electrical design engineering oil & gas

ELECTRICAL DESIGN ENGINEERING

OIL & GAS

www.smartbrains.in

SmartBrains is the global market leader in providing high-level training services to the energy sector (Oil and

Gas, Petrochemical, Refinery, LNG, Power Plants, Fiscal, Contracts, Strategy & Finance and Leadership &

Management). Operating nation wise over the last 8 years, our courses are widely acknowledged within the

energy community for quality and up-to-date information. Our success and distinguished reputation is down

to our commitment to the industry, a high-level of expertise, sector knowledge, cultural diversity and

experience that comes from organising many courses.

SmartBrains Institute provides premium training courses for energy industry executives and fresh engineering

graduates. Programs are designed by experienced high level Engineers/Managers and professionals as an

option to broaden their skill sets to include management tools and techniques that are applicable to various

profiles in renewable energy industries. Our success and distinguished reputation is thanks to our

commitment to provide first-class programmes to our clients. Combining leading professionals from across

the industry as lecturers and an interactive, practical format, the lessons learnt in a SmartBrains for energy

course are directly transferable back to the workplace.

SmartBrains is the ultimate choice for all the working and

non working engineers in energy sector training

requirements. Our extensive portfolios of training courses

are:

P 100% focused on Oil & Gas industry.

PGuided by industry renowned professionals with

unprecedented knowledge of Oil & Gas industry

PHigh interactive program with practical and relevant

case studies.

P Training by extensively researched self developed

cutting edge techniques.

PSkill development techniques with comprehensive set of

documentation, practical skills and tools used in the

industry

PPerfect opportunity to develop network and

experiences with knowledge sharing.

P Internationally acclaimed engineering qualification.

PDesigned for both fresh engineers and working

professionals to attain growth in process plant industry

POne of the finest international faculties.

P Interactive, interesting and motivational training

sessions.

PAccess to enormous reference books and research

materials. sessions.

To be recognized by industry and employers as

a highly reputable training organization.

P rov ide dynamic l eader sh ip , sound

management and excellence in training.

Continue to improve our services through

quality management processes. Invest in and

value our people through professional

development activities, Grow our business

through innovation and to continue to be

financially secure. Be influential in the

economic development of the industries we

serve nation wise.

ABOUT SMARTBRAINS

WHY SMARTBRAINS OUR STRATEGIC OBJECTIVES


OIL & GAS

Smartbrains Engineers And Technologist Pvt Ltd. has received recognition, endorsement and affiliation

from National Skill Development Corporation of India (NSDC) and various Skill Sector Councils as an

authorized training provider under various trades. SmartBrains provide skill based training for

engineering/non-engineering candidates as per their interest. As a training institute we will provide

complete practical knowledge based skill training, recognition & certification from NSDC & Sector

Skill Councils. Students who successfully complete their certification from SmartBrains may be able to

apply for recognition of their qualification within the local education system. Trainees will be awarded

by a National level certification approved & provided by National Skill Development Corporation of

India (A PPP promoted by Ministry of Skill Development & Entrepreneurship, Govt. of India) which is

broadly accepted & recognized across the globe.

ACCREDITATION & AFFILIATION

WHAT YOU WILL GAIN

u Introduction To Plant Engineering

u Electrical equipments technology &

protections.

u Electrical drawing and documentation.

u Cable selection, sizing, standards &

accessories.

u Illumination design.

u Power system protection.

u Earthing and lightning/surge protection.

u Testing, troubleshooting and maintenance of

electrical equipments.

u System studies and calculations.

Our extensive portfolios of training courses

are:

P 100% focused on Electrical design

engineering Oil & gas

P Guided by industry renowned professionals

with unprecedented knowledge of process

plant industry.

P High interactive program with practical and

relevant case studies.

P Training by extensively researched self

developed cutting edge techniques.

P Perfect opportunity to develop network and

experiences with knowledge sharing.

P Designed for both fresh engineers and

working professionals to attain growth in

process plant industry

P Interactive, interesting and motivational

training sessions.

P Access to enormous reference books and

research materials. sessions.

PURPOSE


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INTRODUCTION TO PLANT ENGINEERINGPlant Engineering And Site Selection

— Plant engineering function.

— Principles of organization.

— Organization structures.

— Organizational prerequisites.

— Role of Plant Engineer.

— Concept of EPC Projects.

— Overview of codes & Standards IEC/ANSI/IEE.

— Consideration aspects in site selection.

— Environmental & design considerations.

On Site Distribution of Electricity

— Determining the site requirements.

— Tariff structures and billing calculations.

— Various areas of electricity consumption.

— Characteristics of plant areas including electricity

supply parameters.

— Generation of stand-by supply.

— Distribution of power to areas of control and

consumption.

— Instrumentation techniques and general practice.

Conductors, Insulators and Electromagnetism

— Conductors and insulators (Conductors,

Semiconductors, Superconductors, Electrical

insulators etc).

— Electromagnetism (Electromagnets, Electromagnetic

strength, Electromagnetic induction, Magnetic

quantity characteristics).

Fundamentals of power systems and electric power generation

— Concepts behind electric power generation,

transmission, distribution and utilization:

P Historical overview.

P Electricity production and use.

P Generation: non-renewable and renewable

sources.

P AC and DC systems: comparison in respect of

generation, transmission and distribution.

P Relationship between frequency ad poles in a

generator.

— Electric power and energy:

P Electric power and energy.

P Active and reactive power.

P Power triangle.

— Fundamentals of electrical networks:

P Transmission and distribution.

P Electrical networks.

Electrical Equipment for Power Transmission and Distribution and Related Issues

— Electrical equipment used in transmission, distribution

and utilization:

P transformers.

isolators.P

fuses.P

P Circuit Breakers.

— Electrical utilization, basics of power quality and

electrical safety:

P AC and DC electrical rotating machines.

P Power electronics applications.

P Power quality problems.

P Protection of electrical systems.

P Electrical safety, legislation and compliance.

Common Distribution System Alternatives

— Characteristics of typical industrial distribution

systems.

— Equipment used in distribution systems.

— Electrical safety and power security issues.

— Voltage classifications.

— Distribution types.

— The use of transformers.

Planning of Power Distribution Systems

— Planning of industrial power distribution networks

including embedded generation.

— Distribution system alternatives.


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Fault Levels in Electrical Systems and their role in the choice of Equipment

— Electrical faults.

— Asymmetrical fault behavior.

— Equivalent impedance diagram of a power system.

In-Plant Generation Requirements and Alternatives

— Distribution equipment.

— Conductor size vs short circuit current.

What is an EPC contract

• How does the risk allocation on an EPC contract

compare to other construction contracts.

• To what extent does an EPC contract guarantee the

project essentials: a fixed price, time and quality.

• Why would you choose an EPC contract as opposed

to other forms of contract.

• Will the use of an EPC contract mean that the works

cost more.

• The bank ability of an EPC contract.

• The EPC contract within the overall structure of a

project: The various entities and the other project

documents.

• Split EPCs: Onshore/ Offshore.

• Different models for contract risk allocation.

• Contract jargon: Lump sum, turn-key, EPCM, EPCC.

cost-plus, reimbursable.

Estimation of Plant Electrical Load

• Preparation of load schedule.

• Determination of power supply capacity.

• Standby capacity consideration.

• Rating of generators in relation to prime movers -

Importance of max and min temp.

• Rating of motors in relation to their driven machines.

Maintenance and Asset Management in Distribution Systems

• Power distribution system automation.

• Condition based maintenance vs reliability centered

maintenance.

• Diagnostic techniques.

• Problems found during maintenance.

ELECTRICAL EQUIPMENTS TECHNOLOGY & PROTECTIONSAC Power, DC Power, and Power Generation

• Alternating and direct current fundamentals.

• AC vs DC transmission.

• Common applications.

• Relative merits and demerits.

• Fundamentals of power generation.

• Methods employed for power generation - a

comparative study.

• Rotating and static components.

• Static and dynamic vibration detection techniques

including remedial guidelines.

Electrical Machines, Motor Controls, Protection, Testing and failure analysis

• Principle of operation, torque calculation.

• Types of AC/DC machines.

• Fault and fault finding.

• Components of 3-Phase induction machines.

• Limitations of single-phase AC motors, special types of

electrical machines.

• New technologies and development.

• Motor control methods.

• Protection methods for motors.

• Performance testing for motors.

• Common causes of motor failure, effects of excessive

loading.

• Motor and bearing failure analysis.

• Maintenance requirements to prevent failure.

Electrical Power, Electric Motors, and Prime Movers

• Single-phase vs three-phase Electric Power and their

applications.

• Operating principles of single-phase and three-phase

AC motors.

• Induction vs synchronous motors.

• Maintenance requirements.

• Check lists and specification tools for effective

maintenance.

• Efficiency calculations.

• Comparative study of IC engines, gas/steam turbines,

hydraulic/air motors, electric motors.

• Selection criteria and applications.

• Maintenance requirements.

• Checklists and specification tools for effective

maintenance.

• Efficiency calculations.

Variable Speed Drives

— Drive components.

— Operating parameters.

— Energy conversion in electric drives.

— Constant speed vs Variable speed.

— 5 application range of variable speed drives.

— Maintenance of VSD's.

— Efficiency Calculations.


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Power Transmission and Distribution Systems

— Technology of power transmission – industrial systems.

— Components.

— Substation equipment including earthing and touch

potentials.

— Primary feeders and network systems.

— Distribution transformers.

— Secondary systems.

— Distribution capacity.

— Design and operation of distribution systems.

— Power factor equipment.

— Capacity improvement.

— Harmonic influences.

Theory, Types, Construction and Characteristics of Power Transformers

— Fundamentals of power transformers.

— Power transformer construction.

— Power transformer types.

— Methods of transformer protection.

Installation, Maintenance and Testing of Power Transformers

— Power transformer installation.

— Power transformer oil quality.

— Electrical tests and preventive measures.

Medium Voltage and Low Voltage Switchgear

— MV and LV switchgear specifications.

— MV and LV switchgear applications.

— MV and LV switchgear construction.

— Metering, protection and control of MV and LV

switchgear.

Medium Voltage and Low Voltage Circuit Breakers, Batteries for Substations

— Circuit breaker basics.

— Circuit breaker specifications and ratings.

— MV and LV circuit breaker construction.

— Basics of batteries, battery types.

— Charging and discharging of batteries.

— Selection and sizing of batteries.

— Battery installation, maintenance, failure and disposal.

Principles of Electrical Machines & their applications

— Principles of operation.

— Torque calculations (Torque vs speed, AC vs DC

machines).

— Types of AC and DC machines and their

applications.

— Faults and fault-finding.

— Components of 3-phase induction machines.

— Limitations of single-phase AC motors, special types of

electrical machines.

— New technologies and developments.

Motor Control, Protection, Testing and failure analysis

— Motor control methods .

— Protection methods for motors.

— Performance testing of motors.

— Common causes of motor failure.

— Effects of excessive loading.

— Motor and bearing failure analysis.

— Maintenance requirements to prevent failure.

Electrical Protection and Earthing

— Protective equipment used in power systems.

— Operation of fuses, circuit breakers, protective relays

and insulators.

— Earth leakage protection.

— Motor protection devices.

— Switching equipment for electrical systems.

— Maintenance systems.

— In-service testing.

— Primary and secondary current injection methods.

— OEM parameters to compare with the test results.

— Purpose and importance of earthing.

— Earthing systems, component selection for functional

earthing.

Protection against Explosions and Lightning

— Hazardous area identification.

— Area classification.

— Calculation of the zone extent.

— Minimum energy transfer (intrinsic safety concepts).

— Explosion prevention techniques.

— Mechanical glands and types of cable approved for

the area.

— Introduction to the various codes of practice in force

across the world.

— The ATEX requirements.

— Earthing requirements and Standards.

— Lightning protection risks.

— Risk assessments as per IEC 62305-2.

— Need for lighting protection.

— How a lightning protection system works (Physical

installation, Design of the system).

Troubleshooting Electrical System Faults

— Identification of various types of electrical systems.

— Selection of fault-finding technique.

— Typical electrical system faults.

— Diagnosing failures.


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ELECTRICAL DRAWING AND DOCUMENTATIONDrawing Types, Attributes and Symbols

— Fundamentals of electrical and electronic engineering

drawings:

P Drawing standards.

P 2 and 3-dimensional representation.

P Components of an engineering drawing.

P Drawing sizes.

P Scales and sheet sizes.

— Symbols:

P Electro technology Symbols.

Engineering Drawings

— Single-line and 3-line diagrams.

— Control schematics.

— Logic gates and logic diagrams.

— Cabling and wiring drawings.

— Lighting layout design.

— Cable routing layout.

— Earthing layout design.

— Lightning layout design.

— Layout drawings for different applications.

Computer Aided Design (CAD) and Drawing Management

— CAD:

P 2D and 3D CAD applications.

P GIS related applications: linking imagery with

drawings.

— Drawing management:

P Revision control and drawing ownership.

P Drawing process flow.

P Redlining in CAD drawings.

— CAD drawing features:

P Symbols, attributes and symbol libraries.

P Automated BOM generation from a CAD drawing.

P Concept of layers and their use in sharing

information.

P Automation of drawing through programming.

— Management of drawings.

CABLE SELECTION, SIZING, STANDARDS & ACCESSORIESPower Cable Types and Classications

— Types of cable.

— Cable types for given applications.

— Cable sizing.

— Sheath bonding for MV and HV cables.

Jointing and Termination

— Requirements for outdoor terminations.

— Mechanical protection for joints and terminations.

— Jointing and terminating procedures.

— Testing of cables after jointing/termination.

Cable Selection and Sizing

— Cable selection.

— Cable sizing for Low voltage system.

— Cable sizing for High voltage system.

— Voltage drop consideration.

— Let through energy consideration.

— Earth fault loop impedance consideration.

— Cable schedule.

— Cable interconnection schedule.

— Selection and sizing of cable tray.

— Cable tray schedule.

— Cable drum schedule.

— Conduit selection.

— Conduit Sizing.

Cable Routing

— Cable routing Layout.

— Cable Tagging.

— Installation details.

Installation Methods, Types of Cable Faults and Locating Faults

— Storage, handling and unreeling.

— Installation methods of cables and impact on ratings.

— Cable laying on structures, ducts and directly in soil.

— Cable failures and fault location (Loop method, fault-

burning, signal injection and use of TDR equipment).

— Power and control cable Introduction.

ILLUMINATION DESIGNElectrical Illumination Design

— Introduction.

— Type of lighting fixtures.

— Selection of lighting fixtures.

— Preparation of fixture schedule.

— Indoor illumination calculation.

— Outdoor illumination calculation.

— Calculation on software.

— Lighting layout design.

— Lighting installation detail.

— Small power selection.

— Lighting board schedule.

Electrical Lightning and Illumination

— Incandescent lamps, high intensity discharge lamps,

mercury vapor, metal halide lamps, fluorescent lamps,

compact fluorescent lamps, LEDs.

— Luminaire concepts.

— Energy efficiency.


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Electrical Heating in Industry

— Principles of heating.

— Electrical heating, resistance heating .

— Welding, electric arc furnaces.

— Induction heating .

POWER SYSTEM PROTECTIONNeed For Protection and Basic Protection Approach

— Need for protection.

— Characteristics of protection.

— Components of protection systems.

— Faults in systems and its impact on protection.

— Relevance of earthing to protection.

Protection in Industrial Distribution Systems

— Fuse-the basic protective device.

— Protection based on releases.

— Tripping power sources, trip failure alarm.

— Typical protection approach in industrial distribution

systems.

— Protection application in special cases such as mining

systems.

Instrument Transformers and its application to Protection

— Role of instrument transformers in protection.

— Voltage transformers.

— Current transformers.

— Selection and application of instrument transformers

for electrical protection.

Protective Relays and Relay Coordination and Unit Protection

— Relays used in protection and basic types.

— Importance of current relays in protection.

— DMT and IDMT characteristics.

— Static relays and IED.

— Protection coordination.

— Unit protection, basic principles.

Protection of Transformers and MV Switchgear

— Transformer protections-different approaches.

— Protection based on current relays (DMT and IDMT).

— Differential protection of transformers.

— REF and standby earth fault protection.

— Switchgear (bus bar) protection methods.

Protection of Motors, Generators and Protection Management

— Faults in motors.

— Protection of motors against internal faults.

— Protection against load-related problems.


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— Generator-protection for stator faults and special

protections.

— Protection management.

EARTHING AND LIGHTNING/SURGE PROTECTIONElectrical Earthing and applicable Standards

— Power supply system earthing methods.

— Comparative merits and applications.

— Effects of electric shock.

— Role of protective earthing in safety against electric

shock.

Earth Electrodes

— Earth electrodes and their role.

— Influence of soil resistivity on earth resistance.

— Measurement of soil resistivity and earth resistance.

— Earth electrode system maintenance.

Static Electricity

— Static electricity basic definitions.

— Problems caused by static electricity in industrial

operations.

— Mitigation of adverse effects by static electricity.

Earthing of Substations, Switch yards and applicable Standards

— Substation earthing-basic principles.

— Earth grid design approach.

— Steps for obtaining an effective earthing system.

Lightning Effects and Protection

— Lightning physics and statistical distribution.

— Lightning risk assessment.

— Lightning protection of structures, electrical lines and

substations.

— Lightning protection of marine electrical.

— Systems and other special structures.

Surge Protection

— Surges: Types and methods of coupling.

— Protection of electrical components against surges.

— Surge protection zones and protection grading.

Electrical Noise and Mitigation

— Types of noise and coupling

— Problems caused by noise in sensitive electronic

circuits.

— Control of noise at source, avoiding earth loops

— Mitigation by shielding/screening.

— Proper earthing and role of ZSRG, SGTP in noise

reduction.


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System Studies and Calculations

— Short circuit analysis (Fault calculations and stability

studies).

— Load flow analysis.

— Motor starting study.

— Harmonics study.

— Relay coordination study.

TESTING, TROUBLESHOOTING AND MAINTENANCE OF ELECTRICAL EQUIPMENTSFundamentals of Testing

— Various types of tests.

— Role of insulation in electrical equipment.

— Insulation resistance measurement and interpretation.

Various Methods of Testing

— High potential tests.

— Oil testing.

— TAN delta testing.

— Partial Discharge (PD) Testing.

— Impulse testing.

— Measuring of low resistances as part of testing.

Testing of Electrical Equipment

— Transformer testing.

— Cable testing during operation and fault detection.

— Testing of alternators during maintenance.

— Testing of other HV equipment including protection

tests, CT/VT testing.

Organizational aspects of Testing

— Testing for troubleshooting.

— Testing as an essential maintenance of electrical

equipment.

— Test equipment for comprehensive testing

— Documentation of testing.

— Setting up a testing group in a large organization.

Maintenance Objectives and Principles

— Effective management of maintenance operations and

resources.

— Measures for achieving maintenance objectives.

— Key maintenance principles.

— Primary role of maintenance.

— Benefits associated with best maintenance practices.

Asset Management

— Identifying, classifying and prioritizing assets.

— Location and types.

— Maintenance strategies for various categories of

assets.

— Managing assets by criticality.

Maintenance Planning and Scheduling

— Planning needs and objectives.

— Planning for resources.

— Maintenance budgeting.

— Implementing the maintenance plan.

— Maintenance inventory.

— Reasons for planning failures.

— Benefits of planning.

— Scheduling considerations and requirements.

— Proper scheduling of resources and materials.

— Priority system and equipment criticality.

— Maintenance schedules.

— Managing maintenance backlogs.

Maintenance Practice-Strategies, Tools and Techniques

— Types of outages.

— Maintenance plans, tools and techniques.

— Standard maintenance practices.

— Choosing the right maintenance strategy.

— Performance measurement.

— Evaluating maintenance effectiveness.

— Reporting and use of key performance indicators.

— Introduction to RCM (reliability centered maintenance)

Plant registration.

— Function and failure.

— Preventive action.

— Organizing and controlling proposed tasks.

— Implementation of RCM.

SYSTEM STUDIES AND CALCULATIONSSystem Studies and Calculations

— Development of single line diagrams, libraries, project

data management, cable sizing, templates.


— Short circuit (IEC and ANSI).

— Motor acceleration.

— Transient stability.

— Protective device coordination and selectivity.

— Ground grid systems.

— Underground raceway systems.

— ARC flash analysis.

— Short circuit analysis (Fault calculation and stability

studies).


— Motor starting study.

— Harmonics study.

— Relay coordination study.

— Other modules based on attendees request and time

permitting.

electrical design engineering oil & gas

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