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Engineering challenges and context for informal e-waste recycling Jesse Austin-Breneman Mechanical Engineering

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Engineering challenges and context for informal e-waste recyclingJesse Austin-BrenemanMechanical Engineering

E-waste Recycling

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E-waste Cycle

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E-waste Cycle

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Waste Generation

E-waste Cycle

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Waste Generation

Waste Collection

E-waste Cycle

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Waste Generation

Waste Collection

Demanufacturing

E-waste Cycle

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Waste Generation

Waste Collection

Demanufacturing

Reengineering

Stakeholders•  Informal Recyclers•  Waste Collectors•  Medium-size recyclers•  Formal Recyclers•  OEM’s•  Government

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Demanufacturing

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Demanufacturing

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Plastic

Copper

PCB’s

Demanufacturing

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Plastic

Copper

Steel

Demanufacturing

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Plastic

Copper

Steel

Metrics•  Recovery Rate•  Throughput•  Safety•  Usability•  Profit

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Process

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Dismantling Shredding Separation

•  Manual •  Shredder•  Crusher

•  Magnet•  Eddy Current•  Air Separation•  Density

Separation•  Screen

Process

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Dismantling Shredding Separation

•  Manual •  Shredder•  Crusher

•  Magnet•  Eddy Current•  Air Separation•  Density

Separation•  Screen

Informal

Process

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Dismantling Shredding Separation

•  Manual •  Shredder•  Crusher

•  Magnet•  Eddy Current•  Air Separation•  Density

Separation•  Screen

Formal

Process

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Dismantling Shredding Separation

•  Manual •  Shredder•  Crusher

•  Magnet•  Eddy Current•  Air Separation•  Density

Separation•  Screen

RecoveryRate Throughput

Opportunity

Improving throughput, safety, and usability of manual dismantling process

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TV Dismantling1.  Remove casing (unscrew with manual screwdriver or drop

TV)2.  Snip wires to prevent shock from electricity currents3.  Remove controller board4.  Remove speakers (unscrew)5.  Remove DVD player6.  Remove degaussing coil (copper)7.  Separate deflection yoke from TV (hammer off)8.  Break yoke to get to copper coils (hammer/break yoke)9.  Manually separate copper from yoke scraps

Throughput: 7-20 min per TVSafety: cuts from glass, lead exposure

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Washing Machines Dismantling

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Washing Machines Dismantling

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Challenges & Opportunities

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Challenges & Opportunities

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Challenges & Opportunities

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Interdisciplinary Aspects•  What is the value proposition for

stakeholders?•  Translating safety, profit, social benefit•  What system dynamics can impact

interventions?•  Variation in users, operating context

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