五軸高負載立式加工機 · i-direct overcomes the limitations of time and distance. this...

HIGH PERFORMANCE 5-AXIS VERTICAL MACHINING CENTER

HIGH SPEED 5-AXIS VERTICAL MACHINING CENTER

五軸高負載立式加工機

5-Axis Vertical Machining Center

The high performance YCM FX 380A 5-axis vertical machining center is designed especially for small, complex high-quality parts mainly for aerospace, automotive, medical, job shop and die & mold applications. From roughing to finishing, the FX380A enables manufacturers to reduce setup time and overall lead-time while increasing machining quality and improving precision of complex machining processes.

HIGH SPEED 5-AXIS VERTICAL MACHINING CENTER

五軸高負載立式加工機

5-Axis Vertical Machining Center

1

FEMFEMFinite Element Analysis

3

AC

High Rigidity Body Structure Design■ Extra wide column and base design to ensure best support and cutting rigidity.■ High quality and rugged MEEHANITE® casting maintains optimum accuracy.

High Accuracy Axial Movement■ Linear guideways adopted for fast and smooth axial movement.■ Pre-tensioned ball screws with direct drive motors achieve high torque and low

backlash.

Unit: mm (inch)

Max. Working Envelope

ø380 (ø14.96”)

ø210 (ø8.27”)

150

(5.9

1”)

220

(8.6

6”)

Accuracy

Feedrate

Table

+30º

-120

º

310 (12.20”)

480

(18.

90”)

70 (2

.8”)

C-axis Rotary 360 °

Positioning (A/C): 28/28 sec.Repeatability (A/C): 16/16 sec.

A-axis: 33.3 rev/min.C-axis: 33.3 rev/min.

Size: 380 mmThru Hole: ø80 mm

Working Envelope

4

Tool Magazine■ 30T storage capacity is standard.■ 40T/60T is servo driven.■ ATC tool door design is standard.

ATC Tool Door

Open

Close

YCM In-house A/C-axis Rotary Table■ Rotary table surface leveled at the C-axis center to ensure machining accuracy and

easy programming.■ ø380 mm (ø14.96") table size with ø80 mm (ø3.15") table-through hole design.■ 150˚(+30˚/ -120˚) A-axis tilting angle increases the ability of machining.■ Hydraulic or pneumatic cable preparation.

POWER TORQUE(rpm)

POWER TORQUE(rpm) POWER TORQUE(rpm)12,0001,500 3,000 4,0008,000 1,500 15,000

5min.

5min.5min.

5min.

1min.

1min.

2min. 2min.

0.89kgf-m1.22kgf-m1.50kgf-m

0.61kgf-m 0.71kgf-m0.97kgf-m1.20kgf-m1.43kgf-m

0.49kgf-m

22 3011.69 84.56

12.98 93.89

11.69 84.56

12.98 93.89

18.5 25

22 30

18.5 25

L H L H

12,000 rpm (std.) 15,000 rpm (opt.)

22.5

18.4

13

7.5

20

16

11.0kW S6-40%

4.87 cont. cont.

kgf-m kW

30

25

17

10

27

21

HP

12.01 S6-10%

S6-40%7.14

8.44 S6-25%S6-25% S6-40%

S6-25%

18.5kW

S6-10%

35

lb-ft

87

52

61

1,500 3,5504,000 9,930 12,000 rpm

L H

24.81HP

14.75HP

POWER TORQUE(rpm)

lb-ft

22.5

cont.

16

13

10

7

S6-10%

S6-25%

S6-40%

2.22kgf-m

L H

13.24

cont.23

28

40S6-40%

S6-25%

S6-10%

S2-30min.18

11.1

13.9

9.1

5.1

kgf-m kW

1.83

3.16

3.90

5.48

2.437.5

30

21

17

13

9

15

19

12

7

HP

10

S2-30min.

9,875 12,000 15,000 rpm4,000

16 lb-ft

15,000 rpm (opt.)12,000 rpm (opt.)

POWER TORQUE(rpm)

POWER TORQUE(rpm) POWER TORQUE(rpm)12,0001,500 3,000 4,0008,000 1,500 15,000

5min.

5min.5min.

5min.

1min.

1min.

2min. 2min.

0.89kgf-m1.22kgf-m1.50kgf-m

0.61kgf-m 0.71kgf-m0.97kgf-m1.20kgf-m1.43kgf-m

0.49kgf-m

22 3011.69 84.56

12.98 93.89

11.69 84.56

12.98 93.89

18.5 25

22 30

18.5 25

L H L H

12,000 rpm (std.) 15,000 rpm (opt.)

22.5

18.4

13

7.5

20

16

11.0kW S6-40%

4.87 cont. cont.

kgf-m kW

30

25

17

10

27

21

HP

12.01 S6-10%

S6-40%7.14

8.44 S6-25%S6-25% S6-40%

S6-25%

18.5kW

S6-10%

35

lb-ft

87

52

61

1,500 3,5504,000 9,930 12,000 rpm

L H

24.81HP

14.75HP

POWER TORQUE(rpm)

lb-ft

22.5

cont.

16

13

10

7

S6-10%

S6-25%

S6-40%

2.22kgf-m

L H

13.24

cont.23

28

40S6-40%

S6-25%

S6-10%

S2-30min.18

11.1

13.9

9.1

5.1

kgf-m kW

1.83

3.16

3.90

5.48

2.437.5

30

21

17

13

9

15

19

12

7

HP

10

S2-30min.

9,875 12,000 15,000 rpm4,000

16 lb-ft

15,000 rpm (opt.)12,000 rpm (opt.)

YCM In-house IDD Spindle

Power Chart

■ YCM self-manufactured IDD spindle.■ Powerful 22 kW, 12,000 rpm spindle for hi-power, hi-speed machining.■ Cooling system design on spindle motor seat, quill, and bearing offers most

reliable machining capability.

HEIDENHAIN

FANUC

5

Max. Speed

12,000 rpm (std.)15,000 rpm (opt.)

Spindle Oil Cooling Design

Heat Cooling System

Oil-air lubrication design applied on each bearing, suitable for spindles with the speed of 12,000 rpm and over to ensure prolonged high speed operations.

Contact SurfaceContact Surface

BT Taper BBT Taper

Backlash occurs after contactElastic deformation occurs, no backlash

Dual Surface Contact SpindleSingle Surface Contact Spindle

Contact SurfaceContact Surface

BT Taper BBT Taper

Backlash occurs after contactElastic deformation occurs, no backlash

Dual Surface Contact SpindleSingle Surface Contact Spindle

6

Oil-air Lubrication System

BBT40 Spindle Design ■ Spindle and taper dual surface contact.■ Exceptional cutting rigidity with high accuracy.■ Longer tool life.

Laser Tool Measurement (opt.)

7

Advantages of 5-axis Machining■ Enhance precision, quality and efficiency of 3D surface machining.■ Reduce tool length and increase rigidity to obtain superior machining quality.■ Cutting with the belly and edge of the tool to increase tool life.■ Reduce fixture error and lessen workpiece loading/uploading time.■ Saves manufacturing cost for fixture and electrode costs.■ Reduces machining process, machining cost while improving productivity.

Differences between 3-axis and 5-axis machining

FX380A

100%

88%

3-axis Machine

12%■ Shorten Process■ Reduce Fixture Cost■ Improve precisionIncrease

3-axis machine

Change

fixture

Process

1

Change

fixture

Process

2

Change

fixture

Process

3

Change

fixture

Process

4

FX380AChange

fixture

Process

1

Process

2

Process

3

Change

fixture

Process

4

Machining Performance

8

Automation Advantages■ Increase productivity through unmanned machining.■ Enhance quality and reliability of products.■ Reduce non-cutting or change waiting time.

OPERATIONOPERATIONSoftware Enhancement Exclusively from

Pre-machining Preparation

Programming

Machining

Instant Message Alert Maintenance

NEWNEWNEWNEW

NEWNEW

NEWNEW

Intelligent Tool Data ManagementComprehensive tool data management function allows operators to monitor and manage all positions in tool magazine

RENISHAW GUI System (Conversational Graphic Operating Interface)

15 sets of machining cycle program Reduces program input and memory timeGraphic interface & conversational command input

Tool measurement & measurement correction

High Performance Machining Mode M300With 5 sets of parameter settings, the users choose the most suitable mode for optimum machining

Pop-up Alarm Display

Instantly provides troubleshooting procedureQuick response to alarm

Intelligent Maintenance

Counter Function

Provide users with periodic maintenance options and descriptions

Instantly provide users with maintenance notifications

Allow users to keep count of workpieces with the function of overtime cycle alarm provides easy control over machining cycle time

1. Main Counter2. Periodical Counter3. Daily Counter4. Over Cycle Alarm

High Speed Machining Mode M400Increases drilling and tapping speed, reduces machining time for job shop and precision mold machining

Tool Load ManagementInstant tool load monitoring with alarm function

Multi-display FuctionDisplays 4 statuses simultaneously with configurable status display

Tool Life ManagementIndicates tool status of each group with tool life alert

Workpiece measurement

CIRCULAR HOLE PATTERN(G120 P1) Function

RECTANGULAR HOLE PATTERN (G120 P4) Function

GRID HOLE PATTERN (G120 P5) Function

Tool Length MeasurementGraphic measuring interface provides automatic tool length measurement function

Workpiece Coordinate CalculationConversational operating window provides convenient and fast setup of workpiece coordinates

Smart control panel (iPANEL)

Easy to set up and operate important functions

A remote monitoring system

Production Status Process Record Production Management Statistics

Machine Status Time Record

Plant Operation Status Monitoring

System Chart

i-Direct Main Page

Machine connection, MMS and e-mail settings

CONTROLby

High Response AC Digital Servo & Spindle Drives with High DefinitionAICC II High Speed High Accuracy with Manual / Auto Switching on/off MachiningJERK Control FunctionHigh Rigidity Tapping, Helical InterpolationCustom Marco B and Tool Path GraphicsManual Guide i with large Screen Display . Program File Management for Easy Program ClassifyingUSB Interface for Easy Parameters & CNC Programs Transfer512KB MemoryHigh Speed Positioning Function (MXP-200FB, opt.)Memory Card Program Edit & OperationNANO Smoothing Function (opt.)400 Pairs Tool Offset, 1,000 (MXP-200FB 400) Total Registered Programs48 Pairs of Workpieces Coordinate SystemExtended Parts Program Editing (Cut, Copy, and Paste. Maximum 4,000 Characters)

i_PATTERN

Single Machine Status Browsing

The YCM Production Line Monitoring System i-Direct overcomes the limitations of time and distance. This software provides plant operators with instant production status, including production value, output, standby, alarm time, status display and malfunction records of the machine.These data could be browsed online and printed. When incidents occur, i-Direct will automatically warn plant operators through e-mail or MMS message. With i-Direct Production Line Monitoring System the plant operators can easily keep track of production statuses regardless of time and distance.

11

STCP ( Smooth Tool Center Point )

FANUC 31i-MB5 Control Exclusive Function

3D Interference Simulation■ 3D Interference Simulation function can help to reduce the danger of collision in 5th axis application.

Tilted Working Plane Command■ Program order automatic exchange X-Y-Z coordinates. ■ Easy program edition, easy machining for Tilted Working Plane.

■ Simultaneous 5-axis Machining with tool end / tool side.■ Smooth motion with tool end by compensating tool direction (Angle of rotary axis)■ Smooth machining with tool side by smoothing tool posture

3-Dimensional Cutter Compensation

FANUC MXP-200 FB/FC Control Standard Function (5-axis Control)

With high-speed Smooth TCPTool center point

Tool side

12

Tilted Working Plane CommandThe PLANE function is a powerful function for defining tilted working planes in various manners.

TCPM (Tool Center Point Management)The offset of the tilting axes is compensated so that the tool tip remains on the contour.

Dynamic Collision Monitoring (DCM) Dynamic collision monitoring to protect operators and machine.

HEIDENHAIN iTNC 530 HSCI Exclusive Function

Heidenhain iTNC 530 HSCI

■ Simultaneous 5-axis control■ TFT color flat-panel display 15-inch■ Storage medium: SSDR solid state disk with 32 GB■ Programming in HEIDENHAIN conversational

format, with SmarT.NC or according to DIN/ISO■ Tool Center Point Management (TCPM)■ Dynamic Collision Monitoring (DCM)■ 0.5 ms Short block processing time

Kinematic Compensation1) Position of the rotary axis in the kinematics model of the control.2) Actual position of the rotary axis.3) Resulting position error during tilting.

2563

2328

2505

2625 2210

3060

1350

675

2685

3360

UNIT: mm inch

2,56

3 10

0.91

”

2,32

8 91

.65”

2,50

5 98

.62”

2,625 103.35” 2,210 87.01”

3,06

0 12

0.47

”

1,350 53.15”

675

26.5

7”2,

685

105.

71”

3,36

0 13

2.28

”45°

75 2.95"

T

80.

31"19

0.75"

12 0.47" 12

0.

47"

ø380 ø14.96"

H8

1254.92"

2,210

3,06

0

2,50

5

2328

2,625

2,56

3

3,14

0

2,69

244

8

2,510

1,31

0

1,020

810

700

952

556

17.6

4"

123.

62"

105.

98"

21.8

9"

51.5

7"31

.89"

27.5

6"

40.16"

37.48"

87.01"

98.82"

120.

47"

98.6

2"

91.6

5"

100.

91"

103.35"

45°

75 2.95"

T

80.

31"19

0.75"

12 0.47" 12

0.

47"

ø380 ø14.96"

H8

1254.92"

2,2103,

060

2,50

5

2328

2,625

2,56

3

3,14

0

2,69

244

8

2,510

1,31

0

1,020

810

700

952

556

17.6

4"

123.

62"

105.

98"

21.8

9"

51.5

7"31

.89"

27.5

6"

40.16"

37.48"

87.01"

98.82"

120.

47"

98.6

2"

91.6

5"

100.

91"

103.35"

45°

75 2.95"

T

80.

31"19

0.75"

12 0.47" 12

0.

47"

ø380 ø14.96"

H8

1254.92"

2,210

3,06

0

2,50

5

2328

2,625

2,56

3

3,14

0

2,69

244

8

2,510

1,31

0

1,020

810

700

952

556

17.6

4"

123.

62"

105.

98"

21.8

9"

51.5

7"31

.89"

27.5

6"

40.16"

37.48"

87.01"

98.82"

120.

47"

98.6

2"

91.6

5"

100.

91"

103.35"

45°

75 2.95"

T

80.

31"19

0.75"

12 0.47" 12

0.

47"

ø380 ø14.96"

H8

1254.92"

2,210

3,06

0

2,50

5

2328

2,625

2,56

3

3,14

0

2,69

244

8

2,510

1,31

0

1,020

810

700

952

556

17.6

4"

123.

62"

105.

98"

21.8

9"

51.5

7"31

.89"

27.5

6"

40.16"

37.48"

87.01"

98.82"

120.

47"

98.6

2"

91.6

5"

100.

91"

103.35"

T-SLOTS

Table & Dimensions

Unit: mm inch

13

OPTIONAL ACCESSORIES

STANDARD ACCESSORIES

■ CE■ Foundation Bolts■ Chip Conveyor■ Coolant Through Spindle System

(CTS)■ Heavy Duty Coolant Pump■ Auto Tool Measurement System

(Blum Laser Mini NT)■ CNC Control: FANUC MXP-200FC■ CNC Control: FANUC 31i-MB5■ CNC Control: HEIDENHAIN iTNC530

■ Tool Kit■ Work Lamp■ Pilot Lamp■ Spindle Air Blast■ Spindle Air Seal■ Cutting Air Blast■ Spindle Cooling System■ Guideway Cover (X, Y, Z)■ Oil Skimmer■ Coolant Gun■ Coolant System■ Central Lubrication System■ Hydraulic Unit (for 4th and 5th Axes)■ Complete Chip Enclosure (With Top

Cover)■ Leveling Bolts and Pads ■ Heat Exchanger for Electrical Cabinet■ Mechanical, Maintenance, Electrical

and Operating Manuals■ Safety Door■ CNC Control: FANUC MXP-200FB

Specifications

User-friendly Design

380A SPINDLESpindle Speed/Power (std.)FANUC controller

12,000rpm 7.5/11/15/18.5/22kW 10/15/20/25/30HP (cont./30min./10min./5min./1min.)

Spindle Speed/Power (opt.1)FANUC controller

15,000rpm 7.5/11/15/18.5/22kW 10/15/20/25/30HP (cont./30min./10min./5min./2min.)

Spindle Speed/Power (opt.2)HEIDENHAIN controller

12,000rpm 7.5/13/16/22.5kW 10/17/22/30HP (cont./S6-40%/S6-25%/S6-10%)

Spindle Speed/Power (opt.3)HEIDENHAIN controller

15,000rpm 7.5/13/16/22.5kW 10/17/22/30HP (cont./S6-40%/S6-25%/S6-10%)

Spindle Taper BBT40

TRAVELX-axis Travel 700mm 27.56"Y-axis Travel 520mm 20.47"Z-axis Travel 480mm 18.90"

TABLETable Size/T-Slots ø380mm / 12mm ø14.96" / 0.47" RadialMax. Load on Table (Vertical) 200kg 441lbMax. Load on Table (Horizontal) 200kg 441lbAvailable Torque on Table 30kg-m 217lb-ft

A/C AXISA-axis 150˚ (+30˚/ -120˚)C-axis 360˚A/C Axis Feedrate 33.3 rev/min.A/C Axis Positioning Accuracy 28sec.A/C Axis Repeatability Accuracy(A-axis Optical Scales is standard) 16sec.

FEEDRATEX/Y/Z Rapid Feedrate 36 / 36 / 24m/min 1417.32 / 1417.32 / 944.88ipm Cutting Feedrate 1~10,000mm/min 0.04~393.7ipm

ACCURACY ISO 10791-4 JIS B 6338Positioning 0.010mm 0.00039" 0.003mm 0.00012"Repeatability 0.007mm 0.00028" ±0.002mm ±0.00008"

ATCTool Magazine Capacity(opt.) 30T (40/60T)Max. Tool Weight 6kg 13.2 lbMax. Tool Length ø76 x 280mm ø3" x 11.02"

GENERALPneumatic Supplier 5.5kg/cm2

Power Consumption (Transformer) FANUC: 34kVA (40kVA)HEIDENHAIN: 47kVA (50kVA)

Machine Weight 6,210kgNote: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc., to improve the performance of

the machine without notice. All the specifications shown above are just for reference.

14

■ Convenient Swivel Control Panel. ■ Chip flush coolant system increase chips removal efficiency.

■ Tool magazine with window design is easy for tool changing.

201305-E02-2000

五軸高負載立式加工機 · i-direct overcomes the limitations of time and distance. this...

Documents