empowering coatings through additives west coast na road show

83
Empowering Coatings through Additives West Coast NA Road Show January 2016

Upload: others

Post on 22-May-2022

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Empowering Coatings through Additives West Coast NA Road Show

Empowering Coatings through Additives

West Coast NA Road Show January 2016

Page 2: Empowering Coatings through Additives West Coast NA Road Show

Contents

• Introduction

• Products

• Capacity

• Geographical reach

• Strategy & Value propositions

Page 3: Empowering Coatings through Additives West Coast NA Road Show

Patcham (FZC)

Patcham (FZC) : Part of Al Shola Group of Companies

Group : Family owned

Group HQ : Dubai

Patcham Mfg. Site : Sharjah U.A.E.

Group Activity : Manufacturing, Earth Moving , Construction , Hospitality, Real Estate

Page 4: Empowering Coatings through Additives West Coast NA Road Show

Patcham (FZC)

Manufacturers of Specialty Additives

• Paint Driers

• Coating Additives

• Composites and Polymer additives

• PVC Heat Stabilisers

• Oil field & refining Additives

Page 5: Empowering Coatings through Additives West Coast NA Road Show

2013

1995Patcham

Starts ProductionOf

Metal Carboxylates

1998Calcium complexes for various

applications

2000PVC Heat Stabilisers

production

2004

Epoxy Co-stabiliser production

2009

Coating Additives production

Petroleum Additives

Page 6: Empowering Coatings through Additives West Coast NA Road Show

Production Capacities

Driers 10000 tpa

Paint Additives 8000 tpa

PVC Liquid Heat Stabs 5000 tpa

PVC Co Stabilizer 3600 tpa

Ca/Zn powder

one pack stabilizers 6000 tpa

Refining Additives 3000 tpa

Page 7: Empowering Coatings through Additives West Coast NA Road Show

End Use Segments Served

• Coatings

• Inks

• Composites

• PVC and Plastisol

• Oil Field and Refining Industry

Page 8: Empowering Coatings through Additives West Coast NA Road Show

Geographic Spread

Plant Office

Office & Lab Proposed Lab

Page 9: Empowering Coatings through Additives West Coast NA Road Show

Market Network• Products now sold in over 70 countries around the

world• Own office in USA ,Netherlands , Thailand , Brazil ,

Mexico, Colombia and India• Represented in

– the Middle East– Africa– Europe– Far East– Asia Pacific – Americas

• Agents who indent and hold local stocks

Page 10: Empowering Coatings through Additives West Coast NA Road Show

Patcham’s Additive Business

To be recognised as a solution provider not just another additive supplier

Page 11: Empowering Coatings through Additives West Coast NA Road Show

Technical Service

Patcham – A Solution Provider

Page 12: Empowering Coatings through Additives West Coast NA Road Show

The dispersion process involves 3 stages:

1. Wetting

2. De-agglomeration

3. Stabilization

Pigment dispersion process

Additives

12

Page 13: Empowering Coatings through Additives West Coast NA Road Show

Pigment dispersion process

Dispersing medium

Wetting agents

Entrapped airAgglomerates

Pigment covered with wetting agent

During the wetting step, air and moisture occurring on the pigment surface are driven off and replaced by the liquid of

the mill-base

Wetting:

Page 14: Empowering Coatings through Additives West Coast NA Road Show

Pigment dispersion processDe-agglomeration:

During this step, the pigment agglomerates are broken up by energy input and accordingly reduced in size.

This mechanical separation can be achieved by dissolvers or different types of mills ‘Grinding’. The amount and the duration of the energy input are the main factors for a complete separation of primary pigment particles

Page 15: Empowering Coatings through Additives West Coast NA Road Show

DLVO THEORY

• Derjaguin, Landau and Verwey, Overbeek: stability of lypophobic colloids

• The best separation distance between two particles is atbest at the critical distance or even better at wherecombination of both attraction and repulsive forces is atzero

Pigment dispersion process

Stabilisation:

Page 16: Empowering Coatings through Additives West Coast NA Road Show

Pigment Dispersion process

Vt=Va+Vr s (sum forces)Va=vanderWaals attractionVr=Repulsion forcesEp: energy of particles

DLVO Theory interaction Attractive/ Repulsive forces

←Δd: decreasing distancebetween 2 particles

rep

uls

ion

attr

acti

on

V+

V-

Ep

Repulsive, electrostatic and/ or steric

Attractive, VanderWaals

ΔDA: Distance at which particles agglomerate

ΔDA 16

Stabilisation:

Page 17: Empowering Coatings through Additives West Coast NA Road Show

• Stabilization increases with thickness of electrical double layer

--

-

-

-

-

-

-

--

-

- ---

--

-

-

-

-

-

-

--

-

- ---++

+ ++

+

+

+

+

+

++

+ ++

+

+

+

+

+Stabilisation: Electrostatic repulsion

Waterborne latex paints & related products

• Polyelectrolytes

– Additives used for dispersion in waterborne systems

• High molecular weight products containing electrical charges in side chains

– Polyphosphates

– Polycarboxylates

Pigment dispersion process

Page 18: Empowering Coatings through Additives West Coast NA Road Show

Steric or Entropic Stabilization

18

Main stabilization in apolar systems

Dispersant Requirements:- Contains affinic groups providing strong adsorption on pigment surface.- Resin/solvent compatible chains directed into the surrounding vehicle.

Pigment dispersion process

Page 19: Empowering Coatings through Additives West Coast NA Road Show

Pigment dispersion process

ΔDa: distance at which particles agglomerate

Conventional polymeric dispersants: low volume per mass

(Relatively) low layer thickness of the adsorbed layer cannot prevent attractive forcesto dominate stabilizing forces: agglomeration

adsorption layer cannot prevent agglomeration …

Page 20: Empowering Coatings through Additives West Coast NA Road Show

New:

High Molar Volume Dispersant Technology

Page 21: Empowering Coatings through Additives West Coast NA Road Show

High Molar Volume Polymers • The high molar volume dispersants technology was first

introduced through an internet course, attracting huge interest, including most of the global Top 10 paint manufacturers

• Answered the needs for better color strength, jet-ness, transparency, stability as reached with the classical polymeric- dispersants

• Applying the HMV based products enables to reach highest quality performances and is used now in automotive, wood, industrial coatings as well as pigment concentrates

• Achieved approvals from MNCs

Page 22: Empowering Coatings through Additives West Coast NA Road Show

Pigment Dispersion

1) Specific and molar volumes2) Molar volume can be calculated from group contributions3) Related to Mass and Packaging of matter4) Molecular mass is sum of mass composing atoms, packing volume is not5) Packing is influenced by

a) electronic structure of the atoms in the polymer [group contribution CH2CH2 vs. Aryl-gr.: +24-30 % volume /equiv.

mass]b) Type of bondingc) Structural and spatial variation

High Molar Volume(HMV) Polymer technology

22

Technology used in: Pat-Add DA 932/ -934/ -603

Page 23: Empowering Coatings through Additives West Coast NA Road Show

HMV CONCEPT IN DISPERSION PROCESS

Wetting Grinding StabilizationPIGMENTS

Efficiency of the wetting • Surface tension properties of the pigment and the vehicle• The adsorption mechanism depends on the chemical nature of the pigment and the types of dispersing agents used.

Mechanical Shear• Higher surface areas become exposed to the vehicle and larger amounts of additives are required to wet out newly formed surfaces.

Stabilizing of Pigment dispersion• Electrostatic stabilization• Steric stabilization• Entropical Stabilization

Page 24: Empowering Coatings through Additives West Coast NA Road Show

ΔDa

Higher volume contributes to thicker adsorbed layer, preventing attractive

forces to dominate stabilizing forces: stable dispersion!

Thickness adsorption layer preventing

agglomeration …

Pigment DispersionHigh Molar Volume

(HMV) Polymer technology

Page 25: Empowering Coatings through Additives West Coast NA Road Show

REQUIREMENTS FOR EFFECTIVE DISPERSION

Shorter milling time and FOG

Lower Viscosity Improved Flow Improved Coloristic

Value:- Jetness : Carbon Blacks- White Index : White- Transparency: Organic Pigments- Opacity: Inorganic Pigments

Optimum Gloss Value

Page 26: Empowering Coatings through Additives West Coast NA Road Show

Multicompatible High Pigment Loadings Robust Stabilization Enhanced brilliance of colour and transparencyfor organic pigments Improved opacity for opaque and inorganicpigments. Improved leveling, high gloss and color strength

Page 27: Empowering Coatings through Additives West Coast NA Road Show

AUTOMOTIVE OEM/REFINISIH

WOOD AND FURNITURECOATINGS

GENERAL INDUSTRIAL

COIL COATING

PROTECTIVE/MAINTENANCE

COATINGCOLORANTS

RESIN SYSTEM

ACRYLIC POLYOL,POLYESTER POLYOL,

ACRYLIC/MELAMINE,TPA WITH CAB

ACID CURE,ACRYLIC POLYOL

EPOXY,TPA WITH CAB,

TPA WITHOUT CAB

SAT.POLYESTER/HMMM,

EPOXY/POLYESTER POLYOL/HMMM

EPOXYPOLYASPARTIC

2K PPOLYURETHANE

ALDEHYDEACRYLIC

CASTOR OILEPOXY

POLYESTER

PATCHAM RECOMMENDATIONS

PAT ADD DA 932PAT ADD DA

932PAT ADD DA 932 PAT ADD DA 947 PAT ADD DA948

PAT ADD DA 932PAT ADD DA 947PAT ADD DA 948

Page 28: Empowering Coatings through Additives West Coast NA Road Show

Robust Stabilization High Pigment LoadingsEnhanced brilliance of colour and transparency

for organic pigments Improved opacity for opaque and inorganic

pigments. Improved leveling, high gloss and color strengthMulti-compatible

Page 29: Empowering Coatings through Additives West Coast NA Road Show

Lower Mill base

viscosityOptimum mill

base viscosity

Dense Volume of

Multiple pigment

affinic anchoring

group

Multiple

anchoring

group

Weight vs. Volume

Page 30: Empowering Coatings through Additives West Coast NA Road Show

HMW Vs. HMV

Less dense polymeric chain

results in weak repulsive forces

Highly dense polymeric chain

results in strong repulsive forces

Page 31: Empowering Coatings through Additives West Coast NA Road Show

*PAT-ADD DA 3204. Designed with ultra dense adhesion charges, providing the strongest attachment onto pigment surface

HMV POLYMER*

A-B-copolymer

A: anchoring functionality. Ultra-charge technology. B: entropical stabilizing functionality. Complex polymer structure, containing

polycyclic/ poly-aliphatic backbone, insuring broadest compatibility

A B

Page 32: Empowering Coatings through Additives West Coast NA Road Show

COMPATIBILITY IN VARIOUS RESIN SYSTEMS

RESIN SYSTEM COMPATIBILITY

ALKYD:MELAMINE EXCELLENT

ACRYLIC:MELAMINE EXCELLENT

2K POLYURETHANE EXCELLENT

THERMOPLASTIC ACRYLIC (CAB SYSTEMS)

EXCELLENT

POLYESTER MELAMINE EXCELLENT

EPOXY EXCELLENT

NITROCELLULOSE EXCELLENT

Page 33: Empowering Coatings through Additives West Coast NA Road Show

EVALUATION OF PAT ADD DA 932 IN DISPERSION OF FW 200 BLACK AGAINST CONVENTIONAL DISPERSANT

TPA SYSTEM

PropertiesFW 200 BLACK

DA 932CONVENTIONA

L DISPERSANT

Gloss20° 89.3 63.460° 98.7 91.2

MASS TONEOver white

L* 25.64 25.52a* -0.02 -0.01b* -0.67

dE* 0.18 0.65TINTINGSTRENGTH

UnrubL* 64.42 67.05a* -0.62 -0.67b* -1.53 -2.07

dE* 1.69 2.38Degree of jetnessas per actualinspection

SUPERIOR JETNESS SEVERE HAZYNESS

R_1702

Page 34: Empowering Coatings through Additives West Coast NA Road Show

AUTOMOTIVE OEM AND REFINISH

PATCHAM CONTRIBUTIONTPA Black base coat FW 200 – PAT ADD DA 932 and PAT ADD LE1020

Dispersion of FW 200 Black in TPA SYSTEM with PAT-ADD DA932 gave best compatibility and jetness of black

No reagglomerationand PAT-ADD DA 932 remains stable all throughout the testing.

Page 35: Empowering Coatings through Additives West Coast NA Road Show

AUTOMOTIVE OEM AND REFINISH

PATCHAM CONTRIBUTION2K PU VARIOUS BLACK PIGMENT–

PAT ADD DA 932, PAT ADD LE1020 and PAT ADD LE1040

RAW MATERIALS SP. Black 4 FW 200 Raven 5000 EMP 2000 Monarch 1300

Millbase

ACRYLIC POLYOL 20.00 20.00 20.00 20.00 20.00

Viscogel B4 1.50 1.50 1.50 1.50 1.00

DA 932 1.70 1.80 2.55 5.40 5.00

DA 2650 0.00 0.10 0.10 0.10 0.10

Pigment 2.00 2.00 2.00 2.00 2.00

PU Solvent 10.00 10.00 10.00 10.00 10.00

Let down

ACRYLIC POLYOL 49.23 49.23 49.23 49.23 49.23

PAT ADD LE 1020 0.30 0.30 0.30 0.30 0.30

PAT ADD LE 1040 0.20 0.20 0.20 0.20 0.20

PU Solvent 14.97 14.87 14.12 11.27 12.17

Total 100.00 100.00 100.00 100.00 100.00

SOP OF DISPERSANT 40% 42% 60% 127% 117.5%

Page 36: Empowering Coatings through Additives West Coast NA Road Show

AUTOMOTIVE OEM AND REFINISH

PATCHAM CONTRIBUTION2K PU VARIOUS BLACK PIGMENT–

PAT ADD DA 932, PAT ADD LE1020 and PAT ADD LE1040

Formulation Detail

SP. Black 4 FW 200 Raven 5000 EMP 2000 Monarch 1300

Additivedosage

43 % SOP 43 % SOP 60 % SOP 127 % SOP 117 % SOP

Synergist NA 5 % SOP 5 % SOP 5 % SOP 5 % SOP

Pigment solid 2.00 % 2.00 % 2.00 % 2.00 % 2.00 %

Resin solid 41.53 % 41.53 % 41.53 % 41.53 % 41.53 %

N.V.M. 44.37 % 44.47 % 44.82 % 46.16 % 45.98 %

Application By By Spray

D.F.T. 10 – 15 µ

Page 37: Empowering Coatings through Additives West Coast NA Road Show

AUTOMOTIVE OEM AND REFINISH

PATCHAM CONTRIBUTION

-3

-2

-1

0

1

2

3

4

0

100

200

300

400

Sp. Black 4 FW 200 Raven5000

EMP 2000 Monarch1300

DM

VA

LUES

M

/ M

C V

ALU

ES

BLACK INDICES OF SAMPLES

My Mc dM

-1

-0.5

0

0.5

1

1.5

2

2.5

3

3.5

L*A

ND

B*

VA

LUES

L*Value and b* Value

L Value b Value

2K PU VARIOUS BLACK PIGMENT–PAT ADD DA 932, PAT ADD LE1020 and PAT ADD LE1040

Page 38: Empowering Coatings through Additives West Coast NA Road Show

AUTOMOTIVE OEM AND REFINISH

PATCHAM CONTRIBUTION

The three indices for black paint assessment in color, M value indicates theblackness of the paint film; dM indicates the undertone of paint film, and Mc isthe addition of M with dM.

When dM> 0, bluish undertone appears and when dM<0, brown-reddishundertone appears.

M = 100* log (100/Y),Mc = 100* log (Xn/X) - log (Zn/Z) + log (Yn/Y)dM = 100* log (Xn/X) - log (Zn-Z)

Where Xn, Yn and Zn is the tristimulus value of paint film.

2K PU VARIOUS BLACK PIGMENT–PAT ADD DA 932, PAT ADD LE1020 and PAT ADD LE1040

Page 39: Empowering Coatings through Additives West Coast NA Road Show

AUTOMOTIVE OEM AND REFINISH

PATCHAM CONTRIBUTIONHigh solid 2K PU clear

RM PBW

Acrylic Polyol (70%) 86.00

1% DBTL solution 1.00Butyl Acetate 5.60

LE 1019 0.20LE 1085 0.20

MPA 5.00

BGA 2.00

Total 100.00

Hardner

Isocyanate 30.00

RM PBW

Acrylic Polyol (70%) 86.00

1% DBTL solution 1.00Butyl Acetate 5.60

Competitor 1a 0.20Competitor 1b 0.20

MPA 5.00

BGA 2.00

Total 100.00

Hardner

Isocyanate 30.00

Formulation Detail

Additive Dosage 0.4 %

Resin Solid 60.2 %

N.V.M. 60.7 %

Application by Spray

D.F.T. 40-50 µ

Page 40: Empowering Coatings through Additives West Coast NA Road Show

R_1702

RAW MATERIALS DA 932CON.

DISPERSANTMillbase

TPA RESIN, 55% 30.00 30.00

VISCOGEL B4 0.50 0.50

DISPERSANT 2.55 3.00

FW 200 2.00 2.00

XYLENE 15.00 15.00

Letdown

TPA RESIN, 55% 30.25 30.25

PAT-ADD LE 1020 0.20 0.20

ACRYLIC MIX SOLVENT 19.50 19.05

TOTAL 100.00 100.00

SOP OF DISPERSANT 60.0% 60.0%

Viscosity of Paint 395 cps 401 cps

End-Use ApplicationWood Coatings and Auto

Refinish

EVALUATION OF PAT ADD DA 932 IN DISPERSION OF FW 200 BLACK AGAINST CONVENTIONAL DISPERSANT

Page 41: Empowering Coatings through Additives West Coast NA Road Show

R_1915

EVALUATION OF PAT ADD DA 932 IN DISPERSION OF PR 264 SUDAPERM RED 2953 IN 2K PU CAB BASED

Page 42: Empowering Coatings through Additives West Coast NA Road Show

RAW MATERIALS

2K PU SYSTEMPAT ADD DA 932

T1 T2

Mill Base W/O CAB W/CAB W/O CAB W/CAB

ACRYLIC POLYOL (60%

SOLIDS)25.00 25.00 25.00 25.00

Viscogel B4 0.5 0.5 0.50 0.50

Dispersant 5.74 5.74 7.60 7.60

Pigment 4.5 4.5 4.50 4.50

PU solvent 15 15 15.00 15.00

Let Down

ACRYLIC POLYOL (60%

SOLIDS)33.33 33.33 33.33 33.33

LE 1020 0.2 0.2 0.2 0.2

PU solvent 15.73 15.73 13.87 13.87

CAB 551-0.10 (20% SOLUTION) 10.00 10.00

Total 100.00 110.00 100.00 110.00

SOP OF DISPERSANT 60% 80%

END USE APPLICATION AUTOMOTIVE REFINISH

R_1915

EVALUATION OF PAT ADD DA 932 IN DISPERSION OF PR 264 SUDAPERM RED 2953 IN 2K PU CAB BASED

Page 43: Empowering Coatings through Additives West Coast NA Road Show

EVALUATION OF PAT ADD DA 932 IN DISPERSION OF PR 264 SUDAPERM RED 2953 IN 2K PU CAB BASED

R_1915

Wet Properties

2K PU SYSTEM

DA 932

T1 (60%) T2 (80%)

Viscosity of Mill Base, cps 298.13 303.2

Viscosity of Paint, cps 233.23 266.7

Grinding Time, hrs 2hr 2hr

Fineness of Grind, µm 10 10

Viscosity After Adding CAB.,Cps 266 353

Dry Film

Properties

2K PU SYSTEM

DA 932

T1 (60%) T2 (80%)

W/O CAB WITH CAB W/O CAB WITH CAB

MASS TONE

L* 35.38 35.60 35.30 35.64

a* 41.80 42.84 41.92 42.79

b* 18.23 18.84 18.31 18.84

∆E 17.39 17.79 16.54 16.68

GLOSS

20 85.60 91.70 88.90 91.70

60 94.20 96.20 95.70 96.10

RUB TEST

∆E 0.78 0.92 0.73 0.87

Page 44: Empowering Coatings through Additives West Coast NA Road Show

R_1733

PAT ADD DA 932 DIRECT GRINDING USING VARIOUS PIGMENTS

RAW MATERIALS PW 6 FW 200 PR 122 PB 15:3

Mill base

Desmophen A 760 11.76 20.00 25.00 12.00

Viscogel B4 0.60 1.00 0.50 0.00

DA 932 1.90 1.80 6.70 2.70

Pigment 29.41 2.00 4.50 4.50

PU Solvent 5.88 16.40 15.00 10.00

Let down

Desmophen A 760 37.84 49.23 33.33 57.23

PAT-ADD LE 1020 0.25 0.20 0.30 0.30

PAT-ADD LE 1040 0 0.30 0.20 0.20

PU solvent 12.36 9.07 14.47 13.07

TOTAL 100.00 100.00 100.00 100.00

SOP OF DISPERSANT 3.0% 42.0% 70.0% 28.0%

END USE

APPLICATION

GENERAL INDUSTRIAL, AUTOMOTIVE REFINISH,

WOOD COATINGS

Page 45: Empowering Coatings through Additives West Coast NA Road Show

R_1733

PAT ADD DA 932 DIRECT GRINDING USING VARIOUS PIGMENTS

Color Measurement

INITIAL AFTER STABILITY

Over WhitePW 6

FW 200

PR 122PB

15:3PW 6

FW 200

PR 122PB

15:3

L* 96.84 24.55 37.46 31.76 96.78 24.47 36.46 30.20

a* -0.50 -0.08 43.54 -0.74 -0.60 -0.07 41.25 1.33

b* 0.28 -0.42 13.59 -28.50 0.53 -0.46 13.34 -25.19

∆E 2.05 0.04 35.21 19.76 2.05 0.01 32.91 14.13

Gloss Value

20° 92.40 83.50 86.00 90.40 87.6 89.9 86.8 90.40

60° 95.20 92.40 91.8 93.40 93.3 93.8 93.8 95.20

TINTINGSTRENGTH

L* NA 67.89 75.72 75.56 NA 67.41 75.57 75.02

a* -0.59 29.29 -18.67 -0.52 29.79 -18.99

b* -1.24 -13.50 -25.45 -1.08 -13.79 -25.95

Page 46: Empowering Coatings through Additives West Coast NA Road Show

PAT ADD DA 932 DIRECT GRINDING IN VARIOUS TYPE OF BLACK PIGMENTS

R_2096

RAW MATERIALS SP. Black 4 FW 200 Raven 5000 EMP 2000 Monarch 1300

Millbase

ACRYLIC POLYOL 20.00 20.00 20.00 20.00 20.00

Viscogel B4 1.50 1.50 1.50 1.50 1.00

DA 932 1.70 1.80 2.55 5.40 5.00

DA 2650 0.00 0.10 0.10 0.10 0.10

Pigment 2.00 2.00 2.00 2.00 2.00

PU Solvent 10.00 10.00 10.00 10.00 10.00

Let down

ACRYLIC POLYOL 49.23 49.23 49.23 49.23 49.23

LE 1020 0.30 0.30 0.30 0.30 0.30

LE 1040 0.20 0.20 0.20 0.20 0.20

PU Solvent 14.97 14.87 14.12 11.27 12.17

Total 100.00 100.00 100.00 100.00 100.00

SOP OF DISPERSANT 40% 42% 60% 127% 117.5%

END USE APPLICATION GENERAL INDUSTRIAL, AUTOMOTIVE REFINISH

Page 47: Empowering Coatings through Additives West Coast NA Road Show

PAT ADD DA 932 DIRECT GRINDING IN VARIOUS TYPE OF BLACK PIGMENTS

R_2096

-1

-0.5

0

0.5

1

1.5

2

2.5

3

3.5

L*A

ND

B*

VA

LUES

L*Value and b* Value

L Value b Value

-3

-2

-1

0

1

2

3

4

0

100

200

300

400

Sp. Black4

FW 200 Raven5000

EMP 2000 Monarch1300

DM

VA

LUES

M

/ M

C V

ALU

ES

BLACK INDICES OF SAMPLES

My Mc dM

Page 48: Empowering Coatings through Additives West Coast NA Road Show

PAT ADD DA 932 DIRECT GRINDING IN VARIOUS TYPE OF BLACK PIGMENTS

R_2096

The three indices for black paint assessment in color, M value indicates theblackness of the paint film; dM indicates the undertone of paint film, andMc is the addition of M with dM.

When dM> 0, bluish undertone appears and when dM<0, brown-reddishundertone appears.

M = 100* log (100/Y),Mc = 100* log (Xn/X) - log (Zn/Z) + log (Yn/Y)dM = 100* log (Xn/X) - log (Zn-Z)

Where Xn, Yn and Zn is the tristimulus value of paint film.

Page 49: Empowering Coatings through Additives West Coast NA Road Show

PAT ADD DA 932 RMPC LAROPAL A 81 BASED (ALDEHYDE)FORMULATIONS

R_1878

VARIOUS LETDOWN SYSTEMS AND END USE APPLICATION

•2K PU SYSTEM- Automotive Refinish, General Industrial, Wood Coating

•2K EPOXY SYSTEM- General Industrial, Floor Coating, Protective Coating

•TPA with and without CAB- Automotive Refinish, Wood Coating, General Industrial

Coating, Decorative Coating•STOVING SYSTEM

- General Industrial, OEM Coatings

Page 50: Empowering Coatings through Additives West Coast NA Road Show

R_1878

LETDOWN SYSTEMS AND END USE APPLICATION

•2K PU SYSTEM- 2K PU INDUSTRIAL - SOLVENT FREE PU FLOOR COATING

PAT ADD DA 932 RMPC CASTOR OIL FORMULATIONS

Page 51: Empowering Coatings through Additives West Coast NA Road Show

PAT ADD DA 932 RMPC POLYESTER POLYOL FORMULATIONS

R_1878

VARIOUS LETDOWN SYSTEMS AND END USE APPLICATION

•2K PU SYSTEM- General Industrial, Wood Coating

Page 52: Empowering Coatings through Additives West Coast NA Road Show

PAT ADD DA 932 RMPC ACRYLIC POLYOL FORMULATIONS

R_1878

VARIOUS LETDOWN SYSTEMS AND END USE APPLICATION

•2K PU SYSTEM- Automotive Refinish- Wood Coatings- General Industrial

•ACRYLIC MELAMINE SYSTEM- Stoving General Industrial- Automotive OEM

Page 53: Empowering Coatings through Additives West Coast NA Road Show

Ultra-Charge Technology

53

Adhesion strength dispersant onto pigment

Classical

Ultra-Charge

Single/ double/…. point anchoring Mono-formaty (just one chem. group, selective)

Multiple poles of charges Dispersion adhesion (van der Waals forces)

Multi groupings Chemical adhesion

Anionic Cationic

UC-Technology for robust anchoring of the stabilizing polymer onto a wide range of pigments

Page 54: Empowering Coatings through Additives West Coast NA Road Show

Ultra-Charge Technology

• Solvent OK for dispersant• High pigment concentration

Optimal adhesion conditions

• Strongly diluted pigment dispersion• Solvent too strong for dispersantDesorption dispersant, due to poor anchoring and desorption!

Consequence: poor performance, -strength, rub, low gloss, etc.

Classical problem: poor anchoring dispersant onto pigment Risk of de-sorption and loosing protection under adverse conditions, such as strong- diluted

dispersions, sharp solvents, innert pigments

Page 55: Empowering Coatings through Additives West Coast NA Road Show

Ultra-Charge Technology

Stabilised with UCT based dispersant

• Solvent OK for dispersant• High pigment concentration

Optimal adhesion conditions

• If solvent very strong• Or at low pigment concentration…

still excellent adhesion conditions!!

Total system for best dispersion stability: Pat-Add HMV and Ultra Charge Technology

Page 56: Empowering Coatings through Additives West Coast NA Road Show

Ultra-Charge Technology

Application areas:

Pigment dispersions In-plant tinters (RMPC, RFPC)Colorants Solventborne co-grinding systems InksAny SB dispersion system for robust anchoring conditions….

Optimal performances using Ultra-Charge Technology in conjunction with

HMV (high molar volume) stabilization technology!

Page 57: Empowering Coatings through Additives West Coast NA Road Show

Experimental• Basic Colloidal Properties of Evaluated Pigments

• 2K PU Coating Formulation• 1 hour milling time for mill-base (optimized)• 2.2 – 2.4 mm diameter glass beads• Prepare drawdowns on Leneta 2A card using a bar

coater for 0.6 mm thick film• Air-dry drawdowns

• Masstone, Blue Undertone, and Jetness Measurements• Color Instrument: Byk-Gardner Spectro Guide• Geometry: 45/0• Illuminant: D65• Observer: 10⁰

57

Page 58: Empowering Coatings through Additives West Coast NA Road Show

Experimental

Gloss Measurement: Sheen Tri-Glossmaster (Electron Technology)• Geometry: At 20⁰ and 60⁰

Viscosity• Electron Technology’s Sheen Cone & Plate Viscometer• Spindle #100, 750 rpm @25 ⁰C

Stability• Testing was done in the oven @ 50 ⁰C for 1 month• Checked for flow.

58

Page 59: Empowering Coatings through Additives West Coast NA Road Show

Carbon Blacks’ Basic Properties

Property UnitsRaven

5000UIIPMonarch

1300FW 200

NSA/ BET m2/g 589 573 563

STSA* m2/g 349 374 266

Volatiles % 9.9 10.9 19.6

Moisture % 11.9 7.1 6.9

Sulfur % 0.41 0.53 0.44

*statistical thickness method, specific area accessible to rubber

59

Page 60: Empowering Coatings through Additives West Coast NA Road Show

Dispersant Dosage, % SOP(Based on Pigment Weight & STSA)

DispersantPat-Add DA 3204

Competitive1

Competitive2

Carbon Blacks

Raven 5000UII 70 70 70

Monarch 1300 75 75 75

FW 200 53 53 53

60

Page 61: Empowering Coatings through Additives West Coast NA Road Show

2K PU Black Coatings(Raven 5000UIIP) *

DispersantsPat-AddDA 3204

Competitive1

Competitive2

Millbase

Macrynal 515 17.1 17.1 17.1

Viscogel B4 0.2 0.2 0.2

Dispersant 2.8 4.7 3.1

Raven 5000UIIP 2.0 2.0 2.0

Butyl Acetate 3.0 3.0 3.0

Xylene 3.2 1.3 2.9

Sub Total 28.3 28.3 28.3

Macrynal 515 - Acrylic Polyol , 70% solids (Cytec)Viscogel B4 - Organic Bentonite Clay Powder (Laviosa)

61* same procedure for CBks M 1300 and FW 200

Page 62: Empowering Coatings through Additives West Coast NA Road Show

Letdown Composition

Components Weight (%)

Macrynal 515 52.9

Butyl Acetate 3.0

Pat-Add LE 1020* 0.2

MPA 4.0

Xylene 11.4

1% DBTL** 0.2

Sub Total 71.7

* Levelling & Substrate Wetting Agent**1% DBTL - Dibutuyl Tin Laurate, Catalyst

62

Page 63: Empowering Coatings through Additives West Coast NA Road Show

Test Results

Dispersants• Pat-Add DA 3204 (50% actives HMV Polymer)• Competitive 1 (30% Block Copolymer)• Competitive 2 (45% Block Copolymer)

Carbon Blacks:• Raven 5000UII (Furnace Type)• Monarch 1300 (Furnace Type)• FW 200 (Channel Type)

Analysis• Masstone, Blue Undertone, Jetness• Flowability• Viscosity• Gloss• Stability

63

Page 64: Empowering Coatings through Additives West Coast NA Road Show

Raven 5000 U II in 2K PU System

Pat-Add DA 3204 Competitor 1 Competitor 2

64

Page 65: Empowering Coatings through Additives West Coast NA Road Show

Masstone L*, Blue Undertone b*, Jetness Mc for Raven 5000UII

0.87

0.970.96

Pat-Add DA3204

Competitor 1 Competitor 2

L* values

-0.29-0.28

-0.23

Pat-Add DA3204

Competitor 1 Competitor 2

b* values

309

304303

Pat-Add DA3204

Competitor 1 Competitor 2

Mc (Jetness) values

65

Page 66: Empowering Coatings through Additives West Coast NA Road Show

Flow Behavior of Raven 5000UIIP

Pat-Add DA 3204 Competitor 1 Competitor 2

66

Page 67: Empowering Coatings through Additives West Coast NA Road Show

Masstone L*, Blue Undertone b*, Jetness Mc for Monarch 1300

1.05

1.24

1.16

Pat-Add DA3204

Competitor 1 Competitor 2

L* values

-0.33

-0.22

-0.16

Pat-Add DA3204

Competitor 1 Competitor2

b* values

301

290

292

Pat-Add DA3204

Competitor 1 Competitor 2

Mc (jetness) values

67

Page 68: Empowering Coatings through Additives West Coast NA Road Show

Masstone L*, Blue Undertone b*, Jetness Mc for FW 200

1.60

1.72

1.61

Pat-Add DA3204

Competitor 1 Competitor 2

L* values

-0.15

0.17

-0.04

Pat-Add DA3204

Competitor 1 Competitor 2

b* values 277

270

276

Pat-Add DA3204

Competitor 1 Competitor2

Mc (jetness) values

68

Page 69: Empowering Coatings through Additives West Coast NA Road Show

Viscosity Values (mPs)

Pat-Add DA 3204

Competitive1

Competitive2

Millbase

Raven 5000UII 400 531 343

Monarch 1300 403 578 380

FW 200 404 594 418

Letdown

Raven 5000UII 280 284 262

Monarch 1300 271 302 288

FW 200 283 279 281

69

Page 70: Empowering Coatings through Additives West Coast NA Road Show

Gloss Values

Pat-Add DA 3204

Competitive1

Competitive2

20⁰ Gloss

Raven 5000UII 93.0 93.0 92.5

Monarch 1300 93.1 91.5 92.4

FW 200 92.2 93.7 92.0

60⁰ Gloss

Raven 5000UII 95.4 95.0 95.6

Monarch 1300 95.3 94.8 95.1

FW 200 95.2 94.8 95.5

70

Page 71: Empowering Coatings through Additives West Coast NA Road Show

DEGREE OF TRANSPARENCY

PAT ADDDA 934

REFERENCE B

2.31 0.20

New HMV based dispersant

outperforms in Best

Transparency

71

Transparency

Page 72: Empowering Coatings through Additives West Coast NA Road Show

Dispersion of Organic Pigments

Organic Pigments

Hostaperm Pink E02 PR 122

Hostaperm RL Violet PV 23

Resin System

2K PU System

Page 73: Empowering Coatings through Additives West Coast NA Road Show

Dispersion of Organic Pigments

Raw Materials

Hostaperm Red E02PR 122

Hostaperm RL Violet RLPV 23

Pat-Add DA 3204*

Reference A Pat-Add DA 3204

Reference A

Millbase %Wt

Macrynal 515 17.00 17.00 17.00 17.00

Dispersant 2.00 2.22 2.40 2.67

Pigments 4.00 4.00 4.00 4.00

PU solvent 12.13 11.91 11.73 11.46

Letdown

Macrynal 515 48.00 48.00 48.00 48.00

PU solvent 16.47 16.47 16.47 16.47

Pat-Add FL 7 0.20 0.20 0.20 0.20

1% DBTL 0.20 0.20 0.20 0.20

Total 100.00 100.00 100.00 100.00

SOP 25.0% 30.0%

* HMV UCD polymer based

Page 74: Empowering Coatings through Additives West Coast NA Road Show

Dispersion of Organic Pigments

Properties

Hostaperm Red E02

PR 122Hostaperm RL Violet RL

PV 23Pat-Add DA

3204Reference A Pat-Add DA

3204Reference A

Grinding time 2 hrs 2 hrs 2 hrs 2 hrs

Grinding Beads 150 gm 150 gm 150 gm 150 gm

FOG 7+ 7+ 7+ 7+

Premix viscosity , cP 83.04 82.75 99.74 91.61

Mill base Viscosity, cP 111 139 416 248

Let down viscosity, cP 145 154 174 171

Page 75: Empowering Coatings through Additives West Coast NA Road Show

Dispersion of Organic Pigments

Properties

PR 122 PV 2325.00% 30.00%

Pat-Add DA 3204 Reference APat-Add DA

3204Reference A

Gloss

20⁰ 94.50 94.00 93.60 92.20

60⁰ 96.50 96.40 96.00 96.00

CIE Lab

L* 27.57 27.68 4.46 4.47

a* 60.60 60.38 3.72 3.99

b* 20.63 21.02 0.21 0.15

Degree of Transparency

76.77 74.92 5.64 6.01

Page 76: Empowering Coatings through Additives West Coast NA Road Show

Dispersion of Organic Pigments

Page 77: Empowering Coatings through Additives West Coast NA Road Show

Dispersion of Organic Pigments

Page 78: Empowering Coatings through Additives West Coast NA Road Show

Dispersion of Organic Pigments

Page 79: Empowering Coatings through Additives West Coast NA Road Show

HMV Technology for Aqueous Pigment Concentrates

HMV Polymer*:-54% solids Polymeric Anionic Dispersant

-Specially designed for W/B RFPC & RMPC

-Reduces mill base viscosity

-Enables higher pigment loading

-Effective at lower dosage level

* Pat- Add DA 603

Page 80: Empowering Coatings through Additives West Coast NA Road Show

Areas of Application

Pat Add DA-603

Deco Architecture

Alkydemulsion

Wood Finishes

Flexo & Gravure

Inks

Industrial coatings-Epoxy &

2KPU

LeatherPC

Textile PC

Page 81: Empowering Coatings through Additives West Coast NA Road Show

Raw Material PV23 PY74 PO13 PR112 PR254 PR122 PG7 PB15.3 PBk 7

Water 25.00 20.00 25.00 30.00 27.50 20.00 25.00 25.00 25.00

DA 603 7.00 3.00 7.00 7.50 7.50 7.00 6.00 7.50 9.00

P. Glycol 15.00 15.00 15.00 15.00 12.00 15.00 15.00 15.00 20.00

Pigment 30.00 50.00 40.00 35.00 45.00 25.00 45.00 45.00 40.00

AF11 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20

AMP 95 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50

Acticide HF 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50

AF 11 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20

Rheol 99 0.50 0.50 0.50 0.50 0.50 1.00 0.50 0.50 0.50

Water 21.10 10.10 11.10 10.60 6.10 30.60 7.10 5.60 4.10

Total 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00

HMV Dispersant for Aqueous Pigment Concentrates

Page 82: Empowering Coatings through Additives West Coast NA Road Show

Summary

HMV Polymeric Dispersant, with Ultra Charge Functionality

• Higher Level of Dispersion, Robust stabilization benefitting in:

• For CBk- Darker Masstone- Bluer Undertone- Higher Jetness- Higher Gloss- Lower Viscosity

• High color strength for organic pigments

• Excellent transparency

• Optimal milling and stable dispersion

• Enabling high loaded pigment concentrate formulas

Page 83: Empowering Coatings through Additives West Coast NA Road Show

Thank you

Larry KeyedePatcham