enclosure: 1- form-1environmentclearance.nic.in/writereaddata/online/...yes all the raw material...

Expansion of Formaldehyde & Resin Manufacturing Unit M/s Balaji Action Buildwell

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ENCLOSURE: 1- FORM-1


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FORM 1

(I) Basic Information

S. No. Item Details

1. Name of the project/s Expansion of Formaldehyde and

Resin Manufacturing Plant

2. S. No. in the schedule 5 (f)

3. Proposed capacity/ area/length/ tonnage to

be handled/ command area/ lease area/

number of wells to be drilled

Capacity after Expansion:

Formaldehyde – 300 TPD

Resin – 300 TPD

4. New/ Expansion/ Modernization Expansion

5. Existing Capacity/ Area etc. Existing Capacity:

Formaldehyde – 150 TPD

Resin – 80 TPD

6. Category of Project i.e. ‘A’ or ‘B’ B

7. Does it attract the general condition? If yes,

please specify.

No

8. Does it attract the specific condition? If yes,

please specify.

Not Applicable

9. Location ELDECO SIDCUL Industrial Park

Sitarganj

Plot/ Survey/ Khasra No. PLOT NO. C-34, C-34 (a) to (d), C-

6(a), 6(b), C-3 & 5

Village


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Tehsil Sitarganj

District Udham Singh Nagar

State Uttarakhand

10. Nearest railway station/ airport along with

distance in kms.

Railway Station – Lalkuan 20 Km W

Airport – Pant nagar 16 Km W

11. Nearest Town, city, District Headquarters

along with distance in kms.

Sitarganj, Kichha

US Nagar District Headquarters

12. Village Panchayats, Zilla Parishad, Municipal

Corporation, Local body (complete postal

addresses with telephone nos. to be given)

SIDCUL nodal agency of

Uttarakhand

13. Name of the applicant M/s Balaji Action Buildwell

14. Registered Address G-11, Udyog Nagar, Main Rohtak

Road, New Delhi - 110041

15. Address for correspondence: G-11, Udyog Nagar, Main Rohtak

Road, New Delhi - 110041

Name Mr. V.K. Aggarwal

Designation (Owner/Partner/ CEO) General Manager

Address Admin Block, C-34 A, ELDECO

SIDCUL Industrial Park Sitarganj,

Uttarakhand

Pin Code 110041

E-mail [email protected]

mailto:[email protected]


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Telephone No. 9720168017

Fax No.

16. Details of Alternative Sites examined, if any.

Location of these sites should be shown on

a topo sheet.

None, as it is expansion of already existing unit.

17. Interlinked Projects Yes, it is interlinked project to the

MDF/HDF and particle board

manufacturing unit.

18. Whether separate application of interlinked

project has been submitted?

No

19. If yes, date of submission Not applicable

20. If no, reason No, because environmental

clearance is not required for

MDF/HDF and particle board

manufacturing unit.

21. Whether the proposal involves

approval/clearance under: if yes, details of

the same and their status to be given.

(a) The Forest (Conservation) Act, 1980?

(b) The Wildlife (Protection) Act, 1972?

(c) The C.R.Z. Notification, 1991?

Not Applicable

Not Applicable

Not Applicable

22. Whether there is any Government Order/

Policy relevant/ relating to the site?

No.

23. Forest land involved (hectares) Not Applicable


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24. Whether there is any litigation pending

against the project and/ or land in which the

project is propose to be set up?

(a) Name of the Court

(b) Case No.

(c) Orders/ directions of the Court, if any and its relevance with the proposed project.

No

(II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will

cause physical changes in the locality (topography, land use, changes in water bodies, etc.)

S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate

quantities /rates, wherever

possible) with source of information

data

1.1 Permanent or temporary change in

land use, land cover or topography

including increase in intensity of land

use (with respect to local land use

plan)

Yes

This is expansion of existing

formaldehyde and resin

manufacturing unit. The existing

industry manufacture agro wood

based product for which glue and

formaldehyde required. Separate

environmental clearance has been

taken for formaldehyde & Resin

Plant and agro wood products are

exempted from Environmental

clearance. Now, due to increase in

demand of MDF/HDF board,

demand of formaldehyde and resin

increased. Environmental

Clearance had been granted for


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Formaldehyde plant from SEIAA,

Uttarakhand for capacity 150 TPD

on plot area 5378.06 sqm. Also,

Environmental Clearance had been

granted for Glue plant for capacity

80 TPD on plot area 75452 sqm.

In expansion Formaldehyde plant

will be on the same plot area and

Glue plant will be on new plot

adjacent to the existing plot. As the

land itself in industrial area of

ELDECO SIDCUL Industrial area,

hence land use already been

changed to industrial unit.

Industrial sheds are already laid as

per CTE granted. After expansion

plot area will change to

3,37,351.12 sqm.

1.2 Clearance of existing land, vegetation

and buildings?

No No clearance is required, as the

project itself in ELDECO SIDCUL

Industrial area

1.3 Creation of new land uses? Yes New land has been purchased from

ELDECO SIDCUL by M/s Balaji

Action Buildcon. It is expansion of

existing unit, which will be install on

the new land adjacent to the

existing land. Land is in ELDECO

SIDCUL Industrial area, hence land

use already been changed for

industrial purpose. Industrial sheds


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are already laid as per the CTE

granted.

1.4 Pre-construction investigations e.g.

bore houses, soil testing?

No Preconstruction soil investigation

has already been carried out.

1.5

Construction works? Yes Construction for expansion will be

done as per approved Plan.

1.6 Demolition works? No Not Required

1.7 Temporary sites used for construction

works or housing of construction

workers?

No During expansion of proposed

plant, 100 Nos. of contractor’s

labour will be engaged.

As it is an expansion project of

already existing unit 28 No. of

employees are working after

expansion population will 52.

Employees shall work in shifts and

thus there will be no need of

housing conditions for staff/labour.

1.8 Above ground buildings, structures or

earthworks including linear structures,

cut and fill or excavations

Yes Processing section building shall be

made at above ground level for

expansion also.

1.9 Underground works including mining

or tunnelling?

No Not applicable

1.10 Reclamation works? No Not applicable

1.11 Dredging? No Not applicable

1.12 Offshore structures? No Not applicable


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1.13 Production and manufacturing

processes?

Yes Production details of both existing

and proposed are given in Pre-

Feasibility Report.

1.14 Facilities for storage of goods or

materials?

Yes All the raw material shall be stored

in leak proof MS/SS tanks at a

secured and contained location

with proper safety measures.

Storage for raw material and

proper storage of product with

exhaust system and control

measures shall be done.

Storage of all chemicals shall not

exceed their threshold limit.

This shall be done with compliance

to MSIHC Rules, 1989.

1.15 Facilities for treatment or disposal of

solid waste or liquid effluents?

No Three types of solid waste shall be

generated from the proposed unit,

Municipal waste, process waste &

Hazardous waste.

Municipal solid waste: In existing

unit approx. 4 kg/day of municipal

waste is being generated. Total 7.3

kg/day Municipal solid waste will be

generated after expansion out of

which 5.3 kg/day of Bio-Degradable

waste will be sent to waste

management site of industrial area,


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Recyclable Waste of 2 Kg/day shall

be given to Authorized Recycler.

Hazardous waste generated

includes Used oil/ ETP sludge and

liners contaminated with

hazardous wastes/ chemicals. The

industry has agreement with M/s

Bharat oil & Waste Management

Ltd for hazardous waste

management and disposal.

Industrial process wastes include

formaldehyde sediments which is

being disposed off at TSDF

approves sites and urea bag and

electrolyte sediments which

includes silver and mud which is

being given to approved recycler.

Same shall be done after

expansion.

Details are given in pre-feasibility

Report.

Total waste water generated in

existing unit is 40.8 KLD (0.8 KLD

Domestic and 40 KLD Trade Effluent)

& after expansion it will increase to

81.6 KLD (80 KLD from Trade Effluent

and 1.6 KLD from Domestic). In

existing plant, 300 KLD STP has

already been provided to treat

domestic waste. The effluent in


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existing is being treated in existing

500 KLD ETP, treated waste from

the ETP is being reuses in the plant.

After expansion, existing ETP & STP

shall be reused and also it will

remain a zero-liquid discharge unit.

Detail is given in Pre-feasibility

Report.

1.16 Facilities for long term housing of

operational workers?

No In existing plant, all the staff

members work in shifts and same

will continue after expansion, thus

there will be no need of housing for

staff.

1.17 New road, rail or sea traffic during

construction or operation?

No Not applicable

1.18 New road, rail, air waterborne or other

transport infrastructure including new

or altered routes and stations, ports,

airports etc?

No Not applicable

1.19 Closure or diversion of existing

transport routes or infrastructure

leading to changes in traffic

movements?

No No such closure or diversion of

existing transport is required.

1.20 New or diverted transmission lines or

pipelines?

No No new or diversion of

transmission lines or pipelines will

be done.


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1.21 Impoundment, damming, culverting,

realignment or other changes to the

hydrology of watercourses or

aquifers?

No No impoundment, damming,

culverting, realignment or other

changes to the hydrology of surface

watercourse is required.

1.22 Stream crossings?

No No stream crossing the site.

1.23 Abstraction or transfers of water from

ground or surface waters?

Yes Source of Water: Ground Water

Existing: 208 KLD of ground water

is being used in the process and

domestic use.

After Expansion: 447 KLD of

ground water shall be used in the

process and domestic use.

Application for the borewell

permission already applied in

CGWA.

1.24 Changes in water bodies or the land

surface affecting drainage or run-off?

No There will be no changes in water

bodies or the land surface effective

drainage or run-off.

1.25 Transport of personnel or materials for

construction, operation or

decommissioning?

Yes In existing unit, all raw materials

are transported using road trucks

from various parts of India and

imported raw materials are

transported using ship and then

road trucks. All the finished

products are transported using

road trucks to various parts of India


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and ship for exports. Same will be

continue after expansion.

1.26 Long-term dismantling or

decommissioning or restoration

works?

No Not Applicable

1.27 Ongoing activity during

decommissioning which could have an

impact on the environment?

No Not Applicable.

1.28 Influx of people to an area in either

temporarily or permanently?

No There will be temporary influx of

100 nos. per day of labour for

installing the unit during expansion.

During operational phase, there is

already temporary influx of approx.

28 people in existing unit, after

expansion of unit there will be

influx of approx. 52 people.

1.29 Introduction of alien species?

No There is no alien species at the

proposed site.

1.30 Loss of native species or genetic

diversity?

No No loss of native species or genetic

diversity.

1.31 Any other actions? No None

2. Use of Natural resources for construction or operation of the Project (such as land, water,

materials or energy, especially any resources which are non-renewable or in short

supply):


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S. No Information/checklist

confirmation

Yes/No Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

2.1 Land especially

undeveloped or

agricultural land (ha)

No No undeveloped and agriculture land.

2.2 Water (expected source &

competing users) unit:

KLD

Yes Source of Water: Ground Water.

After Expansion, total water required will be 782

KLD, from which 447 KLD shall be taken from the

ground water and 335 KLD of treated water from

the ETP & STP in the premises.

2.3 Minerals (MT) No Not applicable

2.4 Construction material –

stone, aggregates, sand /

soil (expected source –

MT)

Yes For construction of expansion part, material like

cement, bricks, aggregate etc. shall be bought from

local market.

2.5 Forests and timber

(source – MT)

Yes Wood for Doors, windows will be used.

2.6 Energy including electricity

and fuels (source,

competing users) Unit:

fuel (MT), energy (MW)

Yes Existing:

Connected load– 319 KW

Proposed:

Connected Load– 325 KW

Total:

Connected load– 644 KW


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The electricity is being provided by Uttarakhand

Power Corporation Ltd.

D.G. sets capacity for power back-up: existing – 320

KVA & Proposed – 320 KVA

Fuel Consumption per day

Existing Proposed Total

Diesel Litres/hr 70 70 140

2.7 Any other natural

resources (use

appropriate standard

units)

Yes Solar lights will be installed for lighting in the road

area.

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate

quantities/rates, wherever

possible) with source of

information data

3.1 Use of substances or materials, which

are hazardous (as per MSIHC rules) to

human health or the environment

(flora, fauna, and water supplies)

Yes All the chemicals shall be stored

under threshold limit. All

provisions mentioned in MSDS

shall be complied.

Details of material and threshold

limit give in pre-feasibility report.


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3.2 Changes in occurrence of disease or

affect disease vectors (e.g. insect or

water borne diseases)

No Suitable drainage and waste

management measures has been

adopted. This restricts stagnation

of water or accumulation of

water. No occurrence of Diseases

is anticipated.

3.3 Affect the welfare of people e.g. by

changing living conditions?

No The project affects the nearby

people in positive ways through

employment generation.

3.4 Vulnerable groups of people who

could be affected by the project e.g.

hospital patients, children, the elderly

etc.,

No No vulnerable group of people

will be affected by the project

3.5 Any other causes No None

4. Production of solid wastes during construction or operation or decommissioning (MT/month)




information data

4.1 Spoil, overburden or mine wastes No Not applicable

4.2 Municipal waste (domestic and or

commercial wastes)

Yes Municipal solid waste: Municipal

solid waste: In existing unit,

approx. 4 kg/day of municipal

waste is being generated. Total

7.3 kg/day Municipal solid waste

will be generated after expansion


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out of which 5.3 kg/day of Bio-

Degradable waste will be

disposed -off at ELDECO industrial

area management site,

Recyclable Waste of 2 Kg/day

shall be given to Authorized

Recycler.

4.3 Hazardous wastes (as per Hazardous

Waste Management Rules)

Yes Hazardous waste generated

includes Used oil and ETP sludge.

The industry has agreement with

M/s Bharat oil & Waste

Management Ltd for hazardous

waste management and disposal.

Details are given in pre-feasibility

report.

4.4 Other industrial process wastes Yes Industrial process wastes include

formaldehyde sediments which is

being disposed off at approved

TSDF site at Mauza Makimpur,

Roorkee, Haridwar through M/s

Bharat Oil & Waste Management

Ltd.

It also includes urea bag and

electrolyte sediment which

include silver and mud which is

being given to approved recycler.

Same shall be done after

expansion.


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4.5 Surplus product No Not applicable

4.6 Sewage sludge or other sludge from

effluent treatment

Yes 131 kg/ month of ETP sludge shall

be generated which shall be given

to M/s Bharat oil & Waste

Management Ltd for

management and disposal.

4.7 Construction or demolition wastes Yes Construction waste generated

will be used to the extent

possible. Rest of the waste will be

sent to municipal landfill site.

4.8 Redundant machinery or equipment No Not applicable

4.9 Contaminated soils or other

materials

No Not applicable

4.10 Agricultural wastes

No Not applicable

4.11 Other solid wastes

No Not applicable

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)




information data

5.1 Emissions from combustion of fossil

fuels from stationary or mobile

sources

Yes The major air pollutants sources

are D.G. sets: existing - 320 KVA &

proposed - 320 KVA and Boiler of

capacity 2 TPH (existing) & 2 TPH

(proposed). For mitigation of


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impacts of air pollution, stack

height of 10 m above ground

Level has been provided and

same shall be provided for

proposed DG sets.

Boiler is gas boiler, steam shall be

reused in the process. To control

the air emission stack height of

35 m above ground level has

been provided for 2 TPH boiler &

same shall be provided for

proposed 2 TPH boiler.

5.2 Emissions from production processes Yes Flue gasses is being generated in

the formaldehyde production

from reactor bed which contains

Nitrogen, Hydrogen, Carbon

dioxide, Carbon Monoxide which

is being used in boiler for steam

production. Same shall be done

in the expansion part.

Air Pollution Control Devices has

been installed in existing unit and

same will be done for expansion.

Detail of source and quantity of

emission, air pollution control

measures in existing and

proposed unit are given in Pre-

Feasibility Report.


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5.3 Emissions from materials handling

including storage or transport

Yes Dust will be generated from the

movement of transport vehicles.

Water sprinklers will be used for

dust suppression.

5.4 Emissions from construction

activities including plant and

equipment.

Yes Dust is likely to be generated from

materials handling including

transportation. Water will be

sprinkled to reduce dust emission.

5.5 Dust or odours from handling of

materials including construction

materials, sewage and waste

Yes During loading & unloading of raw

material dust is likely to be

generated during construction

phase. Water will be sprinkled

and tarpaulin cover will be

provided over stored raw material

to reduce dust emission. Proper

ducts & vent pipe has been

provided in STP & shall be

provided in ETP to avoid odour.

Area has been properly ventilated

to avoid the odour.

5.6 Emissions from incineration of waste No Not applicable

5.7 Emissions from burning of waste in

open air (e.g. slash materials,

construction debris)

No Not applicable

5.8 Emissions from any other sources No Not applicable

6. Generation of Noise and Vibration, and Emissions of Light and Heat:


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S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate



information data with source of

information data 6.1 From operation of equipment e.g.

engines, ventilation plant, crushers

No All the machinery has in built

control for noise and vibration.

Noise generating equipment are

provided with enclosures and

vibration dampening. The D.G.

sets have been kept in

acoustically treated room. Ear

plugs & ear mufflers is being

provided to the workers. The

same shall be followed for

achiness & equipment for

expansion also.

6.2 From industrial or similar processes

No Heat is being dissipated from

Boiler during fuel burning.

Cooling tower has been installed.

6.3 From construction or demolition No Not required.

6.4 From blasting or piling No No blasting or piling will be done.


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6.5 From construction or operational

traffic

Yes Some amount of noise will be

generated from vehicular

movement in the construction

and operational phase & will be

within permissible limit. Green

belt developed at the periphery

of the project site will act as

barrier to noise.

6.6 From lighting or cooling systems Yes From cooling tower, some noise

shall be generated. Proper

Management has been taken.

6.7 From any other sources No None

7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea:

S.No. Information/Checklist confirmation Yes/No Details thereof (with

approximate quantities/rates,

wherever possible) with source

of information data

7.1 From handling, storage, use or

spillage of hazardous materials

Yes Raw material methanol is being

stored in leak proof MS tanks

and Leak proof RL/Zinc

Aluminum alloy tanks which are

provided for storage of finished

product formaldehyde. Same

shall be used for the expansion.

Used oil from machineries/D.G.

Set will be stored in Steel drums


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and kept in proper rooms. It will

be sold to authorize vendors

only. Special care will be taken

to prevent leakages and spills.

Leak proof handling is practiced

including spillage control. To

prevent and control risk and

damage, all the raw material is

being stored in leak proof MS/SS

tanks at a secured and

contained location with proper

safety measures. MSDS is

displayed at all the prominent

sites.

7.2 From discharge of sewage or other

effluents to water or the land

(expected mode and place of

discharge)

No In existing 300 KLD STP & 500

KLD ETP has already been

provided to treat domestic

waste & process waste

respectively. Treated waste is

being reused in the premises for

cooling towers and gardening

purposed. After expansion,

same shall be maintained to

remain a zero-liquid discharge

unit.

7.3 By deposition of pollutants emitted to

air into the land or into water

No All spillage control measures

have been taken. All effluent is

channelized to ETP. In existing it

is a Zero Liquid Discharge Unit and


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the same shall be maintained after

expansion also.

All the exhaust gas emissions

will be channelized all through

the process and will be reused

for various purposes like heating

& remained chemical utilization

and the remaining gases will

exhaust from one chimney and

shall contain only Nitrogen,

Hydrogen, Carbon dioxide,

Carbon Monoxide and traces of

Formaldehyde and Methanol.

7.4 From any other sources No None

7.5 Is there a risk of long term build-up of

pollutants in the environment from

these sources?

No None

8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment

S. No. Information/Checklist confirmation Yes/No Details thereof (with



of information data

8.1 From explosions, spillages, fires etc

from storage, handling, use or

production of hazardous substances

No Fire may result into loss of

machine and the damage by fire

my high economic losses. To

prevent and control this loss all


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the raw material is being stored

in leak & fire proof MS/SS tanks

at a secured and contained

location with proper firefighting

system. Fire system and hydrant

also install in the premises.

8.2 From any other causes No None

8.3 Could the project be affected by

natural disasters causing

environmental damage (e.g. Floods,

earthquakes, landslides, cloudburst

etc)?

No The area under study falls in

Zone-IV, according to the Indian

Standard Seismic Zoning Map.

Suitable seismic coefficients in

horizontal and vertical directions

respectively, will be adopted

while designing the structure for

expansion.

9. Factors which should be considered (such as consequential development) which could

lead to environmental effects or the potential for cumulative impacts with other existing or

planned activities in the locality

S. No. Information/Checklist confirmation Yes/No Details thereof (with



of information data

9.1 Lead to development of supporting.

Lities, ancillary development or

development Stimulated by the

Yes

Roads, power network exists in

the area. STP & ETP already exist

at the site.


27

project which could have impact on

the environment e.g.:

• Supporting infrastructure (roads,

power supply, waste or waste water

treatment, etc.)

• Housing development

• Extractive industries

• Supply industries

• Other

9.2 Lead to after-use of the site, which

could have an impact on the

environment

No Proper care shall be taken to

avoid any adverse impact on the

environment.

9.3 Set a precedent for later

developments

Yes After expansion, also it will be an

Environmentally sustainable

project. It will attract people to

develop more organized similar

type of Industries.

9.4 Have cumulative effects due to

proximity to other existing or

planned projects with similar

effects

No No impact

(III) Environmental Sensitivity

S. No. Areas Name/

Identity

Aerial distance (within 15 km.)

Proposed project location boundary


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1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

None

None

2 Areas which are important or sensitive for ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

Water bodies:

Nanak Sagar Dam

Dhora Dam

Gola River

Sukhi/Baingul River

Kajlas River

Saryu/Deoha River

Forests

Gola Reserve Forest

Barkoli Reserve Forest

Forest patch near Dhainpur village

14.7 Km SE

14 Km SW

12 Km W

2.5 Km W

0.6 Km E

7 Km E

6 Km W

7.2 Km NW

6.5 Km SE

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

Forests

Gola Reserve Forest



Nandhaur Wildlife Sanctuary

6 Km W

7.2 Km NW

6.5 Km SE

11.82 Km NE

4 Inland, coastal, marine or underground waters

None None

5 State, National boundaries Uttar Pradesh

17.5 Km S


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6 Routes or facilities used by the public for access

to recreation or other tourist, pilgrim areas

NH 125

Railway Station – Lalkuan

Airport – Pant Nagar

13 Km S

20 Km W

16 Km W

7 Defence installations None

None

8 Densely populated or built-up area

Sitarganj

Tegor Nagar

Nirmal Nagar

Sisona

12.5 Km S

3.96 Km

4.77 Km

5.57 Km

9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities)

Government Hospital

Government College

13 Km SSE

4.8 SW

10 Areas containing important, high quality or scarce resources (Ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

Water bodies:

Nanak Sagar Dam

Dhora Dam

Gola River

Sukhi/Baingul River

Kajlas River

Saryu/Deoha River

Forests

Gola Reserve Forest


14.7 Km SE

14 Km SW

12 Km W

2.5 Km W

0.6 Km E

7 Km E

6 Km W

7.2 Km NW

6.5 Km SE


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11 Areas already subjected to pollution or environmental damage. (Those where existing legal environmental standards are exceeded)

Existing Industrial Area

12 Areas susceptible to natural hazard which could cause the project to present environmental problems

(Earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

None

The project area falls in seismic zone –IV.

enclosure: 1- form-1environmentclearance.nic.in/writereaddata/online/...yes all the raw material...

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