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    Paul Ashall, 2008

    Module 9001Energy Balance

    Paul Ashall, 2008

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    Concerned with energy changes and

    energy flow in a chemical process.

    Conservation of energy first law ofthermodynamics i.e. accumulation of

    energy in a system = energy input

    energy output

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    Forms of energy

    Potential energy mgh! "inetic energy #$2 mv2! %hermal energy heat &! supplied to or removed

    from a process 'or( energy e.g. wor( done )y a pump '! to

    transport fluids *nternal energy +! of molecules

    m mass (g!g gravitational constant, .8# ms-2

    v velocity, ms-#

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    Energy balance

    systemmass in

    Hin

    mass out

    Hout

    W

    Q

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    IUP! con"ention

    - heat transferred to a system is ve and

    heat transferred from a system is ve

    - wor( done on a system isve and wor(done )y a system is -ve

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    #teady state$non%steady state

    /on steady state -

    accumulation$depletion of energy in

    system

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    Uses

    eat re1uired for a process ate of heat removal from a process

    eat transfer$design of heat e3changers Process design to determine energy

    re1uirements of a process Pump power re1uirements mechanical

    energy )alance! Pattern of energy usage in operation Process control Process design 4 development etc

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    Ent&al'y balance

    p.e., (.e., ' terms = 0

    & = 2 # or & = 5

    , where 2is the total enthalpy of output

    streams and #is the total enthalpy of

    input streams, & is the difference intotal enthalpy i.e. the enthalpy heat!transferred to or from the system

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    continued

    & ve #62!, heat removed from

    system

    & ve 26#!, heat supplied tosystem.

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    E(am'le ) steam boiler

    %wo input streams7 stream #- #20 (g$min.

    water, 0 deg cent., = #29.: (;$(gne output stream7 29 (g$min. saturated

    steam#: atm., 20? deg cent.!, =2:.? (;$(g

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    continued

    *gnore (.e. and p.e. terms relative to enthalpychanges for processes involving phasechanges, chemical reactions, large

    temperature changes etc& = 5 enthalpy )alance!@asis for calculation # min.teady state

    & = out in& = B29 3 2:.? B#20 3 #29.:! #:9 3 2:2!& = :.: 3 #09(;$min

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    #team tables

    Dnthalpy values (;$(g! at various P,

    %

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    Ent&al'y c&anges

    Change of % at constant P

    Change of P at constant %

    Change of phase

    olution

    Ei3ing

    Chemical reaction

    crystallisation

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    *atent &eats +'&ase c&anges,

    Fapourisation G to F!

    Eelting to G!

    u)limation to F!

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    Mec&anical energy balance

    Consider mechanical energy terms onlyApplication to flow of li1uids

    5P 5 v2

    g 5h H = 'I 2where ' is wor( done on system )y a pump

    and H is frictional energy loss in system ;$(g!

    5P = P2 P#< 5 v

    2

    = v22

    v#2

    < 5h = h2h#

    @ernoulli e1uation H=0, '=0!

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    E(am'le % Bernoulli e-tn.

    'ater flows )etween two points #,2. %he

    volumetric flow rate is 20 litres$min.

    Point 2 is 90 m higher than point #. %hepipe internal diameters are 0.9 cm at

    point # and # cm at point 2. %he

    pressure at point 2 is # atm..Calculate the pressure at point 2.

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    continued

    5P$I 5v2$2 g5h H = '

    5P = P2 P# Pa!5v2 = v22 v#

    2

    5h = h2- h#m!

    H= frictional energy loss mechanical energy

    loss to system! ;$(g!' = wor( done on system )y pump ;$(g!I = #000 (g$m

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    continued

    Folumetric flow is 20$#000.0! m$s

    = 0.000 m$s

    v#= 0.000$/+0.00,

    , 2 13.94 m$s"2 0.000555$ /+0.00,

    , 2 6.6 m$s

    +1015 % P1,$1000 7 8+6.6,) +13.94,$ 7 9.:1.0 2 0

    P12 63: Pa +6.3 bar,

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    #ensible &eat$ent&al'y

    calculations Jensi)leK heat heat$enthalpy that must )e

    transferred to raise or lower the temperature of asu)stance or mi3ture of su)stances.

    eat capacities$specific heats solids, li1uids,gases,vapours!

    eat capacity$specific heat at constant P, Cp%! =d$d% or 5 = integral Cp%!d% )etween limits %2and

    %# +se of mean heat capacities$specific heats over a

    temperature range +se of simple empirical e1uations to descri)e the

    variation of Cp with %

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    continued

    e.g. Cp = a )% c%2 d%

    ,where a, ), c, d are coefficients

    5 = integralCpd% )etween limits %2, %#5 = Ba% )%2 c% d%?

    2 ?

    Calculate values for % = %2, %#and su)tract

    /ote7 % may )e in deg cent or " - chec( units for CpL

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    E(am'le

    Calculate the enthalpy re1uired to heat a

    stream of nitrogen gas flowing at #00

    mole$min., through a gas heater from20 to #00 deg. cent.

    use mean Cp value 2.#; mol-#"-#orCp

    = 2 0.22 3 #0-2% 0.9:2 3 #0-9%22.8: 3 #0-%, where % is in deg cent!

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    Heat ca'acity$s'ecific &eat data

    Helder 4 ousseau pp:2$: and %a)le @#0 PerryKs Chemical Dngineers and)oo( %he properties of gases and li1uids, . eid et al, ? th

    edition, EcMraw ill, #8: Dstimating thermochemical properties of li1uids part

    :- heat capacity, P. Mold 4 M.>gle, Chem. Dng.,#, p#0

    Coulson 4 ichardson Chem. Dng., Fol. , rd

    edition,ch. 8, pp2#-2? JPhysPropsK

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    E(am'le ) c&ange of '&ase

    A feed stream to a distillation unit contains an e1uimolarmi3ture of )enNene and toluene at #0 deg cent.%hevapour stream from the top of the column contains

    8.? mol O )enNene at 90 deg cent. and the li1uidstream from the )ottom of the column contains ?0molO )enNene at 90 deg cent.

    B/eed Cp )enNene, li1uid!, Cp toluene, li1uid!, Cp)enNene, vapour!, Cp toluene, vapour!, latent heatof vapourisation )enNene, latent heat of vapourisationtoluene.

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    Energy balances on systems

    in"ol"ing c&emical reaction tandard heat of formation 5of! heat of

    reaction when product is formed from its

    elements in their standard states at 28 ", #atm. (;$mol!

    aA )@ cC d

    -a -) c d stoichiometric coefficients,Qi!

    5ofA, 5of@, 5

    ofC, 5

    ofheats of formation!

    5o

    = c 5ofC

    d 5of

    - a 5ofA

    - )5of@

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    Heat +ent&al'y, of reaction

    5ove exothermic reaction!

    5ove endothermic reaction!

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    Ent&al'y balance e-uation %

    reactor&p = products reactants &r

    &p heat transferred to or from process

    &r reaction heat R 5o!, where R is

    e3tent of reaction and is e1ual to Bmoles

    component,i, out moles component i,

    in$ Qi

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    systemQr

    Hreactants H'roducts

    Q'

    7"e

    %"e;ote< ent&al'y "alues must be calculated =it& reference to a

    tem'erature of deg cent

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    Energy balance tec&ni-ues

    Complete mass )alance$molar )alance

    Calculate all enthalpy changes )etween

    process conditions and standard$referenceconditions for all components at start input!

    and finish output!.

    Consider any additional enthalpy changes

    olve enthalpy )alance e1uation

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    Energy balance tec&ni-ues

    Adia)atic temperature7 &p = 0

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    E(am'les

    eactor

    Crystalliser

    rier

    istillation

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    >eferences

    The Properties of Gases and Liquids,

    . eid

    Elementary Principles of ChemicalProcesses, .E.Helder and

    .'.ousseau