empowering business in real time. © copyright 2009, osisoft inc. all rights reserved. using pi...
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Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved.
Using PI tools for production managementThe EDP experience
Regional Seminar Series
Jorge NevesArmando SoaresMiguel Patena ForteMadrid, 14-10-2009
2 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
BrazilSpain
Portugal
Renewables
EDP… A reference company in the Iberian market with a strong presence in Brazil and considerable investments in the USA
U.S.A.Generation capacity
2,123 MWEnergy generated
3,074 GWh
EuropeGeneration capacity
2,495 MWEnergy generated
2,163 GWh
Generation capacity1,725 MW
Electricity distribution10,072 GWh2,612 thousand customers
Generation capacity3,424 MW
Electricity distribution4,543 GWh639 thousand customers
Gas supply627 thousand customers
Generation capacity9,104 MW
Electricity distribution22,671 GWh6,093 thousand customers
Gas distribution211 thousand customers
BrazilGeneration capacity
14 MWEnergy generated
15 GWh
Corporate Centre – Planning and Control Office
3 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Main brands worldwide
Portugal
SpainBrazil
Renewables
Corporate Centre – Planning and Control Office
4 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Using PI Tools for Production Management
– SKIPPER: System, Knowledge, Information, Plant Performance & EnviRonment
• From a platform based on the OSI-PI system and other data sources to build a system that offers a set of feature to support the management of energy production , allowing new developments and integrate third party modules or developments.
The challenge
• Connection of the data sources - DCS , SCADA - to PI Systems.
• Share-Point Portal with PI WebParts and DataLink for Excel Services.
• Relational database for other sources and Business Intelligence.
• BO reporting.
• Information sharing between EDP collaborators.
• World wide data access .
• On line operational data access to all EDP collaborators.
• Networking between EDP collaborators.
• Growing and sharing knowledge.
• Spreading the EDP way to new EDP plants.
Solution Expectations
5 Empowering Business in Real Time.
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Where is SKIPPER
Hydro
CCGT
Cogen and Biomass
Coal and Fuel oil
3030
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Infrastructure – PI servers
Setúbal
5.000 tags
Ribatejo
10.000 tags
Sines
25.000 tags
Energin
5.000 tagsSoporgen
5.000 tags
Hydro
25.000 tags
Soto
5.000 tags
Castejon
5.000 tags
Aboño
20.000 tags
Environmental monitoring
Lisboa
50.000 tags
Lares
10.000 tags
7 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Infrastructure – Relational & RTdata aquisition and share
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© Copyright 2009, OSIsoft Inc. All rights Reserved.
Interfaces
DCS
OPC
SCADA
RDBMSPI
DRIVER
PI-UFL
• OPC interface for DCS systems.
• RDBMS for SCADA and some legacy systems.
• PI-UFL for text files.• PI to PI beetween PI
servers
PI to PI
9 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Module Database
• Module Database for TAG alias and navigation.
10 Empowering Business in Real Time.
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Performance Equation, Totalizer and ACE
• Online calculation.• Steam functions.• Data validation and
consolidation.• Totals.• Complex calculations.
11 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Applications – Boiler leakage
• Increase our ability to detect in real time malfunctions or non optimized operational conditions.
12 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Measuring Quality - Redundancy
• Complex calculations for process quality.
13 Empowering Business in Real Time.
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Applications – Remaining Life-Time
• Development of tools to support power plant equipment operation and maintenance.
14 Empowering Business in Real Time.
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Data Validation
• Manual data input.• Data validation and annotation.
15 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Energy Measuring
• Decommissioning of old and dedicated systems with expensive maintenance requirements.
16 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Application Integration
• On line operational data access to all EDP collaborators.
• PI WebParts integrated in a SharePoint portal.
• Acces to Business Objects reports from the portal.
• World wide data access.
• Real-time information management from a single and validated source.
17 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Data Integration – OSI-PI -> BO
• Oracle accesses time series history from PI.
• Consolidation of PI data in Business Intelligence.
• Reporting with Business Objects.
PI
RDBMSBI
18 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Portal Integration
• More than 180 user applications and global features.
• SharePoint Portal with multilingual support.
• PI WebParts.• Search feature.• hierarchical navigation.• User defined pages.• Single sign-on.• Business Objects reporting.• Full integration of RT and Relational
data.• Back Office for key user functions.
19 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Project Organization
Advisory Committee
Ana Cristina Nunes - DPC António Sequeira - DPT Guadalupe Madeira - GdA José Freitas - DPH José Negueruela - HC TIs Yolanda Fernandez - HC Energia
SponsorSilva Filipe
EDP Sistemas – Paula Grilo (Project Manager)
Pedro Gaivão Hilário Sanchéz José Salas António Vidigal Responsável da CSW Miguel Patena Forte – Program Manager
CSW - Rui Avelãs (Project Manager)
EDP Project Director– Armando Soares
Project Director Advisor – Jorge Neves
CSW - Program Manager – Filipe Freitas
Project Team
EDPP/HC
EDPP/HCTI
CSW
Business Control
Jorge Neves
C. Gomes J. Ferreira
Management
Jorge Neves M. Camacho A. Lobato
J. Ferreira
Environment
S. Godinho B. Alvarez
C. Gomes
Process Information
C. Cerqueira J. Vasquez
C. Gomes
Risk
C. Cerqueira
J. Ferreira
Infrastructure
J. Russo M. Pio J. Vasquez
V. Vallina M. Guerreiro J. Ferreira
Quality
Vítor Hugo Paes Faria
J. Ferreira
Executive Committee
Project Management
20 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
SKIPPER – Project Support Team
Sponsor EDPPA definir
SKIPPERInfor P rocesso
Carlos Cerqueira (E DPP)António Nunes (EDPP)
A definir (HC)João Baltazar (EDP P)
Helder Fernandes (EDP P)A definir (HC)A definir (EDP P/Cogeração)
Sponsor HC
A definir
Sponsor EDPPAnacleto Freitas
SKIPPERPLANEAMENTO
E CONTROLO
Ferro Beça (EDPP)Gabriel Martins (EDPP)A definir (HC)
Sponsor HCA definir
Armando Soares (EDPP)
Sponsor EDPPRui V ilhena
Controlo Metrológico do Processo
Sistemas de Monitor ização Automática
SKIPPEROptimização
Optimização da Eficiência de Exploração
Monitor ização VariáveisQuímicas e Ambientais
Análise Incidentes de Exploração
Joaquim Veloso ( EDPP)A definir ( HC)
Lurdes Almeida (EDPP)A definir ( HC)
Armando Soares (EDPP)Jorge Neves ( EDPP)A definir (HC)
Armando Soares (EDPP)Carlos Cerqueira ( EDPP)A definir (HC)
Joaquim Veloso ( EDPP)Manuel Azenha (EDPP)A definir (HC)
Sponsor HC
A lberto Lobato
Beatriz A lvarez (HC)Sónia Godinho (EDPP)
Sponsor HC
Yolanda Fernandez
Sponsor EDPPGuadalupe Madeira
Emissões
Efluentes
Qualidade do Ar
Resíduos
Informação para Entidades Oficiais
Beatriz A lvarez (HC)Sónia Godinho (EDPP)
Rui Antunes (EDPP)Paulo Carvalho (EDPP)João Frazão (EDPP)
E lisa B ranco (EDPP)
SKIPPERAMBIENTE
S KIP P E R
RIS CO
P aulo Maia (E DP P)A ntónio Felíc io (E DP P)
A definir (HC) Alberto Lobato (HC)Jorge Neves (EDPP)
Sponsor EDPPAntónio Felício
DesempenhoTéc, Econ e Ambiental
Licenciamentos
Técnicos
SKIPPERTÉRMICA
Recursos SGPS-SGA
InvestimentoEspecífico
Bilro Neves (EDPP)Beatriz A lvarez (HC)
João M Coelho (EDPP)A definir (HC)
Carlos Morgado (EDPP)A definir (HC)
João Coelho (EDPP)A definir (HC)
B ilro Neves (EDPP)F. Gonçalves (EDPP)
A definir (HC)
Sponsor HC
A lberto Lobato
Armando Soares
Sponsor HC
Hilário SanchézYolanda Fernandez
Sponsor EDPPAna Cristina Nunes
Guadalupe Madeira
Plano Negócio
Jorge Neves (DPT)Mário Camacho (DPH)
Pablo Fernandéz (HC)
Operação
Sónia Godinho (EDPP)Beatriz A lvarez (HC)
AmbienteIsabel Barros (DPC)
Controlo de Gestão
Henrique Martins (EDPP)Rafael Cabañeros (HC)
Manutenção
SKIPPERPRODUÇÃO
A definir (HC)Luís Paiva (DPC)
António Rocha (DPC)
Sponsor EDPP
Pacheco Andrade
SKIPPERMANUTENÇÃO HIDRÁULICA
Sponsor HC
A definir
Mário Camacho (EDPP)A definir (HC)
Informação Processo
Manutenção
Mário Camacho A definir (HC)
A definir A definir
(EDPP)
(PHCL)
(HC)
(PHDR)(PHTM)
A definir A definir
Sponsor EDPP
Pacheco Andrade
SKIPPERMANUTENÇÃO HIDRÁULICA
Sponsor HC
A definir
Mário Camacho (EDPP)A definir (HC)
Informação Processo
Manutenção
Mário Camacho A definir (HC)
A definir A definir
(EDPP)
(PHCL)
(HC)
(PHDR)(PHTM)
A definir A definir
Sponsor EDPPJosé Custódio
SKIPPERCOGERAÇÃO
Parente Abreu (EDPP)Francisco Baptista (EDPP)A definir (HC)
Sponsor HC
A definir
Sponsor HCA definir
Sponsor EDPPCarlos Murta
Carvão, Fuel -oil , GN, Bateria Coque , Alto Forno , Outros
SKIPPERRecursos
António Nunes (EDPP)Carlos Cerqueira (EDPP)A definir (HC)Luis Matos (EDPP)João Baltazar (EDPP)A definir (HC)
Sponsor EDP PS antos S ilva
S KIP PE RManutenção Térmica
Henrique Martins (EDPP)
A definir (HC)João V icente (E DP P)
Miguel S imas (E DPP)A definir (HC)Helder Fernandes (EDPP)
V ítor Leal (EDP P)V ítor Rodrigues (EDPP)
Sponsor HC
A definir
Luís Matos (EDPP)A definir (HC)
Francisco Rebelo (EDPP)João Baltazar (EDPP)
António Nunes (EDPP)A definir (HC)
S ilva Lopes (EDPP)
Sponsor HCAlberto Lobato
Sponsor EDPPAlfredo Valério
SKIPPEROperação Térmica
Sponsor EDPP
Marques Pinto
SKIPPEROPERAÇÂO HIDRÁULICA
Sponsor HC
A definir
Mário Camacho (EDPP )A definir (HC )
Operação
Água
Arminda Pacheco / Paulo Magalhães (EDPP)A definir (HC )
Luís Moreira (EDPP)
A definir (HC )
Sponsor EDPP
Marques Pinto
SKIPPEROPERAÇÂO HIDRÁULICA
Sponsor HC
A definir
Mário Camacho (EDPP )A definir (HC )
Operação
Água
Arminda Pacheco / Paulo Magalhães (EDPP)A definir (HC )
Luís Moreira (EDPP)
A definir (HC )
SKIPPERGeneration
SKIPPEREnvironment
SKIPPERThermic
SKIPPERHydro
SKIPPERResources
ThermicMaintenance
SKIPPEROptimization
HydroMaintenance
ProcessInformation
SKIPPERCogeneration
SKIPPERManagement
SKIPPERRisk
HydroOperation
ThermalOperation
Project Team
EDPP/HC
EDPP/HCTI
CSW
Business Control
Jorge Neves
C. Gomes J. Ferreira
Management
Jorge Neves M. Camacho A. Lobato
J. Ferreira
Environment
S. Godinho B. Alvarez
C. Gomes
Process Information
C. Cerqueira J. Vasquez
C. Gomes
Risk
C. Cerqueira
J. Ferreira
Infrastructure
J. Russo M. Pio J. Vasquez
V. Vallina M. Guerreiro J. Ferreira
Quality
Vítor Hugo Paes Faria
J. Ferreira
• The Project team is working directly with 14 work groups and more than 600 users
21 Empowering Business in Real Time.
© Copyright 2009, OSIsoft Inc. All rights Reserved.
Conclusion
We have been able to:
• Create work groups of EDP engineers for performance analysis in a geographical independent way avoiding man power duplication.
• Increase our ability to detect, in real time, malfunctions or non optimized operational conditions.
• Decommission old and dedicated systems with important cost of maintenance.
• Provide real-time information management from a single and validated source.
• Decrease the start-up time of new power plant operational teams and help the staff mobility among power plants.
• Share information among EDP collaborators.
• Access on line operational data from any point of the network.
Thank you© Copyright 2009 OSIsoft, Inc.
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