effective concrete waterproofing - aia

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Effective Waterproofing

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This course explains some of the issues relating to concrete deterioration as a result of water penetration. The course also describes the different methods of dampproofing, waterproofing, and vaporproofing and differentiate between positive- and negative-side waterproofing. The course also identifies the various types of waterproofing systems and differentiates between them. This program is registered with the AIA/CES for continuing professional education, and is HSW-approved. The course earns one learning unit (LU). Learn More: http://www.wrmeadows.com/concrete-waterproofing/

TRANSCRIPT

Page 1: Effective Concrete Waterproofing - AIA

Effective Waterproofing

Page 2: Effective Concrete Waterproofing - AIA

This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.

Thank you!

Page 3: Effective Concrete Waterproofing - AIA

Explain some of the issues relating to concrete deterioration as a result of water penetration

Differentiate between dampproofing, waterproofing and vaporproofing methods

Differentiate between positive and negative side waterproofing

Identify the various types of waterproofing systems and differentiate between them

Page 4: Effective Concrete Waterproofing - AIA

What is concrete ?

Composition of concrete

Origin of concrete ?

Advantages - low cost, high stiffness, high compressive strength, non-flammable, and ease of fabrication

Disadvantages - low tensile strength, brittle, and to some extent long term durability

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Hydration

Formation of: Calcium Silicate Hydrate Calcium Hydroxide Calcium Aluminate Hydrate Calcium Ferrite

Water / Cement Ratio – determines concrete strength

Water - also affects the workability and consistency of the concrete mix.

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Although very durable, concrete will eventually deteriorate from natural weathering

Degree of deterioration dependent on:

exposure to moisture, temperature, aggressive chemicals

inadequate mix design and materials selection

inadequate design for deterioration poor construction practices

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The major deterioration factors listed above can be traced back to the presence of water in the structure. To protect the structure, it is necessary to waterproof it to reduce the potential for this concrete deterioration

Even good concrete can be described as permeable and porous

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Permeability

◦ A measure of the ease with which fluids will flow though a material

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Trapped air pockets from inadequate compaction

Empty space due to lack of mixing water by evaporation

Age of the concrete Finer grades of cement particles will

hydrate much faster

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Deterioration includes:

◦ Vulnerable to attack of water, chemicals, sulfates, etc.

◦ Corrosion of steel reinforcement◦ Increase in potential of freeze/thaw damage

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Porosity

◦ Ratio of the volume of openings (voids) to the total volume of material

◦ Most important factor is the water/cement ratio of the concrete

◦ Greater w/c ratio, greater porosity

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Liquid water

Water vapor

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It is important to understand the difference between water and water vapor

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‣ Water table‣ Site drainage‣ Irrigation - sprinkler systems‣ Cracks‣ Improper waterproofing details

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Hydrostatic pressure

Hydrostatic pressure is the pressure coming from the weight of the liquid

Its value is directly proportional to the height of the liquid and to the density of the liquid

Increases in proportion to depth measured from the surface because of the increasing weight of fluid exerting downward force from above

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Capillarity

◦ the force that results from greater adhesion of a liquid (water) to a solid surface than internal cohesion of the liquid itself and is therefore able to literally rise along vertical surfaces

◦ Liquid rises against gravity

◦ Smaller diameter, greater rise

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Dependent on differences in temperature and relative humidity

Below grade the diffusion of water vapor is from the ground into the structure…ambient conditions in the ground are approximately 55 degrees F and 100% RH

Since concrete isn’t a good vapor barrier, water vapor readily passes through the concrete

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It is also important to differentiate between dampproofing, waterproofing, and vaporproofing

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Waterproofing is defined as the resistance of the passage of water under hydrostatic head pressure.

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Dampproofing is defined as the resistance of water in the absence of hydrostatic head pressure.

Dampproofing materials typically will not bridge cracks in concrete that may occur during the life of a building.

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A vaporproofing material is one that is totally immune to the passage of a gas under pressure

Vapor diffusion can be defined as the transmission of water vapor, independent of air pressure, as a result of a difference in vapor pressure

It is important to understand this when it comes to application of waterproofing coatings and their vapor permeance

VaporproofingVaporproofing

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Effective against moisture intrusion – waterproofing, dampproofing, and capillary action

Continuous

Durable both during and after construction

Robust and durable over life of the building

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HYDROSTATIC PRESSURE: Proper site drainage or a drainage layer

Waterproof barrier

CAPILLARY ACTION: Capillary break layer ( drainage layer )

Waterproof barrier

VAPOR PRESSURE: Vapor barrier

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There is not one waterproofing system that will work in every situation

Select a system based on the requirements of the project

Positive and Negative systems

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Sheet membrane waterproofingFluid applied membranesCementitious waterproofingFlexible cementitious coatings

Protection boardsComposite drainage boards

Positive Side Waterproofing Systems

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Crystalline waterproofing

Flexible cementitious coatings

Negative Side Waterproofing Systems

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Consists of

◦Self-adhesive membranes◦Thermofusible membranes◦Blindside waterproofing membranes

Sheet Membrane Waterproofing

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Consist of polymeric waterproofing membrane (rubberized asphalt)

High density polyethylene carrier sheet

Horizontal and vertical substrates

Application includes a substrate primer

Self-Adhesive Membranes

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Fully-Adhered Membrane Factory Controlled Thickness Factory Salvage High Hydrostatic Resistance High Chemical Resistance Cold Applied Easy To Apply Excellent Elongation and flexibility Compatible with a number of substrates

Self-Adhesive Membranes

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Consist of SBS modified bitumen membrane Reinforced with non-woven fibreglass Horizontal and vertical substrates Application requires use of an open flame

propane torch to heat the lower side, allowing membrane to fuse with substrate

Thermofusible (torch-on) Membranes

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Fully adhered cohesive system Factory controlled thickness Flexible and excellent elongation Good resistance to chemicals and

hydrostatic pressure Excellent joint detail Very dependent upon applicator Safety concerns

Thermofusible (torch-on) Membranes

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Drainage and waterproofing membranes are installed before the concrete structure is poured

Typical projects include jobs where property lines and/or nearby structures limit excavation and access

Membrane is installed over a soil retention system and not the concrete

Blindside Waterproofing Systems

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Bentonite sheets

Popular in blindside waterproofing because it has the ability to heal itself if ripped, punctured, or cracked

Works in the presence of water; and once hydrated, the clay is virtually impermeable to water and most chemicals

Form a tenacious mechanical bond that locks them to the exterior surface of the concrete

Blindside Waterproofing Systems

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Spray applied membranes

Chemically bonds to concrete once poured

Used in conjunction with a drainage board

Very dependent upon the details over the soil retention system

Blindside Waterproofing Systems

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Sheet Membranes

Various types

Embedment of membrane into concrete once poured as it contains nylon fibres

Others similar to spray, mechanically fastened to wall, and chemically bonds to concrete once poured

Pressure-sensitive adhesive and a weather-resistant protective coating. The pressure-sensitive adhesive forms a continuous mechanical bond to concrete that is cast against it

Blindside Waterproofing Systems

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Hot Applied Systems

Cold Applied Systems

Fluid Applied Membranes

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Rubberized asphalt compound that forms a strong, flexible seamless waterproofing membrane

Adheres to virtually any structural surface Offers strong protection because of the way it has to be

applied Built up system – can provide good waterproofing

protection Lower elasticity compared to other systems due to

reinforcing sheet Safety during application could be a factor – experienced

installer with specialized equipment

Hot Rubberized Asphalt Waterproofing

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One component and two component

Cold applied liquid membrane

Polymer-modified

Water-based products

Applied with medium nap roller, brush, or squeegee

Can be sprayed with the correct equipment

Provides a seamless membrane

Can be applied to “green” concrete **

Cold Applied Membranes

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Most membranes need to be protected

Protection Boards

Prefabricated Drainage Layers

Membrane Protection

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Designed to protect membrane from construction damage

Act as a separator with some membranes to prevent “dragging” due to settlement

Protection of the membrane from UV exposure prior to backfill

Protection Boards

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Main Types:

asphalt boards

insulation boards

prefabricated drainage layers

Protection Boards

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 Dimple-raised, moulded polystyrene sheetHigh strength polypropylene fabricPart of a COMPLETE WATERPROOFING SYSTEM

Prefabricated Drainage Layers

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The Core• Acts as a conduit to let water pass• Needs to be strong enough not to

collapse

The Fabric• Flow through rate – water must be

able to pass through• High strength• Soil retention

Prefabricated Drainage Layers

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Most Specs Show 1/2” Thickness

Although It Was The Norm - That was Before ASTM D 4716 Testing

Early Drainage Boards Were Over Designed Selection to be based on:

Flow-through rateStrengthSoil retention

Prefabricated Drainage Layers

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High Flow Capacity/No cloggingHigh Compressive StrengthEasy to installChemically resistant to all naturally occurring soil conditionsEliminates excessive excavationEliminates need for drainage fill

Prefabricated Drainage Layers

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U.S. Weather Bureau states that in North America, maximum 1-hour rainfall is 5” per hour

5” per hour = .05GPM

1/4” Thick Core - has A 9 GPM Flow Rate [Equal to a garden hose every lineal foot of wall]

150 GPM on Fabric 10,800 psi Compressive Strength

For example:

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Consists of

◦ Crystalline Waterproofing

◦ Flexible Cementitious Waterproofing

Cementitious Waterproofing

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Material consists of cement, silica and proprietary chemicals

Form a crystalline structure in the presence of water and plugs pores, capillaries, micro-cracks and other voids

Becomes integral with the concrete

Questions arise due to waterproofing of cracks

Can be surface applied, added directly to the mix, or sprinkled on fresh slab

Crystalline Waterproofing

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Limitations

• construction joints

• expansion joints

• larger, dynamic cracks

• failing waterstops

• areas of poor concrete consolidation

• penetrations through concrete

sections

It will not waterproof

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Waterproofing of foundations, slabs and walls Water storage tanks in municipal & industrial

waste water Potable water tanks & facilities Elevator shafts Parking garages Basements Secondary containment structures Swimming pools

Uses For Crystalline Waterproofing

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Application

◦ Slurry application on vertical surfaces

◦ Broadcast onto horizontal concrete slabs

◦ Admixture to the concrete

◦ Ensure moist curing for 4 days

Crystalline Waterproofing

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Polymer-modified cementitious coating

Breathable and flexible

Various formulations based on application

Positive or negative

Chemically-resistant versions available

Crack bridging capabilities – 1/16”

Flexible Cementitious Waterproofing

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• Waterproofing of foundation walls

• Water storage tanks in municipal or industrial waste

water

• Potable water facilities / Wastewater facilities

• Elevator shafts

• Swimming pools

• Parking garages

• Basements

• Secondary containment structures

• Concrete roofs

• Protection of marine structures

Uses of Flexible Cementitious Waterproofing

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Surface preparation

◦ Sound concrete surface◦ Thorough cleaning, high pressure water◦ Treatment of inside corners◦ Patching and joint/crack treatment◦ Penetration treatment

◦ Saturated, surface dry condition

Flexible Cementitious Waterproofing

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Properly Prepared Surface

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Application

◦ Brush or spray apply◦ Two coat application◦ If concrete is less than 6 weeks old, embed woven

reinforcing fabric throughout application◦ If concrete is older than 6 weeks, just use fabric

over any existing cracks◦ Air cure for 48 hours

Flexible Cementitious Waterproofing

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Number of different types of waterproofing systems available

Not one system for every project Determine project requirements Select systems accordingly Utilize proper application techniques

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Questions?

This concludes the credit portion of the program for The American Institute of Architects Continuing Education System

For additional information, contact: Russell Snow [email protected]

800-342-5976

W. R. MEADOWS, INCwww.wrmeadows.com