engineering grouts

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In technical collaboration with M/s. RBP Ltd. U. K. An ISO 9001 Certified An ISO (EMS) 14001 Certified An OHSAS 18001 Certified The House of Construction Chemicals ENGINEERING GROUTS ® A wide range of cementitious, resin and polyurethane based engineering grouts which have non-shrink, free flow, high strength properties. FLOWGROUTs are used for various capacity equipment grouting and for injection grouting.

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A wide range of cementitious, resin and polyurethane based engineering grouts which have non-shrink, free flow, high strength properties. FLOWGROUTs are used for various capacity equipment grouting and for injection grouting.

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Page 1: Engineering Grouts

In technical collaboration with M/s. RBP Ltd. U. K.

An ISO 9001Certified

An ISO (EMS)14001 Certified

An OHSAS18001 Certified

The House of Construction Chemicals

ENGINEERING GROUTS

®

A wide range of cementitious, resin and polyurethane based engineering grouts

which have non-shrink, free flow, high strength properties. FLOWGROUTs are used for various capacity

equipment grouting and for injection grouting.

Page 2: Engineering Grouts

BENEFITS

Prepacked, factory controlled consistent material

needing only addition of water

Free flowing, self levelling grout

Excellent adhesion to concrete and steel.

High ultimate strength and durability.

Easy placement and filling of underbases of machinery.

Contains no calcium chloride additives so there can be no

rusting or staining of metal contacts or reinforcement.

Non - metallic and chloride free.

DESCRIPTION

FLOWGROUT 60 is a single pack, high strength, free flowing,

non- shrink grout with a blend of specially processed cement

and special fillers, free from corrosive substances and

additives. It is suitable for gap widths between 10mm to 50mm.

25 Kg of FLOWGROUT 60 will require 4.00 litre of water

(W/P=0.16) for flowable properties of water and 3.75 ltrs of

water (W/P=0.15) for pourable properties.

Curing : Within 3-4 hours of grouting, areas must be cured for

a minimum of 7 days period.

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TYPICAL STRENGTH DEVELOPMENT

USES

FLOWGROUT 60 can be used to Bolt pockets and base plate

grouting of all equipment, Crane, stanchion bases and all types

of machinery with dynamic load.

PACKING

FLOWGROUT 60 is supplied

in 25 Kg lined HDPE bags.

Ultra high strength, free flowing, non-shrinkcementitious grout

FLOWGROUT SPECIAL

AGE IN DAYS COMPRESSIVE STRENGTH IN Kg/cm²

1

3

7

28

300

375

500

700

250

350

450

650

Pourable W/P=0.15 Flowable W/P=0.16

7.07cm x 7.07cm size restrained cubes were tested

0

100

200

300

400

500

600

700

800

1 3 7 28

Age In Days

Str

en

gth

inkg

/cm

²

Pourable

Flowable

Ultra high strength, non-shrink, free-flowcementitious grout

Curing : Within 8 hours of grouting, areas must be cured for a minimum of 7 days period.

TYPICAL STRENGTH DEVELOPMENT

USESFLOWGROUT 40 can be used to bolt pockets and base plate grouting of all rotary and static equipments, Crane, Stanchion bases and all types of machinery in all types of industrial projects.

PACKINGFLOWGROUT 40 is supplied in 25 Kg lined HDPE bags.

FLOWGROUT 40

BENEFITSPrepacked and factory controlled, ensures consistency in supply, requires addition of water to develop a free flow, non-shrinking and high strength gaining grout.Material shrinkage is offset by expansion during green condition and later on by maintaining original volume.Self leveling by nature.Easy placement and filling of underbases of machinery.Non - metallic and chloride free.

DESCRIPTIONFLOWGROUT 40 is a single pack ready to use, high strength, free flowing, non- shrink grout. FLOWGROUT 40 is a blend of specially processed cement and special fillers, free from corrosive substances and additives. It is suitable for gap widths between 10mm to 50mm. 25 Kg of FLOWGROUT 40 will require 4.75 Litre of water (W/P=0.19) for flowable properties of water and 4.25 ltrs of water (W/P=0.17) for pourable properties. For mixing the grout a paddle attached drill is required.

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High strength, free flow, non-shrink cementitious grout

FLOWGROUT 60

AGE IN DAYS COMPRESSIVE STRENGTH IN Kg/cm²

13728

200300375500

150250325475

Pourable W/P=0.17 Flowable W/P=0.19

7.07cm x 7.07cm size restrained cubes were tested

0

100

200

300

400

500

600

1 3 7 28

Age In Days

Str

en

gth

Inkg

/cm

²

Pourable

Flowable

substances and additives. It is suitable for grouting for gap

thickness between 10mm to 100 mm. 25 kg of FLOWGROUT

SPECIAL will require 3.25ltr. of water (W/P = 0.13) for

pourable properties and 3.75ltr. of water (W/P=0.15) for

flowable properties.

USES

FLOWGROUT SPECIAL is used for grouting all types of dynamic

and rotary equipments.

TYPICAL STRENGTH DEVELOPMENT

PACKING

FLOWGROUT SPECIAL is supplied in 25 Kg lined HDPE bags.

BENEFITS

Prepacked factory controlled

Ready to use requiring addition of only precise quantity

of water.

Ideal for heavy dynamic and rotary equipments

High compressive strength

Shrinkage offset by expansion to maintain original

volume

Free from corrosive substances & chloride.

Free flowing and self leveling grout.

FLOWGROUT SPECIAL, on setting will have a micro

cellular structure with high frost, fire and oil resistance.

PRODUCT

FLOWGROUT SPECIAL is a single pack ready to use, ultra high

strength, free flowing, non shrink grout with a blend of specially

processed cement and special fillers, free from corrosive

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< 13728

Age In Days

PourableW/P=0.13

250450700875

FlowableW/P=0.15

235425690850

Compressive Strength In kg/cm²(BS1881:Part 116)

visit us at : www.fairmate.comThe House of Construction Chemicals

The House of Construction Chemicals

FAIRMATE

FAIRMATE

QUALITY FOCUSFAIRMATE

VALUES

Customer Delight :FAIRMATE

FAIRMATE

is an Indian Multi-national construction chemicals manufacturing company having offices and operations in various parts of the world. We have our Corporate office in Baroda, India and our branch offices are spread across country. FAIRMATE is serving Construction Industry for more than three decades. Apart from our existing manufacturing facilities in India, Dubai and Far-East, FAIRMATE has widened its presence to few more countries like Nepal, Pakistan, Sri Lanka, South Korea, Turkey, Lebanon and Qatar etc.

manufactures complete range of construction chemicals and is also providing total cost-effective solutions and World Class Services to Speciality Construction Chemical Industry by using our expertise and strategic alliances with leading partners. We have a primary technical collaboration with M/s Resin Building Products Ltd., UK and M/s Morton Chemicals, USA. Our continuous research and efforts in developing new products have resulted in introducing more than 350 products in the Civil Engineering Industry. Our products are broadly classified as Concrete Admixture, Waterproofing System, Engineering Grouts, Industrial Flooring System, Surface Treatment, Concrete Repairs, Pre-packed Concrete and Mortar, Protective Coating, Sealants, Highway Repairs and Fire Protection systems.

has set-up its plant and state-of-art R&D centres in various parts of the globe. Quality has always been an integral part of Management Philosophy. Ensuring international standard products to our esteemed customers, we have been accredited by ISO 9001 and ISO (EMS) 14001, which emphasize the quality system of each and every step of processing and 'zero' defect operations. We have gone further and have implemented ISO (OHSAS) 18001, which relates to total operational Health and Safety. To ensure Total Customer Satisfaction FAIRMATE is now marching towards “SIX SIGMA”.We are proud to share with you that FAIRMATE has now become the member of IGBC - Indian Green Building Council, Hyderabad. We are now part of Green Building movement.

The values that drive us underscore our commitment to: consistently surpass customer expectations.

also ensures application of the products through authorized trained applicators.

caters to a large group of customers ranging from multinational companies to individual domestic customers. We have a wide network in India as well as internationally.

< Africa Bangladesh Bhutan Nepal Qatar Singapore Srilanka Thailand U.A.E Vietnam

<<<<<<<<<

BHUBANESWAR FACTORY

BENGALURU FACTORY

Page 3: Engineering Grouts

brickwork and masonry. This allows the ready consolidation of

structures and prevents water and salt ingress thereby

obviating freeze-thaw damage and rebar corrosion.

Compressive Strength : 750 kg/cm² at 7 days

USES

FLOWGROUT EPLV is used for injecting in cracks of concrete

brickwork and masonry. Also used for base plate grouting with

narrow gaps of <10mm diameter.

PACKING AND COVERAGE

FLOWGROUT EPLV is supplied in 5 kg pack consisting of Base

and Hardner. The coverage of FLOWGROUT EPLV is very much

depends on the depth and extent of cracks within the substrate.

BENEFITS

Easy to use

Convenient 2:1 volume mix

Low viscosity and highly penetrating

Gives Ultra High Strength

Excellent bond strength to concrete brickwork and

masonry

Suitable for damp or dry surfaces

Water and weather resistant

Penetrates-cracks down to 0.2mm wide.

Chemical resistant

DESCRIPTION

FLOWGROUT EPLV is a two part, solvent-free low viscosity

epoxy resin designed for injecting into cracks in concrete

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FLOWGROUT EPLV

DESCRIPTION

ANCHORGROUT is a two part, pre-measured blend of polyester

resins, with selected graded fillers, which when mixed, offers a

high strength, fast setting, fast curing grout of thixotropic

consistency. Designed for the anchoring of steel bars and bolts

into concrete, machinery and brickwork. The typical axial pull

out strength is around 48 N/mm².

Compressive strength: 1 day - 60 N/mm²; Ultimate - 85N/mm²

USES

ANCHORGROUT can be used for :

Anchoring of bolts and permanent installation of

reinforcement doweling and starter bars, foundation

bolts, base plates, hand rails, safety fences, wall tiles,

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BENEFITS

High and rapid strength gain

Vibration resistant

Corrosion resistant

Extremely durable

Weather resistant

Fast setting and self curing.

Ideal product for hole grouting having diameter max

25mm & min. 4mm.

Designed for use where the gap between the hole and

bar is 12 mm or less.

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visit us at : www.fairmate.com

Low viscosity injection epoxy grout

plasticising / high water reducing properties as well as positive expansion.

USESIdeally suited for grouting and in-filling where a non-shrink, free-flowing product is required.

PACKING AND DOSAGEAvailable in 200 gm sealed plastic container/pouch.Dosage: 200gm per 50 kg cement giving yield of about 25 ltrs.

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BENEFITSHigh fluidity.Reduced water : cement ratio.Higher strength.Iron and chloride free.Excellent adhesion.Eliminates shrinkage.Economical for non - critical static load grouting.

DESCRIPTIONFAIRADD is a single pack powdered plasticising, shrinkage compensating grout additive which, when added to cement (cement : sand), produces an easy flow, high strength, shrinkage compensating grout.

<<<<<<<

FAIRADD imparts super-

FAIRADDSuper-plasticiser, shrinkagecompensating grout admixture

BENEFITSNon-shrink and free flowing characteristics.Excellent adhesion to prepared surfacesExcellent chemical and weathering resistanceVery high early and ultimate strengthMaximum protection against attack from minerals, acids, oils, and strong alkaliesSelf curing and requires no need for damp curing or membrane curing compoundResistance to vibration and impact (particularly applicable where cycle of compressions / tension make cementitious grout unsuitable)Moisture insensitive and has excellent durability.

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DESCRIPTIONFLOWGROUT EP is a three pack solvent free, epoxy resin grout designed for grouting of gap widths beetween 10 to 75 mm. FLOWGROUT EP has better flow properties at either ambient or higher temperatures. FLOWGROUT EP is a freeflow grouting system formulated to give good flow properties without filler separation.

TYPICAL STRENGTH DEVELOMENT

FLOWGROUT EP 1 DAY kg/cm² 7 DAY kg/cm²

Compressivestrength at 30ºC

800 1000

140 150Tensilestrength at 30ºC

FLOWGROUT EPA high performance free-flow epoxy resin grouting system

ANCHORGROUTHigh strength, thixotropic, polyester grout

railway tracks, tie back anchors and grout for tower

cranes.

Due to its thixotropic nature ANCHORGROUT can be

used in vertical, horizontal and overhead situations

where the hole diameter exceeds the bar diameter by

not less than 4 mm and not more than 25 mm.

PACKING

ANCHORGROUT is supplied in 1 Kg.

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The House of Construction Chemicals

USESFor the precision grouting of heavy duty rails, machinery, compressor, dowel bars, studs etc.Used where minimum shut down time for production machinery is of primary consideration.Used in base plate grouting in dynamic load situations.Machine base plates and crane-rail grouting.Anchoring of steel reinforcement, girders and post-tensioned cables in concrete and stone.Joining precast concrete units, concrete to concrete and concrete to steel.

PACKINGFLOWGROUT EP is supplied in three constituents and the volume of yield is 5 ltr.

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The House of Construction Chemicals

Page 4: Engineering Grouts

FAIRGROUTHigh strength, non-shrink, two part polymer cementitious grout, improves tensile properties, attains compressive strength of 500 kg/cm² at 28 days.Expansion: 0.8% to 1.5 %.

FAIRADD CGIt is a pre-bagged, non-shrink cementitious grout admixture for post tensioned cables confirming to BS 8110 Part 1: 1985 Sec 8. It is designed to allow uniform mixing and eliminates unwanted segregation and bleeding. Attains 85 N/mm² at 28 days with 0.14 w/c ratio. Expansion: upto 4%.

FLOWGROUT AGNon-shrink, high strength, free flowing, non-metallic & chloride free cementitious grout for large section grouting. Attains ultra high strength of 700 Kg/cm² at 28 days. Specially designed for large section grouting, machine bases, machine pockets, crane-rails, precast elements, etc. Water powder ratio for flowable - 0.19 as per BS- 1881 part 116 1983.

FLOWGROUT CGHigh performance single pack cementitious cable grouting system supplied as a ready to use dry powder requiring only the addition of a controlled amount of clean water, develops high early strength without the use of chlorides, designed to allow uniform mixing and eliminates unwanted segregation

OUR OTHER ENGINEERING GROUTS RANGE OF PRODUCTS

and bleeding. Attains 600 kg/cm² compressive strength at 28 days. Expansion: 4% to 5% water powder ratio for flowable 0.19.

FLOWGROUT 60(M)Single pack, Ultra high strength, free flowing, non-shrink cementitious grout, ready to use, Excellent adhesion to concrete and steel, Non -metallic and chloride free. Attains compressive strength of 780 kg/cm² at 28 days. Expansion: 0.8% to 1.5%. Water powder ratio: Pourable 0.15, Flowable: 0.16.

FLOWGROUT ROCK CAPSULEResin capsule for rock bolting consisting of a filled resin mastic in one compartment and catalytic part in the other in accurately measured quantities. It protects bolt from corrosion and is strong, rapid and consistent anchorage. Also, it is effective in weak and watery ground conditions.

FLOWGROUT EP(L)Free flow grouting system formulated to give good flow properties without filler separation. It has excellent curing characteristics, resistance to vibration and impact, particularly applicable where cycle of compression/tension makes cementitious grout unsuitable.

FLOWGROUT CPLVReady to use, ultra high strength injection cementitious grout for cracks in concrete brick work and masonry. Suitable for damp or dry surfaces. Attains 50 N/mm² at 28 days. Expansion : 0.8% to 1.5%.

FLOWGROUT PULVLow viscosity polyurethane base injection resin grout designed to seal leaking cracks, voids or fractures in concrete structures and stops running water. It has excellent waterproofing characteristics, low viscosity, highly penetrating, gives high ultra strength and gives excellent bond strength to concrete brickwork and masonry.

FLOWGROUT DUCT GROUTSingle pack ready to use, blended, high strength, free flowing, non-shrink duct grout requiring addition of precise quantity of water and is made of special binders and specially non-corrosive aggregates, especially designed for grouting thin sections where free flow of cementitious mortar proves ineffective. Attains 475 kg/cm² compressive strength at 28 days. Expansion-0.8% to 1.5%, Water powder ratio for Flowable 0.19.

LIST

OF

OUR

VALU

ED C

LIEN

TSThe House of Construction Chemicals

The information given in this data sheet is based on both the current development work and many years of field experience. Whilst every effort is made to ensure that the information is reliable, we cannot accept the responsibility for any work carried out with our materials as we have no control over methods of application, site conditions etc. In view of the continuing research and development being undertaken in our laboratories we advise customers in their own interest to ensure that this data sheet has not been supersede by a more up-to-date publication. All products are sold subjected to our standard conditions of sale which are available on request. Field services, where provided, does not constitute supervisory responsibility. For additional information, please contact our local FAIRMATE representative.

CLIENTS< Reliance Group of Company

< National Hydroelectric Power Corporation Ltd.

< Indian Oil Corporation Ltd.

< Indian Petro Chemicals Ltd.

< Gujarat State Fertilizers Corporation Ltd.

< National Thermal Power Corporation Ltd.

< Delhi Metro Rail Corporation Ltd.

< Adani Power Ltd.

< Jaykay Cement

< Aditya Cement

< ABG Cement

CONSULTANTS< Engineers India Ltd.

< Jacobs Engineering India Pvt. Ltd.

< Uhde India Ltd.

< Tata Consultants

< MECON

< Bechtel Ltd., France

< Humphry & Glasgow

< Kvaerner Power Gas Ltd.

< Stup Consultants Pvt. Ltd.

CONTRACTORS< Larsen & Toubro Ltd ECC Division< Jayprakash Associates Ltd.< Punj Lloyd Ltd.< Shapoorji Pallonji & Co. Ltd.< Simplex Infrastructure Ltd. < Gammon India Ltd.< Paharpur Cooling Towers Ltd.< Toyo Engineering Ltd.< ESSAR Constructions Ltd.< Gannon Dunkerly & Co. Ltd.< Hindustan Construction Company Ltd.< Soma Enterprises< Bridge and Roof Company Ltd.< Patel Engineering Ltd.

FM/10/09/A

INDIA

For more details visit us at: www.fairmate.com | www.waterproofing4u.com

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