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1
EMC 2016: International
Symposium on Electromagnetic
Compatibility and
EMC Europe
September 09th, 2016, Wroclaw
Dr. Jean-Roger K. Kuvedu-Libla Delphi – Electronics & Safety
Bascharage, Luxembourg
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
2
Outline
I Motivations and Backgrounds
II Contents
III Conclusions
IV Questions
Simple Decoupling and Coupling Strategies of Electromagnetic
Disturbances from/on Cable Harnesses when using Automotive
Component Testing Methods
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
3
I Motivations and Backgrounds
II Contents
III Conclusions
a) Expecting Benefits
b) Expecting Drawbacks
Simple Decoupling and Coupling Strategies of Electromagnetic
Disturbances from/on Cable Harnesses when using
Automotive Component Testing Methods
IV Questions
a) Why investigating “Decoupling and Coupling Strategies of Electromagnetic Disturbances”?
b) Where are the benefits and challenges?
c) Objectives and Requests?
a) Particularities of Electromagnetic Coupling / Decoupling
b) Definitions of Coupling / Decoupling
c) Theoretical Backgrounds of Coupling / Decoupling
d) EMC Requirements
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
4
I Motivations and Backgrounds
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
Simple Decoupling and Coupling Strategies of Electromagnetic
Disturbances from/on Cable Harnesses when using
Automotive Component Testing Methods
5
I Motivations and Backgrounds
Why investigating “Decoupling and Coupling of Electromagnetics”?
a) Several main motives Safety & Reliability Demands for Vehicles &
Automotive Component Test Methods
That means Repeatable Conditions for
Vehicles & Automotive Component Test Methods
b) Key Contribution Parts needed?
Cable Harness
Ground Plane & Chassis & Housing
Particularities of “Return Lines” of Harnesses
c) Example of Application Parameters?
Figure 1-1: Examples of Coupling on the Harnesses
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
Inductive
Load
Resistive
Load
𝐿𝑛𝑚′ in
mH
of Lines
Sensor- &
Signal Lines
𝐶𝑛𝑛’ in µF
Wire to
Ground Plane
𝐿𝑛𝑚′ in µH
of Lines
𝐶𝑛𝑚’ in µF
Wire to Wire
Capacitive
Load
6
I Motivations and Backgrounds
Why investigating “Decoupling and Coupling of Electromagnetics”?
a) Several main motives Safety & Reliability Demands for Vehicles &
Automotive Component Test Methods
That means Repeatable Conditions for
Vehicles & Automotive Component Test Methods
b) Key Contribution Parts needed?
Cable Harness
Ground Plane & Chassis & Housing
Particularities of “Return Lines” of Harnesses
c) Example of Application Parameters?
Figure 1-2: Examples of Coupling Model
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
C11 C22 C33
C13
C23 C12
Ground Plane Ground Plane
C11 C22 Cnn …..
C1n
a) 3-Wires Harnesses b) n-Wires Harnesses
7
I Motivations and Backgrounds
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
Where are the benefits and challenges?
a) Understanding of Coupling /
Decoupling Capacitances
respectively Parameters
Geometry Dependences
Frequency Dependences
b) Big Challenges:
Analytic Expression of the
Harnesses & Ground Plane &
Chassis
Matrix Forms
Coupling of Kind of Disturbances
(Common / Differential Modes)
Figure 1-3: Examples of Coupling Model
a) Sensor- and Signal Lines
b) Power Lines
-20
0
20
40
60
80
100
Level [dBµV]
100k200k 400k 1M 2M 3M 5M7M10M 20M30M 50M 108M
Frequency [Hz]
MES 11DE01_PosPk61 MES 11DE01_PosAv61 LIM B217110C_CEAv B21 7110 Rev C - Average limitLIM B217110C_CEPk B21 7110 Rev C - Peak limit
5.6
10.0
15.0
20.0
25.0
30.0
32.2
Level [dBµV/m]
200M 250M 300M 350M 400M 448.4M
Frequency [Hz]
MES 11DE01_lvAv1 LIM B217110C_REAv B21 7110 Rev C - Average limitLIM B217110C_REPk B21 7110 Rev C - Peak limit
Harness
Ground Pane
L’
C’
G’
R’
Repeatable?
I Motivations and Backgrounds
Objectives and Requests (1) - Challenging Decoupling / Coupling? Complexities of the Source functions (Common Modes &
Differential Modes) Complexities of Cables Harnesses (Sensor- & Signal Lines &
Power Lines)
- Challenging of Measurement Understanding? Practice Experience Data Theoretical Descriptions (Mathematical / Analytical)
Challenges for Frequencies f 100kHz (Broadband Ranges)
- Consequences of Decoupling / Coupling? Repeatability Conditions (Component & Vehicle Level)
Where is the optimal positions of the harness wires TEM-Mode Wave Propagation Assumption
8
?
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
9
II Contents
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
Simple Decoupling and Coupling Strategies of Electromagnetic
Disturbances from/on Cable Harnesses when using
Automotive Component Testing Methods
10
II Contents
Particularities of Electromagnetic Decoupling / Coupling
Figure 2-1: Example of Decoupling / Coupling Sources showing the Measurements Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
-20
0
20
40
60
80
100
Level [dBµV]
100k200k 400k 1M 2M 3M 5M7M10M 20M30M 50M 108M
Frequency [Hz]
MES 11DE01_PosPk61 MES 11DE01_PosAv61 LIM B217110C_CEAv B21 7110 Rev C - Average limitLIM B217110C_CEPk B21 7110 Rev C - Peak limit
3.75.0
10.0
15.0
20.0
25.0
30.0
35.0
Level [dBµV/m]
134.6M 150M 160M 170M 180M 190M 200M
Frequency [Hz]
MES 11DE01_bvPk1 MES 11DE01_bvAv1 MES 11DE01_rPk7 MES 11DE01_rAv7 LIM B217110C_REAv B21 7110 Rev C - Average limitLIM B217110C_REPk B21 7110 Rev C - Peak limit
0
10
20
30
40
50
60
70
80
Level [dBµV]
150k300k500k 1M 2M 3M4M 6M 10M 20M30M 50M 108M
Frequency [Hz]
MES 11JN02_Pk2 LIM CISPR25_Con_BB_5_Pk (Broadband Class 5)
5.6
10.0
15.0
20.0
25.0
30.0
32.2
Level [dBµV/m]
200M 250M 300M 350M 400M 448.4M
Frequency [Hz]
MES 11DE01_lvAv1 LIM B217110C_REAv B21 7110 Rev C - Average limitLIM B217110C_REPk B21 7110 Rev C - Peak limit
a) Conducted b) Radiated
Repeatable?
11
II Contents
Particularities of Electromagnetic Decoupling / Coupling
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
a) Conducted b) Radiated
Figure 2-2: Example of Emission Test Setups
DUT
LISN
Harness
(Signal / Sensors)
12V Battery
Supply
Periphery
Measuring
Receiver
h = 5cm
Ground Plane
Supply Lines
Periphery
LISN
12V Battery
Supply
DUT
Measuring
Antenna
h = 5cm
Harness
(Signal / Sensors)
Ground Plane
12
II Contents
Particularities of Electromagnetic Decoupling / Coupling
Figure 2-3: Example of Decoupling / Coupling Sources /
Parameters
a) Coupling / Coupling Parameters?
Frequency dependences:
- Electric ~ 𝜀
- Magnetic ~ 𝜇
- Electromagnetic 𝜀, 𝜇
b) Reference Point / Plane?
Ground Plane
Return Lines
c) Hereby Electromagnetic Parameters?
Expressions:
- Matrix C’
- Matrix L’
- Matrix of Wave Impedance Zw
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
Inductive
Load
Resistive
Load
𝐿𝑛𝑚′ in mH
of Lines
Sensor- &
Signal Lines
𝐶𝑛𝑛’ in µF
Wire to
Ground Plane
𝐿𝑛𝑚′ in µH
of Lines
𝐶𝑛𝑚’ in µF
Wire to Wire
Capacitive
Load
13
II Contents
Definitions of Electromagnetic Decoupling / Coupling
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
a) Decoupling / Coupling in the
Harnesses?
Decoupling / Coupling Harness to Ground
Plane (Diagonal Elements)
Decoupling / Coupling Harness Wires to
Harness Wires (Cross Diagonal Elements)
b) The Test Setup Ensures TEM-Wave
Propagations
That means: Matrix C’ and Matrix L’ are
binding thru the wave propagation speed c
(𝑓𝑜𝑟 𝑓𝑟𝑒𝑒 𝑠𝑝𝑎𝑐𝑒 𝑐0)
C11 C22 C33
C13
C23 C12
Ground Plane
h'
d
Ground Plane
C11 C22 Cnn …..
Cnm
h
d
Figure 2-4: Model to express the Decoupling / Coupling
Harness
14
II Contents
Theoretical Backgrounds of Electromagnetic Decoupling / Coupling?
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
a) Analytical Decoupling / Coupling
Description of the Harnesses?
Using the canonic Basic for the Description of
Matrices:
- Matrix C’
- Matrix L’
- Matrix Wave Impedance Zw
b) The Test Setup Ensures TEM-Wave
Propagations
That means: Matrix C’ Elements are:
𝑗𝜔𝐶𝑛𝑚′ =𝑗𝜔𝐶11′ ⋯ 𝑗𝜔𝐶1𝑚′
⋮ ⋱ ⋮𝑗𝜔𝐶𝑛1′ ⋯ 𝑗𝜔𝐶𝑛𝑚′
n- Wire Systems
3- Wire Systems
𝑗𝜔𝐶3𝑥3′ =
𝑗𝜔𝐶11′ 𝑗𝜔𝐶12′ 𝑗𝜔𝐶13′
𝑗𝜔𝐶21′ 𝑗𝜔𝐶22′ 𝑗𝜔𝐶23′
𝑗𝜔𝐶31′ 𝑗𝜔𝐶23′ 𝑗𝜔𝐶33′
𝑪𝒏𝒎’ = 𝟐𝝅𝜺
𝒍𝒏𝒅
𝟐𝒉
with 𝒏 = 𝒎
𝑪𝒏𝒎’ = 𝟐𝝅𝜺
𝒍𝒏𝒅
𝟐𝒉′
with 𝒏 ≠ 𝒎
15
II Contents
Theoretical Backgrounds of Electromagnetic Decoupling / Coupling?
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
a) Analytical Decoupling / Coupling
Description of the Harnesses?
Using the canonic Basic for the Matrices:
- Matrix C’
- Matrix L’
- Matrix Wave Impedance Zw
b) The Test Setup Ensures TEM-Wave
Propagations
That means: Matrix L’ Elements are
𝑗𝜔𝐿𝑛𝑚′ =𝑗𝜔𝐿11′ ⋯ 𝑗𝜔𝐿1𝑚′
⋮ ⋱ ⋮𝑗𝜔𝐿𝑛1′ ⋯ 𝑗𝜔𝐿𝑛𝑚′
n- Wire Systems
3- Wire Systems
𝑗𝜔𝐿3𝑥3′ =
𝑗𝜔𝐿11′ 𝑗𝜔𝐿12′ 𝑗𝜔𝐿13′
𝑗𝜔𝐿21′ 𝑗𝜔𝐿22′ 𝑗𝜔𝐿23′
𝑗𝜔𝐿31′ 𝑗𝜔𝐿23′ 𝑗𝜔𝐿33′
𝑳𝒏𝒎’ = 𝟏
𝟐𝝅∙𝜺𝟎∙𝒄𝟎𝟐 ∙ 𝒍𝒏
𝟐𝒉
𝒅 with 𝒏 = 𝒎
𝑳𝒏𝒎’ = 𝟏
𝟐𝝅∙𝜺𝟎∙𝒄𝟎𝟐 ∙ 𝒍𝒏
𝟐𝒉′
𝒅 with 𝒏 ≠ 𝒎
16
II Contents
Theoretical Backgrounds of Electromagnetic Decoupling / Coupling?
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
a) Analytical Decoupling / Coupling
Description of the Harnesses?
Using the canonic Basic for the Matrices:
- Matrix C’
- Matrix L’
- Matrix of Wave Impedance Zw
b) The Test Setup Ensures TEM-Wave Propagations
That means: Elements of Matrix Zw
𝑍𝑤,𝑛𝑚 =
𝑍𝑤,11 ⋯ 𝑍𝑤,1𝑚
⋮ ⋱ ⋮𝑍𝑤,𝑛1 ⋯ 𝐿𝑤,𝑛𝑚
n- Wire Systems
3- Wire Systems
𝑍𝑤,3𝑥3 =
𝑍𝑤,11 𝑍𝑤,12 𝑍𝑤,13
𝑍𝑤,21′ 𝑍𝑤,22 𝑍𝑤,23
𝑍𝑤,31 𝑍𝑤,23 𝑍𝑤,33
Zw,nm =
𝝁
𝜺 =
𝑹′+𝒋𝝎𝑳′
𝑮′+𝒋𝝎𝑪′
For R’ ≈ 𝟎 and G’ ≈ 𝟎 and 𝑳𝒏𝒎′ ∙ 𝑪𝒏𝒏
′ =𝝁𝒓′∙𝜺𝒓′
𝒄𝟎𝟐
𝝁𝒓 = 𝝁𝒓′ + 𝒋𝝎𝝁𝒓′′ ; 𝜺𝒓 = 𝜺𝒓′ + 𝒋𝝎𝜺𝒓′′ ; 𝝁𝒓
′′ = 𝟎; 𝜺𝒓′′ = 𝟎
Zw, stat,nm = 𝝁′
𝜺′ =
𝑳′
𝑪′
17
II Contents
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
Theoretical Backgrounds of Electromagnetic Decoupling / Coupling?
Example of Matrix C’
b) Examples for Matrix L’:
Using the canonic Basic for the Matrices:
- Matrix C’
- Matrix L’
- Matrix Wave Impedance Zw
That means: Matrix C’ Elements are for the
distance h above the Ground Plane (h ≥ 25𝑚𝑚):
3- Wire Systems
3- Wire Systems
𝐶3𝑥3′ ≈ 15 47 4747 15 47
47 47 15 in pF/m
𝐶3𝑥3′ = 15.3 47.2 47.2
47.2 15.3 47.247.2 47.2 15.3
in pF/m
Approximately
18
II Contents
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
Theoretical Backgrounds of Electromagnetic Decoupling / Coupling?
Example of Matrix L’
b) Examples for Matrix L’:
Using the canonic Basic for the Matrices:
- Matrix C’
- Matrix L’
- Matrix Wave Impedance Zw
That means: Matrix L’ Elements are for the
distance h above the Ground Plane (h ≥ 25𝑚𝑚):
3- Wire Systems
3- Wire Systems
𝐿3𝑥3′ ≈ 1.4 0.44 0.44
0.44 1.4 0.440.44 0.44 1.4
in µH/m
𝐿3𝑥3′ = 1.36 0.44 0.44
0.44 1.36 0.44
0.44 0.44 1.36 in µH/m
Approximately
19
II Contents
Theoretical Backgrounds of Electromagnetic Decoupling / Coupling?
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
c) Examples for Matrix Zw:
Using the canonic Basic for the Matrices:
- Matrix C’
- Matrix L’
- Matrix of Wave Impedance Zw
That means: Matrix Zw Elements are for the
distance h above the Ground Plane (h ≥ 25𝑚𝑚):
3- Wire Systems
3- Wire Systems
𝑍3𝑥3 ≈ 300 100 100
100 300 100
100 100 300
in Ω
𝑍3𝑥3 = 298.48 98.32 98.32
98.32 298.48 98.32
98.32 98.32 298.48
in Ω
Approximately
Example of Matrix Zw
II Contents
20 Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
EMC Requirements? a) Test Set Up Parameters?
Harness:
Variable h: 0.35mm … 100mm (Matrix
Diagonal)
Variable h: 0.69mm … 100mm (Matrix Cross
Diagonal)
Reference h for Impedance Matrix: h < 25mm;
h=50mm; h>50mm
Fixed Parameter d: 0.69mm (Wire Diameter
for Diagonal)
Fixed Parameter d’: 0.69mm (Wire Diameter
for Cross Diagonal)
Nature Constant:
𝜀0 = 8.854187817 ∙ 10−12 in As/Vm;
𝜀𝑟 = 1; 𝜇𝑟 = 1; 𝑐0 = 3 ∙ 108 in m/s
Figure 2-5: Model showing Geometries and Material Constants
C11’ C22’ C33’
C13’
C23’ C12’
Ground Plane
h'
d
𝝁
𝜺
Ground Plane
C11’ C22’ Cnn’ …..
Cnm’
h
d
𝝁
𝜺
II Contents
Figure 2-3: Example of Decoupling / Coupling “Factor”
21 Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
EMC Requirements?
a) Diagonal Impedance 𝑍𝑤,𝑛𝑛 b) Diagonal Capacitance 𝐶𝑛𝑛
Cap
acit
ance
Dia
go
nal
Cnn i
n 1
02p
F
Distance Wire to Ground Plane h in m
Ind
uct
ance
Dia
go
nal
Lnn i
n 1
0−
1𝜇
H
Distance Wire to Ground Plane h in m
Imp
edan
ce D
iago
nal
Znn i
n Ω
Distance Wire to Ground Plane h in m
Interesting Interval
for repeatability
0.05 0.025
c) Diagonal Inductance 𝐿𝑛𝑛
a)
c)
b)
II Contents
Figure 2-4: Example of Decoupling / Coupling “Factor” 22 Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
EMC Requirements?
a) Cross Diagonal Impedance 𝑍𝑤,𝑛𝑛 b) Cross Diagonal Capacitance 𝐶𝑛𝑛 c) Cross Diagonal Inductance 𝐿𝑛𝑛
c)
Imp
edan
ce C
ross
Dia
go
nal
Znn i
n Ω
Distance Wire to Wire h in mm Distance Wire to Wire h in mm
Distance Wire to Wire h in mm
Ind
uct
ance
Cro
ss D
iago
nal
Lnn i
n 𝜇
H
Cap
acit
ance
Cro
ss D
iago
nal
Cnn i
n 1
02p
F
a)
b)
23
III Conclusions
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
Simple Decoupling and Coupling Strategies of Electromagnetic
Disturbances from/on Cable Harnesses when using
Automotive Component Testing Methods
24
III Conclusions
Wrap Up 1 What are the topics? Decoupling and Coupling Strategies of
Electromagnetic Disturbances from/on
Cable Harnesses
2 What are the Expecting Benefits? Not only Safety & Reliability in Designs &
Test Methods Better understanding of Designs, Test Methods and Model of Decoupling / Coupling Mechanism
3 Current Benefits: h ≈ 25mm between harness wires to
Ground Plane / Return Lines give the
reference point for Decoupling/Coupling h > 25mm for better Measurement Repeatable
4 What are the Challenges: Better Achievement of Decoupling/Coupling
when using Automotive Test Methods
5 Current Drawbacks: Analytical descriptions of “Decoupling/
Coupling” Matrix not always simple but
simple when using canonic Basic
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
25
IV Questions
Simple Decoupling and Coupling Strategies of Electromagnetic Disturbances
from/on Cable Harnesses when using Automotive Component Testing Methods
- EMC Europe Wroclaw 2016 -
Simple Decoupling and Coupling Strategies of Electromagnetic
Disturbances from/on Cable Harnesses when using
Automotive Component Testing Methods