edied diil r23 roh s - copley controls corp · 2016. 10. 4. · rc time-constants assume active...

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Accelnet R23 RoHS R23 RUGGEDIZED DIGITAL SERVO DRIVE FOR BRUSHLESS/BRUSH MOTORS Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 1 of 24 DESCRIPTION Accelnet R23 is a digital servodrive that combines CANopen networking with 100% digital control of brush or brushless motors in a pc board mounting package. Accelnet R23 operates as a Motion Control Device using the DSP-402 protocol under the CANopen DS-301 V4.01 (EN 50325-4) application layer. DSP-402 modes supported include Interpolated Position (PVT), Profile Position, Profile Velocity, Profile Torque, and Homing. There are ten logic inputs. One is dedicated to the Amp Enable function, the other nine are programmable. There are three logic outputs rated to +30 Vdc. Used as a stand-alone drive, Accelnet R23 can operate using incremental position commands from step-motor controllers in Pulse/Direction or CU/CD format, as well as A/B quadrature commands from a master- encoder. Torque or velocity control can be from digital PWM signals, or analog ±10 V. Drive commissioning is facilitated by CME 2™ software operating under Windows® communicating with Accelnet R23 via CAN or an RS-232 link. MODEL IC IP VDC R23-055-06 3 6 14~55 R23-055-10 5 10 20~55 R23-090-04 2 4 14~90 R23-090-08 4 8 20~90 CONTROL MODES Indexer, Point-to-Point, PVT • Camming, Gearing, Position, Velocity, Torque COMMAND INTERFACE CANopen • ASCII and discrete I/O • Stepper commands • ±10V position/velocity/torque command • PWM velocity/torque command • Master encoder (Gearing/Camming) COMMUNICATIONS CANopen • RS232 FEEDBACK Digital Quad A/B encoder • Secondary encoder • Digital Halls • Resolver (-R option) I/O - DIGITAl • 10 inputs, 3 outputs DIMENSIONS: mm [in] 64 x 41 x 16 [2.5 x 1.6 x 0.6] RuGGeDIzeD STAnDARDS COnfORMAnCe Ambient Temperature Non-Operating -50ºC to 85ºC Operating -40ºC to 70ºC Thermal Shock Operating -40ºC to 70ºC in 1 minute Relative Humidity non-Operating 95% non-condensing at 60ºC Operating 95% non-condensing at 60ºC Vibration Operating 5 Hz to 500 Hz, up to 3.85 grms Altitude Non-Operating -400 m to 12,200 m Operating -400 m to 5,000 m Shock Crash Safety 75 g peak acceleration Operating 40 g peak acceleration MIl-STD specifications MIl-STD- 461, 704, 810, 1275, 1399 IeC specifications IeC- 60068, 60079 Auto-tuning algorithms in CME 2™ slash set up times for fast system commissioning by automating motor phasing, and current-loop tuning. A powerful oscilloscope and waveform generator displays drive performance for fine tuning. Drive configurations are saved in non-volatile flash memory. OEM’s can inventory one part, and configure drives on- site to each axis in a machine. Space-vector modulation delivers higher motor speeds and lower motor power dissipation than conventional sine-pwm modulation. Carrier- cancellation modulation all but eliminates motor ripple current and dissipation at a standstill. Current-loop sampling is at 15 kHz, position and velocity loops at 3 kHz and PWM ripple at 30 kHz. All drive circuits are DC coupled and operate from unregulated transformer-isolated linear DC power supplies, or regulated switching power supplies. The pc-board mounting package is suitable for high-density, multi-axis installations in equipment where space is at a premium, and wiring must be minimized. fOR ReSOlVeR OPTIOn, ADD “-R” TO THe PART NUMBER

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  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 1 of 24

    DESCRIPTIonAccelnet R23 is a digital servodrive that combines CANopen networking with 100% digital control of brush or brushless motors in a pc board mounting package.Accelnet R23 operates as a Motion Control Device using the DSP-402 protocol under the CANopen DS-301 V4.01 (EN 50325-4) application layer. DSP-402 modes supported include Interpolated Position (PVT), Profile Position, Profile Velocity, Profile Torque, and Homing.There are ten logic inputs. One is dedicated to the Amp Enable function, the other nine are programmable. There are three logic outputs rated to +30 Vdc.Used as a stand-alone drive, Accelnet R23 can operate using incremental position commands from step-motor controllers in Pulse/Direction or CU/CD format, as well as A/B quadrature commands from a master-encoder. Torque or velocity control can be from digital PWM signals, or analog ±10 V.Drive commissioning is facilitated by CME 2™ software operating under Windows® communicating with Accelnet R23 via CAN or an RS-232 link.

    Model Ic Ip VdcR23-055-06 3 6 14~55R23-055-10 5 10 20~55R23-090-04 2 4 14~90R23-090-08 4 8 20~90

    ConTRol MoDES•Indexer, Point-to-Point, PVT •Camming,Gearing,Position,Velocity,Torque

    CoMMAnD InTERFACE•CAnopen •ASCIIanddiscreteI/O •Steppercommands •±10Vposition/velocity/torquecommand •PWMvelocity/torquecommand •Masterencoder(Gearing/Camming)

    CoMMUnICATIonS•CAnopen •RS232

    FEEDbACk•Digital Quad A/b encoder •Secondaryencoder •DigitalHalls •Resolver(-Roption)

    I/O-DIGITAl•10inputs,3outputs

    DIMEnSIonS: mm [in]•64 x 41 x 16 [2.5 x 1.6 x 0.6]

    RuGGeDIzeDSTAnDARDSCOnfORMAnCeAmbient Temperature non-operating -50ºC to 85ºC operating -40ºC to 70ºC Thermal Shock operating -40ºC to 70ºC in 1 minute RelativeHumidity non-Operating 95%non-condensingat60ºC Operating 95%non-condensingat60ºC Vibration Operating 5Hzto500Hz,upto3.85grms Altitude non-operating -400 m to 12,200 m operating -400 m to 5,000 m Shock Crash Safety 75 g peak acceleration operating 40 g peak acceleration MIl-STDspecifications MIl-STD- 461,704,810,1275,1399 IeCspecifications IeC- 60068,60079

    Auto-tuning algorithms in CME 2™ slash set up times for fast system commissioning by automating motor phasing, and current-loop tuning. A powerful oscilloscope and waveform generator displays drive performance for fine tuning. Drive configurations are saved in non-volatile flash memory. OEM’s can inventory one part, and configure drives on-site to each axis in a machine.Space-vector modulation delivers higher motor speeds and lower motor power dissipation than conventional sine-pwm modulation. Carrier-cancellation modulation all but eliminates motor ripple current and dissipation at a standstill. Current-loop sampling is at 15 kHz, position and velocity loops at 3 kHz and PWM ripple at 30 kHz. All drive circuits are DC coupled and operate from unregulated transformer-isolated linear DC power supplies, or regulated switching power supplies.The pc-board mounting package is suitable for high-density, multi-axis installations in equipment where space is at a premium, and wiring must be minimized.

    fORReSOlVeROPTIOn,ADD“-R”TOTHePART nUMbER

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 2 of 24

    GeneRAlSPeCIfICATIOnSTestconditions:load=Wyeconnectedload:1mH+1Ωline-line.Ambienttemperature=25°C.+HV=HVmaxMODel R23-055-06 R23-055-10 R23-090-04 R23-090-08OuTPuTPOWeR PeakCurrent 6(4.2) 10(7.1) 4(2.8) 8(5.7) Adc(Arms,sinusoidal) Peak time 1 1 1 1 Sec Continuouscurrent 3(2.1) 5(3.5) 2(1.4) 4(2.8) Adc(Arms,sinusoidal) PeakOutputPower 0.33 0.50 0.36 0.72 kW ContinuousOutputPower 0.15 0.18 0.18 0.36 kWInPuTPOWeR HVmintoHVmax +14to+55 +20to+55 +14to+90 +20to+90 Vdc,transformer-isolated Ipeak 6.6 11 4.4 8.8 Adc(1sec)peak Icont 3.3 5.5 2.3 4.4 Adccontinuous AuxHV +14toHVmax 2.5W Optionalkeep-alivepowerinputwhen+HVisremovedPWMOuTPuTS Type MOSfeT3-phaseinverter,15kHzcenter-weightedPWMcarrier,space-vectormodulation PWMripplefrequency 30kHzBAnDWIDTH Currentloop,smallsignal 2.5kHztypical,bandwidthwillvarywithtuning&loadinductance HVCompensation ChangesinHVdonotaffectbandwidth Currentloopupdaterate 15kHz(66.7µs) Position&Velocityloopupdaterate 3kHz(333µs)REFEREnCE InPUTS CAnopenbus Homing,ProfilePosition,ProfileVelocity,ProfileTorque and Interpolated Position modes Digitalpositionreference Pls/Dir,CW/CCW Steppercommands(2MHzmaximumrate) QuadA/Bencoder 2Mline/sec,(8Mcount/secafterquadrature) Analogtorque,velocity&positionreference ±10Vdc,5kW differential input impedance Digitaltorque&velocityreference(note1) PWM,Polarity PWM=0~100%,Polarity=1/0 PWM PWM=50%+/-50%,nopolaritysignalrequired PWMfrequencyrange 1kHzminimum,100kHzmaximum PWMminimumpulsewidth 220nsDIGITAlInPuTS(nOTe1) number 10 Allinputs 74HC14Schmitttriggeroperatingfrom+5VdcwithRCfilteroninput,10kWpull-upto+5Vdc RCtime-constantsassumeactivedriveoninputsanddonotinclude10kW pull-ups. logiclevels Vin-lO<1.35Vdc,Vin-HI>3.65Vdc,Maximuminputvoltage=+10Vdc enable[In1] 1dedicatedinputfordriveenable,activelevelprogrammable,33µsRCfilter GP[In2,3,4,5] 4GeneralPurposeinputswith33µs(22µsfor[In5])RCfilter,programmablefunctions HS[In6,7,8,9,10] 5High-SpeedInputsinputswith100nsRCfilter,programmablefunctionsDIGITAlOuTPuTS number 3 Type Current-sinking MoSFET open-drain output with 1 kWpullupto+5Vdcthroughdiode 300mAdcsinkmax,+30Vdcmax Functions Programmable with CME 2™ Activelevel ProgrammabletoeitherHI(off,pull-upto+5Vdc) orlO(on,current-sinking)whenoutputisactiveRS-232COMMunICATIOnPORT Signals RxD,TxD,Gnd Mode full-duplex,DTeserialcommunicationportfordrivesetupandcontrol,9,600to115,200baud Protocol ASCII or binary format Multi-drop ASCIIinterfacefromsingleRS-232porttocontrolmultipledrives(Xenus,Accelnet,Stepnet) Drivewithserialconnectionactsasmasterforbi-directionaldataflowtootherdrives usingCAnconnectionsindaisy-chainfromdrivetodriveCAnoPEn CoMMUnICATIon PoRT Signals CAnH,CAnl,CAn_Gnd.1Mbit/secmaximum. Protocol CAnopenApplicationlayerDS-301V4.01 Device DSP-402DeviceProfileforDrivesandMotionControlFEEDbACkDigitalIncrementalencoder Quadraturesignals,(A,/A,B,/B,X,/X),differential(X,/XIndexsignalsnotrequired) 5MHzmaximumlinefrequency(20Mcounts/sec) 26lS32differentiallinereceiverwith121Ωterminatingresistorbetweencomplementaryinputs encoderpower +5Vdc@250mAdcmax(l-CfilterrequiredbetweenStepnetandencoder) Resolver (seespecificationsonoppositepage)noTES 1.[In1]isnotprogrammableandalwaysworksasdriveenable.Otherdigitalinputsareprogrammable.

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 TechSupport:e-mail:[email protected],Internet:http://www.copleycontrols.com Page3of24

    DCPOWeROuTPuT +5Vdc 250mAmaximum.Directlyconnectstodriveinternalcircuits. l-CfilterrequiredtoisolatedriveandexternalcircuitsMoToR ConnECTIonS Motoru,V,W Driveoutputsto3-phasebrushlessmotor,Wyeordeltaconnected forDCbrushmotoruseoutputsu&V encoder(primary) Quadrature,differential(A,/A,B,/B,X,/X),5Mlines/sec(20Mcount/secafterquadrature) encoder(secondary) Quadrature,activesingle-ended(A,B,X), 2MHzmaximumlinefrequency(8Mcounts/secafterquadrature) Halls Hallsignals(u,V,W) Motemp Motor temperature sensor or switchPRoTECTIonS HVOvervoltage +HV>+56Vdc Driveoutputsturnoffuntil+HVis<overvoltage(-055-models) +HV>+91Vdc Driveoutputsturnoffuntil+HVis<overvoltage(-090-models) HVundervoltage +HV<+14Vdc Driveoutputsturnoffuntil+HV>=+14Vdc(for-04&-06models) +HV<+20Vdc Driveoutputsturnoffuntil+HV>=+20Vdc(for-08&-10models) Driveovertemperature PCBoard>90°C. Programmableaslatchingortemporaryfault Shortcircuits Outputtooutput,outputtoground,internalPWMbridgefaults I2T Current limiting Programmable: continuous current, peak current, peak time latching / non-latching Programmable response to errorsMeCHAnICAl Size 2.50in(63.5mm)X1.60in(40.6mm)X0.83in(21mm)for-04&-06models 2.50in(63.5mm)X1.60in(40.6mm)X0.71in(18mm)for-08&-10models Weight 1.3oz(0.037kg) Contaminants Pollution degree 2 environment IeC68-2:1990 Cooling forcedaircoolingrequiredforcontinuouspoweroutputAGenCySTAnDARDSCOnfORMAnCe

    In accordance with EC Directive 2004/108/EC (EMC Directive) en55011:2007 CISPR11:2003/A2:2006

    Industrial,Scientific,andMedical(ISM)Radiofrequencyequipment– electromagneticDisturbanceCharacteristics–limitsandMethodsofMeasurement Group1,ClassA

    en61000-6-1:2001 electromagneticCompatibility(eMC)–Part6-1:GenericStandards– Immunityforresidential,Commercialandlight-industrialenvironments

    In accordance with EC Directive 2006/95/EC (Low Voltage Directive) IeC61010-1:2001 SafetyRequirementsforelectricalequipmentforMeasurement,ControlandlaboratoryuseUnderwriters Laboratory Standards ul61010-1,2nded.:2004 SafetyRequirementsforelectricalequipmentforMeasurement,Controlandlaboratoryuse UL File Number E249894

    SPECIFICATIonS FoR RESolVER FEEDbACk oPTIonRESolVER Type brushless, single-speed, 1:1 to 2:1 programmable transformation ratio Resolution 14bits(equivalenttoa4096linequadratureencoder) Referencefrequency 7.5kHz Referencevoltage 2.8Vrms,auto-adjustablebythedrivetomaximizefeedback Reference maximum current 100 mA Maximum RPM 10,000EnCoDER EMUlATIon Resolution Programmableto65,536counts/rev(4096lineencoderequivalent) Bufferedencoderoutputs 26C31differentiallinedriver

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 4 of 24

    DIGITAlTORQue&VelOCITyInPuTS

    RS-232COMMunICATIOnTheserialport isafull-duplex,three-wire(RxD,TxD,Gnd)RS-232typethatoperatesfrom9,600to115,200Baud.ItcanbeusedbyCMe2fordriveconfigurationandsetuporbyexternalequipmentsendingASCII commands.

    CMe2™SOfTWAReDrivesetupisfastandeasyusingCME 2™software.AlloftheoperationsneededtoconfigurethedriveareaccessiblethroughthispowerfulandintuitiveprogramwhichcommunicateswiththedriveoverCAnoranRS-232link. Motordatacanbesavedas.ccmfiles.Drivedataissavedas.ccxfilesthatcontainalldrivesettingsplusmotordata.Thiseasessystemmanagementasfilescanbecross-referencedtoampifiers.Onceadrive configurationhasbeen completed systemscanbe replicatedeasilywith the samesetupandperformance.

    CAnoPEn CoMMUnICATIonAccelnet Micro ModuleusestheCAnphysicallayersignalsCAnH,CAnl,andGnDforconnection,andCAnopenprotocolforcommunication.TheelectricalinterfaceisaTJA1050high-speedCAntransceiver.before connecting Accelnet Micro Module to the CAn network, it must be assigned a CAn address. This canbedoneviatheRS-232port,orbyusinglogicinputsfortheCAnaddressbits.TheCAnaddressisacombinationofaninternaladdressstoredinflashmemory,andanaddressderivedfromthelogicinputs.Amaximumof127CAndevicesareallowedonaCAnbusnetwork,sothislimitstheinputpinsusedforthispurposetoamaximumofseven,leavingthreeinputsavailableforotherpurposes.MostinstallationswilluselessthanthemaximumnumberofCAndevices,inwhichcasethenumberofinputsusedforaCAnaddresscanbelessthanseven,leavingmoreinputsavailableforotherfunctions.WheninputsareusedfortheCAnaddressbits,theinternaladdressisaddedtothebinaryvaluethatresultsfromtheinputs.Ifalltheinputsareusedaslogicinputs,thentheCAnaddressinflashmemoryisthedriveCAnaddress.

    STAnD-AlonE oPERATIonAccelnet Micro Modulecanoperatewithexternalmotioncontrollersintorque,velocity,orpositionmode.Torque(current,force)andvelocitymodesacceptcommandinputsineitheranalog±10Vformat,orasdigitalPWM&Directionsignals.WhenoperatingasapositioncontrollercommandsignalsaredigitalineitherPulse/DirectionorCu/CD(Count-uP/Count-Down)format,oranalogas±10V.Quadratureencoder signals can also be used. In all cases, the ratio of input position commands to motor encoder feedback is programmable to match controller position unitstoactualmotortravel.Ifusinganencoderaspositioninputthisfeaturealsoenableselectronicgearing.

    ThePWMsignalduty-cyclecontrolsmagnitude, and the DC signal controls polarity.

    AnAlOGTORQue,VelOCITyORPOSITIOnInPuTS

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 5 of 24

    STEP/DIRECTIon InPUTS COunT-uP/COunT-DOWnInPuTS QUAD A/b EnCoDER InPUTS

    STAnD-AlOneMODeDIGITAlPOSITIOn-COnTROlInPuTSAccelnet Micro Module works with motion controllers that output pulses to command position. These formats are supported:

    Step/Direction CU/CD A/b Quadrature Encoder

    InStep/Directionmode,apulse-traincontrolsmotorposition,andthedirectioniscontrolledbyaDClevelattheDirectioninput. Cu/CD(Count-up/Count-Down)signalscommandthemotortomoveCWorCCWdependingonwhichinputthepulse-trainisdirectedto.Themotorcanalsobeoperatedinanelectronicgearingmodebyconnectingtheinputstoaquadratureencoderonanothermotor.Inallcasestheratiobetweeninputpulsesandmotorrevolutionsisprogrammable.

    MoToR EnCoDERSix dedicated inputs accept the encoder A, b, andX(index)signals.encoderswithdifferentialoutputs must be used.

    MOTORReSOlVeR(-Roption)Resolvers use only six connections and do notneed+5V.

    MoToR TEMPERATURE SEnSoRDigital input [In5] is programmable for use with a motorovertemperatureswitch.Theinputshouldbeprogrammedasapull-upto+5Vdcifthemotorswitch is grounded.

    MoToR bRAkEDigitaloutputs[OuT1,2,3]canbeprogrammedtopower a motor-mounted brake. These brake the motor when they are in an unpowered state and musthavepowerappliedtorelease.Thisprovidesa fail-safe function thatpreventsmotormotionifthesystemisinanunpowered(uncontrolled)state. Because brakes are inductive loads, anexternalflybackdiodemustbeusedtocontrolthecoilvoltagewhenpowerisremoved.Thetimingof the brake is programmable.

    10 k

    2.2 nF

    74HC14

    4.99k

    [IN5]

    +5V

    MOTORPHASeCOnneCTIOnSThedriveoutputisadualH-bridgethatconvertstheDCbussvoltage(+HV)intosinusoidalvoltagewaveforms that drive themotor phases. Cableshouldbesizedforthecontinuouscurrentratingof the drive.Motor cabling should use twisted,shielded conductors for CE compliance, and to minimizePWMnoisecouplingintoothercircuits.

    MoToR ConnECTIonSMotorconnectionsareoffivetypes:phase,Halls,temperaturesensor,encoderandresolver(option).Thephaseconnectionscarrythedriveoutputcurrentsthatdrivethemotortoproducemotion.TheHallsignalsarethreedigitalsignalsthatgiveabsolutepositionfeedbackwithinanelectricalcommutationcycle.Atemperaturesensorcanshutdownthedrivetoprotectthemotorfromover-heating.Theencoderandresolversignalsgiveincrementalpositionfeedbackandareusedforvelocityandpositionmodes,aswellassinusoidalcommutation.

    SeCOnDARyenCODeRInputs [In7], [In8], and [In9] accept the encoder A,B,andXsignals.encoderswithsingle-endedactiveoutputsmustbeused.

    SECONDARYENCODER

    GndGnd

    A+[IN7]B+

    [IN8]

    +5 Vdc+5 V

    X+[IN9]

    19Hall W

    20Hall V

    17Hall U

    22Encoder /X

    21Encoder X

    24Encoder /B

    23Encoder B

    25Encoder A

    26Encoder /A

    HALLS

    U

    V

    W

    EncoderMotor

    A

    /A

    B

    /B

    X

    /X

    22Ref(-)

    21Ref(+)

    24Cos(-)

    23Cos(+)

    25Sin(+)

    26Sin(-)

    ResolverMotor

    S3

    S1

    S2

    S4

    R1

    R2

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 6 of 24

    DIGITAlOuTPuTSDigitaloutputs[OuT1~3]areopen-drainMOSfeTswith1kW pull-up resistors in series with a diode to+5Vdc.Theycansinkupto100mAdcfromexternalloadsoperatingfrompowersuppliesto+30Vdc.Theoutputsare typically configuredasdrive faultandmotorbrake.Additional functionsareprogrammable.Asadrivefaultoutput,theactivelevelisprogrammabletobeHIorlOwhenafaultoccurs.Asabrakeoutput,itisprogrammabletobeeitherHIorlOtoreleaseamotorbrakewhenthedriveisenabled.Whendrivinginductiveloadssuchasarelay,anexternalfly-backdiodeisrequired.AdiodeintheoutputisfordrivingPlCinputsthatareopto-isolatedandconnectedto+24Vdc.Thediodepreventsconductionfrom+24Vdcthroughthe1kWresistorto+5Vdcinthedrive.ThiscouldturnthePlCinputon,givingafalseindicationofthedriveoutputstate.

    3.3 nF

    10 k

    10 k

    74HC14

    [IN1][IN2][IN3][IN4][IN5] *

    +5

    * 2.2 nF

    *4.99 k

    DIGITAlInPuTSThere are ten digital inputs to Accelnet Micro Module, nine of which can be programmed to a selection of functions. The Enable input which controls the on/offstateofthePWMoutputsisfixedto[In1]asasafetymeasuresothatadrivecannotbeprogrammedinsuchawaythat,onceinstalled,itcouldnotbeshutdownbythecontroller.TwotypesofRCfiltersareused:GP(General-purpose)andHS(HighSpeed).Theinputtime-constantsapplywhendrivenbyactivesources(CMOS,TTl,etc).Allinputsexcept[In5]have10kWpull-upresistorsto+5Vdc.Thepull-upfor[In5]is4.99kforcompatibilitywithCopleylinearmotors.InputfunctionssuchasStep/Direction,Countup/CountDown,QuadA/BmustbewiredtoinputshavingtheHSfilters,andinputswiththeGPfilterscanbeusedforgeneralpurposelogicfunctions,limitswitches,andthemotortemperaturesensor.Inadditiontotheselectionoffunctions,theactivelevelforeachinputisindividuallyprogrammable.

    GPinputfunctions HSinputfunctions •Driveenable •Step/Direction,orCountup/CountDownstepmotorcontrolcommands •CAnaddress •QuadA/Bmasterencoderpositioncommands •Positivelimitswitch •Motor-mountedfeedbackencoder •negativelimitswitch •Homeswitch •DriveReset •Motortemperaturesensorinput •Motionabort

    Driveresetisprogrammabletotakeplaceontransitionsoftheinputandisprogrammableto1/0or0/1.Themotortempsensorfunctionwilldisablethedriveifaswitchinthemotoropensorcloseswhenthemotoroverheats.

    GPInPuTS1,2,3,4,5 HSInPuTS6,7,8,9,10

    +5VDCOuTPuTThedriveinternal+5VdcpowerismadeavailableatP1-28.Theoutputcurrentis250mAmaximum.ThispowershouldbeusedwithcareasthereisnolinearregulatorbetweenthedriveinternalpowersupplyandtheexternalcircuitsasinotherCopleydriveswith+5Vdcoutputs.Whenusingthispoweranl-Cfilterisrequired.Thisconsiststypicallyofaferrite-coreinductorandanelectrolyticcapacitor.Atypicalvalueforthecapacitorwouldbe4.7µf.Theinductorcanbe50~150µHandshouldberatedforDCcurrentof250mAminimum.Thecapacitorshouldhaveareturnpathtodrivepowerground(J1-13,14).

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 7 of 24

    POWeRSuPPlIeSAccelnet Micro Module operates typically from transformer-isolated, unregulated DC power supplies. Theseshouldbesizedsuchthatthemaximumoutputvoltageunderhigh-lineandno-loadconditionsdoesnotexceedthedrivemaximumvoltagerating.Powersupplyratingdependsonthepowerdeliveredtotheloadbythedrive.operation from regulated switching power supplies is possible if a diode is placed between the power supplyanddrivetopreventregenerativeenergyfromreachingtheoutputofthesupply.Ifthisisdone,theremustbeexternalcapacitancebetweenthediodeanddrive.Theminimumvaluerequiredis330µfperdrivemountednomorethan12inchesfromthedrive.

    AuXHV(OPTIOnAl)CAnopencommunicationscanbemaintainedwhen+HVisturnedoffbyusingtheAuxHVinput.Thevoltagehasthesamerangeas+HV,andcanbegreaterorlessthan+HV.Inoperation,theAuxHVkeepsthedrivelogicandcontrolcircuitsactivesoit isalwaysvisibleasanodeonaCAnbus.Thecurrent-positiondataismaintainedmaking‘homing’unnecessaryaftersystempowerisre-enabled.IfAccelnetMicroModuleisoperatingasastand-alonedrive,AuxHVisnotnecessarybutcanbeusefulifthecontrollerismonitoringdrivedigitaloutputs.

    GROunDInGCOnSIDeRATIOnSPowerandcontrolcircuitsshareacommoncircuit-ground(P1-3,4,27,33,34,andJ1-13,14).InputlogiccircuitsarereferencedtoSignalGround,asarepowerGnD,digitaloutputs,andencoder.forthisreason,driveGndterminalsshouldconnecttotheusers’commongroundsystemsothatsignalsbetweendriveandcontrollerareatthesamecommonpotential,andtominimizenoise.Thesystemgroundshould,inturn,connecttoanearthingconductoratsome point so that the whole system is referenced to “earth”.Becausecurrentflowthroughconductorsproducesvoltage-dropsacrossthem,itisbesttoconnectthedriveHVGnDtosystemearth,orcircuit-commonthroughtheshortestpath,andtoleavethepower-supplyfloating.Inthisway,thepowersupply(-)terminalconnectstogroundatthedriveHVReturnterminals,butthevoltagedropsacrossthecableswillnotappearatthedriveground,butatthepowersupplynegativeterminalwheretheywillhaveless effect.forCecompliancedrivecablesshouldbeshielded.Motorphasecurrentsarebalanced,butcurrentscanflowbetweenthePWMoutputs,andthemotorcable shield.Signalsfromcontrollertodrivearereferencedto+5Vdc,andotherpowersuppliesinuserequipment.Thesepowersuppliesshouldalsoconnecttosystemgroundandearthatsomepointsothattheyareatsamepotentialasthedrivecircuits.Thefinalconfigurationshouldembodythreecurrent-carryingloops.first,thepowersupplycurrentsflowingintoandoutofthedriveatthe+HVandGndpinsonJ1.Second,thedriveoutputscurrentintoandoutof

    the motor phases, and motor shield currents circulating between theu,V,andWoutputsandHVcommon.And,lastly,logicandsignalcurrentsconnectedtothedrivecontrolinputsandoutputs.forCecompliancedrivecablesshouldbeshielded.Motorphasecurrentsarebalanced,butcurrentscanflowbetweenthePWMoutputs, and the motor cable shield.

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 8 of 24

    TyPICAlDRIVeCOnneCTIOnS(STAnDARD,enCODeRMODelS)

    DCPower

    +

    -13 14

    J1

    J29Motemp

    GPin [IN5]

    19Hall W

    20Hall V

    17Hall U

    22Encoder /X

    21Encoder X

    24Encoder /B

    23Encoder B

    25Encoder A

    26Encoder /A

    15[OUT2]

    W

    V

    U

    Motor W

    Motor V

    Motor U

    BRAKE

    HALLS

    U

    V

    W

    MOTOR

    7 [IN3] GP

    6 [IN2] GP

    3

    4

    Signal Gnd

    5 Enable[IN1] GP

    16 [OUT1]

    Controller

    +HV

    +HV Com

    2 1

    6 5

    10 9

    Fuse

    330 µFMinimumper drive

    Mount external capacitor

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 9 of 24

    DRIVE PC boARD ConnECToRS

    J1: +HV, Gnd, & Motor Outputs

    Dual row, 0.1” centers 22 position female header Samtec:SSW-111-01-S-D

    P1: Signal Dual row, 0.1” centers 34positionfemaleheader Samtec:SSW-117-01-S-D

    Drive viewed from above looking down on the pc board on which it is mounted. Pins shown in grey are unused locations in PC board socket

    Pin 1

    Signal J1 Pin Signal

    Motor W 2 1 Motor W

    4 3

    Motor V 6 5 Motor V

    8 7

    Motor U 10 9 Motor U

    12 11

    HV common 14 13 HV common

    16 15

    +HV 18 17 +HV

    20 19

    +HV Aux 22 21

    noTES

    1.Grey-shadedsignalaren.C.(noConnection)2.Signalsaregroupedforcurrent-sharingonthepowerconnector.Whenlayingoutpcboardart-works,allpinsingroupshavingthesamesignalnamemustbeconnected.

    Pin 22 Pin34

    Top View

    SIGNALS P1 Pin SIGNALS

    Ref (-) 2 1 Ref (+)

    Signal ground 4 3 Signal ground

    [IN2] 6 5 [IN1]

    [IN4] 8 7 [IN3]

    [IN6] 10 9 [IN5]

    [IN8] 12 11 [IN7]

    [IN10] 14 13 [IN9]

    [OUT1] 16 15 [OUT2]

    [OUT3] 18 17 Hall U

    Hall V 20 19 Hall W

    Encoder /X 22 21 Encoder X

    Encoder /B 24 23 Encoder B

    Encoder /A 26 25 Encoder A

    +5 Vdc @ 250 mA 28 27 Signal Ground

    CANH 30 29 CANL

    TxD 32 31 RxD

    Signal ground 34 33 Signal Ground

    Quad A/B

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 10 of 24

    TyPICAlDRIVeCOnneCTIOnS(ReSOlVeROPTIOn)

    DCPower

    +

    -13 14

    J1

    J29Motemp

    GPin [IN5]

    22Ref(-)

    21Ref(+)

    24Cos(-)

    23Cos(+)

    25Sin(+)

    26Sin(-)

    15[OUT2]

    W

    V

    U

    Motor W

    Motor V

    Motor U

    BRAKE

    MOTOR

    7 [IN3] GP

    6 [IN2] GP

    3

    4

    Signal Gnd

    5 Enable[IN1] GP

    16 [OUT1]

    Controller

    +HV

    +HV Com

    2 1

    6 5

    10 9

    Fuse

    330 µFMinimumper drive

    Mount external capacitor

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 11 of 24

    Signal J1 Pin Signal

    Motor W 2 1 Motor W

    4 3

    Motor V 6 5 Motor V

    8 7

    Motor U 10 9 Motor U

    12 11

    HV common 14 13 HV common

    16 15

    +HV 18 17 +HV

    20 19

    +HV Aux 22 21

    noTES

    1.Grey-shadedsignalaren.C.(noConnection)2.Signalsaregroupedforcurrent-sharingonthepowerconnector.Whenlayingoutpcboardart-works,allpinsingroupshavingthesamesignalnamemustbeconnected.

    DRIVE PC boARD ConnECToRS

    J1: +HV, Gnd, & Motor Outputs

    Dual row, 0.1” centers 22 position female header Samtec:SSW-111-01-S-D

    P1: Signal Dual row, 0.1” centers 34positionfemaleheader Samtec:SSW-117-01-S-D

    Drive viewed from above looking down on the pc board on which it is mounted. Pins shown in grey are unused locations in PC board socket

    Pin 1

    Pin 22

    Top View

    Pin34

    Signal P1 Pin Signal

    Ref(-) 2 1 Ref(+)

    Sgnd 4 3 Sgnd

    [In2] 6 5 [In1]

    [In4] 8 7 [In3]

    [In6] 10 9 [In5]

    [In8] 12 11 [In7]

    [In10] 14 13 [In9]

    [oUT1] 16 15 [oUT2]

    [OuT3] 18 17 Hallu

    HallV 20 19 HallW

    R2Ref(-) 22 21 R1Ref(+)

    S4Cos(-) 24 23 S2Cos(+)

    S1Sin(-) 26 25 S3Sin(+)

    +5Vdc@250mA 28 27 Sgnd

    CAnH 30 29 CAnl

    RS-232TxD 32 31 RS-232RxD

    Sgnd 34 33 Sgnd

    Resolver

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 12 of 24

    PCBOARDMOunTInGfOOTPRInT

    noTES

    1. J1 pins with the same signal name must be connected for current-sharing.

    2. To determine copper width and thickness forJ1signalsrefertospecificationIPC-2221.(AssociationConnectingelectronicIndustries,http://www.ipc.org)

    3.Standoffsshouldbeconnectedtoetcheson pc board that connect to frame ground for maximum noise suppression and immunity.

    TOPVIeWDimensionsininches(mm)

    MountingHardware: Qty Description Mfgr Part number Remarks 1 SocketStrip Samtec SSW-111-01-S-D J1 1 SocketStrip Samtec SSW-117-01-S-D P1 2 Standoff4-40X3/8” PeM Kfe-440-12-eT

    1.40(35.56)

    0.35(8.89)

    (TYP)

    0.100 (2.54)

    0.100 (2.54)

    (TYP)

    56X Ø.040 ±.003(Ø.001 ±.076) THRU AFTER

    PLATING

    2X Ø.166 +.005/-.001(Ø4.22 +.127/-.0254)

    THRU AFTERPLATING

    1.125(28.58)

    12

    12P1J1

    1.183(30.05)

    2.05(52.07)

    0.20(5.08)

    0.45(11.43)0.233

    (5.92)

    0.017(0.43)

    3334

    2122 1.833(46.56)

    PCBOARDDeSIGnThe peak voltage between adjacent traces will beequalto+HV.Tracewidthandcopperplatingthicknessshouldsupportthedrivepeakandcontinuousoutputcurrent ratings.Printed c ircuit board layouts for Accelnet Micro Moduledrivesshouldfollowsomesimplerules:1. Install a low-ESR electrolytic capacitor not more than 12inchesfromthedrive.PWMdrivesproduceripplecurrents in their DC supply conductors. Accelnet Micro Moduledrivesdonotuseinternalelectrolyticcapacitorsas these can be easily supplied by the printed circuit board. In order to provide a good, low-impedancepath for these currents a low-ESR capacitor should be mountedasclosetothedriveaspossible.330µfisaminimumvalue,withavoltageratingappropriatetothedrivemodelandpowersupply.2.ConnectJ1signals(u,V,&Woutputs,+HV,and+HVCommon)inpin-groupsforcurrent-sharing.Thesignals on J1 are all higher-current types. To carry these currents(upto6Adcpeak)thepinsofJ1mustbeusedinmultiplestodividethecurrentandkeepthecurrentcarryingcapacityoftheconnectorswithinspecification.Thediagramonpage9showsthepingroupsthatmustbeinter-connectedtoactasasingleconnectionpointforpcboardtraces.3.Minimumtracewidth,andcopperplatingthicknessshouldfollowindustry-standards(IPC-2221).Thewidthandplatingshoulddependonthemodelofdriveused,themaximumvoltage,andmaximumcurrentexpectedtobeusedforthatmodel.Powersupplytraces(+HV,+HVCommon)shouldberoutedclosetoeachothertominimizetheareaoftheloopenclosedbythedriveDCpower.noiseemissionoreffectsonnearbycircuitryareproportionaltotheareaofthisloop,sominimizingitisgoodlayoutpractice.Motorsignalsshouldalsoberoutedclosetogether.Phaseoutputs(u,V,&W)shouldberoutedascloselyaspossibletoformabalancedtransmissionpath.Keepingthesetracesascloselyplacedaspossiblewillagainminimizenoiseradiationduetomotor phase currents. Accelnet Micro Module circuitgroundsareelectricallycommon,andconnectinternally.However,theJ1signalscarryhighcurrentswhilethegroundsonP1(signalground)carrylowcurrents.So,P1signalsshouldberoutedawayfrom,andneverparalleltothesignalsonJ1.

    MOunTInGAnDCOOlInGAccelnet Micro Module mounts on PC boards using two, dual-row, 0.1” female headers. These permit easy installationandremovalofthedrivewithoutsoldering.ThreadedstandoffsswagedintothePCboardprovidepositiveretentionofthedriveandpermitmountinginanyorientation.Coolingisbyconvection,orexternalfan-supplied forced air.

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 TechSupport:e-mail:[email protected],Internet:http://www.copleycontrols.com Page13of24

    DIMEnSIonS

    DIMEnSIonS

    noTES1.Dimensionsshownininches(mm).2.forR23-055-06&R23-090-04:0.394[10.0], forR23-055-10&R23-090-08:0.28[7.1]

    3.forR23-055-06&R23-090-04:0.825[21], forR23-055-10&R23-090-08:0.71[18]

    Seenote3

    .150[3.81]

    .394 [10.0]

    1.60[40.64]

    .281 [7.14]

    2.50 [63.5]

    2.066 [52.48].217 [5.51]

    .217

    1.166

    [5.51]

    [29.62]

    0.824 [20.9]

    See note 2

    Seenote3

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 14 of 24

    20

    25

    30

    35

    40

    45

    50

    55

    60

    65

    70

    0 1 2 3 4 5

    NHSNF

    NHSF100

    NHSF200

    20

    25

    30

    35

    40

    45

    50

    55

    60

    65

    70

    0 1 2 3 4 5

    NHSNF

    NHSF100

    NHSF200

    20

    25

    30

    35

    40

    45

    50

    55

    60

    65

    70

    0 1 2 3 4

    NHSNF

    NHSF100

    NHSF200

    20

    25

    30

    35

    40

    45

    50

    55

    60

    65

    70

    0 1 2 3 4

    NHSNF

    NHSF100

    NHSF200

    20

    25

    30

    35

    40

    45

    50

    55

    60

    65

    70

    0 1 2 3 4

    NHSNF

    NHSF100

    NHSF200

    20

    25

    30

    35

    40

    45

    50

    55

    60

    65

    70

    0 1 2 3 4 5

    NHSNF

    NHSF100

    NHSF200

    R23-090-08

    R23-090-08

    R23-090-04

    R23-090-04

    THeRMAlS

    R23-055-XX@15VDC R23-090-XX@30VDC

    R23-090-XX@60VDC

    R23-090-XX@90VDC

    R23-055-XX@35VDC

    R23-055-XX@55VDC

    MAXOPeRATInGTeMPeRATuReVS.OuTPuTCuRRenTThese charts show the maximum operating ambient temperature based on the continuous output current and the mounting/cooling conditions while operating at arangeof+HVvoltages.nHSnf noHeatSinknofan ConvectioncoolingnHSf100 noHeatSinkfancooledat100lfM(linearfeetperMinute)nHSf200 noHeatSinkfancooledat200lfM(linearfeetperMinute)

    legend:y-Axis=Maximumoperatingtemperature(°C)X-Axis=Continuousoutputcurrent(Adc)The red dashed lines on each chart show the continuous outputcurrentratingofthedrivemodels.

    R23-055-10

    R23-055-10

    R23-055-10 R23-090-08

    R23-055-06

    R23-055-06

    R23-055-06 R23-090-04

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 15 of 24

    Development Kit

    RS-232COnneCTIOnTheRS-232 port is used to configure the drive for stand-alone applications, orforconfigurationbeforeitisinstalledintoaCAnopennetwork.CMe2™softwarecommunicateswiththedriveoverthislinkandisthenusedforcompletedrivesetup.The CAn address that is set by the rotary switch can be monitored, and an address offset programmed as well. This will add to the switch address to produce a working CAn address that can be from 1 to 127. TheRS-232connector,J4,isamodulartypethatusesa6-positionplug,fourwiresofwhichareusedforRS-232.Aconnectorkitisavailable(SeR-CK)thatincludesthemodularcable,andanadaptortointerfacethiscablewitha9-pinRS-232porton a computer.

    CAn ConnECTIonSConnectorsJ6&J7areSub-Dmaleandfemale9-positiontypesthatconformtotheCAnDS-102Physicallayerspecification.Themale-femaleconfigurationsupportsasinglecabletypewithmaleandfemaleconnectorsthatcanbedaisy-chainedfromdevicetodevicealongaCAnopennetwork.OnlytheCAn_H,CAn_l,andCAn_GnDsignalsareused.TheCAn_GnDisconnectedtothecircuitgroundonthedevelopmentkit.Thisgroundisalsosharedbythedrivepowersupply,accessory+5V(forencoders),andtheRS-232link.OtherDS-102signalsarewired-through for use by products that support them.ThetablebelowliststhesignalsandpinsonJ6&J7.Signalsin()arethosethathavenoconnectiononthedevelopmentkitandwhichareconnectedpin-to-pinbetweenJ6&J7.

    NIP SLANGIS

    1 )devreseR(

    2 L_NAC

    3 DNG_NAC

    4 )devreseR(

    5 )DLHS_NAC(

    6 dnuorglangiS

    7 H_NAC

    8 )devreseR(

    9 )devreseR(

    Important! Install JP4 only if development kit is the last node on a Can bus

    CAn busConnector

    Signals*

    * These signals connect through

    from J6 to J7 with no connection to DevelopmentKit

    PC board.

    DESCRIPTIonTheDevelopmentKitprovidesmountingandconnectivityforaAccelnetR23drive.Solderlessjumperseaseconfigurationofinputsandoutputstosupporttheirprogrammablefunctions.Switchescanbejumperedto connect to digital inputs 1~5 so that these can be toggled tosimulateequipmentoperation.ThreeleD’sprovidestatusindicationfor the digital outputs. To simplify cabling to external controllers, the encoder signals from the motor are connected to pins on the signal connectorJ3.DualCAnbusconnectorsmakedaisy-chainconnectionspossiblesothatotherCAnopendevicessuchasCopley’sStepnetorXenusdrivescaneasilybeconnectedtobuildmixedstepperandservomulti-axis systems.

    **

    **

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 16 of 24

    Development KitCAn ADDRESS SElECTIonRotaryswitchSW6,labeled“CAnADDR”connectstoIn7,In8,In9,andIn10ofthedrive.TheseareprogrammableinputswhichdefaulttoCAnaddressbits.TheswitchwillselectCAnaddresses0x01~0x0f(dec1~15).Address0isreservedfornetworkmanagementdevices.TheCAnstandardpermitsupto127devices,soifthedrivemusthaveaaddressbeyond0x0f(dec15),thisisdonebyprogramminganaddressoffsetintothedrivebeforeitisinstalledintoaCAnenvironmentorbyprogramminglogicinputsasCAnaddressbits.

    note: To use inputs 7,8,9, or 10 as logic inputs removejumpersshownatlefttodisconnectSW6from logic inputs.

    lOGICOuTPuTSTherearethreelogicoutputsthatcandrivecontrollerlogicinputsorrelays.Ifrelaysaredriven,thenflybackdiodesmustbeconnectedacrosstheir terminalstoclampovervoltagesthat occur when the inductance of the relay coil is suddenly turned off. Asdelivered,theseoutputsdrivethreeleD’s.JumpersJP6-A,andJP1-D,&econnecttheseleD’stologicoutputs.Thesearen-channel MoSFET’s which sink current from loads connected topositivevoltages.WhentheoutputsareOn(Activelow),they ground the cathode of the led’s which then turn on as theyareconnectedtothe+5Vdcsupplyviacurrent-limitingresistors. ThelogicoutputsalsoconnecttosignalconnectorJ3.Iftheyareusedtodriveexternalloads>+5Vdc,theleDjumpersmustberemoved.

    lOGICInPuTSThere are 10 logic inputs. [In1] is dedicated to the driveenable function, the other inputs are programmable. The development kit is equippedwith switches that canbeusedtocontrollogicinputs1~5.TousetheseswitchesjumpersJP2-A,B,C,D,andemustbeinstalled.Ifconnectingtheselogicinputstoexternalequipment,thesamejumpersmustberemovedsothattheswitchescan-not short input signals to ground.

    +5 +5

    [OUT1]

    [OUT2]

    499

    499

    DS

    1

    DS

    2

    J3

    6

    11

    JP1-

    D

    JP1-

    E

    22

    +5

    499

    JP6-

    A

    DS

    3

    [OUT3]

    J3A B D

    JP2

    C

    SW1 SW2 SW3 SW4 SW5

    [IN1][IN2][IN3][IN4][IN6]

    IN1 IN2 IN3 IN4 IN6

    HILOSWITCH POLARITY

    5

    4

    3

    1817

    JP3ABCD

    E

    E

    logic Inputs

    [IN7][IN8][IN9][IN10]

    1 2 34

    56789A

    BC

    D

    E F 1248

    B

    DE

    JP6

    C

    SW6

    0

    CAn Address Switch

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 17 of 24

    Development Kit

    POWeRSuPPlIeSThe drivemainpower,+HV,istypicallysuppliedby unregulated DC power supplies. These must be isolated from the mains, and all circuits should be grounded to earth at some point. The +HV supply connects to J1. forgoodwiring practice, the+HVwires should betwisted together for noise suppression, and the power supply should not be grounded. Doing this ensures that the higher currents flowingin these conductors will not flow through anycircuit grounds where they might induce noise. During deceleration, mechanical energy in the motorandloadisconvertedbackintoelectricalenergy that must be dissipated as the motor comestoastop.Whilesomeofthisisconvertedto heat in the motor windings, the rest of it will flowthroughthedriveintothepowersupply.Anexternal storage capacitor should be used if the load has appreciable inertia, and this should be sizedsuch thatadding theundissipatedenergyfromthemotorwillnotraisethevoltagebeyondthepointatwhichthedriveshutsdown.Whenthis is not possible, an external ‘dumper’, or regenerative energy dissipatermust be usedwhichactsasashuntregulatoracrossthe+HVandGndterminals.

    AuXHVnotrequiredforstand-aloneoperation,anAuxHVpowersupplyprovidespowerforthedrivecontrolcircuits so that CAn bus communications with the drive can bemaintainedwhen the+HV supplyis turned off. This might occur as a result of an Emergency off condition, or for machine operator intervention.TheAuxHVsupplydoesnotpowerthePWMstagethatdrivesthemotor,butkeepsthedrivecontrollerenabledaswellasinputsandoutputs.TheAuxHVsupplymustbelessthanthe+HVsupplyvoltageandgreater than thedriveminimumHVrating.

    enCODeR+5VDCencoderpowercanbesuppliedfromanexternal+5Vdcsupplyorfromthedrive.Tousedrive+5Vdc@250mAmaximum,installjumperJP8.Ifmorethan250mAisrequiredthenthismustcomefromanexternal+5VsourceandJP8mustberemovedwhenthisisdone.

    IMPoRtant: REMoVE JP8 BEFoRE ConnECtInG EXtERnal +5V PoWER to J8-1. FaIlURE to Do so WIll DaMaGE DRIVE!!

    SWITCHInGPOWeRSuPPlIeSSwitchingpowersuppliescanalsobeusedfor+HVpower. Unlike unregulated supplies, these cannot acceptreverseenergyflow,soanisolatingdiodemust be placed between the power supply and J1-1 to block current flowback into the powersupply.When this is done, an external storagecapacitormustbeusedacrossJ1-1&J1-2becausethecapacitorontheDevelopmentKitboardisonlyfor ripple-current control, and cannot store enough energy to handle regeneration.

    GROunDInGAnearthinggroundconnectioncanbemadeviaa second conductor to J1-2 that connects to the equipmentframeground.

    EnCoDER ConnECTIonSThedevelopmentkithasa26C32differentiallinereceiverforthemotorencoder inputs. Differential-output encoders are preferred for best signal qualityandnoiserejection.Wiringshouldbetwisted-pairs,preferablywitha shield for each pair. To eliminate noise on the encoder signals caused byreflectionsonthecables,itisgoodpracticetoterminatesignal-pairswith a resistor that matches the characteristic impedance of the cable. Onthedevelopmentkit,121Ωresistorsareprovidedforthispurpose.Jumpers at JP9-A, b, and C connect these termination resistors across the differential signals when installed.If single-endedencodersareused, theymusthaveactive (not open-collector) outputs. They shouldbe connected to theA,B, andXpinsleavingthe/A,/B,and/Xpinsopen.JumpersatJP1-A,B,andCmustberemoved.

    ABJP1 C

    J3

    J2

    8

    67

    1415

    13

    121

    ENCODER

    SIGNAL

    Enc A

    Enc B

    Enc X

    9

    [IN5]

    +5V10 k

    C

    B

    A

    JP7

    10 k

    10 k

    7

    20

    89

    19 21

    Enc /A

    Enc /B

    Enc /X

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 18 of 24

    Development KitDEVEloPMEnT kIT ConnECTIonS

    notes:1.CAnconnectorsJ6&J7arenotshownhere.fordetailsseepp.3,6,&10.2.JP8installed:+5Vdc@250mAfromdriveavailableatJ3-23 JP8removed:+5VdcmustbesuppliedfromanexternalpowersupplyconnectedtoJ8-1&2. WhEn UsInG EXtERnal 5 VDC PoWER sUPPly, JP8 MUst BE REMoVED oR DaMaGE to DRIVE WIll oCCUR

    Note 2

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 19 of 24

    Development Kit

    notes:1.CAnconnectorsJ6&J7arenotshownhere.fordetailsseepp.3,6,&10.2.JP8installed:+5Vdc@250mAfromdriveavailableatJ3-23 JP8removed:+5VdcmustbesuppliedfromanexternalpowersupplyconnectedtoJ8-1&2. WhEn UsInG EXtERnal 5 VDC PoWER sUPPly, JP8 MUst BE REMoVED oR DaMaGE to DRIVE WIll oCCUR

    +

    -

    4

    +

    -

    +

    -

    Gnd

    DEVELOPMENT KIT

    Resolver

    S2 Cos(+)

    S4 Cos(-)

    R1 Ref(+)

    R2 Ref(-)

    X1 Sin(-)

    S3 Sin(+)

    S2 Cos(+)

    S4 Cos(-)

    R1 Ref(+)

    R2 Ref(-)

    X1 Sin(-)

    S3 Sin(+)

    Brushless

    BRAKE

    (Optional)for encoderand LED'sSee Note 2

    (Optional)

    +5 V

    +24 V

    MOTOR

    DCPower

    EarthCircuit Gnd

    W

    V

    U

    S3

    S1

    S2

    S4

    R1

    R2

    +HV Input

    Gnd

    Fuse

    Motor W

    Motor V

    Motor U

    J1

    [OUT2]

    Aux HV

    Drive Enable

    DAC Out

    DAC Ground

    [IN1] GP

    [IN2] GP

    [IN3] GP

    Ref (-) Input

    Signal Ground

    Ref (+) Input

    /Motemp[IN5]

    Gnd

    Gnd

    Gnd

    Hall U

    Hall V

    Hall W

    +5 VdcOutput

    J2

    EnablePosLim

    NegLim

    Signal Ground

    Drive OK

    J3 /Brake

    SignalGnd

    [IN4] GP

    [OUT1]

    [IN6] HS

    [OUT3]

    J8+5V Input

    Gnd

    Gnd

    RS-232 signals connect

    +5V Output

    to both J3 & J4.Only one external

    connection can beactive at a time

    PC SerialPort

    D-Sub9-posMale

    5

    SerialCable Kit

    Adapter Cable

    Black

    Red

    Yellow

    Sub-D toRJ-11 Modular J4

    RJ-11

    1

    2

    9

    5

    13

    6

    14

    7

    15

    11

    10

    3

    4

    5

    1

    8

    12

    1

    2

    2

    3

    4

    3

    4

    11

    14

    1

    5

    17

    18

    13

    2

    6

    19

    7

    20

    9

    8

    4

    3

    21

    22

    15 16

    10 12

    RxD

    TxD24

    25

    23

    ControllerRS-232I/O

    TxD

    RxD

    5

    2

    4

    3

    RxD

    TxD

    Gnd

    6

    1

    Mod

    ular

    Jac

    kR

    J-11

    6P

    4C

    D-S

    ub 9-posFem

    ale5

    2

    3 2

    3

    5

    3

    5

    2

    TxD

    RxD

    1

    RS-232DTE

    6

    9

    U

    V

    W

    HALLS

    DEVEloPMEnT kIT ConnECTIonS (MODelSWITH-ROPTIOnfORReSOlVeRfeeDBACK)

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 20 of 24

    Development Kit

    SLANGIS1J NIP

    tupnIVH+ 1

    DNG 2

    tuptuOWrotoM 3

    tuptuOVrotoM 4

    tuptuOUrotoM 5

    NIP SLANGIS2J

    8 tupnIAredocnE7 tupnIBredocnE6 tupnIXredocnE5 dnuorGlangiS4 WllaH3 VllaH2 UllaH1 dnuorGsissahC

    SLANGIS2J NIP

    tupnIA/redocnE 51

    tupnIB/redocnE 41

    tupnIX/redocnE 31

    dnuorGlangiS 21

    tuptuOV5+ 11

    dnuorGlangiS 01

    ]5NI[ 9

    nepoNAC SLANGIS NIP

    )devreseR( 1

    L_NAC 2

    DNG_NAC 3

    )devreseR( 4

    )DLHS_NAC( 5

    SLANGIS8J NIP

    tupnIV5+ 1

    dnG 2

    dnG 3

    tupnIVHxuA 4

    J8

    J1

    J2

    J7

    IMPoRtant: REMoVE JUMPER JP8 BEFoRE ConnECtInG EXtERnal +5 Vdc PoWER to J8-1. FaIlURE to Do so WIll DaMaGE DRIVE!!

    DEVEloPMEnT kIT ConnECTIonS

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 21 of 24

    Development Kit

    SLANGIS3J NIP

    dnuorGsissahC 1

    )+(feRgolanA 2

    ]6NI[tupnIPG 3

    ]4NI[tupnIPG 4

    ]1NI[tupnIelbanE 5

    ]1TUO[tuptuO 6

    XtuptuoredocnE 7

    BtuptuoredocnE 8

    AtuptuoredocnE 9

    dnuorGlangiS 01

    ]2TUO[tuptuO 11

    dnuorGlangiS 21

    dnuorGlangiS 31

    PIN J3 SIGNALS

    14 Analog Ref (-)15 Signal Ground16 Signal Ground17 [IN2] POS Limit Switch18 [IN3] NEG Limit Switch19 Encoder /X output20 Encoder /B output21 Encoder /A output22 [OUT3] Output23 +5V Output24 RS-232 TxD Output25 RS-232 RxD Input

    NIP SLANGIS4J

    6 noitcennoCoN

    5 tuptuODxT

    4 dnuorGlangiS

    3 dnuorGlangiS

    2 tupnIDxR

    1 noitcennoCoN

    NIP 5J SLANGIS1 1-1P

    2 2-1P

    3 3-1P

    NIP nepoNAC SLANGIS

    6 DNG_NAC

    7 H_NAC

    8 )devreseR(

    9 )+V_NAC(

    J3

    J4

    J5

    J6 CANopen Notes:1.ConnectorpinoutsforJ6&J7followCAnstandardDS-102.2.Signalsin()arewired-throughfromJ7toJ6andhavenootherconnectionsonthepcboard.3.CAn_GnDisconnectedtoGndonpcboard(AccelnetR23signalandpowerground)

    J3ReSOlVeRCOnneCTIOnS

    J3SIGnAlS PIn J3SIGnAlS

    R1 7 19 R2

    S2 8 20 S4

    S3 9 21 S1

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 22 of 24

    Development Kit

    IMPORTANT: REMOVE JUMPER JP8 BEFORE CONNECTING EXTERNAL +5 Vdc POWER TO J8-1. FAILURE TO DO SO WILL DAMAGE DRIVE!!

    DEVELOPMENT KIT CONNECTIONS (MODElS WiTH -R OPTiON fOR RESOlVER fEEDBACk)

    J8

    J1

    J2

    J7

    JP1-A,b,C

    IMPoRtant!! thEsE JUMPERs MUst BE REMoVED FoR REsolVER oPERatIon

    oUTAbC

    SLANGIS1J NIP

    tupnIVH+ 1

    DNG 2

    tuptuOWrotoM 3

    tuptuOVrotoM 4

    tuptuOUrotoM 5

    nepoNAC SLANGIS NIP

    )devreseR( 1

    L_NAC 2

    DNG_NAC 3

    )devreseR( 4

    )DLHS_NAC( 5

    SLANGIS8J NIP

    tupnIV5+ 1

    dnG 2

    dnG 3

    tupnIVHxuA 4

    PIN J2 SIGNALS

    8 S3 Sin(+)7 S2 Cos(+)6 R1 Ref(+)5 Signal Ground4 Hall W3 Hall V2 Hall U1 Chassis Ground

    J2 SIGNALS PIN

    S1 Sin(-) 15S4 Cos(-) 14R2 Ref(-) 13

    Signal Ground 12+5V Output 11

    Signal Ground 10[IN5] 9

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 TechSupport:e-mail:[email protected],Internet:http://www.copleycontrols.com Page23of24

    Development KitDEVELOPMENT KIT CONNECTIONS (MODElS WiTH -R OPTiON fOR RESOlVER fEEDBACk)

    CANopen Notes:1.ConnectorpinoutsforJ6&J7followCAnstandardDS-102.2.Signalsin()arewired-throughfromJ7toJ6andhavenootherconnectionsonthepcboard.3.CAn_GnDisconnectedtoGndonpcboard(Accelnetsignalandpowerground)

    J3

    J4

    J5

    J6

    JP7-A,b,CoUTA

    bC

    IMPoRtant!! thEsE JUMPERs MUst BE REMoVED FoR REsolVER oPERatIon

    NIP SLANGIS4J

    6 noitcennoCoN

    5 tuptuODxT

    4 dnuorGlangiS

    3 dnuorGlangiS

    2 tupnIDxR

    1 noitcennoCoN

    NIP 5J SLANGIS1 1-1P

    2 2-1P

    3 3-1P

    NIP nepoNAC SLANGIS

    6 DNG_NAC

    7 H_NAC

    8 )devreseR(

    9 )+V_NAC(

    J3 SIGNALS PIN

    Chassis Ground 1Analog Ref(+) 2GP Input [IN6] 3GP Input [IN4] 4

    Enable Input [IN1] 5Output [OUT1] 6

    R1 Ref(+) 7S2 Cos(+) 8S3 Sin(+) 9

    Signal Ground 10Output [OUT2] 11Signal Ground 12Signal Ground 13

    PIN J3 SIGNALS

    14 Analog Ref (-)15 Signal Ground16 Signal Ground17 [IN2] POS Limit Switch18 [IN3] NEG Limit Switch19 R2 Ref(-)20 S4 Cos(-)21 S1 Sin(-)22 [OUT3] Output23 +5V Output24 RS-232 TxD Output25 RS-232 RxD Input

  • Accelnet R23 RoHSR23RUGGEDIZED DIGITAL SERVO DRIVE fOR BRUSHLESS/BRUSH MOTORS

    Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 24 of 24

    ORDeRInGGuIDe

    ORDeRInGInSTRuCTIOnSexample:Order1R23-055-06drivewithDevelopmentKit,DevelopmentKitConnectorKit,SerialCableKit,andCMe2.

    Qty Item Remarks

    1 R23-055-06 Accelnet R23drive 1 kDk-090-01 Accelnet R23 Development Kit 1 KDK-CK ConnectorKitforDevelopmentKit 1 SER-Ck Serial Cable kit 1 CME2 CME 2 CD

    R23modelswiththegreenleafsymbolonthelabelareRoHScompliant.

    PART nUMbER DESCRIPTIon

    R23-055-06 AccelnetR23Servodrive3/6A@55Vdc

    R23-055-10 AccelnetR23Servodrive5/10A@55Vdc

    R23-090-04 AccelnetR23Servodrive2/4A@90Vdc

    R23-090-08 AccelnetR23Servodrive4/8A@90Vdc

    kDk-090-01 AccelnetR23DevelopmentKit

    kDk-Ck AccelnetR23DevelopmentKitConnectorKit

    SER-Ck SerialcableforDevelopmentKit

    fORReSOlVeROPTIOn,ADD“-R”TOTHeACCelneTPARTnuMBeR

    Model R23-055-06Serial # 12345678

    Input:

    Output:20~55 VDC 7A pk

    55 VDC @ 6A pk

    RoHSCOMPlIAnCe

    note:Specificationssubjecttochangewithoutnotice Rev16.01-we10/04/2016