engine dg specs leaflet 20-11-15 - mahindra powerol · dimension dimension 2731 2523 184 153...
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Service Network
Nos.
140
Service Network
The efficient heart of your Business,
Mahindra Powerol Engines
Local ContactMahindra & Mahindra Ltd.Powerol Business, Gate No.2, Akurli Road, Kandivali (E), Mumbai - 400101. India.
Contact: +91
+91
+91
Visit us at: mahindrapowerol.com,
North & East: 98115 65454
West: 90043 14849
South: 89397 57439
Email: [email protected],
PUNJABHIMACHALPRADESH
HARYANA
RAJASTHAN DELHI
UTTAR PRADESH
BIHAR
NORTH EAST STATES
JHARKHAND
W. BENGAL
ORISSA
CHHATTISGARH
MADHYA PRADESH
MAHARASHTRA
GUJARAT
KARNATAKA
TAMIL NADU
KERALA
GOA
J & K
ANDHRA PRADESH
TELANGANA
synergy. From Mobility to Rural Prosperity and IT, from
Financial Services to Clean Energy and Business Productivity,
we're empowering enterprise everywhere.
Headquartered in Mumbai, India, we have an operational
presence in over 100 countries and employ more than
200,000 people. And though we operate across vast
geographies, our governing spirit of "Rise" binds us as one
Mahindra, dictating that we empower people everywhere
to not only chart new frontiers, but to conquer them too.
Group OverviewOur story was cast and hewn in India's steel industry
in 1945, and today, we're a US $16.9 billion global
federation of companies. Famous for our rugged and
reliable automobiles, some also know us for our innovative
IT solutions, and others for our commitment to rural
prosperity.
Befitting our size, we operate in 20 key industries, providing
insightful and ingenious solutions that are global in their
ramifications. Our companies act as a federation, with an
optimum balance of entrepreneurial independence and
About Mahindra PowerolMahindra & Mahindra Ltd. entered the field of Power
Generation in 2001. Today, Mahindra engines under the
brand name of Mahindra Powerol are powering diesel
generators up to a rating of 200kVA & engines from
15hp to 260hp (variable & constant speed).
Mahindra Powerol offers variable speed diesel engines for
various industrial applications. It offers these engines to
the OEMs in various application segments l ike
Construction, Off Highway, Marine, Pump, Bus A/C,
Eartmoving, Material Handling & other Industrial
segments.
These engines are the most fuel efficient and reliable engines in the market and can withstand long and tough
working hours effortlessly. Due to its versatile nature, Mahindra Powerol engines are the ideal choice for several industries.
The unique advantages of these engines are:
n Fuel Efficient n Low Maintenance Cost
n Reliable & Rugged Engines n Widespread Service Network
Mahindra Powerol Engines & Diesel Generators are manufactured at two state-of-the-art factories located in India at Pune & Delhi. They comply to the most stringent emission norms making them ready to meet any environmental challenge in the industry.
In 2014, Mahindra Powerol won the Deming Prize for its commitment towards TQM.
Features and BenefitsMahindra Powerol is the leading diesel engine
manufacturer in India with annual engine manufacturing of
over 2 lacs engines for tractors, (both India & overseas
market), power generation, industrial & marine application.
Engineering Capabilities and Facilities: Dedicated R&D set-up at Mahindra Reserch Valley (MRV)
Chennai
New rating developments
Dedicated manpower for industrial business
In-house engine design capability
Modern equipments & software for design development
and upgradation of engines, systems and control.
Test cells for R&D testing.
Manufactured in world class manufacturing facilities.
Manufacturing Facilities: India’s most advanced engine assembly plant with
cutting edge technology
Fully automated, controlled environment
ISO 9001 TUV and QS 14000 certified & winner of
Deming & JQM Application Award
Every engine is 100% tested on all critical parameters
Fully automated material handling J-bar type engine
assembly
Stringent quality control of the highest level maintained
in the manufacture of the engines
Ful l y mechanized processes. Al l cr it ical par ts
machined on CNC machines for closest tolerance and
exact dimensions
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Manufacture and test ing under moisture and
temperature controlled conditions
Design Features: Engine designed with consultation from AV L , A u s t r i a ,
one of the world’s leading engine design houses.
Compact design, low noise & vibration suitable for
industrial applications.
Robust design proven in extreme climatic conditions.
Can absorb sudden loads and shocks without
affecting base performance.
High back-up torque at lower engine RPMs
Compact cooling package.
Easy availability of spares parts.
Fuel Efficient
Meeting StandardsMahindra Powerol Engines are emission compliant and
meet all BS-II and BS-III standards, CEV norms, EPA Tier III
emission norms.
Scope of SupplyEngine Standard Scope of Supply
SAE-3 Flywheel Housing
SAE-10 Flywheel
Lub Oil Cooler
Lub Oil Filter
Fuel Filter (Duel fuel filter)
Radiator Fan
In-line Fuel Pump with Mechanical governor and Fuel feed Pump (Inbuilt)
Exhaust Turbocharger (for Turbo Engines)
Turbocharger Inlet/Outlet Piping.
12V Electrical Starter
Battery Charging Alternator
SECTORS
Constructions
Road Equipments
Earthmoving
Industrial Pumpsets
Agriculture
Marine Systems
Bus A/C
APPLICATIONS
Concrete Pumps, Transit Mixers
Compactors Sweeping Machine
Earthmoving Equipments
Fire Fighting Pumpset
Agricultural Applications
Fishing Trawlers, Boats
Bus A/C Power Packs
Material Handling Crane, Forklift
Optional Accessories
24 V Electrical System
Exhaust Silencer and Mountings
Dry Type Air Cleaner and Mountings
Cold start Kit
Electrical Solenoid
Compressor
Hydraulic Pump
Panel
Holset Coupling
Clutch Assembly
Electrical Engine RPM Meter
Hour Meter
Lub Oil Pressure Sensor and Gauge
Water temp sensor and Gauge
Radiator
Dimension
Dimension
2731
2523
184
153
Capacity
cc N-m
Engine Dry wt.Max Torque
(1300-1400 RPM)
Kg.
864
1366
2048
2048
2048
2731
2523
54
80
142
118
142
175
157
150
190
250
250
250
300
350
300
300
L W H
mm mm mm
656
600
700
700
700
800
800
800
800
642
530
530
530
530
530
530
530
530
778
900
900
900
1050
900
900
900
900
850
850
850
850
850
850
850
850
530
600
600
600
600
600
600
600
900
1000
1000
1000
1000
1000
1000
1000
2523
3052
3052
3192
3192
3532
3192
192
187
210
213
219
228
280
350
320
320
320
350
400
425
3532 303 425
L W H
mm mm mm
600
700
850
1200
1200
1300
530
530
600
650
770
770
900
900
1000
1050
1050
1050
L W H
mm mm mm
902
902
948
948
935
1015
588
588
588
588
636
671
892
892
892
892
872
860
1270 665 950
1015 671 860
1371 786 997
1493 843 1210
1493 843 1210
Dimension
Mahindra Powerol Industrial Engines
88.9 x 110
88.9 x 101.6
4
4
44.5
50
1900
2600
BS-III CEV
-
575 DILS
585 DI
NA
NA
4
4
4
4
4
4
2100
2100
2100
2100
2400
2200
49.9
49.25
49.25
57
60
65
88.9 x 101.6
94 x 110
96 x 122
94 x 115
96 x 122
96 x 122
BS-III A
BS-III CEV
BS-III CEV
BS-III A
BS-III CEV
BS-III A
595 DI
555 DI
555 DI TU
605 DI
605 DI
705 DI
TC
NA
NA
NA
TC
NA
Variable Speed Engines - 15hp to 94hp
4 230076 94 x 115BS-III A805 DI TC
No. of Cyl. Rated Power Rated Speed Bore x Stroke
Nos hp RPM mm x mm
100 x 110
88.9 x 110
-
88.9 x 101.6
88.9 x 110
-
88.9 x 101.6
1
2
3
3
3
4
4
15
23.5
35
39
39
42
44.5
2300
2400
1900
2600
2100
1900
2300
-
BS-III CEV
BS-III CEV
BS-III CEV
BS-III CEV
BS-III CEV
BS-III CEV
Aspiration
NA/TC
Engine Model Name
215 DI
255 DI LS
275 DI LS
275 TU
275 TU
475 DILS
575 DI
NA
NA
NA
NA
NA
NA
NA
Emission Norms
4 230080 96 x 122BS-III CEV4085 IA TCI
Fixed Speed Engines
Rated Speed Bore x Stroke
RPM mm cc
1365
2048
2731
2731
3190
3532
1800
1800
1800
1800
1800
1800
88.9 x 110
88.9 x 110
88.9 x 110
88.9 x 110
94 x 115
96 x 122
2205 G18
3335 G18
4485 G18
4645 G18
4725 G18
4905 G18
1800 RPM ENGINES
Engine Model Name Type of Gov. CapacityAspiration
NA/TC
NA
NA
NA
TC
TC
TCI
Rated Power
hp
18
30
43
58
65
72
Mech.
Mech.
Mech.
Mech.
Mech.
Mech.
No. of Cylinder Displacement
kg.
1500 RPM ENGINES
Model Bore x Stroke *Unit Dry Wtof Bare EnginePower
hp
Aspiration
cc
190
190
240
240
275
275
2
2
3
3
3
3
1365
1489
1891
2047
1891
1891
16
18
22
25
30
35
NA
NA
NA
NA
TC
TCA
mm
280
280
370
370
370
3
4
4
4
4
2047
2730
3191
3530
3530
40
52
65
82
94
TCA
TCA
TCA
TCA
TCA
2185 GM C2
2205 GM C2
3255 GM C2
3285 GM C2
3335 TCGM C2
3385 TCIGM C2
3445 TCIGM C2
4575 TCIGM C2
4725 GM C2
4905 GM C2
41035 GM C2
NA/TC Nos.
88.9 x 110
88.9 x 120
88.9 x 101.6
88.9 x 110
88.9 x 101.6
88.9 x 101.6
88.9 x 110
88.9 x 110
94 x 115
96 x 122
96 x 122
- Above specifications are subject to change without notice due to continuous technical developments.- *Dry Weight of engine is without flywheel housing, mounting brackets and radiator.
Engine Model Name Power Aspiration No. of Cyl. Bore x Stroke
- No. mmhp
*Unit Dry Wtof Bare Engine
Length x Width x Hightwith Radiator
kg. mm
Displacement
mPower 4.8
mPower 4.8
mPower 4.8
mPower 7.2
mPower 7.2
110
130
170
230
260
TCA
TCA
TCA
TCA
TCA
4
4
4
6
6
105 x 137
105 x 137
105 x 137
105 x 137
105 x 137
4742
4742
4742
7118
7118
410
410
410
610
610
1277 x 861 x 1246
1277 x 861 x 1246
1277 x 861 x 1246
1727 x 932 x 1794.4
1727 x 932 x 1794.4
2200 RPM ENGINES
cc
137 7.2 L 960
Stroke Capacity
mm cc N-m
Engine Dry wt.Max Torque
Kg.
137
137
137
137
137
137
137
4.8 L
4.8 L
4.8 L
7.2 L
7.2 L
7.2 L
7.2 L
520
620
696
750
880
1060
985
435
435
435
610
610
610
610
610
mm mm mm
983
1393
870
870
1071
1063
Mahindra Powerol Industrial Engines
1056 260 2200
No. of Cyl. Rated Power Rated Speed Bore
Nos hp RPM mm
105
105
105
105
105
105
105
4
4
4
6
6
6
6
130
135
170
170
202
215
230
2200
2200
2200
2200
2200
2200
2200
Non Emission
Emission
Non Emission
BS III CEV
Non Emission
BS III CEV
Non Emission
BS III CEV
Non Emission
mPower 7.2 TA
Aspiration
TA
Engine Model Name
mPower 4.8
mPower 4.8
mPower 4.8
mPower 7.2
mPower 7.2
mPower 7.2
mPower 7.2
TA
TA
TA
TA
TA
TA
TA
Variable Speed Engines - 80hp to 260hp
Engine Model Name Power Aspiration No. of Cyl. Bore x Stroke
- No. mmhp
*Unit Dry Wtof Bare Engine
Length x Width x Hightwith Radiator
kg. mm
Displacement
mPower 4.8
mPower 4.8
mPower 4.8
mPower 7.2
mPower 7.2
mPower 7.2
mPower 7.2
mPower 7.2
80
101
126
156
174
200
220
240
TCA
TCA
TCA
TCA
TCA
TCA
TCA
TCA
4
4
4
6
6
6
6
6
105 x 137
105 x 137
105 x 137
105 x 137
105 x 137
105 x 137
105 x 137
105 x 137
4742
4742
4742
7118
7118
7118
7118
7118
410
410
410
600
600
600
610
610
1277 x 861 x 1246
1277 x 861 x 1246
1277 x 861 x 1246
1727 x 932 x 1274.4
1727 x 932 x 1274.4
1727 x 932 x 1534.4
1727 x 932 x 1794.4
1727 x 932 x 1794.4
1500 RPM ENGINES
Fixed Speed Engines
cc
Engine Model Name Power Aspiration No. of Cyl. Bore x Stroke
- No. mmhp
*Unit Dry Wtof Bare Engine
Length x Width x Hightwith Radiator
kg. mm
Displacement
mPower 7.2
mPower 7.2
mPower 7.2
200
220
240
TCA
TCA
TCA
6
6
6
105 x 137
105 x 137
105 x 137
7118
7118
7118
600
610
610
1727 x 932 x 1534.4
1727 x 932 x 1794.4
1727 x 932 x 1794.4
1800 RPM ENGINES
cc
L W H
Dimension
- Above specifications are subject to change without notice due to continuous technical developments.- *Dry Weight of engine is without flywheel housing, mounting brackets and radiator.