
Factory setting: LED11-13=2.1s≈ 0.3 g/l
Possible range: 0.1–1.0 g/l
8 Settings
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Installation and Operation Instructions ECOMAX PLUS ENSettings
Making the settings:
► Open the operator menu, see section 8.1. � Key LEDs illuminate. � In the display �, LEDs 1 (left) and 11-20 (right) illuminate. � The right display shows the set value for the cleaner dosing
time.
Setting the detergent dosing quantity
► Press PROGRAM key “2” until the desired value is displayed.
Setting the rinse aid dosing quantity
► Press PROGRAM key “1” again. � In the display �, LEDs 1 and 2 (left) and 11-20 (right) illumi-
nate. � The right display shows the set value of the rinse aid dosing
time.
► Press PROGRAM key “2” until the desired value is displayed.
8.4 Setting the water hardness (optional)
With optional softener only.
Note: The softener must be set to the existing water hardness (ask at the local water works).
LED “on” Hardness range Water hardness11 H01 up to 7°dH11 and 12 H02 8 to 14°dH11 to 13 H03 15 to 21°dH11 to 14 H04 22 to 30°dH
Making the settings:
► Open the operator menu, see section 8.1. � Key LEDs illuminate. � In the display �, LEDs 1 (left) and 11-20 (right) illuminate.
► Press program key “1” again. � In the display �, LEDs 1 and 2 (left) and 11-20 (right) illumi-
nate.
► Press program key “1” again. � In the display �, LEDs 1 to 3 (left) and 11-20 (right) illumi-
nate. � The right display indicates the set water hardness value.
► Press PROGRAM key “2” until the desired value is displayed.
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ECOMAX PLUS Installation and Operation InstructionsENProblems and malfunctions
9.1 Remedying the problem
9.1.1 Poor wash result
Nature of the problem Possible cause RemedyWashware not clean. Wash arms stiff (you should be able to turn
them easily by hand).Remove wash arms and clean them thor-oughly.
Also check water outlet from machine to wash arms is clear.
Wash arm nozzles are clogged (visual check).
Remove wash arms, remove cleaning caps and rinse wash arms thoroughly until all contamination is removed.
Replace cleaning caps.Rinse nozzles clogged (usually by lime deposit).
Remove rinse arms and decalcify them in separate container.
Check site softener system for function.Regeneration concentration is too low or too high.
Check detergent concentration setting.
Coarse strainer clogged. Remove, empty and clean strainer.Wrong program selected for heavily soiled washware.
Select program with longer wash cycle.
Washware dries poorly. Rinse aid dosing too low. Increase concentration (see operating instructions).
Washware still greasy. Detergent concentration too low: increase (see operating instructions).
Check if detergent is appropriate. If not, choose a stronger one.
Draincontaminatedwaterandrefillma-chine. Clear washware more thoroughly beforehand.
Rack is not suitable for type of dishes (sloping).
Use appropriate racks to create a sloping position which allows water to drain away from cavities.
Washware remains in the machine too long at the end of rinse cycle.
Remove washware as soon as cycle is completed to enable it to dry.
9 Problems and malfunctions
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Installation and Operation Instructions ECOMAX PLUS ENProblems and malfunctions
Nature of the problem Possible cause RemedyStreaks and stains on washware.
Rinse aid concentration too high (stripe or bubble formation).
Reduce concentration (see operating instructions).
Hard water or high mineral content. Check water quality.
Every local water works holds data on the composition of the water they supply and will provide these on request.
Reference values: Ideal hard water value: 0 - 3 °d (total hardness). Ideal mineral con-tent value: for glasses, max. conductivity 100 µS/cm, for dishes, still viable to max. 400 µS/cm.
Rack is not suitable for type of dishes (sloping).
Use appropriate racks to create a sloping position which allows water to drain away from cavities.
Inadequate rinse aid dosing causes stains. Increase rinse aid dosing (see operating instructions).
Machines with integrated softener: use of wrong salt (e.g. tablets).
Do not use salt tablets.
9.1.2 Other problems
Nature of the problem Potential causes RemedyGlasses are totally or partially cloudy.
Surface of glasses is rough and porous, this is called glass corrosion.
Use new glasses, this is not caused by a malfunction on the machine.
Glass/dish breakage. Use of unsuitable dish or glass racks. Use suitable racks.
9.2 Malfunctions
Nature of the problem Potential causes RemedyMachine switches off suddenly during opera-tion.
Machine coupled to a maximum system or locked against other current consumers.
Have machine connected separately (elec-trician!).
A site fuse has tripped. Check site fuses.Temperature sensor/pressure transmitter, boiler or tank defective.
Contact your Service Partner.
All4keyLEDsflash. Controller faulty Contact your Service Partner.
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ECOMAX PLUS Installation and Operation InstructionsENMaintenance
In order to maintain the warranty, as well as a permanently safe, efficient,andtrouble-freeoperationofthemachine(s),therequiredmaintenance must be carried out by authorized service techni-cians.
We therefore recommend the conclusion of an inspection and maintenancecontract,whichguaranteesqualifiedsupportbyspecially trained service technicians according to a time schedule based on the operating conditions.
10 Maintenance
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Installation and Operation Instructions ECOMAX PLUS ENDisposal
The machine operator is responsible for disposing of the machine and its operating materials correctly and in accordance with envi-ronmental regulations. Observe the national and local legal provi-sions and regulations.
11 Disposal
Printed in Germany
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HOBART GmbH ecomax by HOBART Robert-Bosch-Str. 17 77656 Offenburg Deutschland Tel.: +49 (0)1803 66 29 Fax: +49 (0)1803 63 29.600-23 19 E-Mail: [email protected] Internet: www.ecomaxbyhobart.de
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Hobart Norge Gamle Drammenvei 120 N-1363 Høvik Tlf.: +47-67109800 E-post: [email protected] Hjemmeside: www.hobart.no
Hobart Scandinavia ApS Håndværkerbyen 27 2670 Greve Danmark Tlf.: +45 4390 5012 Fax.: +45 4390 5002 E-mail: [email protected] Internet: www.hobart.dk
Hobart Sweden/Finland Tel: +46 8 584 50 920 E-mail: [email protected] Internet: www.hobart.se
Australia Hobart Food Equipment Unit 1 / 2 Picken Street, Silverwater NSW, 2128 Tel: +61 1800 462 278 Fax: +61 02 9714 0222 E-mail: [email protected] Internet: www.hobartequipment.com.au
HOBART China 15th Floor, Building A New Caohejing International Business Center 391 Gui Ping Road Shanghai, 200233 Telephone: +86 (0)21 34612000 Fax: +86 (0)21 34617166 Internet: www.hobartchina.com