electrical - navistar

08_0010

FWD

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) DuraStar® SERIES – 218 –

ELECTRICALALL MODELS (except 4X4)Battery Box LocationRight Side Mounted, Under Cab, With Rectangular Style Fuel Tanks

CREWCAB

REG.CAB

EXT.CAB

(REF)17.91 (REF)25.98

32.76

27.247.44

4.69

32.15

4.62

(455) (660)

(817)

(692)

(832(119)

(189)

(117)

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08_0011

D

DuraStar® SERIES – 219 –

ALL MODELS (except 4x4)Battery Box LocationRight Side Mounted, Under Cab, With Rectangular Style Fuel Tanks

A = 13.47 (342) with “D” Style 50 Gallon Fuel Tanks16.17 (411) with “D” Style 70 Gallon Fuel Tanks

B = 11.72 (298) with “D” Style 50 Gallon Fuel Tanks14.42 (366) with “D” Style 70 Gallon Fuel Tanks

REG.CAB

CREWCAB

EXT.CAB

(REF)17.91 (REF)25.98

32.76

27.24

4.69

7.44

AB

33.62

FW

(455) (660)

(854)

(189)

(119)

(692)

(832)

0012

(REF)

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ALL MODELS

Battery Box LocationLeft Side Mounted, Under Cab, With Rectangular Style Fuel Tanks

08_

(REF)25.98 17.91

REG.CAB

CREWCAB

EXT.CAB

32.76

27.24

4.69

7.44

32.15

4.62

FWD

(660) (455)

(817)

(692)

(832)

(189)

(119)

(117)

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08_0013

(REF)


ALL MODELS

Battery Box LocationLeft Side Mounted, Under Cab, With “D” Style Fuel Tanks


B = 11.72 (298) with “D” Style 50 Gallon Fuel Tanks14.42 (366) with “D” Style 70 Gallon Fuel Tank

CREWCAB

REG.CAB

EXT.CAB

(REF)25.98 17.91

BA

33.62

32.76

27.24

4.69

7.44

FWD

(660) (455)

(189)

(119)

(854)

(692)

(832)

08_0014

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ALL MODELS

Battery Box LocationLeft Side Mounted, Back of Standard or Extended Cab, With Dual Fuel Tanks

27.248.15

3.81

23.88

EXT.CAB

REG.CAB

(REF)25.98

FWD

(660)

(207) (692)

(607)

(97)

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015


ALL MODELS

Battery Box LocationLeft Side Mounted, Under Crew Cab, With Rectangular Style Fuel Tanks

08_0

CREWCAB

32.76

27.24

5.75

8.50

4.62

32.15

FWD

(216)

(146)

(692)

(832)

(817)

(117)

08_0016

Octo

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2010

Dura

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-471


ALL MODELSBattery Box LocationLeft Side Mounted, Under Crew Cab, With “D” Style Fuel Tanks


B = 11.72 (298) with “D” Style 50 Gallon Fuel Tanks14.42 (366) with “D” Style 70 Gallon Fuel Tanks

32.76

27.24

5.75

8.50

33.62

CREW CAB

BA

FWD(854)

(692)

(832)

(216)

(146)

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on the front dash panel, driver's side. the transmission wiring, and for

Body BuilderWires

g End) Mating ConnectorConnector352874C1

Connector Lock352873C1

Terminals1667742C1 Wire Gauge

16, 18, 20Cavity Seals1661872C1

Connector352872C1



16, 18, 20Cavity Seals1661872C1

018

019

ating connectors attached filled with cavity plugs. and use the following:

08_0017


ALL MODELS

Electrical System - Allison Automatic Transmission3000/4000 SeriesBody builder I/O (input/output) connections for Allison 3000/4000 Series transmissions are located The table below gives the circuit and connector cavity information. For a complete circuit diagram ofconnector and terminal part numbers, see vehicle circuit diagram book.

NOTE 1: See Allison technical manual for suggested circuit design.NOTE 2: See special features table on next page for package content.NOTE 3: MUST COMPLY WITH FMVSS STANDARD #102.

Cavity Circuit Number I/O Maximum

Current Description

Connector Number 7205A 92B103 – – Signal Ground

B Plug – – –

C Plug – – –

D 92#124 Output 500 mAmp Retarder Indicator

E Plug – – –

F 92#105 Output – Output Speed Indicator

G 92#164 Output 500 mAmp Sump/Retarder Temp. Overheat Indicator

H 92#162 Input – Service Brake Status

Connector Number 7206A 92#101 Input – Auxiliary Function Range Inhibit

B 92#117 Input – Auto Neutral for PTO

C 92C103 - – Signal Ground

D 92#143 Input – PTO Enable

E 92#142 Input – Auxiliary Hold

F 92#145 Output 500 mAmp Range Indicator

G 92#130 Output 500 mAmp PTO Enable 2

H Plug – – –

Harness Connectors (Viewed from Matin

G

H

E

FD

C

B

A

7205

08_0

A

B

C

D

H

G

F

E

7206

08_0

Connectors Located on Front of Dash Panel, Driver’s Side for the

Connectors 7205 and 7206 have their mTo use connectors, remove cavity plugs

13WUE 13WUGGroup 107 Group 110

Package 120 Package 113

ergency Vehicle Series VS); Fire/Pumper Tank,

Aerial/Ladder

Truck Recreational Vehicle (TRV)

gnal Return Signal Return

tarder Indicator Retarder Indicator

tput Speed Output Speed

mp Temp. Sump Temp.

rvice Brake Service Brake

Aux. Function Range Inhibit

Auto Neutral

nal Return Signal Return

PTO Request

O Request Aux. Hold

nge Range

O Enable PTO Enable

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ALL MODELS

* 500 mAmp Maximum Current

Electrical System - Allison Automatic Transmission3000/4000 Series (Continued)

Cavity Circuit # I/O

13WUB 13WUC 13WUDGroup 98 Group 99 Group 108

Package 200 Package 113 Package 174

Highway Series (HS); General Purpose Trucks

Rugged Duty Series (RDS); General Purpose

Trucks, Construction

Emergency Vehicle Series(EVS); Rescue Ambulance

Em(E

Connector Number 7205A L92B103 Signal Return Signal Return Signal Return Si

B Plug

C Plug

D L92#124 * Output Retarder Indicator Retarder Indicator Retarder Indicator Re

E Plug

F L92#105 Output Output Speed Output Speed Output Speed Ou

G L92#164 * Output Sump Temp. Sump Temp. Sump Temp. Su

H L92#162 Input Service Brake Service Brake Service Brake Se

Connector Number 7206

A L92#101 Input Aux. Function Range Inhibit


Shift Selection Transition

B L92#117 Input Auto Neutral Auto Neutral Auto Neutral

C L92C103 Signal Return Signal Return Signal Return Sig

D L92#143 Input PTO Request PTO Request

E L192#142 Input Aux. Hold Aux. Hold Auto Neutral PT

F L92#145 * Output Range Range Neutral Indicator for PTO Ra

G L92#130 * Output PTO Enable PTO Enable PT

H Plug

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13WUL 13WURGroup 103 Group 100

Package 167 Package 146

Rugged Duty Series DS); Street Sweeper

Rugged Duty Series (RDS); Dump/

Construction w/2-Speed Axle or Aux. Transmission

nal Return Signal Return

arder Indicator Retarder Indicator

put Speed

p Temp. Sump Temp.

vice Brake Service Brake

Speed Axle Aux. Function Range Inhibit

o Neutral

al Return Signal Return

erse Enable PTO Request

ondary Shift Two Speed Axle

Speed Axle Two Speed Axle

Enable PTO Enable


ALL MODELS



13WUH 13WUJ 13WUKGroup 102 Group 105 Group 106

Package 150 Package 142 Package 170

Rugged Duty Series (RDS); Airport Refueler,

Sewer Evac

Rugged Duty Series (RDS); Front Loaders,

Rear Loaders, Recycling/Packer

Rugged Duty Series (RDS); Side Loaders (R

Connector Number 7205A L92B103 Signal Return Signal Return Signal Return Sig

B Plug

C Plug

D L92#124 * Output Retarder Indicator Retarder Indicator Retarder Indicator Ret

E Plug

F L92#105 Output Output Speed Output Speed Output Speed Out

G L92#164 * Output Sump Temp. Sump Temp. Sump Temp. Sum

H L92#162 Input Service Brake Service Brake Service Brake Ser


A L92#101 Input Aux. Function Range Inhibit Shift Selector Shift Selector Two

B L92#117 Input Direction Change Auto Neutral Auto Neutral Aut

C L92C103 Signal Return Signal Return Signal Return Sign

D L92#143 Input RELS PTO Request PTO Request Rev

E L192#142 Input Auto Neutral Auto Neutral Sec

F L92#145 * Output Range Neutral Indicator for PTO Neutral Indicator for PTO Two

G L92#130 * Output Engine Overspeed PTO Enable PTO Enable PTO

H Plug

13WVA 13WVB

e /al/

Emergency Vehicle Series (EVS); Fire/

Pumper, Tank, Aerial/Ladder

Emergency Vehicle Series (EVS); Rescue,

Ambulance

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ALL MODELS

* 500 mAmp Maximum Current



13WUS 13WUT 13WUV 13WUZGroup 99 Group 107 Group 98 Group 127

Package 113 mod. Package 119 Package 200 Package 198

Rugged Duty Series (RDS); General Purpose Trucks

Modified for Single Input Auto Neutral

Emergency Vehicle Series (EVS); Fire (not

for Split Shaft PTO)

Highway series (HS); General Purpose

Trucks Modified for Single Input Auto

Neutral

Emergency VehiclSeries (EVS); Fire

Pumper, Tank, AeriLadder

Connector Number 7205A L92B103 Signal Return Signal Return Signal Return

B Plug

C Plug

D L92#124 * Output Retarder Indicator Retarder Indicator Retarder Indicator

E Plug

F L92#105 Output Output Speed Output Speed Output Speed

G L92#164 * Output Sump Temp. Sump Temp. Sump Temp.

H L92#162 Input Service Brake Service Brake Service Brake


A L92#101 Input Aux. Function Range Inhibit



B L92#117 Input Auto Neutral Auto Neutral

C L92C103 Signal Return Signal Return Signal Return

D L92#143 Input PTO Request PTO Request

E L192#142 Input Aux. Hold Aux. Function Range Inhibit Aux. Hold

F L92#145 * Output Range Neutral Indicator for PTO Range

G L92#130 * Output PTO Enable PTO Enable

H Plug

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h panel, in the engine compartment, on ircuit diagram of the transmission wiring

Body BuilderWires

Rear Cab

Crossmember

08_0020

08_0022


ALL MODELS

Electrical System - Allison Automatic Transmission1000/2000 SeriesBody builder Input/Output connection for Allison 1000/2000 transmissions is located on the front dasthe drivers' side. The table below gives the circuit and connector cavity information. For a complete cand for connector & terminal part numbers, see vehicle circuit diagram book.

Connector 7151

NOTE 1: See Allison technical manual for suggested circuit design.NOTE 2: See special features table on next page for package content.NOTE 3: MUST COMPLY WITH FMVSS STANDARD #102.

Cavity Circuit Number I/O Maximum

Current Description

Connector Number 7205A 92C103 – – Signal Ground

B 92#143 Input – PTO Enable

C 92#150 Output 500 mAmp PTO Enable 2

D 47C125 Output – Non-Zero Crossing Speedo (16 Pulses/Rev)

E 92#101 Input – Auxiliary Function Range Inhibit

F 92#123 Input – Auto Neutral for PTO

G 92#145 Output 500 mAmp Range Indicator

H 92#105 Output Output Speed Indicator

Connector 7205 has its mating connector attached and filled with cavity plugs.To use connector, remove cavity plugs and use the following:

Harness Connectors (Viewed from Mating End) Mating ConnectorConnector352874C1



16, 18, 20Cavity Seals1661872C1

G

H

E

FD

C

B

A

7205

08_0021

08_0024

TO SUPPORT THE COOLINGAIR FLOW DESIGN, MOUNTCOMPONENTS OUTBOARD OF THE RADIATOR CORE AREA ONLY

Octo

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ALL MODELS

Cooling Obstruction Guidelines

AUXILIARY COMPONENTS CANNOT BE MOUNTED INBUMPER CENTER OPENING. ONLY THE FOG LIGHTOPTION (08WPM) CAN OCCUPY THIS SPACE.

electrical - navistar

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