empowering coatings through additives west coast na road show
TRANSCRIPT
Empowering Coatings through Additives
West Coast NA Road Show January 2016
Contents
• Introduction
• Products
• Capacity
• Geographical reach
• Strategy & Value propositions
Patcham (FZC)
Patcham (FZC) : Part of Al Shola Group of Companies
Group : Family owned
Group HQ : Dubai
Patcham Mfg. Site : Sharjah U.A.E.
Group Activity : Manufacturing, Earth Moving , Construction , Hospitality, Real Estate
Patcham (FZC)
Manufacturers of Specialty Additives
• Paint Driers
• Coating Additives
• Composites and Polymer additives
• PVC Heat Stabilisers
• Oil field & refining Additives
2013
1995Patcham
Starts ProductionOf
Metal Carboxylates
1998Calcium complexes for various
applications
2000PVC Heat Stabilisers
production
2004
Epoxy Co-stabiliser production
2009
Coating Additives production
Petroleum Additives
Production Capacities
Driers 10000 tpa
Paint Additives 8000 tpa
PVC Liquid Heat Stabs 5000 tpa
PVC Co Stabilizer 3600 tpa
Ca/Zn powder
one pack stabilizers 6000 tpa
Refining Additives 3000 tpa
End Use Segments Served
• Coatings
• Inks
• Composites
• PVC and Plastisol
• Oil Field and Refining Industry
Geographic Spread
Plant Office
Office & Lab Proposed Lab
Market Network• Products now sold in over 70 countries around the
world• Own office in USA ,Netherlands , Thailand , Brazil ,
Mexico, Colombia and India• Represented in
– the Middle East– Africa– Europe– Far East– Asia Pacific – Americas
• Agents who indent and hold local stocks
Patcham’s Additive Business
To be recognised as a solution provider not just another additive supplier
Technical Service
Patcham – A Solution Provider
The dispersion process involves 3 stages:
1. Wetting
2. De-agglomeration
3. Stabilization
Pigment dispersion process
Additives
12
Pigment dispersion process
Dispersing medium
Wetting agents
Entrapped airAgglomerates
Pigment covered with wetting agent
During the wetting step, air and moisture occurring on the pigment surface are driven off and replaced by the liquid of
the mill-base
Wetting:
Pigment dispersion processDe-agglomeration:
During this step, the pigment agglomerates are broken up by energy input and accordingly reduced in size.
This mechanical separation can be achieved by dissolvers or different types of mills ‘Grinding’. The amount and the duration of the energy input are the main factors for a complete separation of primary pigment particles
DLVO THEORY
• Derjaguin, Landau and Verwey, Overbeek: stability of lypophobic colloids
• The best separation distance between two particles is atbest at the critical distance or even better at wherecombination of both attraction and repulsive forces is atzero
Pigment dispersion process
Stabilisation:
Pigment Dispersion process
Vt=Va+Vr s (sum forces)Va=vanderWaals attractionVr=Repulsion forcesEp: energy of particles
DLVO Theory interaction Attractive/ Repulsive forces
←Δd: decreasing distancebetween 2 particles
rep
uls
ion
attr
acti
on
V+
V-
Ep
Repulsive, electrostatic and/ or steric
Attractive, VanderWaals
ΔDA: Distance at which particles agglomerate
ΔDA 16
Stabilisation:
• Stabilization increases with thickness of electrical double layer
--
-
-
-
-
-
-
--
-
- ---
--
-
-
-
-
-
-
--
-
- ---++
+ ++
+
+
+
+
+
++
+ ++
+
+
+
+
+Stabilisation: Electrostatic repulsion
Waterborne latex paints & related products
• Polyelectrolytes
– Additives used for dispersion in waterborne systems
• High molecular weight products containing electrical charges in side chains
– Polyphosphates
– Polycarboxylates
Pigment dispersion process
Steric or Entropic Stabilization
18
Main stabilization in apolar systems
Dispersant Requirements:- Contains affinic groups providing strong adsorption on pigment surface.- Resin/solvent compatible chains directed into the surrounding vehicle.
Pigment dispersion process
Pigment dispersion process
ΔDa: distance at which particles agglomerate
Conventional polymeric dispersants: low volume per mass
(Relatively) low layer thickness of the adsorbed layer cannot prevent attractive forcesto dominate stabilizing forces: agglomeration
adsorption layer cannot prevent agglomeration …
New:
High Molar Volume Dispersant Technology
High Molar Volume Polymers • The high molar volume dispersants technology was first
introduced through an internet course, attracting huge interest, including most of the global Top 10 paint manufacturers
• Answered the needs for better color strength, jet-ness, transparency, stability as reached with the classical polymeric- dispersants
• Applying the HMV based products enables to reach highest quality performances and is used now in automotive, wood, industrial coatings as well as pigment concentrates
• Achieved approvals from MNCs
Pigment Dispersion
1) Specific and molar volumes2) Molar volume can be calculated from group contributions3) Related to Mass and Packaging of matter4) Molecular mass is sum of mass composing atoms, packing volume is not5) Packing is influenced by
a) electronic structure of the atoms in the polymer [group contribution CH2CH2 vs. Aryl-gr.: +24-30 % volume /equiv.
mass]b) Type of bondingc) Structural and spatial variation
High Molar Volume(HMV) Polymer technology
22
Technology used in: Pat-Add DA 932/ -934/ -603
HMV CONCEPT IN DISPERSION PROCESS
Wetting Grinding StabilizationPIGMENTS
Efficiency of the wetting • Surface tension properties of the pigment and the vehicle• The adsorption mechanism depends on the chemical nature of the pigment and the types of dispersing agents used.
Mechanical Shear• Higher surface areas become exposed to the vehicle and larger amounts of additives are required to wet out newly formed surfaces.
Stabilizing of Pigment dispersion• Electrostatic stabilization• Steric stabilization• Entropical Stabilization
ΔDa
Higher volume contributes to thicker adsorbed layer, preventing attractive
forces to dominate stabilizing forces: stable dispersion!
Thickness adsorption layer preventing
agglomeration …
Pigment DispersionHigh Molar Volume
(HMV) Polymer technology
REQUIREMENTS FOR EFFECTIVE DISPERSION
Shorter milling time and FOG
Lower Viscosity Improved Flow Improved Coloristic
Value:- Jetness : Carbon Blacks- White Index : White- Transparency: Organic Pigments- Opacity: Inorganic Pigments
Optimum Gloss Value
Multicompatible High Pigment Loadings Robust Stabilization Enhanced brilliance of colour and transparencyfor organic pigments Improved opacity for opaque and inorganicpigments. Improved leveling, high gloss and color strength
AUTOMOTIVE OEM/REFINISIH
WOOD AND FURNITURECOATINGS
GENERAL INDUSTRIAL
COIL COATING
PROTECTIVE/MAINTENANCE
COATINGCOLORANTS
RESIN SYSTEM
ACRYLIC POLYOL,POLYESTER POLYOL,
ACRYLIC/MELAMINE,TPA WITH CAB
ACID CURE,ACRYLIC POLYOL
EPOXY,TPA WITH CAB,
TPA WITHOUT CAB
SAT.POLYESTER/HMMM,
EPOXY/POLYESTER POLYOL/HMMM
EPOXYPOLYASPARTIC
2K PPOLYURETHANE
ALDEHYDEACRYLIC
CASTOR OILEPOXY
POLYESTER
PATCHAM RECOMMENDATIONS
PAT ADD DA 932PAT ADD DA
932PAT ADD DA 932 PAT ADD DA 947 PAT ADD DA948
PAT ADD DA 932PAT ADD DA 947PAT ADD DA 948
Robust Stabilization High Pigment LoadingsEnhanced brilliance of colour and transparency
for organic pigments Improved opacity for opaque and inorganic
pigments. Improved leveling, high gloss and color strengthMulti-compatible
Lower Mill base
viscosityOptimum mill
base viscosity
Dense Volume of
Multiple pigment
affinic anchoring
group
Multiple
anchoring
group
Weight vs. Volume
HMW Vs. HMV
Less dense polymeric chain
results in weak repulsive forces
Highly dense polymeric chain
results in strong repulsive forces
*PAT-ADD DA 3204. Designed with ultra dense adhesion charges, providing the strongest attachment onto pigment surface
HMV POLYMER*
A-B-copolymer
A: anchoring functionality. Ultra-charge technology. B: entropical stabilizing functionality. Complex polymer structure, containing
polycyclic/ poly-aliphatic backbone, insuring broadest compatibility
A B
COMPATIBILITY IN VARIOUS RESIN SYSTEMS
RESIN SYSTEM COMPATIBILITY
ALKYD:MELAMINE EXCELLENT
ACRYLIC:MELAMINE EXCELLENT
2K POLYURETHANE EXCELLENT
THERMOPLASTIC ACRYLIC (CAB SYSTEMS)
EXCELLENT
POLYESTER MELAMINE EXCELLENT
EPOXY EXCELLENT
NITROCELLULOSE EXCELLENT
EVALUATION OF PAT ADD DA 932 IN DISPERSION OF FW 200 BLACK AGAINST CONVENTIONAL DISPERSANT
TPA SYSTEM
PropertiesFW 200 BLACK
DA 932CONVENTIONA
L DISPERSANT
Gloss20° 89.3 63.460° 98.7 91.2
MASS TONEOver white
L* 25.64 25.52a* -0.02 -0.01b* -0.67
dE* 0.18 0.65TINTINGSTRENGTH
UnrubL* 64.42 67.05a* -0.62 -0.67b* -1.53 -2.07
dE* 1.69 2.38Degree of jetnessas per actualinspection
SUPERIOR JETNESS SEVERE HAZYNESS
R_1702
AUTOMOTIVE OEM AND REFINISH
PATCHAM CONTRIBUTIONTPA Black base coat FW 200 – PAT ADD DA 932 and PAT ADD LE1020
Dispersion of FW 200 Black in TPA SYSTEM with PAT-ADD DA932 gave best compatibility and jetness of black
No reagglomerationand PAT-ADD DA 932 remains stable all throughout the testing.
AUTOMOTIVE OEM AND REFINISH
PATCHAM CONTRIBUTION2K PU VARIOUS BLACK PIGMENT–
PAT ADD DA 932, PAT ADD LE1020 and PAT ADD LE1040
RAW MATERIALS SP. Black 4 FW 200 Raven 5000 EMP 2000 Monarch 1300
Millbase
ACRYLIC POLYOL 20.00 20.00 20.00 20.00 20.00
Viscogel B4 1.50 1.50 1.50 1.50 1.00
DA 932 1.70 1.80 2.55 5.40 5.00
DA 2650 0.00 0.10 0.10 0.10 0.10
Pigment 2.00 2.00 2.00 2.00 2.00
PU Solvent 10.00 10.00 10.00 10.00 10.00
Let down
ACRYLIC POLYOL 49.23 49.23 49.23 49.23 49.23
PAT ADD LE 1020 0.30 0.30 0.30 0.30 0.30
PAT ADD LE 1040 0.20 0.20 0.20 0.20 0.20
PU Solvent 14.97 14.87 14.12 11.27 12.17
Total 100.00 100.00 100.00 100.00 100.00
SOP OF DISPERSANT 40% 42% 60% 127% 117.5%
AUTOMOTIVE OEM AND REFINISH
PATCHAM CONTRIBUTION2K PU VARIOUS BLACK PIGMENT–
PAT ADD DA 932, PAT ADD LE1020 and PAT ADD LE1040
Formulation Detail
SP. Black 4 FW 200 Raven 5000 EMP 2000 Monarch 1300
Additivedosage
43 % SOP 43 % SOP 60 % SOP 127 % SOP 117 % SOP
Synergist NA 5 % SOP 5 % SOP 5 % SOP 5 % SOP
Pigment solid 2.00 % 2.00 % 2.00 % 2.00 % 2.00 %
Resin solid 41.53 % 41.53 % 41.53 % 41.53 % 41.53 %
N.V.M. 44.37 % 44.47 % 44.82 % 46.16 % 45.98 %
Application By By Spray
D.F.T. 10 – 15 µ
AUTOMOTIVE OEM AND REFINISH
PATCHAM CONTRIBUTION
-3
-2
-1
0
1
2
3
4
0
100
200
300
400
Sp. Black 4 FW 200 Raven5000
EMP 2000 Monarch1300
DM
VA
LUES
M
/ M
C V
ALU
ES
BLACK INDICES OF SAMPLES
My Mc dM
-1
-0.5
0
0.5
1
1.5
2
2.5
3
3.5
L*A
ND
B*
VA
LUES
L*Value and b* Value
L Value b Value
2K PU VARIOUS BLACK PIGMENT–PAT ADD DA 932, PAT ADD LE1020 and PAT ADD LE1040
AUTOMOTIVE OEM AND REFINISH
PATCHAM CONTRIBUTION
The three indices for black paint assessment in color, M value indicates theblackness of the paint film; dM indicates the undertone of paint film, and Mc isthe addition of M with dM.
When dM> 0, bluish undertone appears and when dM<0, brown-reddishundertone appears.
M = 100* log (100/Y),Mc = 100* log (Xn/X) - log (Zn/Z) + log (Yn/Y)dM = 100* log (Xn/X) - log (Zn-Z)
Where Xn, Yn and Zn is the tristimulus value of paint film.
2K PU VARIOUS BLACK PIGMENT–PAT ADD DA 932, PAT ADD LE1020 and PAT ADD LE1040
AUTOMOTIVE OEM AND REFINISH
PATCHAM CONTRIBUTIONHigh solid 2K PU clear
RM PBW
Acrylic Polyol (70%) 86.00
1% DBTL solution 1.00Butyl Acetate 5.60
LE 1019 0.20LE 1085 0.20
MPA 5.00
BGA 2.00
Total 100.00
Hardner
Isocyanate 30.00
RM PBW
Acrylic Polyol (70%) 86.00
1% DBTL solution 1.00Butyl Acetate 5.60
Competitor 1a 0.20Competitor 1b 0.20
MPA 5.00
BGA 2.00
Total 100.00
Hardner
Isocyanate 30.00
Formulation Detail
Additive Dosage 0.4 %
Resin Solid 60.2 %
N.V.M. 60.7 %
Application by Spray
D.F.T. 40-50 µ
R_1702
RAW MATERIALS DA 932CON.
DISPERSANTMillbase
TPA RESIN, 55% 30.00 30.00
VISCOGEL B4 0.50 0.50
DISPERSANT 2.55 3.00
FW 200 2.00 2.00
XYLENE 15.00 15.00
Letdown
TPA RESIN, 55% 30.25 30.25
PAT-ADD LE 1020 0.20 0.20
ACRYLIC MIX SOLVENT 19.50 19.05
TOTAL 100.00 100.00
SOP OF DISPERSANT 60.0% 60.0%
Viscosity of Paint 395 cps 401 cps
End-Use ApplicationWood Coatings and Auto
Refinish
EVALUATION OF PAT ADD DA 932 IN DISPERSION OF FW 200 BLACK AGAINST CONVENTIONAL DISPERSANT
R_1915
EVALUATION OF PAT ADD DA 932 IN DISPERSION OF PR 264 SUDAPERM RED 2953 IN 2K PU CAB BASED
RAW MATERIALS
2K PU SYSTEMPAT ADD DA 932
T1 T2
Mill Base W/O CAB W/CAB W/O CAB W/CAB
ACRYLIC POLYOL (60%
SOLIDS)25.00 25.00 25.00 25.00
Viscogel B4 0.5 0.5 0.50 0.50
Dispersant 5.74 5.74 7.60 7.60
Pigment 4.5 4.5 4.50 4.50
PU solvent 15 15 15.00 15.00
Let Down
ACRYLIC POLYOL (60%
SOLIDS)33.33 33.33 33.33 33.33
LE 1020 0.2 0.2 0.2 0.2
PU solvent 15.73 15.73 13.87 13.87
CAB 551-0.10 (20% SOLUTION) 10.00 10.00
Total 100.00 110.00 100.00 110.00
SOP OF DISPERSANT 60% 80%
END USE APPLICATION AUTOMOTIVE REFINISH
R_1915
EVALUATION OF PAT ADD DA 932 IN DISPERSION OF PR 264 SUDAPERM RED 2953 IN 2K PU CAB BASED
EVALUATION OF PAT ADD DA 932 IN DISPERSION OF PR 264 SUDAPERM RED 2953 IN 2K PU CAB BASED
R_1915
Wet Properties
2K PU SYSTEM
DA 932
T1 (60%) T2 (80%)
Viscosity of Mill Base, cps 298.13 303.2
Viscosity of Paint, cps 233.23 266.7
Grinding Time, hrs 2hr 2hr
Fineness of Grind, µm 10 10
Viscosity After Adding CAB.,Cps 266 353
Dry Film
Properties
2K PU SYSTEM
DA 932
T1 (60%) T2 (80%)
W/O CAB WITH CAB W/O CAB WITH CAB
MASS TONE
L* 35.38 35.60 35.30 35.64
a* 41.80 42.84 41.92 42.79
b* 18.23 18.84 18.31 18.84
∆E 17.39 17.79 16.54 16.68
GLOSS
20 85.60 91.70 88.90 91.70
60 94.20 96.20 95.70 96.10
RUB TEST
∆E 0.78 0.92 0.73 0.87
R_1733
PAT ADD DA 932 DIRECT GRINDING USING VARIOUS PIGMENTS
RAW MATERIALS PW 6 FW 200 PR 122 PB 15:3
Mill base
Desmophen A 760 11.76 20.00 25.00 12.00
Viscogel B4 0.60 1.00 0.50 0.00
DA 932 1.90 1.80 6.70 2.70
Pigment 29.41 2.00 4.50 4.50
PU Solvent 5.88 16.40 15.00 10.00
Let down
Desmophen A 760 37.84 49.23 33.33 57.23
PAT-ADD LE 1020 0.25 0.20 0.30 0.30
PAT-ADD LE 1040 0 0.30 0.20 0.20
PU solvent 12.36 9.07 14.47 13.07
TOTAL 100.00 100.00 100.00 100.00
SOP OF DISPERSANT 3.0% 42.0% 70.0% 28.0%
END USE
APPLICATION
GENERAL INDUSTRIAL, AUTOMOTIVE REFINISH,
WOOD COATINGS
R_1733
PAT ADD DA 932 DIRECT GRINDING USING VARIOUS PIGMENTS
Color Measurement
INITIAL AFTER STABILITY
Over WhitePW 6
FW 200
PR 122PB
15:3PW 6
FW 200
PR 122PB
15:3
L* 96.84 24.55 37.46 31.76 96.78 24.47 36.46 30.20
a* -0.50 -0.08 43.54 -0.74 -0.60 -0.07 41.25 1.33
b* 0.28 -0.42 13.59 -28.50 0.53 -0.46 13.34 -25.19
∆E 2.05 0.04 35.21 19.76 2.05 0.01 32.91 14.13
Gloss Value
20° 92.40 83.50 86.00 90.40 87.6 89.9 86.8 90.40
60° 95.20 92.40 91.8 93.40 93.3 93.8 93.8 95.20
TINTINGSTRENGTH
L* NA 67.89 75.72 75.56 NA 67.41 75.57 75.02
a* -0.59 29.29 -18.67 -0.52 29.79 -18.99
b* -1.24 -13.50 -25.45 -1.08 -13.79 -25.95
PAT ADD DA 932 DIRECT GRINDING IN VARIOUS TYPE OF BLACK PIGMENTS
R_2096
RAW MATERIALS SP. Black 4 FW 200 Raven 5000 EMP 2000 Monarch 1300
Millbase
ACRYLIC POLYOL 20.00 20.00 20.00 20.00 20.00
Viscogel B4 1.50 1.50 1.50 1.50 1.00
DA 932 1.70 1.80 2.55 5.40 5.00
DA 2650 0.00 0.10 0.10 0.10 0.10
Pigment 2.00 2.00 2.00 2.00 2.00
PU Solvent 10.00 10.00 10.00 10.00 10.00
Let down
ACRYLIC POLYOL 49.23 49.23 49.23 49.23 49.23
LE 1020 0.30 0.30 0.30 0.30 0.30
LE 1040 0.20 0.20 0.20 0.20 0.20
PU Solvent 14.97 14.87 14.12 11.27 12.17
Total 100.00 100.00 100.00 100.00 100.00
SOP OF DISPERSANT 40% 42% 60% 127% 117.5%
END USE APPLICATION GENERAL INDUSTRIAL, AUTOMOTIVE REFINISH
PAT ADD DA 932 DIRECT GRINDING IN VARIOUS TYPE OF BLACK PIGMENTS
R_2096
-1
-0.5
0
0.5
1
1.5
2
2.5
3
3.5
L*A
ND
B*
VA
LUES
L*Value and b* Value
L Value b Value
-3
-2
-1
0
1
2
3
4
0
100
200
300
400
Sp. Black4
FW 200 Raven5000
EMP 2000 Monarch1300
DM
VA
LUES
M
/ M
C V
ALU
ES
BLACK INDICES OF SAMPLES
My Mc dM
PAT ADD DA 932 DIRECT GRINDING IN VARIOUS TYPE OF BLACK PIGMENTS
R_2096
The three indices for black paint assessment in color, M value indicates theblackness of the paint film; dM indicates the undertone of paint film, andMc is the addition of M with dM.
When dM> 0, bluish undertone appears and when dM<0, brown-reddishundertone appears.
M = 100* log (100/Y),Mc = 100* log (Xn/X) - log (Zn/Z) + log (Yn/Y)dM = 100* log (Xn/X) - log (Zn-Z)
Where Xn, Yn and Zn is the tristimulus value of paint film.
PAT ADD DA 932 RMPC LAROPAL A 81 BASED (ALDEHYDE)FORMULATIONS
R_1878
VARIOUS LETDOWN SYSTEMS AND END USE APPLICATION
•2K PU SYSTEM- Automotive Refinish, General Industrial, Wood Coating
•2K EPOXY SYSTEM- General Industrial, Floor Coating, Protective Coating
•TPA with and without CAB- Automotive Refinish, Wood Coating, General Industrial
Coating, Decorative Coating•STOVING SYSTEM
- General Industrial, OEM Coatings
R_1878
LETDOWN SYSTEMS AND END USE APPLICATION
•2K PU SYSTEM- 2K PU INDUSTRIAL - SOLVENT FREE PU FLOOR COATING
PAT ADD DA 932 RMPC CASTOR OIL FORMULATIONS
PAT ADD DA 932 RMPC POLYESTER POLYOL FORMULATIONS
R_1878
VARIOUS LETDOWN SYSTEMS AND END USE APPLICATION
•2K PU SYSTEM- General Industrial, Wood Coating
PAT ADD DA 932 RMPC ACRYLIC POLYOL FORMULATIONS
R_1878
VARIOUS LETDOWN SYSTEMS AND END USE APPLICATION
•2K PU SYSTEM- Automotive Refinish- Wood Coatings- General Industrial
•ACRYLIC MELAMINE SYSTEM- Stoving General Industrial- Automotive OEM
Ultra-Charge Technology
53
Adhesion strength dispersant onto pigment
Classical
Ultra-Charge
Single/ double/…. point anchoring Mono-formaty (just one chem. group, selective)
Multiple poles of charges Dispersion adhesion (van der Waals forces)
Multi groupings Chemical adhesion
Anionic Cationic
UC-Technology for robust anchoring of the stabilizing polymer onto a wide range of pigments
Ultra-Charge Technology
• Solvent OK for dispersant• High pigment concentration
Optimal adhesion conditions
• Strongly diluted pigment dispersion• Solvent too strong for dispersantDesorption dispersant, due to poor anchoring and desorption!
Consequence: poor performance, -strength, rub, low gloss, etc.
Classical problem: poor anchoring dispersant onto pigment Risk of de-sorption and loosing protection under adverse conditions, such as strong- diluted
dispersions, sharp solvents, innert pigments
Ultra-Charge Technology
Stabilised with UCT based dispersant
• Solvent OK for dispersant• High pigment concentration
Optimal adhesion conditions
• If solvent very strong• Or at low pigment concentration…
still excellent adhesion conditions!!
Total system for best dispersion stability: Pat-Add HMV and Ultra Charge Technology
Ultra-Charge Technology
Application areas:
Pigment dispersions In-plant tinters (RMPC, RFPC)Colorants Solventborne co-grinding systems InksAny SB dispersion system for robust anchoring conditions….
Optimal performances using Ultra-Charge Technology in conjunction with
HMV (high molar volume) stabilization technology!
Experimental• Basic Colloidal Properties of Evaluated Pigments
• 2K PU Coating Formulation• 1 hour milling time for mill-base (optimized)• 2.2 – 2.4 mm diameter glass beads• Prepare drawdowns on Leneta 2A card using a bar
coater for 0.6 mm thick film• Air-dry drawdowns
• Masstone, Blue Undertone, and Jetness Measurements• Color Instrument: Byk-Gardner Spectro Guide• Geometry: 45/0• Illuminant: D65• Observer: 10⁰
57
Experimental
Gloss Measurement: Sheen Tri-Glossmaster (Electron Technology)• Geometry: At 20⁰ and 60⁰
Viscosity• Electron Technology’s Sheen Cone & Plate Viscometer• Spindle #100, 750 rpm @25 ⁰C
Stability• Testing was done in the oven @ 50 ⁰C for 1 month• Checked for flow.
58
Carbon Blacks’ Basic Properties
Property UnitsRaven
5000UIIPMonarch
1300FW 200
NSA/ BET m2/g 589 573 563
STSA* m2/g 349 374 266
Volatiles % 9.9 10.9 19.6
Moisture % 11.9 7.1 6.9
Sulfur % 0.41 0.53 0.44
*statistical thickness method, specific area accessible to rubber
59
Dispersant Dosage, % SOP(Based on Pigment Weight & STSA)
DispersantPat-Add DA 3204
Competitive1
Competitive2
Carbon Blacks
Raven 5000UII 70 70 70
Monarch 1300 75 75 75
FW 200 53 53 53
60
2K PU Black Coatings(Raven 5000UIIP) *
DispersantsPat-AddDA 3204
Competitive1
Competitive2
Millbase
Macrynal 515 17.1 17.1 17.1
Viscogel B4 0.2 0.2 0.2
Dispersant 2.8 4.7 3.1
Raven 5000UIIP 2.0 2.0 2.0
Butyl Acetate 3.0 3.0 3.0
Xylene 3.2 1.3 2.9
Sub Total 28.3 28.3 28.3
Macrynal 515 - Acrylic Polyol , 70% solids (Cytec)Viscogel B4 - Organic Bentonite Clay Powder (Laviosa)
61* same procedure for CBks M 1300 and FW 200
Letdown Composition
Components Weight (%)
Macrynal 515 52.9
Butyl Acetate 3.0
Pat-Add LE 1020* 0.2
MPA 4.0
Xylene 11.4
1% DBTL** 0.2
Sub Total 71.7
* Levelling & Substrate Wetting Agent**1% DBTL - Dibutuyl Tin Laurate, Catalyst
62
Test Results
Dispersants• Pat-Add DA 3204 (50% actives HMV Polymer)• Competitive 1 (30% Block Copolymer)• Competitive 2 (45% Block Copolymer)
Carbon Blacks:• Raven 5000UII (Furnace Type)• Monarch 1300 (Furnace Type)• FW 200 (Channel Type)
Analysis• Masstone, Blue Undertone, Jetness• Flowability• Viscosity• Gloss• Stability
63
Raven 5000 U II in 2K PU System
Pat-Add DA 3204 Competitor 1 Competitor 2
64
Masstone L*, Blue Undertone b*, Jetness Mc for Raven 5000UII
0.87
0.970.96
Pat-Add DA3204
Competitor 1 Competitor 2
L* values
-0.29-0.28
-0.23
Pat-Add DA3204
Competitor 1 Competitor 2
b* values
309
304303
Pat-Add DA3204
Competitor 1 Competitor 2
Mc (Jetness) values
65
Flow Behavior of Raven 5000UIIP
Pat-Add DA 3204 Competitor 1 Competitor 2
66
Masstone L*, Blue Undertone b*, Jetness Mc for Monarch 1300
1.05
1.24
1.16
Pat-Add DA3204
Competitor 1 Competitor 2
L* values
-0.33
-0.22
-0.16
Pat-Add DA3204
Competitor 1 Competitor2
b* values
301
290
292
Pat-Add DA3204
Competitor 1 Competitor 2
Mc (jetness) values
67
Masstone L*, Blue Undertone b*, Jetness Mc for FW 200
1.60
1.72
1.61
Pat-Add DA3204
Competitor 1 Competitor 2
L* values
-0.15
0.17
-0.04
Pat-Add DA3204
Competitor 1 Competitor 2
b* values 277
270
276
Pat-Add DA3204
Competitor 1 Competitor2
Mc (jetness) values
68
Viscosity Values (mPs)
Pat-Add DA 3204
Competitive1
Competitive2
Millbase
Raven 5000UII 400 531 343
Monarch 1300 403 578 380
FW 200 404 594 418
Letdown
Raven 5000UII 280 284 262
Monarch 1300 271 302 288
FW 200 283 279 281
69
Gloss Values
Pat-Add DA 3204
Competitive1
Competitive2
20⁰ Gloss
Raven 5000UII 93.0 93.0 92.5
Monarch 1300 93.1 91.5 92.4
FW 200 92.2 93.7 92.0
60⁰ Gloss
Raven 5000UII 95.4 95.0 95.6
Monarch 1300 95.3 94.8 95.1
FW 200 95.2 94.8 95.5
70
DEGREE OF TRANSPARENCY
PAT ADDDA 934
REFERENCE B
2.31 0.20
New HMV based dispersant
outperforms in Best
Transparency
71
Transparency
Dispersion of Organic Pigments
Organic Pigments
Hostaperm Pink E02 PR 122
Hostaperm RL Violet PV 23
Resin System
2K PU System
Dispersion of Organic Pigments
Raw Materials
Hostaperm Red E02PR 122
Hostaperm RL Violet RLPV 23
Pat-Add DA 3204*
Reference A Pat-Add DA 3204
Reference A
Millbase %Wt
Macrynal 515 17.00 17.00 17.00 17.00
Dispersant 2.00 2.22 2.40 2.67
Pigments 4.00 4.00 4.00 4.00
PU solvent 12.13 11.91 11.73 11.46
Letdown
Macrynal 515 48.00 48.00 48.00 48.00
PU solvent 16.47 16.47 16.47 16.47
Pat-Add FL 7 0.20 0.20 0.20 0.20
1% DBTL 0.20 0.20 0.20 0.20
Total 100.00 100.00 100.00 100.00
SOP 25.0% 30.0%
* HMV UCD polymer based
Dispersion of Organic Pigments
Properties
Hostaperm Red E02
PR 122Hostaperm RL Violet RL
PV 23Pat-Add DA
3204Reference A Pat-Add DA
3204Reference A
Grinding time 2 hrs 2 hrs 2 hrs 2 hrs
Grinding Beads 150 gm 150 gm 150 gm 150 gm
FOG 7+ 7+ 7+ 7+
Premix viscosity , cP 83.04 82.75 99.74 91.61
Mill base Viscosity, cP 111 139 416 248
Let down viscosity, cP 145 154 174 171
Dispersion of Organic Pigments
Properties
PR 122 PV 2325.00% 30.00%
Pat-Add DA 3204 Reference APat-Add DA
3204Reference A
Gloss
20⁰ 94.50 94.00 93.60 92.20
60⁰ 96.50 96.40 96.00 96.00
CIE Lab
L* 27.57 27.68 4.46 4.47
a* 60.60 60.38 3.72 3.99
b* 20.63 21.02 0.21 0.15
Degree of Transparency
76.77 74.92 5.64 6.01
Dispersion of Organic Pigments
Dispersion of Organic Pigments
Dispersion of Organic Pigments
HMV Technology for Aqueous Pigment Concentrates
HMV Polymer*:-54% solids Polymeric Anionic Dispersant
-Specially designed for W/B RFPC & RMPC
-Reduces mill base viscosity
-Enables higher pigment loading
-Effective at lower dosage level
* Pat- Add DA 603
Areas of Application
Pat Add DA-603
Deco Architecture
Alkydemulsion
Wood Finishes
Flexo & Gravure
Inks
Industrial coatings-Epoxy &
2KPU
LeatherPC
Textile PC
Raw Material PV23 PY74 PO13 PR112 PR254 PR122 PG7 PB15.3 PBk 7
Water 25.00 20.00 25.00 30.00 27.50 20.00 25.00 25.00 25.00
DA 603 7.00 3.00 7.00 7.50 7.50 7.00 6.00 7.50 9.00
P. Glycol 15.00 15.00 15.00 15.00 12.00 15.00 15.00 15.00 20.00
Pigment 30.00 50.00 40.00 35.00 45.00 25.00 45.00 45.00 40.00
AF11 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
AMP 95 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
Acticide HF 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
AF 11 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
Rheol 99 0.50 0.50 0.50 0.50 0.50 1.00 0.50 0.50 0.50
Water 21.10 10.10 11.10 10.60 6.10 30.60 7.10 5.60 4.10
Total 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
HMV Dispersant for Aqueous Pigment Concentrates
Summary
HMV Polymeric Dispersant, with Ultra Charge Functionality
• Higher Level of Dispersion, Robust stabilization benefitting in:
• For CBk- Darker Masstone- Bluer Undertone- Higher Jetness- Higher Gloss- Lower Viscosity
• High color strength for organic pigments
• Excellent transparency
• Optimal milling and stable dispersion
• Enabling high loaded pigment concentrate formulas
Thank you
Larry KeyedePatcham