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Emergency Lighting Unit (ELU)

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  • Emergency Lighting Unit

    (ELU)

  • ELU

    2 Confidential & Proprietary - ELU 19/07/2016

  • ELU

    3 Confidential & Proprietary - ELU 19/07/2016

  • Standards

    19/07/2016 4 Confidential & Proprietary - ELU

  • Standards

    5

    Confidential & Proprietary - ELU 19/07/2016

  • IEC 60598-2-22 : Luminaires

    6

    Page 19 :

    Page 39 :

    Annex A :

    Confidential & Proprietary - ELU 19/07/2016

  • IEC 61951-1 : Ni-Cd cells

    7

    Page 22 :

    Page 24 - 25 :

    Confidential & Proprietary - ELU 19/07/2016

  • IEC 61951-2 : Ni-MH cells

    8

    Page 20 :

    Page 21 :

    Confidential & Proprietary - ELU 19/07/2016

  • Cells intended for ELU

    9 Confidential & Proprietary - ELU 19/07/2016

    IEC 61951-1 IEC 61951-2

    Ni-Cd Ni-MH

    40°C 50°C 40°C 50°C

    IEC cell

    designation T U T U

    Accelerated

    ageing test @

    70°C

    6 months 12 months 6 months 12 months

    ARTS Energy

    range VNT VNT U VHT VHT U

  • 40°C – 4 years

    applicatons

    19/07/2016 10 Confidential & Proprietary - ELU

  • ARTS Energy cells for 4 years @ 40°C

    11 Confidential & Proprietary - ELU 19/07/2016

  • VHT AA 800

    12 Confidential & Proprietary - ELU 19/07/2016

    AA AA Cs 7/5

    CS D F

    VHT

    VHT

    AA

    800

    VHT

    AA

    VHT

    Cs

    VHT

    7/5C

    s

    VHT

    D

    VHT

    F

    Capacity

    (Ah) 0,8 1,1 2 4 6 10

    ELU (4 years @ 40°C) Introduced in 2014

    AVAILABLE

  • Ni-Cd for 40°C : charge efficiency

    13 Confidential & Proprietary - ELU 19/07/2016

    Charge 24h at C/20 at different temperatures

    1

    1,1

    1,2

    1,3

    1,4

    1,5

    1,6

    1,7

    0 2 4 6 8 10 12 14 16 18 20 22 24

    Time (h)

    Vo

    ltag

    e (

    V)

    25°C 0°C +40°C

  • Ni-Cd for 40°C : discharge efficiency

    14 Confidential & Proprietary - ELU 19/07/2016

    Discharge at 0.6C at different temperatures

    after charge 24h at C/20 at different temperatures and no rest

    1

    1,1

    1,2

    1,3

    1,4

    1,5

    0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6

    Autonomy (h)

    Te

    ns

    ion

    (V

    )

    25°C 0°C +40°C

  • Ni-Cd for 4 years @ 40°C

    15 Confidential & Proprietary - ELU 19/07/2016

  • Ni-MH for 40°C : charge efficiency

    16 Confidential & Proprietary - ELU 19/07/2016

  • Ni-MH for 40°C : discharge efficiency

    17 Confidential & Proprietary - ELU 19/07/2016

  • 40°C – 8 years

    applicatons

    19/07/2016 18 Confidential & Proprietary - ELU

  • ecolife

    19 Confidential & Proprietary - ELU 19/07/2016

  • Environmental impact

    20 Confidential & Proprietary - ELU 19/07/2016

  • ecolife : charge efficiency

    21 Confidential & Proprietary - ELU 19/07/2016

    Charge 24h at C/20 at different temperature

    1

    1,1

    1,2

    1,3

    1,4

    1,5

    1,6

    1,7

    1,8

    0 5 10 15 20

    Time (h)

    Vo

    ltag

    e (

    V)

    0°C + 10°C + 25°C + 40°C + 50°C + 55°C

  • ecolife : discharge efficiency

    22 Confidential & Proprietary - ELU 19/07/2016

    Discharge at 0.6C at different temperature

    after charge 24h at C/20 at different temperature

    0,8

    1

    1,2

    1,4

    1,6

    0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6

    Autonomy (h)

    Vo

    ltag

    e (

    V)

    0°C + 10°C + 25°C + 40°C + 50°C + 55°C

    Sanction

  • 40°C – 10 years

    applicatons

    19/07/2016 23 Confidential & Proprietary - ELU

  • ecolife MH AA

    24 Confidential & Proprietary - ELU 19/07/2016

    ELU (4 years @ 40°C – intermittent charge)

    AVAILABLE End 2016

    AA

    ecolife MH

    ecolife MH AA

    Capacity

    (Ah) 0,8

  • Ni-MH : 10 years life duration @ 40°C permanent

    25 Confidential & Proprietary - ELU 19/07/2016

    Cs Ni-Mh 1,6 Ah – Test is still running

  • 55°C – 4 years

    applicatons

    19/07/2016 26 Confidential & Proprietary - ELU

  • ARTS Energy cells for 4 years @ 55°C

    27 Confidential & Proprietary - ELU 19/07/2016

  • VHT AA U 800 & VHT D U

    28 Confidential & Proprietary - ELU 19/07/2016

    ELU (4 years @ 55°C)

    AA AA Cs 7/5 CS D

    VHT U

    VHT AA

    U 800

    VHT AA

    U

    VHT Cs

    U

    VHT

    7/5Cs

    U

    VHT D

    U

    Capacity

    (Ah) 0,8 1,1 2 4 6

    Available

    Available

  • Ni-Cd for 55°C : charge efficiency

    29 Confidential & Proprietary - ELU 19/07/2016

    Charge 24h at C/20 at different temperature

    1

    1,1

    1,2

    1,3

    1,4

    1,5

    1,6

    1,7

    1,8

    0 5 10 15 20

    Time (h)

    Vo

    ltag

    e (

    V)

    0°C + 10°C + 25°C + 40°C + 50°C + 55°C

  • Ni-Cd for 55°C : discharge efficiency

    30 Confidential & Proprietary - ELU 19/07/2016

    autonomy at C/4 at different temperature

    after charge 24h at C/20 at different temperature

    0,8

    1

    1,2

    1,4

    1,6

    0 1 2 3 4

    time (h)

    ten

    sio

    n (

    v)

    0°C 10°C 20°C

    40°C 50°C 55°C

  • VNT U

    31 Confidential & Proprietary - ELU 19/07/2016

  • Ni-MH for 55°C : charge efficiency

    32 Confidential & Proprietary - ELU 19/07/2016

    Charge 24h at C/20 at different temperature

    1

    1,1

    1,2

    1,3

    1,4

    1,5

    1,6

    1,7

    1,8

    0 5 10 15 20 25

    Time (h)

    Vo

    ltag

    e (

    V)

    - 30°C - 20°C 0°C + 25°C + 40°C + 55°C + 70°C

    Cold temperature clamp at 1,55V

  • Ni-MH for 55°C : discharge efficiency

    33 Confidential & Proprietary - ELU 19/07/2016

  • VHT U

    34 Confidential & Proprietary - ELU 19/07/2016

  • Charging method

    19/07/2016 35 Confidential & Proprietary - ELU

  • Charging method

    36 Confidential & Proprietary - ELU 19/07/2016

    Ni-Cd Ni-MH

    Permanent C/30 to C/20

    After a discharge, start with :

    1) Charge 24h @ C/20

    2) Intermittent charge:

    - Charge 3 minutes @ C/20

    - Rest 15 minutes

    The following charging method for ELU are mandatory

  • Battery packs

    19/07/2016 37 Confidential & Proprietary - ELU

  • Products configuration available/ feasable

    38 Confidential & Proprietary - ELU 19/07/2016

    Blocs

    From less expensive to … more expensive

    Sticks / bâtons

    From less expensive to … more expensive

  • Products configuration available/ feasable

    Mixed : assembly of sticks and blocs

    You must take into account :

    Cells are sleeved or labelled

    Dimensions can NOT be the cell’s ones.

    There are connexions, tags …

    The are also assembly dispersion.

    We can do most of configurations

    BUT dimensions are not the one of the cells cumulated !

    19/07/2016 Confidential & Proprietary - ELU 39

  • Optimized products – pack assembly

    40 Confidential & Proprietary - ELU 19/07/2016

    More standard & less expensive configurations (depending on cell

    size) for pack assembly:

    AA : Bloc

    Cs : Stick or bloc

    D : Stick or bloc

    7/5Cs : semi manual

    C : semi manual

    F : semi manual

  • Standard components

    41 Confidential & Proprietary - ELU 19/07/2016

    White sleeve with blue printing :

    Used with standard black markings :

    (ARTS Energy , voltage, min. capacity, charge protocole, temperature

    range and type, P/N, Charge , customer P/N…)

  • 42

    STANDARDS for tags

    Push Fit Tags/ cosse emboutie Width 4,9mm, compatible with female faston

    Length 15mm, No Poka-Yoke

    Male faston clips/ clips faston mâles 2,8 / 4,7 / 6,3 mm width

    0,5 / 0,8mm thick

    Automatic length : 19x22 24X24 33x34,5

    Poka yoke possible

    L. tags/ cosse L. 2,8mm x 0,65mm

    Compatible with female faston

    Small Soldering tags/ cosse Bordeaux Width 5mm

    Different length possible

    Large Soldering tags/ cosse à souder Dimensions 11x For Cs

    Dimensions 13x For D

    Confidential & Proprietary - ELU 19/07/2016

    Male with female facton tags

  • STANDARDS for tags

    43 Confidential & Proprietary - ELU 19/07/2016

    CI 1 pin tag/ Cosse CI 1 pin

    For direct soldering on PC Boards

    CI 2 pins tag/Cosse CI 2

    For direct soldering on PC Borads

    Be careful to have an empty battery, to

    avoid short circuit on automatic process !

  • 44

    STANDARDS for wires on battery side

    Crimp/ manchon, AWG 16 to 20

    The cheapest solution

    Around 2mm thick => impact on

    dimensions.

    Crimp tags/ cosse à sertir, AWG 16 to 24

    Length 19mm or 29mm

    Can be bent along cells, but crimping on

    wire increase stick diameter for example.

    Round pin, AWG 22 to 24

    Specially for AA.

    Fork pin, AWG 22 to 24

    Specially for AA.

    Confidential & Proprietary - ELU 19/07/2016

  • 45

    STANDARDS for Connectors

    MOLEX Mini fit Jr serie 5557 Up to 9A current (13 with special contacts)

    AWG 18 to 28 (16 for special contacts)

    -40°C to +105°C

    MOLEX Spox serie 5264 Up to 3A current

    AWG 22 to 28

    -40°C to +105°C

    JST EHR Up to 3A current

    AWG 22 to 32

    -25°C to +85°C

    JST VHR Up to 10A current

    AWG 16 to 22

    -25°C to +85°C

    Confidential & Proprietary - ELU 19/07/2016

    Without customer

    constraints,

    please let us

    recommend the

    best !

  • Thank you for your attention

    46 Confidential & Proprietary - ELU 19/07/2016