esab_consumable.pdf

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In 1904, Oscar Kjellberg, a Swedish engineer, was working on ships and boilers in Gothenburg, Sweden. He was not satisfied with the quality of repair jobs. His quest for a better technology led to the invention of the world's first covered electrode. And thus, Elektriska Svetsnings Aktie Bolaget (ESAB) was born. Today, ESAB leads the world in providing welding and cutting solutions.At ESAB, every problem is an opportunity, every sale start of an enduring relationship. From supplying welding equipment to consumables, c u t t i n g m a c h i n e s t o w o r k i n g environment products, ESAB, today has established itself as one of the leading suppliers of welding, cutting and working environment solutions in the country. ESAB products are now an integral part of industries like Shipbuilding, Petrochemical, Construction, Transport, Offshore, Energy and Repair and Maintenance.The ESAB group belongs to the world renowned Charter Plc. Group, UK, and employs around 8000 people of which more than 600 are engaged in research and development at centres in Sweden, Holland, UK, Germany, USA, Brazil and India.I n I nd i a , ESAB w as f o r m a l l y incorporated on 10th November 1987, and it has expanded through a number of acquisitions. The organisation operates five manufacturing facilities backed by world-class R&D. All the manufacturing units of Esab India Limited, are ISO 9000 and 14000 certified - the only company in India, in the welding field to receive such an honour.

A CENTURY OF ESAB INNOVATIONS

2001 First Modular Platform for Welding Equipments

2002 Copper Fee Wire - Aristorod

2005 The Q Set Function

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Index

Welding ConsumablesCarbon Steel ElectrodesESAB Ferrospeed ESAB FerroarcESAB Ferrospeed plusESAB VorticESAB 28ESAB VordianESAB 46ESAB Vortex - 1ESAB Ferroweld 1ESAB 56ESAB Ferroweld 2ESAB 36 HOK 48.20ESAB 36 H (Spl)OK 48.20 (Spl)ESAB 36 H Spl (M)Gas Welding FluxesGas Welding FluxesPipe Welding ElectrodesPipeweld 6010 RPipeweld 6010 PlusOK 22.46 POK 22.47 POK 28.47 PPipeweld 6011Low Alloy ElectrodesOK 48.08Ok 73.08OK 74.46ESAB 8018 B2OK 76.18 MOK 76.18 GOK 76.28OK 76.28 MESAB KV 4ESAB KV 7ESAB KV 7MOK 73.68OK 73.68 MESAB 8016 C2OK 74.78

OK 74.86ESAB 8018 - D3ESAB 98ESAB 98 GESAB 118ESAB 120ESAB 130ESAB Ferroweld WESAB Ferroweld W2Stainless Steel ElectrodesOK 61.50OK 61.30ESAB 304 BESAB 304 B (N)OK 61.80ESAB RSSC (M)ESAB 308 HOK 63.50OK 63.30OK 63.35ESAB 316 KCROK 63.80ESAB 317 LNOK 67.67ESAB 309OK 67.60ESAB 309 LCOK 67.70ESAB 309 MoESAB 309 LMOOK 67.68ESAB 309 CbOK 67.13Ok 67.45ESAB RSWOK 67.50OK 68.55OK 68.10OK 68.00ESAB RSQESAB 430ESAB Armoid 1ESAB Chromweld GESAB Chromweld G (Spl)

GTAW ConsumablesOK Tigrod SGOK Tigrod S2OK Tigrod S2 (Spl)OK Tigrod 12.64OK Tigrod 13.09OK Tigrod 13.16OK Tigrod 13.17OK Tigrod 13.23OK Tigrod 13.28OK Tigrod 13.32OK Tigrod 13.37OK Tigrod 13.38OK Tigrod 16.10OK Tigrod 16.30OK Tigrod 16.35OK Tigrod 16.53OK Tigrod 16.54OK Tigrod 16.13OK Tigrod 16.95OK Tigrod 1070OK Tigrod 1100OK Tigrod 1450OK Tigrod 4043OK Tigrod 4047OK Tigrod 5087OK Tigrod 5183OK Tigrod 5356OK Tigrod 5554OK Tigrod 5556OK Tigrod 5754GMAW ConsumablesESAB MW1OK AristoRod 12.50Ok Autrod 13.14OK AristoRod 13.09OK AristoRod 13.26OK Autrod 13.16OK Autrod 13.17OK Autrod 13.28OK AristoRod 13.29OK AristoRod 13.13OK AristoRod 13.31OK Autrod 16.10

OK Autrod 16.11OK Autrod 16.30OK Autrod 16.53OK Autrod 16.75OK Autrod 16.13OK Autrod 16.33OK Autrod 16.43OK Autrod 16.95OK Autrod 18.01OK Autrod 1100OK Autrod 4043OK Autrod 5356OK Autrod 5183OK Autrod 5556OK Autrod 19.12OK Autrod 19.30OK Autrod 19.40FCAW ConsumablesDual Shield 7100 LHOK Tubrod 15.00 AOK Tubrod 15.14ADual Shield 7100 UltraDual Shield 8100 WDual Shield 7000 A1Dual Shield 8000 B2OK Tubrod 15.22Dual Shield 9000 B3Dual Shield II 81 K2Dual Shield T 115Dual Shield T 110Dual Shield II 70 UltraDual Shield II 101 TCDual Shield B9Dual Shield T 5OK Tubrod 15.24OK Tubrod 15.27OK Tubrod 14.30 AShield-Bright 308 LShield-Bright 316 LShield-Bright 317 LShield-Bright 309 LShield-Bright 309 LMoShield-Bright 347

Shield-Bright 308 HShield-Bright 410Shield-Bright 2209Shield-Bright 312Shield-Bright 410 Ni MoShield-Bright 308 L XtraShield-Bright 309 L XtraShield-Bright 309 LMo XtraShield-Bright 316 L XtraShield-Bright 347 XtaCoreshield IICoreshield 8 Ni 1Coreweld 70Coreweld UltraCoreweld III UltraArcaloy T - 409 TiSAW WiresOK Autrod 12.08 LOK Autrod 12.22 LOK Autrod 12.40 LOK Autrod 12.24 LOK Autrod 12.33 LOK Autrod 12.34 LOK Autrod 13.09 LOK Autrod 13.12 LOK Autrod 13.22 LOK Autrod 13.43OK Autrod 16.10OK Autrod 16.30OK Autrod 16.53OK Autrod 16.11OK Autrod 16.13ESAB A 1O KESAB SA1 3 KSAW WiresOK Flux 10.61 LOK Flux 10.62OK Flux 10.62 LOK Flux 10.71 OK Flux 10.71 LOK Flux 10.81 LOK Flux 10.81 LMOK Flux 10.81 LSOK Flux 10.81 LS (FG)

OK Flux 10.92LStrip Cladding ConsumablesOK Band / Flux for Stainless SteelHard Surfacing ConsumablesWire & Flux CombinationsConsumables for 9% Ni SteelsLNG Tank FabricationGeneral InformationCalculation of Electrode

ConsumptionStorage & HandlingData Sheets PipeweldingData Sheets GTAW/GMAWData Sheet FCAWFlux CoredArc WeldingData Sheet SAWQuick Guide & General InformationQuick Guide & General InformationConsumables Guide for ASTM SteelsConsumables Guide for ASTM Steels

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Welding Consumables

ISO 9000 & ISO 14000

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Carbon Steel ElectrodesESAB FERROSPEEDA rutile coated general-purpose electrode for MMAW

Classifi cation AWS A5.1 : E 6012 IS 814 : ER 4124

DESCRIPTION

ESAB FERROSPEED is one of the most popular and wellknown welding electrodes in India for decades. ESAB FERROSPEED is a rutile-coated electrode for welding general-purpose structures that are not subjected to heavy dynamic loading, and is specially designed for higher tolerance to less cleaned plates and poor joint fi t-ups. Unique balance of arc force and slag fl uidity makes the electrode easily manoeuvrable in all positions and because of its versatility and economy, has found wide acceptance for welding mild steel. The weld provides good penetration and an easily detachable slag. The electrode has high current carrying capacity and produces relatively high strength weld metal.

APPROVALS

BIS, BV, CIB, LRS. Gr.1, MMD, ABS, IRS, DNV

WELDING CURRENT : DC+, AC 70V

ESAB FERROARCA rutile coated general-purpose electrode for MMAW

Classifi cation AWS A5.1 : E 6013

IS 814 : ER 4211X

DESCRIPTION

ESAB FERROARC is a medium coated general-pur-pose mild steel electrode, which operates on low OCV (50 V) AC in all positions. ESAB FERROARC delivers smooth and stable welding arc with low spatter and smoke, excellent slag detachability and smooth weld bead appearance. The weld deposit is of radiographic quality.

APPROVALS

ABS Gr.2, BIS BV Gr.2, DNV Gr.2, IRS Gr.2, LRS Gr.2, MMD, MN Dastur, RDSO E1, CIB, TEIL

WELDING CURRENT: DC+, AC 50V

TYPICAL APPLICATIONS

Ideally suited for structural welding, welding of pipe sockets, general welding fabrication, etc.

TYPICAL ALL WELDMETAL PROPERTIES

Chemical Mechanical Properties Composition (%)

C 0.08 YS 410 N/mm2 Si 0.25 UTS 490 N/mm2 P 0.02 EL 26% Mn 0.40 Impact (CVN) at + 0oC 70J S 0.02

CURRENT RANGE & PACKING DATA

PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box.


Chimney, machine building, repair-jobs, shaft reclamation, ship building, steel furniture and frameworks, storage tanks, bus and truck bodies, cement mills, rolling mills, barge - building etc.






Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 3.15 450 95-125 150 600 4.00 450 125-175 100 400 5.00 450 165-250 65 260

Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 40-100 125 750 3.15 350 95-125 90 540 4.00 450 125-175 60 360 5.00 450 165-260 40 240

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ESAB FERROSPEED PLUSA rutile coated general-purpose electrode for MMAW

Classifi cation AWS A5.1 : E 6013 IS 814 : ER 4211X

DESCRIPTION

ESAB FERROSPEED PLUS is a medium-heavy coat-ed mild steel welding electrode for all positions, hav-ing good mechanical properties and arc characteristics. ESAB FERROSPEED PLUS operates on low open cir-cuit voltage and its good running characteristics result in excellent weld fi nish of radiographic quality. ESAB FER-ROSPEED PLUS is also known for its superior V-down welding capabilities.

APPROVALS

ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, IRS Gr.2, LRS Gr.2, MMD,PDIL, BHEL, TElL



ESAB FERROSPEED PLUS is recommended in applications such as bogies and under-frame of railway carriages and wagons, chimney, construction

ESAB VORTICA rutile coated general-purpose electrode for MMAW

Classifi cation AWS AS.1 : E 6013 IS 814 : ER 4224X

DESCRIPTION

ESAB VORTIC is a medium coated general-purpose mild steel electrode, especially designed for use in vertical and over head positions. This is a rutile coated, fast freezing slag type electrode with excellent slag detachability even in deep grooves. ESAB VORTIC is characterised by superior running characteristic and exceptionally low spatter and fi nely rippled weld bead deposit.

APPROVALS

ABS Gr.2, BV Gr.2, BIS, CIB, DNV Gr.2, IRS Gr.2, LRS Gr.2, MMD, RDSO A1.

WELDING CURRENT: DC+, AC 5OV


ESAB VORTIC is recommended for applications such as bogies and under frames of railway carriages and wag-

ons, boilers and pressure vessels, general engineering constructions, pipe welding, sheet metal fabrications, ship construction steel structure and frameworks, tanks and coaches, trucks, bus frames and bodies, etc.






engineering job, pipe welding, sheet metal fabrication, ship building, steel structures and frame works, truck and bus bodies, tanks, boiler components etc.






Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 40-100 185 740 3.15 450 100-125 125 500 4.00 450 135-175 90 360 5.00 450 150-260 60 240 6.30 450 195-360 35 140

Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.5 350 40-105 190 760 3.15 350 85-135 140 560 3.15 450 85-120 140 560 4.00 350 120-175 85 340 4.00 450 120-160 85 340 5.00 450 160-240 55 220

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ESAB 28A rutile coated radiography quality electrode for MMAW

Classifi cation AWS A5.1 : E 6013 IS 814 : ER 4212X

DESCRIPTION

ESAB 28 is a medium heavy rutile coated mild steel electrode designed for welding of unalloyed structural steels in all positions. The electrode gives smooth radio-graphic quality weld with low spatter and smoke. Bead shape is uniform and fi nely rippled and slag is self re-moval type.

APPROVALS

ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, TElL, IRS Gr.2, LRS Gr.2, MMD, NPC, PDIL.

WELDING CURRENT: DC (+), AC 50V


It is recommended for welding structures of varying thickness of MS plates in different type of joints and welding ordinary grade ship steel as well as structural steel of similar strength and composition. Suitable for

ESAB VORDIANA rutile coated high productivity electrode for MMAW

Classifi cation AWS A5.1 : E 6013 IS 814 : ERR 4221X

DESCRIPTION

ESAB VORDIAN is an all position medium heavy rutile coated mild steel welding electrode of outstanding qual-ity permitting use of low open circuit voltages. Since it can be touch welded, very little skill is required in ob-taining quality welds. ESAB VORDIAN is extremely suit-able for fl at and horizontal-vertical position as well as for vertical and overhead welding. Excellent welding per-formance and mechanical properties with radiographic soundness is easily achievable. ESAB VORDIAN is also suitable for pipe welding jobs.

APPROVALS

ABSGr.2, BIS BV Gr.2, CIB, DNV Gr.2, TElL, IRS Gr.2, LRS Gr.2, MMD, NPC, RDSO C2, BHEL.

WELDING CURRENT: DC(+), AC 50V


ESAB VORDIAN is recommended for applications such as boiler and pressure vessels, bogies and under

frame of railway carriages and wagons, bridges and dam construction, cranes, machine building, plate and sheet metal fabrication, ship construction, framework, tankages, pipes, etc.



C 0.07 YS 410 N/mm2 Si 0.22 UTS 490 N/mm2 P 0.02 EL 26% Mn 0.42 Impact (CVN) at 0oC 90J S 0.02



welding of pipes, bridges, boilers and pressure vessels storage tanks, etc.






Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box

2.50 350 60-85 190 7603.15 350 85-120 120 4803.15 450 85-120 120 4804.00 350 120-175 75 3004.00 450 120-160 75 3005.00 450 160-240 50 200

Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 50-105 160 640 3.15 350 85-130 110 440 3.15 450 85-130 110 440 4.00 450 130-180 75 300 5.00 450 160-240 50 200

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ESAB 46A rutile coated general-purpose electrode for MMAW

Classifi cation AWS A5.1 : E 6013 IS 814 : ERR 4221X

DESCRIPTION

ESAB 46 is a heavy rutile coated electrode of excellent performance characteristics for welding of mild steel, structural steel, pressure vessels and of quality ship plates. It has very good slag detachability and shiny bead appearance. Provides welds of high radiographic soundness.

APPROVALS

ABS Gr.2, BV Gr.2, CIB, DNV Gr.2, MMD, LRS Gr.2, IRS Gr.2.

ELDING CURRENT: DC+, AC 50V


Boiler and pressure vessels, bogies and under frames of carriages and wagons, cranes, shipbuilding, storage tanks, bridges and dams, machine building, heavy structural work, etc.

ESAB C23SA rutile coated general-purpose electrode for MMAW (High Recovery)

Classifi cation AWS A5.1 : E 7024

IS 814 : ERR 5234KX

DESCRIPTION

ESAB C 23 S is a heavy coated rutile-iron powder electrode having a deposition effi ciency of 130-140% and is specially designed for very fast welding of unalloyed steels in downhand position and for standing fi llets by contact welding. It is also widely used in fi lling of butt welds. ESAB C 23 S is less sensitive to plate surface impurity and has excellent weld appearance with a self-lifting slag at all speeds. Above all weld deposit is of radiographic quality.

APPROVALS

BVGr.2, IRSGr2, MMD



Welding of thick plate in shipbuilding, penstock fabri-cation, air-receivers, compressors, boilers, structural works, heavy beams and girders etc. This electriode is ideal where superior fi nal bead fi nish coupled with good radiographic and mechanical properties are required.













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ESAB FERROWELD 1A basic coated low-hydrogen electrode for MMAW

Classifi cation AWS A5.1 : E 7016 IS 814 : EB 5424H3X

DESCRIPTION

ESAS FERROWELD 1 is a basic coated, hydrogen controlled electrode for welding mild, medium carbon, low alloy, medium tensile steels, free cutting and diffi cult steels, and grey cast iron (non-machinable deposits) in all positions, using AC or DC power sources for complete absence of porosity and cracking. The composition of the coating ensures high weld metal ductility, very low hydrogen and absence of other non-metallic inclusions. ESAB FERROWELD 1 allows touch welding and deposits weld metal of highest radiographic soundness (IIW Black) free from under-bead cracking and high notch ductility at sub zero temperatures. .

APPROVALS

ASS Gr.3H, BV Gr.3, 3YH, BIS, CIB, DNV Gr.3YH15, IRS 3YH, LRS 3, 3Y, 3H, MMD

WELDING CURRENT : DC+, AC 70V

ESAB 56A basic coated electrode for MMAW

Classifi cation AWS A5.1 : E 7016 IS 814 : EB 5424H2X

DESCRIPTION

ESAB 56 is a basic coated, hydrogen controlled all-purpose electrode that can be operated using both DC and AC power sources in all positions. The fairly thin coating provides good accessibility to the joint. ESAB 56 has very smooth running performance with low spat-ter, requiring minimum post weld cleaning on account of its excellent de-slogging properties.

APPROVALS

DNV GR 3YH15, MMD, CIB

WELDING CURRENT: DC +, AC 70V


For welding heavy section of mild and medium tensile steels that are subjected to dynamic loading. It is in-tended for welding carbon and C-Mn steels. It is also suitable for depositing non-machinable weld on Cast Iron, buffer layer for hard facing, etc.





PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electriode is also available in moisture resistant vacuum packed cartons, which can be used without re-drying.


Boiler and pressure vessels, penstock, structure and other components under restrained conditions and dynamic loading, ship building, steel of doubtful composition, grey cast iron, buffer layer prior to hard facing etc.



C 0.07 YS 440 N/mm2 Si 0.55 UTS 540 N/mm2 P 0.02 EL 30% Mn 1.3 Impact (CVN) at -29oC 80J S 0.02





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ESAB FERROWELD 2A basic coated low-hydrogen electrode for MMAW

Classifi cation AWS A5.1: E 7018 IS 814 : EB 5424H3JX

DESCRIPTION

ESAB FERROWElD 2 is a basic coated, hydrogen controlled iron powder (high metal recovery of minimum 110%) electrode for welding mild, medium carbon, low alloy, medium tensile steels, free cutting and diffi cult to weld steels, grey cast iron (non-machinable deposits) in all positions using AC or DC power sources. The addition of iron powder permits higher currents to be used and results in improved arc characteristics. ESAB FERROWElD 2 allow touch welding and deposit weld metal of highest radiographic soundness free from under-bead cracking and high notch ductility at sub zero temperatures.

APPROVALS

ABS 3H10 3Y, BIS BV 3YHH, CIB, DNV 3YH10, TElL, IRS Gr.3YH, LRS Gr.3, 3Y 3H, MMD


ESAB 36 HA basic coated electrode for MMAW

Classifi cation AWS A5.1: E 7018 IS 814 : EB 5426H3JX

DESCRIPTION

ESAB 36H is a heavy basic coated hydrogen controlled iron powder electrode designed for welding in all positions. It gives tough, crack resistant weld on mild and low alloy steels. ESAB 36H deposits good X-ray quality welds and is ideal for welding rigidly resistant structures where stress cannot be avoided. ESAB 36H is designed to provides high recovery (>115%) with a thin easily detachable slag of excellent bead profi le. Further has an extremely smooth and stable arc with good arc striking and re-striking characteristics even at acv down to 60V.

APPROVALS

ABS Gr.3H15, BIS, BV Gr.3YHH, CIB, DNV Gr.3YH15, LRS Gr.3, 3Y, H, MMD, NPC, PDIL, TElL, IRS GR.3YH, BHEL.



ESAB 36H is ideally suited for welding boiler quality and pressure vessel steels and heavy structures as well as pipes, tankages, etc.





PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. The electrodes are also available in moisture resistant vacuum packed cartons, which can be used without redrying.


Boiler and pressure vessels, penstock, structural and other components under restrained conditions and dy-namic loading, ship building, steel of doubtful composi-tion, grey cast iron, buffer layer prior to hard facing etc.








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OK 48.20A basic coated low-hydrogen electrode for MMAW

Classifi cation AWS A5.1: E 7018 IS 814 : ES 5424H3JX

DESCRIPTION

OK 48.20 is a heavy basic coated, hydrogen controlled iron powder (high metal recovery of approximately 117%) electrode with excellent running performance and bead fi nish in fl at and positional welding. It deposits a tough and crack-resistant weld of high radiographic quality.

APPROVALS

MMD



Boiler and pressure vessels, penstock, structure and other components under restrained conditions and dynamic loading, ship building, steel of doubtful composition, grey cast iron, buffer layer prior to hard facing etc.

ESAB 36 H (SPL)A basic coated electrode for MMAW

Classifi cation AWS A5.1: E 7018-1 IS 814 : EB 5626H3JX

DESCRIPTION

ESAB 36H (SPL) is a basic coated low hydrogen iron powder electrode for low temperature applications. It is an all position electrode for welding medium tensile and fi ne grained carbon steels. ESAB 36H (SPL) deposits weld metal of very low hydrogen content at a deposition effi ciency of 115%. The weld metal is of high radiographic soundness, providing good mechanical properties and excellent impact strength at -50C.

APPROVALS

MMD, NPC, DDIL, CIB, ABSGr, TEIL



ESAB 36H (SPL) is ideal for welding of fi ne grained carbon manganese steels and medium tensile steels having UTS of 50-58 Kgf/mm2 and is recommended for welding of pressure vessels, boilers, hortonspheres,

mounded bullets, heavy fabrication work and for pipelines subjected to low temperature.





PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode are also be made available in moisture resistance vacuum packed cartons, which can be used without redrying.






PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode are also be made available in moisture resistance vacuum packed cartons, which can be used without redrying.


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OK 48.20 (SPL)A basic coated low-hydrogen electrode for MMAW

Classifi cation AWS A5.1: E 7018

DESCRIPTION

OK 48.20 (SPL) is a heavy basic coated, hydrogen all position electrode for welding medium tensile & fi ne grained carbon steels. The electrode gives an extremely smooth arc, least spatter with good slag detachability. The weldmetal is of highest radiographic soundness with good mechanical properties and excellent impact strength. The electrode gives deposition effi ciency of approx. 115%.


OK 48.20 (Spl) is especially designed for welding of C-Mn steels such as ASTM A 106 Gr B, pipelines, etc. used for sour gas service.


ESAB 36 H (SPL) MA basic coated moisture resistant electrode for MMAW

Classifi cation AWS A5.1: E 7018-1 IS 814 : EB 5626H3JX

DESCRIPTION

ESAB 36H (SPL) M is a heavy basic coated extra low hydrogen, iron power, moisture resistant electrode designed for welding in all positions. It gives tough, crack resistant weld on mild and low steels. ESAB 36 H (Spl) M deposits good X-ray quality welds and is ideal for welding rigidly restrained structures where stress cannot be avoided. ESAB 36H (Spl) M is designed to provide high recovery (>115%) with a thin easily detachable slag of excellent bead profi le. Further, it has an extremely smooth and stable arc with good arc striking and re-striking characteristics even at OCV down to 70V.


ESAB 36H (Spl) M is designed for welding C-Mn steels used in boilers, pressure vessels, spheres, storage tanks and piping used for sour gas service.

WELDING CURRENT: DC(+), AC (70V)




PASSES CORROSION TEST AS PER NACE STANDARD TM-01-77 and TM-02-84 (of NACE MR 0175 specifi cation).

Guaranteed Stress Value after SSCC Test: 357 MPa

Hardness of the weldmetal: 22 RC max






PASSES CORROSION TEST AS PER NACE STANDARD TM-01-077 and TM-02-84 (of NACE MR 0175 specifi cation).

Guaranteed Strees Value after SSCC Test: 357 Mpa

Hardness of the weldmetal: 22 RC max


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a carboard box.



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ESAB VORTEX -1Heavy Coated Rutile Type

Classifi cation AWS A5.1 : E6013

DESCRIPTION

ESAB Vortex-1 is a heavy coated rutile type electrode with excellent slag detachability even in deep grooves. Has superior bead fi nish and low spatter. Suitable for low alloy and medium tensile steels, high radiographic quality.

APPROVALS : BIS, ABS, MMD Gr3


Boilers and pressure vessels, shipbuilding and heavy structurals.

WELDING CURRENT: DC+



C 0.05 YS 400 N/mm2 Mn 0.50 UTS 510 N/mm2 Si 0.23 EL 26% Ni 0.4 Impact (CVN) at -20oC 65J S 0.020 P 0.020


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a carboard box.

Size Length No. of Electrodes in a(mm) (mm) PCS Cardboard box 2.50 350 600 1 3.15 450 400 1 4.00 450 240 1 5.00 450 140 1

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Gas Welding FluxesGas Welding FluxesDESCRIPTION

ESAB welding and brazing fl uxes are well known and are designed to obtain consistent and sound joints between steel, copper, brass, bronze and aluminium. Some of the common applications are found in manu-facturing and repair of automobiles, refrigeration and air conditioning, tool manufacturing and other industries.

ESAB WELDING AND BRAZING FLUXES

Flux Application

ESAB Castox Cast Iron Welding Cast Irons by fusion welding

technique.

ESAB Brazotectic Fusion welding of brass, brazing copper to steel sheets and tubes with Sillicon Bronze rods. Welding copper alloys with Nickel Bronze and other Bronze rods. However not suitable for braze - welding cast iron or brazing stellite for tipping of tools.

ESAB Bronzotectic Braze welding cast or mallesable iron and building up worn bearing surfaces with Manganese Bronze rods and Nickel Bronze rods.

ESAB Alotectic Welding Alumium and Aluminium alloys

AWS A5.31 FBI-A

ESAB Rupatam A For Silver Brazing

AWS A5.31 FB3-F

ESAB Albratectic Brazing Aluminium and Aluminium alloys

AWS A5.31 FBI -A containing 2% Magnesium

REMOVAL OF FLUX RESIDUE:

Aluminium and Aluminium alloys: Immediately after welding wash the joints in warm water and brush vigourously. When conditions allow, follow up by a rapid dip in a 5% solution of nitric acid; wash again, using hot water to assist drying.

Copper and Brass:- Wash in boiling water followed by brushing. Where possible a 2% solution of nitric or sulphuric acid is prefered to help in tifting the glassy deposit, followed by a hot water wash.

Cast Iron:- Residues may be removed easily by a chipping hammer or wire brush.

Rupatam A:- Can be easily removed by soaking brazed components in hot water followed by wire brushing. In diffi cult situations, the work piece should be immersed in 5% to 10% sulphuric acid solution for a period of 2 to 5 minutes, followed by hot water rinsing and wire brushing.

PACKING: ESAB Welding and Brazing Fluxes are packed in plastic containers and then in cardboard box totalling 25kg Net of 500g each.

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C 0.09 YS 410 N/mm2 Si 0.2 UTS 495 N/mm2 Mn 0.35 EL (L=5d) 26% P 0.02 Impact (CVN) at -29oC 40J S 0.02

CURRENT RANGE

PACKING: Available in 20Kg sheet metal cans.



C 0.10 YS 420 N/mm2 Mn 0.50 UTS 500 N/mm2 P 0.02 EL 27% Si 0.25 Impact (CVN) at -29oC 50J S 0.02


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Also available in 10kg sheet metal cans.

Pipe Welding ElectrodesPIPEWELD 6010RCellulose coated electrode for Pipe Welding

Classifi cation AWS A5.1 : E6010 IS 814: EC 4410 X

DESCRIPTION

PIPEWElD 6010R is high cellulose coated electrode for welding of pipes. The electrode is designed to provide deep and complete penetration and the weld bead obtained is smooth with a thin, fast freezing easily removable slag, giving x-ray quality weld metal.

APPROVALS: PDll, TElL, NPC.

WELDING CURRENT: DC +


PIPEWElD 6010R is designed for site welding of carbon steel pipes and pipelines in all positions using conventional techniques particularly for root run. It can be used where stringent NDT requirement and testing codes are involved.

Pipeweld 6010 PlusCellulose coated electrode for Pipe Welding

Classifi cation : AWS A5.1 : E6010

DESCRIPTION

Cellulosic - coated electrode designed for welding of pipes and pipelines in all positions using conventional and stovepipe techniques with AC or DC.

APPROVALS: ABS Gr3, LR Gr3.

WELDING CURRENT: AC, DC +


Size (mm)

Length(mm)

Current Range(Amps)

2.50 350 50-703.15 350 65-1204.00 350 90-1805.00 350 150-240

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Consum

ables



C 0.105 YS 476 N/mm2 Si 0.14 UTS 544 N/mm2 Mn 0.45 EL 24% P 0.03 Impact (CVN) at -20oC 60J S 0.03 Ni 0.425 Mo 0.30

CURRENT RANGE


OK 22.46 PClassifi cation Electrode AWS A5.5 : E7010-G

DESCRIPTION

Cellulosic - coated electrode designed for sitewelding of pipe and pipelines API 5L X52 and X56 in all positions using conventional stovepipe techniques, DC only.

APPROVALS: BV Gr 3, 3Y; LR Gr 3, 3Y.

WELDING CURRENT: DC + Size(mm)

Length(mm)

Current Range (Amps)

3.20 350 65-1204.00 350 90-1805.00 350 150-240

Size(mm)

Length(mm)


3.20 350 65-1204.00 350 90-1805.00 350 150-240



C 0.085 YS 513 N/mm2 Si 0.175 UTS 600 N/mm2 Mn 0.055 EL 24% P 0.03 Impact (CVN) at -30oC 70J S 0.03 Cr 0.05 Ni 0.75 Mo 0.375 V 0.05

CURRENT RANGE



DESCRIPTION

Cellulosic-coated electrode designed for sitewelding of pipe and pipelines API 5L X60 and X70 in all positions using conventioneal stovepipe techniques, DC only.

APPROVALS: LR Gr 3, 3Y.


18

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ding

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sum

able

s

Size(mm)

Length(mm)


3.20 350 65-1204.00 350 90-1805.00 350 150-240



C 0.10 YS 400 N/mm2 Mn 0.55 UTS 480 N/mm2 Si 0.25 EL 27% Impact (CVN) at -29oC 50J


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Also available in 10 kg sheet metal cans.

PIPEWELD 6011Cellulose coated electrode for Pipe Welding

Classifi cation AWS A5.1 : E6011 IS 814: EC 4316X

DESCRIPTION

PIPEWELD 6011 is a high cellulose coated, potassium base electrode for pipe welding in DC (+) as well as AC operation. The electrode gives complete penetration and weld bead is smooth. Weld joint is of x-ray quality. The immense welder appeal stems from the fact that weld puddle is easily controllable, with a slag system that is fast freezing, thin and easily removable resulting in excellent bead profi les and ease of operation.

WELDING CURRENT: DC +, AC


PIPEWELD 6011 is designed for site welding of pipes and pipelines in all positions using Stove Pipe and con-ventional techniques particularly for root bead. It can be used where stringent NDT requirement and testing codes are involved.


CURRENT RANGE



DESCRIPTION

Cellulosic-coated electrode designed for sitewelding of pipe and pipelines.




C 0.11 YS 560 N/mm2 Si 0.175 UTS 700 N/mm2 Mn 0.95 EL 22% P 0.03 Impact (CVN) at -20oC 60J S 0.03 Cr 0.05 Ni 0.795 Mo 0.45 V 0.05 Nb 0.05 Cu 0.3

19

Welding

Consum

ables



C 0.06 YS 490 N/mm2 Mn 1.05 UTS 580 N/mm2 S 0.02 EL 28% Si 0.35 Impact (CVN) at - 50oC 50J Ni 0.5 P 0.02 Cu 0.45


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode can also be made available in moisture resistance vacuum packed cartons, which can be used without redrying.

Low Alloy ElectrodesOK 48.08A low alloy, low hydrogen electrode for MMAW

Classifi cation AWS A5.5: E 7018-G IS1395: E49B-G126Fe

DESCRIPTION

OK 48.08 is a basic coated Ni alloyed low hydrogen elec-trode for low temperature applications down to - 51C. It is an all position electrode for welding medium tensile & fi ne grained carbon steels with AC and DC power sup-ply. The electrode gives an extremely smooth arc, least spatter with good slag detachability. Weld metal is of highest radiographic soundness with good mechanical properties and excellent impact strength. The electrode gives deposition effi ciency of approx. 115%.



OK 48.08 is especially designed for the welding of low alloy steels such as steels containing up to 1% Nickel and also for structures to withstand low temperatures.

OK 73.08A low alloy, low hydrogen electrode for MMAW

Classifi cation AWS A5.5: E 8018 G IS: 1395:E55B-G1Ni26

DESCRIPTION

OK 73.08 is a Ni-Cu co alloyed low hydrogen basic coated electrode which deposits a weld metal with good corrosion resistance to sea water and fl ue gases, for the welding of weather proof steel and for ships hull structural steel. The weld metal has excellent mechanical properties and good low temperature toughness.

Approval:- DNA(IN), RDSO E2



Designed for welding of weather proof steel, ships hull, ice - breaker and similar applications.



C 0.06 YS 430 N/mm2 Mn 1.25 UTS 520 N/mm2 S 0.015 EL 28% Si 0.2 Impact (CVN) at - 51oC 125J Ni 1.00 P 0.02 Cr 0.03





20

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Con

sum

able

s

A387 -2, 12; A213-T2, T11, T12;A335-P2, P11, P12 and German steels 13 Cr Mo 44,15 Cr Mo 5 etc.


Chemical Mechanical Hot Tensile Composition (%) Properties Properties

C 0.07 YS 520 N/mm2 100oC 480 N/mm2 Mn 0.60 UTS 610 N/mm2 200oC 465 N/mm2 Si 0.5 EL 24% 300oC 450 N/mm2 P 0.020 400oC 420 N/mm2 Mo 0.55 500oC 360 N/mm2 Cr 1.3 S 0.018

* Annealed 2H at 700OC, furnace cooled.




Chemical Mechanical Hot Tensile Composition(%) Properties Properties

C 0.06 YS 460 N/mm2 300oC 390 N/mm2 Mn 0.75 UTS 550 N/mm2 400oC 360 N/mm2 Si 0.45 EL 28% 500oC 340 N/mm2 Mo 0.55 S 0.018 P 0.020



OK 74.46A low alloy, low hydrogen electrode for MMAW

Classifi cation AWS A5.5: E7018-A 1 IS 1395: E49B-A 1-26Fe

DESCRIPTION

OK 74.46 is a low alloy, low hydrogen electrode deposit-ing a ductile and creep-resistant 0.5% Mo steel deposit for welding of Carbon-Molybdenum creep resistant pres-sure vessel steel. The specially designed slag system allows excellent running in all positions with minimum amount of spatter. OK 74.46 deposits a weld metal with good crack and creep resistance to temperature upto 525C. The weld deposit is of radiographic quality.

APPROVALS: PDlL, IBR, NPC, TEIL.



OK 74.46 is especially designed for the welding of 0.5% Mo and similar creep resistant steels. It is extensively used in high temperature pipelines, boiler tubes and plates where high creep resistance is a pre-requisite.

OK 76.18A basic AC/DC low alloy electrode for MMAW

Classifi cation AWS A5.5: E 8018-B2 IS 1395: E 55B-B226Fe

DESCRIPTION

OK 76.18 is a basic coated, hydrogen-controlled electrode; iron powder type used for welding creep resistant steels of 1.25% Chromium, 0.5% Molybdenum type. The slag system design is such that the electrode welds with a quite, stable arc and gives a minimum amount of spatter and a weld bead that is smooth and even. OK 76.18 welds without short-circuiting and deposits a weldmetal resistant to both cracking and porosity. Root runs can be made easily with the electrode. The weldmetal is resistant to scaling upto 775C. The weld deposit is of radiographic quality.

APPROVALS: PDlL, IBR, NPC, TEIL.



OK 76.18 is specially used to the welding of 1.25 Cr 0.5 Mo and similar creep resistant steels which fi nd ex-tensive use in high temperature components of power plants, boilers, oil-refi neries, petrochemical plants etc. Use for steels of the type ASTM A 182-F2, F11, F12;


Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 70-110 130 520 3.15 450 90-150 95 380 3.15 350 80 - 130 95 380 4.00 450 130-190 60 240 4.00 350 110-170 60 240 5.00 450 150-260 35 140

21

Welding

Consum

ables

ers etc. Steels of the type ASTM A 182-F2, F11 , F12, A387 -2, 11, 12, A213-T2, T11, T12, A335- P2, P11, P12 and German steels 13 Cr Mo 44, 15 Cr Mo 5 etc.



C 0.03 YS 450 N/mm2 Mn 0.60 UTS 540 N/mm2 Si 0.4 EL 24% Mo 0.55 Cr 1.25 S 0.02 P 0.02



OK 76.18 MA basic AC/DC low alloy electrode for MMAW

Classifi cation AWS A5.5: E 7018-B2L IS 1395: E 49 BB 2 L 26 Fe

DESCRIPTION

OK 76.18 M is a basic coated, low carbon, hydrogen controlled iron powder type electrode used for welding creep resistant steels of 1.25% Chromium, 0.5% Molybdenum type. The slag system design is such that the electrode welds with a quite, stable arc and gives a minimum amount of spatter and a weld bead that is smooth and even. OK 76.18 M welds without short-circuiting and deposits a weld metal resistant to both cracking and porosity. Root runs can be made easily with the electrode. The weldmetal is resistant to scaling upto 575C and of radiographic quality.

WELDING CURRENT: DC (+), AC 50V

APPLICATION

OK 76.18 M is specially used to the welding of 1.25 Cr 0.5 Mo and similar creep resistant steels which fi nd ex-tensive use in high temperature components of power plants, boilers, oil- refi neries, petrochemical plants, boil-



PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Vacuum packed cartons also are available.

ESAB 8018 - B2A low hydrogen basic electrode for welding 1.25 Cr, 0.5 Mo - Creep Resistant Steel

Classifi cation AWS/A 5.5 E 8018 - B2

DESCRIPTION

ESAB 8018 - B2 electrode is a basic low hydrogen electrode for welding creep resisting steels of the 1.25 Cr - 0.5 Mo types, such as SA 387 Grade 11/A 335 P11. The weld metal has extra low impurity level, and is designed for low temperature impact toughness down to - 18OC.

WELDING CURRENT: DC (+)



C 0.052 UTS 643 N/mm2 Mn 0.49 UTS 574 N/mm2 Si 0.141 EL 22% S 0.009 CVN Impact Toughness at - 18OC, 100J P 0.018 Hardness : Vickers H30:280 Cr 1.17 Diffusible Hydrogen : 4.5 ml/100g Mo 0.55


22

Wel

ding

Con

sum

able

s



C 0.07 YS 500 N/mm2 Mn 0.5 UTS 580 N/mm2 Si 0.25 EL 22% Cr 1.05 Mo 0.50 S 0.02 P 0.02 V 0.30



OK 76.18GA Rutile AC/DC low alloy electrode For MMAW

Classifi cation AWS A5.5: E 8013-G IS 1395: E55RG124

DESCRIPTION

OK 76.18G is a rutile-coated electrode depositing a 1.0 Cr/0.45 Mo/0.25 V type low alloy deposit for high tem-perature service up to 550C. OK 76.18G is specially designed for joining plant piping and are of radiographic quality.

WELDING CURRENT: DC +, AC 70 V

TYPICAL APPLICATION

OK 76.18G are suitable for low alloy steel boiler and piping applications that are operated at elevated tem-peratures of up to 550OC. OK 76.18G it can also used for fabrication of boiler heads and spares of similar com-position that fi nd usage at petro-chemicals, refi neries, thermal power plants etc.



Chemical Mechanical Hot Tensile Composition (%) Properties Properties*

C 0.07 YS 600 N/mm2 400oC 480 N/mm2 Mn 0.80 UTS 700 N/mm2 500oC 445 N/mm2 Si 0.45 EL 22% 550oC 415 N/mm2 P 0.018 600oC 360 N/mm2 S 0.018 500oC 360 N/mm2 Cr 2.30 Mo 1.00

* Annealed 1 H at 700C, furnace cooled.



OK 76.28A basic AC/DC low alloy electrode for MMAW of 2.25 Cr, 1 Mo type steels

Classifi cation AWS A5.5: E 9018-B3 IS 1395: 63 BB 3 26 Fe

DESCRIPTION

OK 76.28 is a basic, medium-heavy coated, hydrogen controlled iron powder type, all position electrode de-positing a weldmet of the type 2.25% Cr, 1 % Mo steels suitable for welding of similar Cr-Mo steels. The slag system design allows excellent stable arc character-istics in all positions with minimum spatter providing smooth and even bead. The weldmetal provides scaling resistance upto 600C and is radiographically sound.

APPROVALS: PDlL, CIB, NPC, TEIL.

WELDING CURRENT: DC:(+), AC 65V


OK 76.28 fi nds extensive use in fabrication of low alloy steel boilers and piping operating at temperature upto 600C in oil refi neries, thermal and chemical plants, pre-heater, super heaters, steam boilers and especially for hydro-crackers. Used for welding creep resistant steels of 2.25 Cr 1 Mo type similar to ASTM A335 Gr P22 or equivalent.

Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box 2.50 350 70-110 130 520 3.15 450 90-150 95 380 3.15 350 80-130 95 380 4.00 450 130-190 60 240 4.00 350 110-170 60 240 5.00 450 150-260 35 140

23

Welding

Consum

ables



C 0.06 YS 490 N/mm2 Mn 0.80 UTS 575 N/mm2 Si 0.30 EL 25% Cr 5.60 Mo 0.60 S 0.018 P 0.018





C 0.03 YS 600 N/mm2 Mn 0.8 UTS 490 N/mm2 Si 0.45 EL 23% P 0.018 S 0.018 Cr 2.25 Mo 1.00


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. This electrode can also be made available in moisture resistant vacuum packed cartons which can be used without redrying.

OK 76.28 MA basic AC/DC low alloy electrode for MMAW of 2.25 Cr, 1 Mo type steels

Classifi cation AWS A5.5: E 9018-B3

DESCRIPTION

OK 76.28 M is a basic, medium-heavy coated, hydrogen controlled low carbon, iron powder type, all position electrode depositing a weldmetal of the type 2.25% Cr, 1% Mo steels suitable for welding of similar Cr-Mo steels. The slag system design allows excellent stable arc characteristics in all positions with minimum spatter providing smooth and even bead. The weldmetal provides scaling resistance upto 600OC and is radiographically sound.



OK 76.28 M fi nds extensive use in fabrication of low alloy steel boilers and piping operating at temperature upto 600C in oil refi neries, thermal and chemical plants, preheater, super heaters, steam boilers and especially for hydro-crackers used for welding creep resistant steels of 2.25 Cr-1 Mo type similar to ASTM A 335 Gr P22 or equivalent.


ESAB KV4A basic coated low hydrogen electrode for welding 5 Cr-O.5 Mo steels

Classifi cation AWS A5.5: E 8018-B6 IS 1395: E 55 B-B 620

DESCRIPTION

ESAB KV4 is a basic coated all positional electrode used for welding of creep resistant, Cr-Mo bearing steel. Deposited metal is highly resistant to heat and corrosion. The design of the slag system and the good arc characteristics allow maximum welder appeal with the arc stable in all positions, spatter to a minimum and a weld bead that is smooth and even. Weld deposit is of radiographic quality.



ESAB KV4 is designed for welding 5 Cr /0.5 Mo or equivalent steels used for elevated temperature service. It fi nds extensive use in the chemical and petrochemical industries, oil industries where it has to resist corrosion and hydrogen attack at high temperatures. It is also used for welding parts of aircraft made out of SAE 4130 steels, heat treatable steels etc.


24

Wel

ding

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sum

able

s



C 0.10 (PWH7 760OC / 2 hrs) Mn 0.85 YS 730 N/mm2 Si 0.25 UTS 820 N/mm2 S 0.01 EL 20% P 0.01 Preheat / Interpass 250OC Cr 9.0 Mo 1.00 Ni 0.10 V 0.24 Nb 0.04 Cu 0.10 AI 0.02 N 0.04


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Vacuum packed electrodes, which do not need redrying before use, also are available.



C 0.06 YS 490 N/mm2 Si 0.30 UTS 600 N/mm2 Cr 9.1 EL 22% S 0.018 Mo 1.00 Mn 0.70 Ni 0.20 P 0.018



ESAB KV7A basic coated low hydrogen electrode for welding 9 Cr-1 Mo steels

Classifi cation AWS A5.5: E 8018-B8 IS 1395: E 55 B-B 820

DESCRIPTION

ESAB KV7 is basic coated all position electrode for welding of creep - resistant steels alloyed with 9Cr-1 Mo. The weld metal obtained is ductile and resistant to impact. The weldmetal is highly resistant to corrosion and hydrogen attack at high temperatures. The arc and current carrying characteristics, minimum spatter and smoke level and stable arc in all positions appeal to the welder. The weldmetal is of radiographic quality and ap-pearance is smooth and even.

WELDING CURRENT: DC+, AC (70V)

APPLICATIONS

ESAB KV7 is intended for welding of steels with simi-lar composition. These steels are otten found in oil re-fi neries, chemical and petrochemical industries, power plants where it has to resist corrosion and hydrogen at-tack at high temperatures.


ESAB KV 7 MA basic coated low hydrogen electrode for welding modifi ed 9Cr-1 Mo steels

Classifi cation AWS A5.5: E 9018-B9 IS 1395: E 63B B9 26

DESCRIPTION

ESAB KV7 M is a low hydrogen electrode for welding of modifi ed 9 Cr-1 Mo steels like P91/T91. The electrode is suitable for all positional welding of plates and tubes used in oil refi neries, power plants, chemical and petrochemical industries where the steels have to resist corrosion and hydrogen attack at high temperatures. The electrode deposits x-ray quality weldment and have a diffusible hydrogen content of less than 5 ml/100g.


REDRYING

250OC/2 hrs before use. Refer our standard recommendation for coated electrode storage, redry and usage for further information.


25

Welding

Consum

ables

alloy type is also noted for its good corrosion resistance to sea water and sulphuric acid fumes.



C 0.08 YS 490 N/mm2 Mn 1.0 UTS 610 N/mm2 Si 0.45 EL (L=5d) 22% Ni 2.7 Impact (CVN) at - 60oC 40J S 0.02 P 0.019



OK 73.68A basic coated 2.5% Ni alloyed electrode for weld-ing low alloy steels

Classifi cation AWS A5.5: E 8018-C1 IS 1395: E55B-C 129Fe

DESCRIPTION

OK 73.68 is a medium coated, hydrogen controlled, Ni based electrode specially designed for welding Ni alloy steels used for high ductility, toughness and resistance to the embrittlement effects of sub-zero temperatures. The weld deposit contains 2.5% Ni which imparts good resistance to brittle fracture down to -60C. The weld-metal is so designed to give good low temperature prop-erties even when welded vertically up. OK 73.68 posse-ses excellent operating characteristics for its class and can be operated in both AC and DC.

WELDING CURRENT: DC+, AC 70V(min)


OK 73.68 is widely used for welding structures in low alloy steels, which must have good resistance to brittle fracture at temperatures down to - 60C. This particular




C 0.08 YS 490 N/mm2 Mn 1.0 UTS 610 N/mm2 Cr 0.02 EL 22% P 0.02 Impact (CVN) at - 60oC 40J Ni 2.7 Si 0.45 S 0.02



OK 73.68MA basic coated 2.5% Ni alloyed electrode for HSLA steels

Classifi cation AWS A5.5: E 8016-C1

DESCRIPTION

OK 73.68M is a medium coated, hydrogen controlled, Ni based electrode yielding 2.5% Ni in the weld deposit, ideally suiting welding of fi ne grain steels and Ni steels especially for service temperature down to -60C. The weld provides excellent strength combined with notch toughness at sub zero temperatures. OK 73.68M is superior in its class and can be operated on both AC and DC with excellent results.



OK 73.68M is primarily designed for welding structures of low alloy steel applications including storage tanks, pressure vessels, containers and piping of liquifi ed gases like propane, butane and ammonia. This particular alloy type is also noted for its good corrosion resistance to seawater and sulphuric acid fumes.


26

Wel

ding

Con

sum

able

s



C 0.06 YS 510 N/mm2 Mn 1.10 UTS 600 N/mm2 Si 0.25 EL 26% S 0.02 Impact 9CVN) at - 80oC 60J P 0.018 - 101oC 50J Ni 3.35


PACKING: Electrodes are packed in cardboard cartons and four of these cartons are shrink wrapped in a cardboard box. The electrode can also be made available in moisture resistance vacuum packed cartons, which can be used without redrying.

OX 540E, OX 542E, OX 602, OX 702, OX 802, and VSS-T1 steels and similar steel compositions.



C 0.08 YS 530 N/mm2 S 0.20 UTS 640 N/mm2 Si 0.6 EL 22% Mn 1.5 Impact (CVN) at - 50oC 40J P 0.02 Mo 0.35



ESAB 8016 C2A basic coated 3.5% Ni alloyed electrode for HSLA steels

Classifi cation AWS A5.5: E 8016-C2

DESCRIPTION

ESAB 8016 - C2 is a medium coated, hydrogen con-trolled all position electrode specially designed for weld-ing nickel alloy steels. The electrode deposits a 3.5% Ni weld deposit which has a high tensile strength, ductility and resistance to low temperature embrittlement down to 101OC. The weldmetal is of radiographic quality.



For welding 3 - 3.75% Ni steels like LPG / Ethane tank-age, chemical tanks, etc. Also used for fabrication of components used in low temperature service, refi nery, pressure vessels, valves, etc.

OK 74.78A basic coated low hydrogen electrode for Welding HSLA steels with good notch toughness

Classifi cation AWS A 5.5: E 9018-D1 IS 1395: E 63B-D126J

DESCRIPTION

OK 74.78 is a basic coated low hydrogen electrode for welding high tensile steel with good notch toughness down to -50C. OK 74.78 is therefore suitable for weld-ing mild and low alloy steels for structures working at low temperatures, OK 74.78 is suitable for HSLA steels when preheating cannot be applied due to its very low hydrogen content. The risk of grain boundary cracking is very low when welding with OK 74.78.

APPROVAL: RDSO C2



The good notch toughness makes OK 74.78 suitable for enclosed joint welding of rail and for cladding on rail especially when a hardness of about 250 HV is desired. OK 74.78 are therefore highly suitable for welding of CONCOR wagon type applications of the Indian Railways. OK 74.78 are also suitable for following high tensile steels: DOMEX 400 TE, 450 & 480, FAMA 35,



27

Welding

Consum

ables



OK 74.86A low hydrogen electrode for welding high Strength-Mn-Mo Steel

Classifi cation EN 757 E 62 4 Z B T 32 H5 AWSA 5.5 : E100 18 - D2

DESCRIPTION

A basic coated electrode for steels and castings de-manding 690 N/mm2. Excellent weldability and radiog-raphy quality welding.

WELDING CURRENT: DC+, AC



C 0.075 YS 610 N/mm2 Si 0.525 UTS 690 N/mm2 Mn 1.825 EL 16% P 0.025 Impact (CVN) at - 51oC 30J S 0.020 Cr 0.10 Ni 0.225 Mo 0.35 V 0.05 Cu 0.10

Size (mm)

Length(mm)

Current Range(Amps)

2.50 350 75-100 3.20 450 110-140 4.00 450 150-190 5.00 450 190-260


PACKING: Electrodes are packed in cartons and four of these cartons are shrink wrapped in a cardboard box. Electrodes are packed in vacuum pack also are available.

ESAB 8018 - D3A low hydrogen basic coated electrode for Mn-Mo Steel

Classifi cation AWS A5.5: E 8018-D3

DESCRIPTION

An electrode for welding Mn-Mo steels of similar com-position. The electrode is designed for all position weld-ing and has excellent radiographic properties.




C 0.09 UTS 610 N/mm2 Mn 1.4 YS 500 N/mm2 Si 0.65 EL 26% P 0.018 Impact (CVN) at - 51oC 40J S 0.018 Mo 0.55 Ni 0.01


28

Wel

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Con

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able

s



C 0.05 YS 590 N/mm2 Mn 1.15 UTS 650 N/mm2 Si 0.4 EL 26% Cr 0.15 Impact (CVN) at - 51oC 50J Ni 1.60 Mo 0.25 P 0.02 S 0.015





C 0.05 YS 580 N/mm2 Mn 1.00 UTS 690 N/mm2 Si 0.4 EL 26% Ni 1.5 Impact (CVN) at - 51oC 47J Mo 0.30 S 0.02 P 0.02 Cr 0.1 V 0.01



ESAB 98A low alloy electrode for welding high tensile low alloy steels

Classifi cation AWS A5.5: E 9018-M IS 1395: E63B-M 126Fe

DESCRIPTION

ESAB 98 is a heavy coated, hydrogen controlled, iron powder type electrode for welding high tensile, low al-loy steels depositing x-ray quality, crack resistant welds. The addition of iron powder permits higher currents to be used and results in improved arc characteristics coupled with higher metal recovery. The current charac-teristics are smooth with excellent operability in all posi-tions and excellent slag removal.


APPLICATIONS

ESAB 98 fi nds extensive use in pressure vessels, piping, penstock, earth moving equipment, machinery parts, automobile parts, chemical plants where low alloy Ni-Cr Mo steels are used. Suitable for N-A-XTRA 55 and N-A XTRA 60 steels.


ESAB 98 GA low alloy Electrode for welding High tensile low alloy steel.

Classifi cation AWS A5.5: E 9018G IS 1395 : E63B-G129 Fe

DESCRIPTION

ESAB 98 G is a heavy coated, hydrogen controlled, iron powder type electrode for welding high tensile, low al-loy steels depositing x-ray quality, crack resistant welds. The addition of iron powder permits higher current to be used and result in improved arc characteristics coupled with higher metal recovery. The current characteristics are smooth with excellent operability in all position and excellent slag removal.


APPLICATIONS

ESAB 98 G fi nds extensive use in pressure vessels and pressure part welding, chemical plants where low alloy Ni, Cr, Mo steels is used. Other applications are piping, penstock, automobile parts, earth moving equipment etc.


29

Welding

Consum

ables



C 0.05 YS 750 N/mm2 Mn 1.60 UTS 810 N/mm2 Si 0.35 EL 22% Ni 2.00 Impact (CVN) at - 51oC 65J Mo 0.40 Cr 0.1 S 0.018 P 0.018 V 0.015



ESAB 118A low hydrogen, low alloy electrode for welding low alloy, high strength structural steels

Classifi cation AWS A5.5: E 11018-M IS 1395: E76B-M 326Fe

DESCRIPTION

ESAB 118 is an extra low-hydrogen controlled, low-al-loy high tensile steel electrode suitable for welding fully killed fi ne grained steel giving a tough weldmetal without the risk of temper brittleness. The all position electrode has excellent arc and current carrying characteristics, with an easily removable slag and excellent bead fi nish contributing to its immense welder appeal.

WELDING CURRENT: DC, AC 70V

APPLICATIONS

ESAB 118 is widely used for welding of low alloy high strength structural steels including quenched and tempered steels such as USS T1 , heat treated fi ne grained steels like N-A-XTRA 70, HY80 and ASTM A517 grade F generally used for penstock, earth moving equipment and other heavy steel fabrications.




C 0.06 YS 790 N/mm2 Mn 2.00 UTS 860 N/mm2 Si 0.50 EL 22% Mo 0.25 Impact (CVN) at - 51oC 60J S 0.018 Ni 3.1 Cr 1.00 V 0.02 P 0.018

APPLICATIONS

ESAB 120 is meant for the welding of very high ten-siles.




Classifi cation AWS A5.5: E 12018-M IS 1395: E83 B-M 426Fe

DESCRIPTION

ESAB 120 is all positional low hydrogen electrode de-signed to give a tough weld metal avoiding risk of tem-per brittleness. The excellent operation in all positions with smooth arc, very little spatter, easily detachable slag, a fi nal weld appearance that is smooth and fi ne rippled makes ESAB 120 highly popular among welders among these class of electrodes. The fi nal weldmetal possess very low level of hydrogen (less than 3ml/100g of weldmetal) and is radiographically sound.

WELDING CURRENT: DC, AC 70V

TYPICAL APPLICATION

Used for steels with a yield point of upto 740 N/mm2. The electrode is intended for welding low alloy high strength structural steel including quenched and tempered steels such as HY 80, N-A-XTRA70, USS T1 grades etc. Used for components of penstock, earth moving equipment and other steel fabrications made of high tensile steels.


30

Wel

ding

Con

sum

able

s



C 0.10 YS 460 N/mm2 Mn 0.50 UTS 550 N/mm2 Si 0.45 EL 28% Cr 0.20 Impact (CVN) at - 20oC 45J Ni 0.3 S 0.02 P 0.02 Cu 0.40 V 0.04



FERROWELD WA basic low alloy electrode for weathering steels

Classifi cation AWS A5.5: E 7018-W1

DESCRIPTION

ESAB Ferroweld W is medium coated hydrogen con-trolled basic type all positional electrode with excellent striking and re-striking properties, easily detachable slag. The electrode deposits and smooth fl at bead of fi ne ripples.


TYPICAL APPLICATIONS:

ESAB Ferroweld W is designed for the welding of high tensile steels, Steels of Similar composition having greater resistance to atmospheric corrosion as com-pared to normal steels. ESAB Ferroweld W is specially recommended for weathering steels like CORTEN A & B and their equivalents.




C 0.08 YS 880 N/mm2 Mn 1.70 UTS 970 N/mm2 Si 0.45 EL 18% Mo 0.50 Impact (CVN) at - 27oC 90J S 0.025 0oC 60J Ni 2.80 Cr 0.90 V 0.05 P 0.025




Classifi cation AWS A5.5: E 13018-G BS 611 HJ IS 1395 E838 B-G 129FeDESCRIPTION

ESAB 130 is an all position low hydrogen electrode de-signed to deposit high strength as well as highly duc-tile and tough weld metal for welding of fully killed high strength steels. The electrode deposits fi nely rippled weldbead which is of radiographically quality. The weld-metal is also low in diffusible hydrogen.


Recommended for welding very high strength steels like XABO-90, penstocks, earthmoving equipment, casting repair, etc.


31

Welding

Consum

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C 0.10 YS 500 N/mm2 Mn 0.9 UTS 610 N/mm2 Si 0.45 EL 28% Cr 0.55 Impact (CVN) at - 20oC 45J Ni 0.6 S 0.02 P 0.02 Cu 0.50



ESAB FERROWELD W2A basic low alloy electrode for weathering steels

Classifi cation AWS A5.5: E 8018-W2

DESCRIPTION

ESAB Ferroweld W2 is medium coated hydrogen con-trolled basic type all positional electrode with excellent striking and re-striking properties, easily detachable slag. The electrode deposits a smooth fl at bead of fi ne ripples.


TYPICAL APPLICATIONS:

ESAB Ferroweld W2 is designed for the welding of high tensile steels, Steels of Similar composition having greater resistance to atmospheric corrosion as compared to normal steels. ESAB Ferroweld W2 is specially recommended for weathering steels like CORTEN A & B and their equivalents.


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308, Werkstoff Nr: 1.4306, 1.4301, 1.4541, Swedish steels SS 2352, 2333 having a very low carbon content, BS: En 58, 58A, 58E grades. Widely used in industries like food and beverage, chemicals, etc.



C 0.025 YS 570 N/mm2 Mn 0.90 UTS 450 N/mm2 Cr 19.50 EL 42% P 0.020 Ferrite Content FN 3-8 Ni 10.00 Si 0.70 S 0.015


PACKING: Electrodes are packed in heat sealed plastic cartons and fi ve of these cartons are shrink wrapped in a Cardboard box. Also available in ready to use vacuum pack cartons.

impellers and shafts, valve seats and chemical plants and certain grades of armour steels that are diffi cult to weld otherwise.



C 0.06 YS 440 N/mm2 Mn 0.90 UTS 600 N/mm2 Cr 19.00 EL 40% Ni 10.00 Ferrite Content FN 4-10 Si 0.70 S 0.015 P 0.020


PACKING: Electrodes are packed in heat sealed plastic cartons and fi ve of these cartons are shrink wrapped in a card board box. Also available in ready to use vacuum pack cartons.

Stainless Steel ElectrodesOK 61.50A low carbon 19/9 stainless steel electrode

Classifi cation AWS A5.4: E 308-16 IS5206: E 19.9 R26

DESCRIPTION

OK 61.50 is an AC/DC rutile coated stainless steel elec-trode with unique low moisture absorption coating which deposits low carbon 19Cr, 10Ni type metal. The unique fl ux coating allows easy striking and restriking and is completely free from short-circuiting during welding. The arc is stable, very smooth, negligible spatter, and gives welds with a self-releasing slag cover that is fi nely rippled and shiny.

APPROVALS: PDlL, TEIL, NPCIL



OK 61.50 fi nds extensive use in fabrication of austenitic stainless steels of 18Cr 8Ni type corresponding to AISI types 301, 304 and 308, German steel nos. 1.4016, 1.4501, 1.4300, 1.4301, Continental steels V2A, Sandvik OR-2, UHB stainless 33 etc. It also fi nds use in building up stainless steel surfaces on centrifugal pumps,

OK 61.30A rutile coated extra low carbon AC/DC stainless steel electrode of the 19/9 type

Classifi cation AWS A5.4: E 308L-16 IS 5206: E 19.9 LR 26

DESCRIPTION

OK 61.30 is a rutile based extra low carbon 19Cr/10Ni type stainless steel electrode with a controlled ferrite of 3-8 FN that provides excellent resistance to corrosion, cracking and high temperature scaling resistance upto 800C. The enormous welder appeal that OK 61.30 en-joys is due to excellent weldability in all positions, easy striking and restriking, stable and quite are, a slag cover that is self peeling and a fi nal bead appearance that is fi nely rippled and shiny. In most cases OK 61.30 gives acceptable results on niobium or titanium stabilised austenitic stainless steels with the carbon content low enough to eliminates the possibility of inter-granular cracking

APPROVAL: PDIL, NPCIL, TEIL

WELDING CURRENT: DC+, AC 65 V


OK 61.30 is especially designed for welding austenitic stainless steels corresponding to AISI 304L, 304, 308L,

Size Length Current Range Packing (mm) (mm) (Amps) 2.50 350 60-90 Weight Per Box : 10 Kgs

3.15 350 80-120 Weight Per carton

4.00 350 120-170 (Packet) : 2 Kgs

5.00 350 150-240 No of Packets (Cartons) in a box : 5



4.00 350 120-170 (Packet) : 2 Kgs


33

Welding

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ESAB 304BAn extra low carbon, basic type 19/9 stainless steel electrode

Classifi cation AWS A5.4: E 308L-15 IS 5206: E 19.9LB 20

DESCRIPTION

ESAB 304B is an extra low carbon, basic coated stainless steel electrode with outstanding welding properties in the vertical and overhead position. The weldmetal is highly resistant to cracking and porosity and has good impact toughness at very low temperatures. The low carbon content prevents intergranular corrosion in the temperature range 425C and 823C. The slag system allows excellent welding characteristics in all positions, slag cover that is easily detachable, and a weldbead that is shiny and fi nely rippled. The weldmetal has excellent creep strength and is of radiographic quality.



ESAB 304B is mainly used for welding stainless steels having a corresponding chemistry with high ductility and high impact values at low temperature cryogenic applications (-196C working temperatures). Stainless steel conforming to grades AISI 301, 302, 304, 304L, 304 having very low carbon contents, BS: EN 58, 58A, 58E

ESAB 304B (N)An extra low carbon, basic type 19/9 stainless steel electrode

Classifi cation AWS A5.4: E 308L-15

DESCRIPTION

ESAB 304B (N) is an extra low carbon, basic coated stainless steel electrode with outstanding welding properties in the vertical and overhead position. The weldmetal is highly resistant to cracking and porosity and has good impact toughness at very low temperatures. The slag system allows excellent welding characteristics in all positions, slag cover that is easily detachable, and a weldbead that is shiny and fi nely rippled. The weldmetal has excellent creep strength and is of radiographic quality.



ESAB 304B (N) is mainly used for welding stainless steels having a corresponding chemistry with high ductility and high impact values at low temperature cryogenic applications (-196C working temperatures). Stainless steel conforming to grades AISI 301, 302, 304, 304L, 304 having very low carbon contents, BS: EN 58, 58A, 58E etc. are some of the steels which are widely



4.00 350 120-170 (Packet) : 2 Kgs




4.00 350 120-170 (Packet) : 2 Kgs


etc. are some of the steels which are widely fabricated with ESAB 304B and they fi nd extensive use in food and beverage industries, chemical and petrochemical industries etc.

TYPICAL ALL WELDMETAL PROPERTIES Chemical Mechanical Properties Composition (%)

C

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TYPICAL ALL WELDMETAL PROPERTIES Chemical Mechanical Properties Composition (%)

C 0.03 YS 600 N/mm2 Mn 0.75 UTS 400 N/mm2 Cr 19.50 EL 35% S 0.015 Ferrite Content FN 5-9 Ni 10.00 Si 0.8 Nb 0.60 P 0.02


PACKING: Electrodes are packed in heat sealed plastic cartons and fi ve of these cartons are shrink wrapped in a Cardboard box. Also available in ready to use vacuum pack cartons.

OK 61.80A niobium stabilised stainless steel electrode of the 19/10 type

Classifi cation AWS A5.4: E 347-16 IS 5206: E 19.9 Nb R 26

DESCRIPTION

OK 61.80 is a rutile type low carbon 19Cr/10Ni stabilised stainless steel electrode. This electrode provides excellent resistance to scaling, corrosion and cracking at temperatures of upto 800C. Niobium prevents harmful carbide precipitation to avoid intergranular cracking in the temperature range 425C to 850C. The weldability of OK 61.80 is outstanding with very easy striking and restriking properties. The slag system is designed to provide self-lifting slag, and a bead that is smoothly rippled and shiny. Weldmetal is of radiographic quality.

APPROVALS: NPCIL, TEIL



OK 61.80 fi nds extensive application for welding of stabilised version of 19Cr/10Ni type steels corresponding to AISI 321 & 347, Werkstoff Nr: 1.4541,1.4543,1.4550, 1.4552. These steels are used widely in the food and beverage industries, chemical industries, petrochemical industries, power plants, aircraft industries, etc.



4.00 350 120-170 (Packet) : 2 Kgs




C 0.06 YS 610 N/mm2 Mn 0.95 UTS 410 N/mm2 Si 0.35 EL 37% Cr 20.00 Ferrite Content FN 4-8 Ni 10.00 Nb 0.80 S 0.018 P 0.018


PACKING: Electrodes are packed in heat sealed plastic cartons and fi ve of these cartons are shrink wrapped in a card board box. Also available in ready to use vacuum pack cartons.

ESAB RSSC (M)A basic 19/9 Niobium stabilised stainless steelelectrode

Classifi cation AWS A 5.4: E 347-15 IS 5206: E 19.9 Nb B20+

DESCRIPTION

ESAB RSSC (M) is used for providing maximum resistance to crac

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