ekcl profile
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COMPANY PROFILE
Message from the managing director
Esquire Knit Composite Ltd. has been established for nearly 14 years. Having the industrial knowledge of over 18 years from it sister concern companies namely Esquire Dyeing Industries, Esquire Knitwear Ltd, Fashion Paradise & Synthia Multi Fiber Ltd., Esquire Knit has focused on its business and successfully established the name as a world-class Garment Manufacturer under one roof having a composite facility of Yarn dyeing, Knitting, Fabric dyeing, and finishing up to Garments making it a right choice for one stop solution for all kinds of knitted garments.
We keep improving the quality of our products and services and looking forward to introduce a wider range of products to our customers to meet their needs. Given the strength of our leading position in the global market, with a comprehensive product portfolio, reputable & strong customer base, the aim is to consolidate our position as one of the best garments manufacturer in Bangladesh. We will continue to focus on strengthening our business foundation to ensure a strong base on which we can rely to explore new business opportunities for the development of our core business, broaden our revenue base, increase the growth and potential and thus enhance the customer satisfaction.
We invite you to explore the world of Esquire Group.
Mr. EHSANUL HABIB
ESQUIRE KNIT COMPOSITE LTD Manufacturer of circular knitted garments
ESQUIRE DYEING INDUSTRIES LIMITED Yarn dyeing and finishing
ESQUIRE ACCESSORIES LTD Manufacturer of garment accessories (Labels, Hangers, Cartons etc.)
ESQUIRE ELECTRONICS LTD Bangladesh agent for Japanese electronic/electrical brands like General, Sharp, Frigor etc.
THAKRAL INFORMATION SYSTEMS LTD Franchisee of IBM products in Bangladesh- A Joint Venture with Singapore. Strategic alliance partner for Nepal, Bhutan and Bangladesh
ESQUIRE GROUP
1989 Establishment of Esquire Electronics Ltd.-A trading co. in electronic goods 1993 Establishment of 1st automated Yarn dyeing project in Bangladesh1994 Diversification of Yarn Dyeing1994 Beginning of Garment manufacturing 1995 Beginning of Circular knitting, Fabric Dyeing & Finishing 2000 Further expansion of the Garment Unit2003 Declared/Awarded ‘Supplier Of The Year’ for C&A for the first time2005 Venture into US market due to abolition of Quota2006 Expansion project undertaken to double the total capacity2007 to 2012 Years of Expansion:
• Fabric Dyeing capacity increased from 10 ton/day to 15 ton/day• Yarn Dyeing capacity increased from 7 ton/day to 10 ton/day• Esquire Accessories Ltd. [a subsidiary] started, producing almost 90% of
all accessories like polybags, labels, hangtags etc• Fully operational Embroidery, Applique, Stone attachment, Industrial
Laundry, Automatic & Manual Printing facilities
THE JOURNEY
PRODUCTS
FABRIC RANGE Jersey, Pique, Interlock, Ribs, Thermal, Fleece, Terry etc in SOLID and YARN DYEDAuto stripe Yarn Dyed – Jersey, PiqueFeeder stripe Yarn Dyed - Jersey, Pique, Interlock and Rib
PRODUCT RANGE Polo shirts, Tee shirts, Tops , Sweat shirts, Jogging sets, Night wear, Intimate wear – MENSWEAR, WOMENSWEAR, KIDSWEAR
CLIENTS
TOTAL COVERED SPACE 550,000sq ft
Sewing floors with 54 sewing lines 78,000sq ft
Knitting 45,000sq ft
Dye house (solid) 56,000sq ft
Dye house (yarn) 20,000sq ft
Auxiliary services (Warehouses, Laboratory etc) 23,000sq ft
The new 12 storied building has an area of 35,000sq ftand will provide more space for production and worker amenities.
INFRASTRUCTURE
DEPARTMENT CAPACITY MACHINERY BRAND NO.
KNITTING 22tons/day Jersey Knitting
Rib/Interlock
Engineering Stripe(9,4 & 5 col)Flat Knit
Orizio, Fukuhara, Mayer&Cie, Pai Lung Orizio, Fukuhara, Pai Lung, Mayer&CieOrizio, Mayer&Cie Stool, Shima Seiki, FlyingHorse
43
23
1 each
20
FABRIC DYEING
15tons/day Dyeing machine
De watering machine
DryerCalendar machineStenter machineCompactingCentral Chemical Dosing
Sclavos, Greece (different capacities ranging from 250 KG to 1200 kgs). Fongs (China), TongGeng (Taiwan)Santex, Switzerland, Bianco, Italy
YARN DYEING 7tons/day Soft WindingHard ConingPackage dyeingDryer
SSM (Switzerland)SSM (Switzerland)Fongs (China), Tong Geng (Taiwan) RF Dryer (Italy) Galvanin (Italy) Rapid Dryer (Italy)
SEWING 80,000pcs/day basic styles
Sewing Machine [all types]
Zuki, Pegasus, Yamato, Kansai (Japan)
1950
CAPACITY & MACHINERY
Garment made of solid dyed fabric 60days
Garment made of yarn dyed feeder striped fabric 75days
Garment made of auto striped fabric 90days
Garment with wash 75days
Garment with manually done embellishment 90days
LEAD TIME
PRODUCTION CAPACITY
PRODUCTS T-shirts 85,000doz/month
Polo shirts 35,000doz/month
Sweat shirts 35,000doz/month
FABRICS Solid dyed fabric 390tons/month
Yarn dyed fabric 185tons/month
ERP customized to cater all requirements in knitting, solid & yarn dyeing, garment making and Merchandising
SCLAVOS Dyeing Management program (Olympian Project)
FASTREACT Planning and management tool
GSD Product analysis, planning, selection for manufacturing process
OPTITEX Design based software for 2D and 3D CAD/CAM
[Auto marker, Pattern etc]
SPECIALIZED SOFTWARE
DESIGN STUDIO
LABORATORY
YARN DYE HOUSE
Fong’s Dyeing Machines
Galvanin,Italy SSM, Switzerland
RF Dryer, Italy
SOLID DYE & FABRIC FINISHING HOUSE
Central Chemical Dosing,(Dosatex, Italy) Compactor (Tubetex, USA)
Sclavos, Greece Icomatex, Spain
SOLID DYE &FABRIC FINISHING HOUSE
Sueding/Peaching (Lafer, Italy) Stenter 7 Chamber (Icomatex, Spain)
CIRCULAR KNITTING
Auto Striper, Mayer&Cie (Germany) Orizio ( Italy )
Fukuhara ( Japan )
FLAT KNITTING
Stoll ( Germany ) for Collar, Cuff and waistband making
Shima Seiki ( Japan ) for Collar, Cuff and waistband making
FABRIC INSPECTION
Inspection based on J.C.PENNY 4 POINT SYSTEM
FABRIC CUTTING
FABRIC SPREADER
FABRIC CUTTER
Total 349heads 9color of Tajima, Sunstar & MG
EMBROIDERY
LAZER CUTTING m/c 2headsSEQUINS EMB m/c 159heads
SEQUINS MOTIF m/c
15head CHENILLE EMB
16head TAPING EMB
PRINTING
18,14 & 8COLOR AUTOMATIC PRINTING M/C from M&R (U.S.A)
HEAT TRANSFER
12COLOR 24STATION OVAL SHAPE m/c
6 PRINTING TABLE (520 FT)
6COLOR 6SIZE AUTOMATIC MOTIF [STONE] m/c
SAMPLING & PRODUCT DEVELOPMENT
CAD/CAM FROM LECTRA SYSTEMS, ITALY
SEWING FLOOR
Smartex (Switzerland)
Dryer 3000
WASHING
EFFLUENT TREATMENT PLANT (ETP)TOTAL CAPACITY: 100m3/hr
by using BIO-Chemical based ETP plant from ION-Exchange INDIA
100% POWER GENERATION in-house using both Gas and Diesel generators
POWER GENERATION & BOILERS
Petbow (U.K)
Waukesa (U.S.A)
AMENITIES FOR WORKERS
CANTEEN
CRECHE/ CHILD DAYCARE
HEALTHCARE FACILITY
Oeko-Tex Standard100 Certified (Product Class I & II)1st In Bangladesh in Knit sector.
ISO Certified (ISO 9001:2000)
Organic Exchange (OE 100 & OE BL)1st In Bangladesh in Knit sector.
GOTS (CU 806338)
Fully compliant with frequent random evaluation by world renowned institutes like:
BSCI, CSCC, SEDEX, ITS, MTL, SGS etc.
ACCREDITATIONS
ACHIEVEMENTS
US$25 million turnover for year 2005
US$28 million turnover for year 2006
US$32 million turnover for year 2007
US$35 million turnover for year 2008
US$40 million turnover for year 2009
US$48 million turnover for year 2010
US$53 million turnover for year 2011
US$55 million turnover for year 2012
US$50 million turnover for year 2013
US$58 million (Target) turnover for year 2014
US$65 million (Target) turnover for year 2015
Supplier of the year for C&A forthe year 2002-03, 2004-05 and 2006-07
CORPORATE OFFICE9th Floor, Ideal Trade Centre, 102, Shaheed Tajuddin Ahmed Sarani, Tejgaon I/A, Dhaka-1208. Bangladesh.Telephone: 00-880-2-9113161 / 9129396/ 9112539Fax: 00-880-2-812218Website: www.esquirebd.com
Contact Person: MD. EHSANUL HABIBMobile: +88 01713335888E-mail: [email protected]
FACTORY22/58, Kanchpur, Sonargaon, Narayanganj Bangladesh
THANK YOULooking forward to working together