edge- and reissue 2017 contour milling machines · thanks to our extensive accessories your contour...

EDGE-MILLING MACHINES

Stationary edge-millingfor straight edges

CONTOURMILLING MACHINES

Stationary edge-millingfor contours and straight edges

MOBILEMILLING MACHINES

Hand-guided edge millingfor contours and straight edges

Cutting-edge solutions to expensive machine time

REISSUE 2017

WE NEVER CUT CORNERS WHEN WE ARE CUTTING EDGES – GUARANTEED.

EDGE- AND CONTOUR MILLING MACHINES

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HE WHO PRAISES HIMSELF AS A “NONCONFORMIST” FORGETS:

THERE IS NO NEED TO BE DIFFERENT THAN OTHER PEOPLE – JUST BETTER, THAT’S ENOUGH. HEIKO MELL, GERMAN PERSONNEL CONSULTANT

LEADER IN METAL .

PHILOSOPHYLESS IS MORE!

Esmatec constantly innovates to bring you increased multi-functionality with as few machines as possible. Our edge-milling machines make your life so much easier. Our technicians produce efficient machines that decrease operating time without com-promising on quality.

ABOUT US

The Esmatec GmbH was founded in the year 1989 by Markus Esterle originally named Esmaplast GmbH. Beside our in-house specialist development in edge-milling machines, we consistently work to maximise the entire product range using premium quality toll manufacture.If you are serious about realising a project in the most beautiful and efficient way, choose Esmatec GmbH.

Our broad skill base means that we can make any aspect of your project a reality by our precise tailored approach from start to finish. We offer everything you need to create superior products, with quality assurance and fitting. With our multi-functional machinery, Esmatec GmbH is your perfect partner to produce small, medium or large-scale projects.

Since we began, our success is deter-mined by our main priority to deliver excellenct customer satisfaction. Our DIN ISO 9001 certification guarantees that we provide the best services in cons-truction, completion and fitting (edge-mil-ling and deburring technology) as well as customer-specific assembly. We also offer toll manufacturing using CNC-milling and CNC-Turning in all common materials.

You’ll be delighted with the results.

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CUTTING-EDGE QUALITY AVOID UNNECESSARY ENERGY USE, REDUCE COSTS AND INCREASE EFFICIENCY WITH ESMATEC.

LEADER IN METAL .

Accessories for all series

HM-deburrer (for manual edge- and contour milling machines)

HM-deburrer HM-radius cutter VHM-end mill

INDEXALL PRODUCTS AT A GLANCE

Edge-milling machine

KFS-500 DS KFS-1000 DS KF-500 DS

Kontur-Profi

KP-1500 DS KP-530 S KP-800 S KP-800 SP prism KP-800 SSP

Hand guided edge-milling machines and Kontur-Profi mobil / battery

KFM-200 S KPM-800 S KFM-120 S KPM-1400 S WS-1530 WS-1800 KPA-18V

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The KFS is the only edge milling machines you need. It offers a unique sliding table which ensures scratch-free deburring work as well as a comfortable working operation since more pressure can be applied to the workpiece – the workpiece is held firmly in

place without being moved sidewards. This higher pressure ensures rattle-free high-precision work. In addition it offers excellent surface quality and accuracy is maximised to 0,1 millimetre by using the easy setting digital display chamfer.

KFS-500 DS KFS-1000 DS

TECHNICAL SPECIFICATIONS KFS-500 DS KFS-1000 DS

Sliding table movement 500 mm 1000 mm

Engine power 2600 W 2600 W

Electrical connection 400 V 400 V

Rotation speed Infinitely variable 1500 - 4500 rpm Infinitely variable 1500 - 4500 rpm

Digital display resolution 0,1 mm 0,1 mm

Chamfer height 0,1 - 10,0 mm 0,1 - 10,0 mm

Machine measurements (L x W x H) 850 x 400 x 600 mm 1350 x 400 x 600 mm

Weight 112 kg 135 kg

ACCESSORIES

For this machine, we offer you a range of perfectly matched accessories:

» Rolling table for the Edge-milling machine

» Milling head » Carbide indexable inserts » Angled stop » Chip vacuum cleaner » Vacuum cleaner connection

WITH SLIDING TABLE

SCOPE OF DELIVERY

Basic machine Milling head with insert Torx spanner (TX15) Allen head key 10mm Operating manual

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LEADER IN METAL .

I AM THE TOP MODEL

BENEFITS

» Scratch-free workpiece by smooth movements of the sliding table

» High contact pressure and maximum grip of the workpiece

» Large chamfer from one use due to the high contact pressure and strong grip

» Convenient easy switch between indexable inserts and milling head by folding up the sliding table

» Use of custom carbide indexable inserts

» Exact setting of the chamfer width due to the digital display

Chamfers up to 10,0 mm

Straight edges

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The KF-500 DS will inspire you by its smoothness and reliability. This machine is a perfect partner if you need exact chamfers. With the help of the installed digital display, chamfers with an accuracy of 0,1 millimetre can be achieved simply. Due to the intuitive operation a short training period is all you

need to produce high quality mill chamfers. Through the installed indexable inserts the KF-500DS speedily adjusts to every material. Thanks to our extensive accessories your contour milling machine is an excellent all-rounder. From the smallest to the largest job, you can count on the KF-500 DS.

KF-500 DS

TECHNICAL SPECIFICATIONS KF-500 DS

Prism length 500 mm

Engine power 2600 W

Electrical connection 400 V

Rotation speed Infinitely variable 1500 - 4500 rpm

Digital display resolution 0,1 mm

Chamfer width 0,1 - 8,0 mm

Machine measures (L x W x H) 830 x 400 x 520 mm

Weight 82 kg

WITH PRISMATIC GUIDING 45°

SCOPE OF DELIVERY

Basic machine Milling head with insert Torx spanner (TX15) Allen head key 10mm Operating manual

ACCESSORIES



» Drive Engine » Roller conveyor » Milling head » Carbide indexable inserts » Chip vacuum cleaner & connection

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LEADER IN METAL .

BENEFITS

» Intuitive operation


» Reduction of machine time

» Neat chamfers, rattle-free working


» High base plates for perfect support

Straight edges


I DEBURR FAST AND RELIABLY!

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KONTUR-PROFI

The Kontur-Profi KP-1500 DS works excel-lently on small or large contours work. With our own developed insert milling cutter customary indexable thread-cutters can be installed. Close attention was given to the development of the milling cutter to ensure thrust ring fits every contour seamlessly.The Kontur-Profi is equipped with a vacuum

cleaner connection to minimise particle displacement during operation. In addition the Kontur-Profi is powered by an immense 1,5 kW engine. The size of the chamfer is digitally controllable to an accuracy of 0,1 millimetre. Due to the engine transmission the rotation speed is infinitely variable between 5000 rpm and 8500 rpm.

KP-1500 DS

FOR INNER- AND OUTER CONTOURS

TECHNICAL SPECIFICATIONS KP-1500 DS

Engine power 2600 W


Rotation speed 5000 - 8500 rpm

Chamfer height 0,1 - 6,0 mm


Weight 70 kg

ACCESSORIES



» Milling head » Chip vacuum cleaner

SCOPE OF DELIVERY

Basic machine Milling head with insert Torx spanner Allen head key 6mm Operating manual

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LEADER IN METAL .

BENEFITS

» Sleek chamfers, rattle-free working

» Integrated vacuum connection


» Intuitive use – eliminates training time

» Direct electric power connection with lag time for the chip vacuum cleaner, conveniently stored in the back of the machine


Contours


Radius up to 4,0 mm

Angle adjustable

I WILL TACKLE EVERY EDGE AND CONTOUR!

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KONTUR-PROFI

The Kontur-Profi KP-800 S is a really small and a really easy-to-use edge-milling ma-chine. Due to the fast and infinitely variable rotation speed contours in particular are easy to deburr or mill rattle-free. The chamfer width can be set steplessly . The small measurements of the KP-800 S is

perfect for performing work in which space is limited such as in the most space-restricted metalworking factory environment.

With this device, you have a compact yet ex-tremely efficient edge-milling machine with an exceptional price-performance ratio.

KP-800 SP

FOR LARGE AND SMALL CONTOURS

KP-800 SKP-530 S

ACCESSORIES


» Prism attachment with vacuum nozzle » Guide rail » Centring ring and guide finger » Collet chuck type 2049 » Union nut » Milling engine and Carbon brushes » Chip vacuum cleaner (KP-800 SP / SSP)

SCOPE OF DELIVERY

Basic machine Socket spanner Collet chuck 8mm Centring ring 8mm Operating manual

SPECIFICATIONS KP-530 S KP-800 S KP-800 SP KP-800 SSP

Prism attach. 280 mm – – ✔ –

Socket spanner 280 mm – – – ✔

Suction pipe – – ✔ ✔

Engine power 530 W 800 W 800 W 800 W

Electrical connection 230 V 230 V 230 V 230 V

Rotation speed 29 000 rpm 10 000 - 29 000 rpm 10 000 - 29 000 rpm 10 000 - 29 000 rpm

Chamfer height 0,1 - 4,0 mm 0,1 - 4,0 mm 0,1 - 5,5 mm 0,1 - 6,5 mm

Machine measures 280 x 280 x 280 mm 280 x 280 x 280 mm 280 x 280 x 340 mm 280 x 340 x 350 mm

Weight 19 kg 19 kg 23 kg 26 kg

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KP-800 SSP

LEADER IN METAL .

BENEFITS


» Easy use – no need for training time

» Easy and fast milling cutter switch per button to lock the spindle

» Saves space

» Great price-performance ratio

» Large range of VHM milling cutters

Straight edges

Contours


Radius up to 3,0 mm

Angle adjustable

WE ARE ALL-ROUNDERS!

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PORTABLE EDGE-MILLING MACHINE

The edge milling machine KFM-200S is a unique all-rounder – a small and compact machine which is perfectly suited to assist in a range of different jobs. Convenient feet located on the back side allow swift conver-sion into a stationary machine. For edges or chamfers overhead on bigger work

pieces or on frames, milling is made easy and comfortable with the enclosed handle. Despite its size this all-rounder offers a standard vacuum connection which allows, in combination with a vacuum cleaner, virtually chip-free working.

KFM-200 S

SMALL, EASY TO HANDLE, FLEXIBLE

TECHNICAL SPECIFICATIONS KFM-200 S

Engine power 800 W


Rotation speed 10 000 - 29 000 rpm



Weight 5,38 kg

SCOPE OF DELIVERY

Basic machine Handle Open-end spanner and Allen head key

Collet chuck 8mm Operating manual

ACCESSORIES


» Collet chuck type 2049 » Union nut » Milling engine » Carbon brushes » Systainer-case » Chip vacuum cleaner

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LEADER IN METAL .

BENEFITS

» Flexibility of use due to high mobility

» Use of customary carbide indexable inserts

» Exact setting of the chamfer width

» Table floor-mounted appliance due to extending feet

» Mobile use with handle on the back side



Straight edges


I AM COMPACT AND POWERFUL

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The KPM-800 S will surprise you in its flexibi-lity and multi-use variability. Vice-clamp for a work-piece guided machine or as a mobile machine on big, heavy or cumbersome work pieces. With help of a small attachment – fixed only with two knurled screws – straight chamfers are easy work.

KPM-800 S

TECHNICAL SPECIFICATIONS KPM-800 S

Engine power 800 W





Weight 2,97 kg

STRAIGHT EDGES AND CONTOURS

KONTUR-PROFI PORTABLE

ACCESSORIES


» Collet chuck type 2049 » Union nut » Milling engine » Carbon brushes » Systainer-case

SCOPE OF DELIVERY

Basic machine Open-end spanner Collet chuck 8mm Stop rail Operating manual

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LEADER IN METAL .

I AM VERSATILE AND HAVE MANY USES!

BENEFITS

» Usable everywhere due to high mobility


» Light and mobile

» Neat chamfers, rattle-free operation

» Exact setting of the chamfer width

» Ideal for edges and contours

Straight edges

Contours


Radius up to 3,0 mm

Angle adjustable

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Designed as a companion for our compact KPM-800 S model, the KFM-120 S offers outstanding flexibility for the machining of straight edges. Whether placed in a vice, operated in conjunction with your production machine or as a hand-held device on large frames – the KFM-120 S guarantees

perfect edges every time. As it can be used with commercially available end mills, this machine produces high-quality chamfers at low tool costs. Thanks to the vacuum cleaner connection, the KFM-120 S is the ideal machine for clean workshops.

KFM-120 S


PORTABLE EDGE-MILLING MACHINE

SCOPE OF DELIVERY

Basic machine Open-end spanner Operating manual

ACCESSORIES


» Collet chuck type 2049 » Union nut » Milling engine » Carbon brushes » Systainer-case » Chip vacuum cleaner

TECHNICAL SPECIFICATIONS KFM-120 S

Engine power 800 W



Chamfer height 0 - 5,7 mm

Chamfer angle 45˚


Weight 2,75 kg

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LEADER IN METAL .

I OFFER TOP QUALITY AT AN AFFORDABLE PRICE

BENEFITS

» Suitable for commercially available HM milling cutters


» Portable lightweight machine


» Precision chamfer settings

Straight edges

Chamfers upt to 5,7 mm

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The KPM-1400 is your ideal companion if you need simultaneous power and mobility! With its 1400 W and our unique self-developed insert milling cutter it is the perfect choice to create large and small contours. Due to its mobility it is ideal to prepare welds in

your production line or on a building site. The high, stepless settable rotation speed also allows you to produce bigger chamfer widths rattle-free.

KPM-1400 S

TECHNICAL SPECIFICATIONS KPM-1400 S

Engine power 1400 W




Machine measures (L x W x H) 310 x 110 x 125

Weight 3,6 kg


KONTUR-PROFI PORTABLE

ACCESSORIES


» Milling engine » Carbon brushes » Milling cutter head for

guide bearing » Carbide indexable inserts » Systainer-Case

SCOPE OF DELIVERY

Basic machine Milling head Allen head key Operating manual

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LEADER IN METAL .

I AM SUITABLE FOR EVEN THE BIGGEST JOBS!

BENEFITS

» Usable in any location



» Portable lightweight machine

» Deburrs and chamfers straight edges and contours

» Powerful drive unit for heavy-duty work

Straight edges


Contours

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These hand-held milling machines are ideal for use in production halls and on building sites. They are real all-rounders for ever-ything from filigree chamfers to round edges. Absolute true running and selected special DIN indexable inserts guarantee best edge quality. Test the machines of our WS range and gain a competitive edge.


KONTUR-PROFI PORTABLEWS-1530 WS-1800

TECHNICAL SPECIFICATIONS WS-1530 WS-1800

Engine power 1530 W 1800 W

Electrical connection 230 V 230 V

Rotation speed 4200 - 10000 rpm 1900 - 7500 rpm

Chamfer height 0,1 - 10,0 mm 0,1 - 17,0 mm

Chamfer angle / radius » Standard 45°, optional 30° / 60° » Special angles / radii avail. on request

» Standard 45°, optional 30° / 60° » Special angles / radii avail. on request

Machine measures (L x W x H) 540 x 160 x 147 mm 700 x 180 x 195 mm

Weight 3,8 kg 7,8 kg

SCOPE OF DELIVERY

Basic machine Milling head 45° Allen head key Operating manual

ACCESSORIES


» Carbon brushes » Milling cutter head for

guide bearing » Carbide indexable inserts » Systainer-Case

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LEADER IN METAL .

ON YOUR MARKS – READY – GO!

BENEFITS



» Scaling: precision adjustment to chamfer width



Straight edges

Contours


Radius up to 4,0 mm

Angle adjustable

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The KPA-18 V is a battery-powered edge milling machine. Thanks to the perfectly dimensioned drive unit, this machine can handle chamfers up to 4 millimetre in height. This powerful tool weighs only 2,4 kg and can therefore be used for virtually any task in virtually any place, as the 4 Ah battery makes it a truly portable machine.


KONTUR-PROFI BATTERY KPA-18 V

TECHNICAL SPECIFICATIONS KPA-18 V

Voltage 18 V DC

Rotation speed 7 800 rpm

Chamfer height 0 - 4 mm

Chamfer angle / radius 45˚ ( optional 15˚ / 22,5˚ / 30˚ / 37,5˚ / 60˚ / R2 / R3 / R4)


Weight 2,4 kg

SCOPE OF DELIVERY

Basic machine Battery and charger Milling cutter Operating manual Open-end spanner and Allen head key

ACCESSORIES


» Spare battery » Battery charger » HM radius milling cutter » HM deburrer » Systainer-Case

As the KPA 18 V can be fitted with a wide range of milling heads, there are also few limitations as regards quality. The KPA-18 V works reliably with both soft-cutting and tipped milling heads. In other words: our bat-tery-powered all-rounder is not only flexible but also extremely versatile.

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LEADER IN METAL .

I AM UNIQUE AND GO WHEREVER YOU GO!

BENEFITS

» Lightweight design

» Perfect for areas that are difficult to access

» Powerful battery for uninterrupted work




Straight edges

Contours


Radius up to 4,0 mm

Angle adjustable

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ACCESSORIESKF-500 DS

EDGE-MILLING MACHINE

ACCESSORIES EDGE-MILLING MACHINE

ROLLER CONVEYOR

The roller conveyor serves as an extension for the prism of the KF-500DS especially for long components and materials. Due to an angle of 90°, a length of 2,5 meter and a stepless height adjustment movement of the workpiece to the roller conveyor for milling is effortless. Use the roller conveyor in combination with the drive engine AM-500 for maximum benefit.

AM-500

The drive engine AM-500 is perfect for milling long mate-rials. It is designed to work in conjunction with the Edge-mil-ling machine KF-500 to avoid the need for holding the workpiece in place. The drive engine presses the workpiece to the profile rail and moves it automatically through the milling cutter.

LEADER IN METAL .

KF-500 DS KFS-500 DS KFS-1000 DS

Angled stop

Angled stop, to make workpieces rectangular, fixed at the support plate. Ideal for milling long metal poles. Version hardened and polished. Screws included.

Article number

1-10051

KFS-500 DS KFS-1000 DS

Vacuum cleaner connection

Vacuum connection for chip extractor.

Article number Suitable for

1-10129 KF-500 DS

1-10130 KFS-500 DS and KFS-1000 DS

KF-500 DS KFS-500 DS KFS-1000 DS

KP-1500 DS KPA-18 V

Rolling table for the Edge-milling machine

The rolling table is suitable for the edge-milling machines KF and KFS. Version includes two fixed hook blocks and two guide pulleys. Table top made from beech.

Article number Measures (L x W x H) Suitable for

1-10078 650 x 420 x 550 mm KF-500 DS and KP-1500 DS

1-10054 800 x 420 x 550 mm KFS-500 DS and KFS-1000 DS

KF-500 DS KFS-500 DS KFS-1000 DSKP-1500 DS

Chip vacuum cleaner

Powerful chip vacuum cleaner (1200W) with a volume of 20 litres.

Article number Type

1-40058 Without electrical socket, 1200 W

KF-500 DS KFS-500 DS KFS-1000 DSKP-1500 DS

Battery charger

Quick charger for 4Ah and 5Ah batteries.

Article number

1-40061

KPA-18 V

Spare battery

Powerful battery for maximum machining time.

Article number Type

1-40060 4Ah

KPA-18 V

ACCESSORIES EDGE-MILLING MACHINE

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ACCESSORIESKP-530 S KFM-200 S KPM-800 S

EDGE- AND CONTOUR MILLING MACHINE

KP-800 S

Prism attachment with vacuum nozzle

Prism attachment to deburr straight edges, metal plates – polished and hardened with vacuum nozzle.

Article number

1-10118

KP-530 S KP-800 S

Sliding attachment with vacuum nozzle

Sliding attachment for straight edge deburring, preventing damage to workpiece finish.

Article number

1-10116

KP-530 S KP-800 S

Guide finger with fixed ball-bearing

For edge milling without guide shaft.

Article number

1-10119

KP-530 S KP-800 S

Guide finger with height-adjustable ball-bearing

For edge milling without guide shaft.

Article number

1-10120

KP-530 S KP-800 S

KPM-1400 S KFM-120 S

Centring ring

Centring ring available in several milling cutter diameters.

Article number Diameter

1-10112 6,0 mm

1-10125 8,0 mm

1-10113 10,0 mm

KP-530 S KP-800 S

LEADER IN METAL .

Cut-off burr stripper

For removal of burr cut-offs.

Article number

1-10131

KP-530 S KP-800 S

Guide rail

Guide rail to deburr and chamfer straight edges (suitable for milling cutters without guide bearing).

Article number

1-10114

KP-530 S KP-800 S

Collet chuck type 2049

Precision collet chuck suitable for the Kontur-profi.

Article number Diameter

1-30054 3,0 mm

1-30055 6,0 mm

1-30056 8,0 mm

1-30057 10,0 mm

KP-530 S KP-800 S KFM-200 S KPM-800 S KFM-120 S

Union nut

Article number

1-30058

KP-530 S KP-800 S KFM-200 S KPM-800 S KFM-120 S

Milling engine

Replacement engine, ready for connection.


1-40050 KFM-200 S, KPM-800 S, KFM-120 S

1-40053 KP-530 S

1-40054 KP-800 S

1-40055 KPM-1400 S

KP-530 S KP-800 S KFM-200 S KPM-800 S KPM-1400 S KFM-120 S

Carbon brushes

Pair of Carbon brushes for the milling-engine.

Article number Type

1-40056 Pair of carbon brushes

1-40057 Pair of carbon brushes with holders

KP-530 S KP-800 S KFM-200 S KPM-800 S KPM-1400 S KFM-120 S

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ZUBEHÖREDGE- AND CONTOUR MILLING MACHINE

KP-530 S KFM-200 S KFS-500 DS

KF-500 DS

KFS-1000 DSKFM-120 S

KPM-800 S

KP-800 S / SP

KPM-1400 SKPM-1400 KP-1500 DS WS-1800 SWS-1530 S

Systainer-case

Systainer-case with case inserts.


1-20011 KFM-200 S

1-20012 KPM-800 S

1-20023 KFM-120 S

1-20013 KPM-1400 S

1-20022 KPA-18 V

KFM-200 S KPM-800 S KPM-1400 S KFM-120 S

Milling heads and indexable inserts

Article number Designation

1-20019 Milling head with guide bearing 30°



1-30078 Indexable insert, steel and stainless steel

WS-1800 S





1-30076 Indexable insert, aluminium and plastic

KPM-1400

Chip vacuum cleaner

Powerful chip vacuum cleaner (1200W) with a volume of 20 litres.

Article number Type

1-40059 With electrical socket, 1200 W

KFM-200 S KP-800 SPKFM-120 S KFM-120 S

LEADER IN METAL .








1-30079 Indexable insert for radius R1




1-30093 Combined indexable insert for radius R1-R4

1-30084 Thrust ring for radius

WS-1530 S



1-30007 Face milling head 80,0 mm, 45°



KFS-500 DS KFS-1000 DS KF-500 DS



1-20030 Milling head with guide bearing Ø 48,0 mm, 30°









1-30093 Combined indexable insert for radius R1-R4

1-30088 Thrust ring for radius

KP-1500 DS

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Our high efficiency carbide deburrers are manufactured using the latest technology. We offer deburrers with one or two cutting sides, with or without ball-bearings. Mill steel, stainless steel, hardened steel, Inox, cast iron, aluminium, copper, brass, bronze,

silver, titanium and plastic with our debur-rers. We also offer tools to deburr nonferrous metals or plastic, POM and polyethylene. With every material you will achieve the neatest chamfers and radii with uncompro-mising results.

BENEFITS


» Large radius and angle selection to mill edges in every material

» Bilateral deburring for convenient second use

» High-precision guide shaft

» Ball-bearings made of stainless steel

HM-DEBURRERMANUAL EDGE- AND CONTOUR MILLING MACHINES

KP-530 S KFM-200 S KPM-800 SKP-800 S / SP

LEADER IN METAL .

HM-deburrer

2-sided without drill

Article number d1 a Type Z Coated

1-50102 6,0 90° 3,0

1-50103 6,0 90° 3,0 TiAlSiN

1-50104 6,0 90° Aluminium 3,0

1-50105 6,0 90° Plastic 3,0

1-50106 6,0 120° 3,0

1-50107 6,0 120° 3,0 TiAlSiN

1-50108 8,0 90° 3,0

1-50109 8,0 90° 3,0 TiAlSiN

1-50110 8,0 90° Aluminium 3,0

1-50111 8,0 90° Plastic 3,0

HM-deburrer

2-sided with drill

Article number d1 a Type Z d3 Coated

1-50201 6,0 30° 3,0 2,4

1-50202 6,0 60° 3,0 2,4

1-50203 6,0 90° 3,0 2,4

1-50204 6,0 90° 3,0 2,4 TiAlSiN

1-50205 6,0 90° Aluminium 3,0 2,4

1-50206 6,0 90° Plastic 3,0 2,4

1-50207 6,0 120° 3,0 2,4

1-50208 6,0 120° 3,0 2,4 TiAlSiN

1-50209 8,0 90° 3,0 2,4

1-50210 8,0 90° 3,0 2,4 TiAlSiN

1-50211 8,0 90° Aluminium 3,0 2,4

1-50212 8,0 90° Plastic 3,0 2,4

KP-530 S KP-800 S / SP KPM-800 S

KP-530 S KP-800 S / SP KPM-800 Sa°

d1

a°

d1

d3

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HM-deburrer

2-sided with drill and guide shaft

Article number d1 a Type Z Shaft d4 Coated

1-50301 6,0 90° 3,0 Stud 2,5

1-50302 6,0 90° 3,0 Stud 2,5 TiAlSiN

1-50303 8,0 90° 3,0 Stud 2,5

1-50304 6,0 30° 3,0 Bearing 3,0

1-50305 6,0 60° 3,0 Bearing 3,0

1-50306 6,0 90° 3,0 Bearing 3,0

1-50307 6,0 90° 3,0 Bearing 3,0 TiAlSiN

1-50308 6,0 90° Aluminium 3,0 Bearing 3,0

1-50309 6,0 90° Plastic 3,0 Bearing 3,0

1-50310 6,0 120° 3,0 Bearing 3,0

1-50311 6,0 120° 3,0 Bearing 3,0 TiAlSiN

1-50312 8,0 90° 3,0 Bearing 3,0

1-50313 8,0 90° 3,0 Bearing 3,0 TiAlSiN


1-50315 8,0 90° Plastic 3,0 Bearing 3,0

1-50316 6,0 60° 3,0 Bearing 4,0

1-50317 6,0 90° 3,0 Bearing 4,0

1-50318 6,0 90° 3,0 Bearing 4,0 TiAlSiN


1-50320 6,0 90° Plastic 3,0 Bearing 4,0

1-50321 6,0 120° 3,0 Bearing 4,0

1-50322 6,0 120° 3,0 Bearing 4,0 TiAlSiN

1-50323 8,0 90° 3,0 Bearing 4,0

1-50324 8,0 90° 3,0 Bearing 4,0 TiAlSiN


1-50326 8,0 90° Plastic 3,0 Bearing 4,0

1-50327 6,0 90° 3,0 Bearing 5,0

1-50328 6,0 90° 3,0 Bearing 5,0 TiAlSiN

1-50329 6,0 90° Aluminum 3,0 Bearing 5,0

1-50330 6,0 90° Plastic 3,0 Bearing 5,0

1-50331 8,0 90° 3,0 Bearing 5,0

1-50332 8,0 90° 3,0 Bearing 5,0 TiAlSiN

1-50333 8,0 90° Aluminum 3,0 Bearing 5,0

1-50334 8,0 90° Plastic 3,0 Bearing 5,0

KP-530 S KP-800 S / SP KPM-800 S

a°

d1

d4

LEADER IN METAL .

HM-deburrer

1-sided without drill

Article number d1 d2 a Type Z Coated

1-50401 10,0 6,0 90° 6,0

1-50402 10,0 6,0 90° 6,0 TiAlSiN

1-50403 10,0 6,0 90° Aluminium 6,0

1-50404 10,0 6,0 90° Plastic 6,0

HM-deburrer

1-sided with drill without guide shaft

Article number d1 d2 a Type Z d4 Coated

1-50501 10,0 6,0 90° 6,0 2,4

1-50502 10,0 6,0 90° 6,0 2,4 TiAlSiN

1-50503 10,0 6,0 90° Aluminium 6,0 2,4

1-50504 10,0 6,0 90° Plastic 6,0 2,4

HM-deburrer


Article number d1 d2 a Type Z Shaft d4 Coated

1-50601 10,0 6,0 90° 6,0 Bearing 4,0

1-50602 10,0 6,0 90° 6,0 Bearing 4,0 TiAlSiN

1-50603 10,0 6,0 90° Alu. 6,0 Bearing 4,0

1-50604 10,0 6,0 90° Plastic 6,0 Bearing 4,0

1-50605 10,0 6,0 90° 6,0 Bearing 5,0

1-50606 10,0 6,0 90° 6,0 Bearing 5,0 TiAlSiN

KP-530 S KP-800 S / SP KPM-800 S

KP-530 S KP-800 S / SP KPM-800 S

KP-530 S KP-800 S / SP KPM-800 S

a°

d2

d1

a°

d2

d1

d3

a°

d2

d1

d4

36

HM-radius milling cutter


Article number d1 R Z d3 Coated

1-50701 6,0 0,25 3,0 2,8

1-50702 6,0 0,25 3,0 2,8 TiAlSiN

1-50703 6,0 0,50 3,0 2,8

1-50704 6,0 0,50 3,0 2,8 TiAlSiN

1-50705 6,0 0,75 3,0 2,8

1-50706 6,0 0,75 3,0 2,8 TiAlSiN

1-50707 6,0 1,00 3,0 2,8

1-50708 6,0 1,00 3,0 2,8 TiAlSiN

1-50709 6,0 1,50 3,0 2,8

1-50710 6,0 1,50 3,0 2,8 TiAlSiN

1-50711 8,0 1,50 3,0 3,8

1-50712 8,0 1,50 3,0 3,8 TiAlSiN

1-50713 8,0 2,00 3,0 3,8

1-50714 8,0 2,00 3,0 3,8 TiAlSiN

KP-530 S KP-800 S / SP KPM-800 S

d1

d3

R



Article number d1 R Z Shaft d4 Coated

1-50801 6,0 0,25 3,0 Bearing 3,0

1-50802 6,0 0,25 3,0 Bearing 3,0 TiAlSiN

1-50803 6,0 0,50 3,0 Bearing 3,0

1-50804 6,0 0,50 3,0 Bearing 3,0 TiAlSiN

1-50805 6,0 0,75 3,0 Bearing 3,0

1-50806 6,0 0,75 3,0 Bearing 3,0 TiAlSiN

1-50807 6,0 0,75 3,0 Bearing 3,0

1-50808 6,0 1,00 3,0 Bearing 3,0 TiAlSiN

1-50809 6,0 1,50 3,0 Bearing 3,0

1-50810 6,0 1,50 3,0 Bearing 3,0 TiAlSiN

1-50811 8,0 1,50 3,0 Bearing 4,0

1-50812 8,0 1,50 3,0 Bearing 4,0 TiAlSiN

1-50813 8,0 2,00 3,0 Bearing 4,0

1-50814 8,0 2,00 3,0 Bearing 4,0 TiAlSiN

KP-530 S KP-800 S / SP KPM-800 S

d1

d4

R

LEADER IN METAL .



Article number d1 d2 R Z d3 Coated

1-50905 10,0 6,0 2,00 4,0 3,8

1-50906 10,0 6,0 2,00 4,0 3,8 TiAlSiN

1-50907 10,0 6,0 2,50 4,0 3,8

1-50908 10,0 6,0 2,50 4,0 3,8 TiAlSiN

1-50909 10,0 6,0 3,00 4,0 3,8

1-50910 10,0 6,0 3,00 4,0 3,8 TiAlSiN

KP-530 S KP-800 S / SP KPM-800 S

R

d2

d1

d3



Article number d1 d2 R Z Shaft d4 Coated

1-51005 10,0 6,0 2,00 4,0 Bearing 4,0

1-51006 10,0 6,0 2,00 4,0 Bearing 4,0 TiAlSiN

1-51007 10,0 6,0 2,50 4,0 Bearing 4,0

1-51008 10,0 6,0 2,50 4,0 Bearing 4,0 TiAlSiN

1-51009 10,0 6,0 3,00 4,0 Bearing 4,0

1-51010 10,0 6,0 3,00 4,0 Bearing 4,0 TiAlSiN

KP-530 S KP-800 S / SP KPM-800 Sd4

R

d2

d1

Shaft with fixed stud

1-sided and 2-sided with fixed stud for the carbide metal deburrer and the radius milling cutter

Article number d4 Shaft

1-51101 2,5 Guided shaft for fixed stud

1-51102 3,0 Guided shaft for fixed stud

KP-530 S KP-800 S / SP KPM-800 S

d4 f-stud

VHM-end mill

For the Kontur-Profi 800-SP

Article number d L1 L2

1-51201 8,0 60,0 13,0

1-51202 10,0 60,0 15,0

KP-800 SP KFM-200 S

L1

d L2

Guide shaft with fixed bearing

1-sided and 2-sided with ball-bearing for the carbide metal deburrer and the radius milling cutter

Article number d4 Shaft

1-51103 3,0 Guided shaft with ball-bearing



KP-530 S KP-800 S / SP KPM-800 S

d4 bearing

KFM-120 S

38



Article number d1 R Z Shaft d4 Coated

1-51301 22,0 2,00 6,0 Bearing 14,0 TiAlSiN

1-51302 22,0 3,00 6,0 Bearing 14,0 TiAlSiN

1-51303 22,0 4,00 6,0 Bearing 14,0 TiAlSiN

KPA-18 V

d1

R

HM-deburrer


Article number d1 α Z Shaft d4 Coated

1-51304 22,0 15,0° 6,0 Bearing 14,0 TiAlSiN

1-51305 22,0 22,5° 6,0 Bearing 14,0 TiAlSiN

1-51306 22,0 30,0° 6,0 Bearing 14,0 TiAlSiN

1-51308 22,0 37,5° 6,0 Bearing 14,0 TiAlSiN

1-51309 22,0 45,0° 6,0 Bearing 14,0 TiAlSiN

1-51310 22,0 60,0° 6,0 Bearing 14,0 TiAlSiN

KPA-18 V

d1

LEADER IN METAL .

EDGE MILLING IS OUR PASSION.

HM-DEBURRERFITTING INFORMATION FOR THE GUIDE SHAFT

TECHNICAL MODIFICATIONS RESERVED. ALL INFORMATION IS WITHOUT WARRANTY.

= Tightening torque M1,0 SW 2,5 mm = 4.3 cN-m M1,4 SW 3,0 mm = 8.5 cN-m

10 cN-m10 cN-m

M1,0 = 4.3 cN-mM1,4 = 8.5 cN-m

– 8.5 cN-m

Torque screwdriver

= Don´t turn!

1

2

3

2

1

2

3

2WRONG WRONG

40

YOUR NOTESSPACE FOR MORE INFORMATION

LEADER IN METAL .

Our floor mats are available in customised sizes and protect you and your colleagues from strains. The mats can be cut to any size and keep you fit and healthy at work.

Thanks to our modern machinery, we are able to machine your products in medium to large series to the highest quality standards. Avail of our wide range of milling centres and lathes and our quality assurance system for precision ma-chining. We offer on-time delivery at unbeatable prices.

Download at www.esmatec.de plastic

Download at www.esmatec.de metal

STEAM ROOM BENCH COVERS

CNC TECHNOLOGY

PRODUCTSAT A GLANCE

OTHER PRODUCTS FROM ESMATEC

BETTER – SAFE THAN SORRY

FLOOR MATSANTI-SLIP MATS

INDUSTRIAL

Assembly matsWorkplace mats

WELLNESS

Sauna matsAnti-slip mats

Steam room bench covers

For safe working without extra strain on joints

CUSTOMISED TOOLS

CNC-TECHNOLOGYPRECISION MACHINING

CNC MILLING & CNC TURNING

Production & assemblyPrototype construction

Series production

Tailor-made solutions for any application

The ESMA ASSK is a quick-release coupling for injection moulding machines designed to minimise tooling times when changing injec-tion moulds. Intuitive, user-friendly, quick and cost-effective – these were essentially the specifications our developers had to follow for the design of this product.

Download at www.esmatec.de ASSK

EJECTOR COUPLINGS

QUICK COUPLING SYSTEMS FROM ESMATEC

EJECTOR COUPLINGSTHE ESMA-ASSK-SYSTEM

EJECTOR COUPLINGS

Male threadsFemale threads

Axial compensation

EJECTOR ADAPTERS

Male threadsFemale threads

Rods

For hydraulic ejectors in injection moulding machines

42

CEO | DISTRIBUTION

MARKUS ESTERLE

FON +49 (0)7967 / 702 727-11 E-MAIL [email protected]

MARKETING

SELINA HUBER


WORKING TIRELESSLY TO BRING YOU THE LATEST CUTTING-EDGE TECHNOLOGY

TECHNOLOGY | DISTRIBUTION

ALEXANDER ESTERLE


DEVELOPMENT | DISTRIBUTION

DANIEL ESTERLE


LEADER IN METAL .

SERVICE

WOLFGANG SCHWARZ


ACCOUNTING

CHRISTINE ESTERLE


SCAN TH QR-CODE

WITH YOUR PHONE

AND GET MORE

INFORMATION

PRODUCTION MANAGEMENT

MICHAEL SEIDL


TOGETHER, CUTTING CORNERS HAS NEVER BEEN SO EASY.

CONTACT

Rechenberger Straße 1774597 StimpfachGermany

FON +49 (0)7967 / 702 727-0FAX +49 (0)7967 / 500

E-MAIL [email protected] www.esmatec.de

www.edge-milling.com

ESMATEC GMBH

edge- and reissue 2017 contour milling machines · thanks to our extensive accessories your contour...

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