european biomass industry association eu biomass industry: promising markets for modern bioenergy...
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European Biomass Industry AssociationEuropean Biomass Industry Association
EU Biomass Industry: PROMISING MARKETS FOR MODERN BIOENERGY
Mr. Giuliano GrassiSecretary General,
European Biomass Industry Association (EUBIA)
28 April 2010 BIOMASS STAKEHOLDERS FORUM
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1. Refining a type of ligno – cellulosic humid Biomases into Agro – Pellets or torrified Pellets;
2. Production of Heat ( heating / cooling , cooking, industrial processing);
3. Production of Bioelectricity or Heat & Power. In particular:
- High level of Biomass – Coal Cofiring
- Cogeneration plants ( 2 MWe – 50 MWe)
4. Coproduction of Bioethanol & Biolectricity from sweet – sorghum / sugar cane ( 5 Mwe – 50 Mwe and 6 m3 of bioethanol/haxcycle);
5. Coproduction of Biogas & Compost from residues in a longer – term;
6. Bio – Hydrogen production;
7. Synthetic Diesel / jet – fuels ( fischer tropsch synthesis);
8. Industrial Commodities ( Metallurgical Characoal pellets, Bio – ethylene, Composite materials , Bio – methanol, D.M.E., etc...).
Promising Markets
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1 - REFINING HUMID BIOMASSThe Huge Amount of annual Biomass produced world – wide ( ~ 80 Billion
TOE / y) requires a considerableflow of water crossing th plants ( 200 – 1,000 li / cyclex Kg of biomass produced. After harvesting 50 % of fesh crop is water content; therefore 50 % of fresh Crop is water content; there fore Biomass is biologically unstable, degrades more or less fast emitting GHG ( methane, CO2).
Thus the necessity ( especially for large – scale utilisation / trading) to refining humid biomass to:
• - stabilize the feedstock;• - obtain a “ bioenergy solid commodity” of general utilisation• At present two types of Refining Processes can be envisaged:• - Pellets or Agro – Pellets Production , by drying &compactation;• - Torrefied Pellets or Bio – Coal – Pellets Production , obtained by a mild
carbonisation of biomasses.
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Pellettisation is a well known technology ( many technologies available since one century) and has reached an high – level of performances / quality based on pre – drying biomass up to 14 % followed by compactation;“ Agro – Pellets” is a new , very attractive refing technology , because:- can process directly humid – biomasses ( with a m.c. Of ~ 30 %);- can process also any kind of biomass mixtures without the addition of other compound (blending of different biomass is easy);The quality and density of Agro – Pellets is very high ( 800 Kg / m3 : Bulk density ), reducing the logistics costs.
Modern Pelletization technology
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• The energy processing needs are lower of other conventional technologies as summerised here below:
• Considerable production cost saving can thus be obtained by the new “ Agro – Pellets” technology. Assunig an electricity industrial supply prices of 0.1 / Kwhe and the production cost of Agro – Pellets of 100 € / ton , an Operation Annual Saving of 330,000 € / year ( 470,000 $ /y) can be obtained in a 5 t/h plant;ManPower Requirement ( Unit 5 -10 t /hr):
• - 3 Operators x 4 shift / day;• - 1 manager per week;• with a total of 13 persons / week and 7 days / week operation.• In general 7,000 hr / year are considered in the economic evaluation.
Modern Pelletization technology
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• Indicative Investment Costs ( 2009) are:• - 5 t / hr plant• - 10 t / hr plant: ~ 3,2 million € ( complete plant)
Installed Power ( Higher than Operational Power):- 2 t / hr plant: 370 Kwe- 5t / hr plant: 687 Kwe
NEW Pelletization technology
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HIGHLY REFINED “TORRIFIED” BIOMASS • Torrefaction of Biomass is a a mild – carbonisation process carried out at ~
250 / 280 C in an inert atmosphere ( to avoid combustion)• Benefits derived from the torrefaction Up – grading• Loss of moisture ( max 4 % ) and Acyd – Acetic, precursor of corrosion and
tar formation;• Increase of the specific heating value of the feedstock upto ~ 5,200 Kcal /
Kg;• Increase of the energy density of bulk refined biomass ( lower logistic
costs); ~ 20%• The feedstock bbecome hydrophobic ( easy storage);• Refined product more brittle and easy to grind ( similar to coal)• More homogeneous fuel from different biomasses
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CRITICAL ISSUES ( Torrefaction ) :
• High productivity: 10 -20 t /hr ( fast processing);• Accurate temperature process control;• Uniform temperature of Bulk feedstock;• Low processing & maintenance costs;• Low process material / energy losses;• Possibilty to refine different types of feedstock• Concept ( Three Stages Process) - Biomass:
1) Drying 2) Heating 3) Torrefaction
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ECONOMICS (Indicative data)Investment ( 5 -10 t /h capacity): 4 -7 M€Processing Cost ( Torrified Pellets ): 20 – 50 € /tPRESENT SITUATIONVery Wide., Diversified, Technology or
Torrefaction at present under way around the worls.
Commercial Technology is not yet available ( 1- 2 years);FUTURE CONTEXT: The combined Refining
Processing of Pelletisation & Torrefaction is vital for large scale utilisation-trading
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UTILISATION OF TORREFIED PELLETS
• Most to promising markets are:• Bioelectricity by cofiring;• BTL production by Fischer – Tropsch Synthesis;• Torrified pellets for metallurgical uses;• Bio – Hydrogen production;
Utilization of Biomass
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2 - Production of BioheatContext:In the EU 40% of the energy consumption is for production of heat.The CO2 emission reduction targets for the EU ad for the year 2020 are:
• 27% for the residential heating sector• 19% industry sector
• Biomass can play and will be asked to provide a considerable contribution: 120 MTOE/y in the year 2020 – 180 MTOE/y in the year 2030
Utilization of Biomass
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Typical Utilization:
Heating of houses & commercial building by chips and wood pellets. The 2009 market volume in the EU is as follows:
Chips:use around the world, ~ 20 Million ton/yPellets: ~ 10 Million ton/y (EU – 2010)
District Heating of village / towsMost in North Europe (long cold seasons) Heat/Steam production for industrial
processing: In particular the replacement of steam coal with steam biomass has huge potentialities (and perspectives due to large impact on the world CO2 emission mitigation (~1.5 t of CO2 reduction for each ton of dry biomass replacing a conventional fuel)
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Typical CO2 emission from:
• Cement Factories: ~ tCO2 /tCement (1 bill t cement/y).• Steel Factories:~ 3tCO2 /tsteel (1.2 bill steel/y).• Power Plants (coal): ~ 1kg CO2 / KWhe (18000 bill Kwhe/y).• Oil Refineries: ~ 0.5 tCO2/t oil (3.5 bill t/y).
The heat production can be utilised also for air conditioning/cooling/freezing.Biomass boilers for solid biomass are since long time on the market in very
diversified forms. Their price vary between 200-500 €/kwth. For the use of pellets the present maximum power capacity of burners is 50 MWth
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Heating value of biomass
Bulk density
Heating value Mj/d.kg
Beach/poplar/willow 18.4
Straw 17.2
Miscanthus 17.6
Pellets 16.9
Chips 12.2
Density kg/m3
chips 200-320
pellet 650-800
Log wood 300-450
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3 – Bioelectricity Production by co-firingCaoal the most polluting fuel provides a large contribution to the total world energy needs and for power
generation-in year 2010: 2.60 Billion TOE (21% of total primary energy)-in year 2020: 2.95 Billion TOE (19% of total primary energy)
Combusation of biomass with coal is the most efficient way of bioelectricity production now and in future due to high electrical efficiency of modern coal/power plants
Coal power plants
Year 2000 ~ 38% electrical efficiency
Year 2010 ~ 42% electrical efficiency
Year 2020 ~ 46% electrical efficiency
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Possible level of biomass co-firingChips: ~ 8%Pellets: ~ 20%Torrefied Pellets: up to 100%
Options:Direct Co-firingIndirect co-firing (gassification of biomass)Parallel co-firing (separated boilers for biomass)
Coal Biomass CoFiring
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Electricity from coal
year WORLD (TWh) EU (TWh)
2010 7.000 1.100
2020 9.500 1.500
2030 11.100 1.600
Large scale co-firing will require the production of agropellets from agro-forestry residues /energy crops and torrefied pellets20% of co-firing will require 200 Mt of agropellets/y
Potential market volume:Assuming an average co-firing level of 20% (at present possible in all type of coal power plants, using pellets)
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Large Co-firing Power Plant 4,000 MWe (UK)
Economics and biomass availability limits at present full exploitation of its cofiring potential
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Typical examples of Agro-pellets
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Future priorities:
• Fuel quality & International standards• Refining Biomass Mixtures• Optimisation of logistics• New infrastructures (ports)• Diversification and security of Biomass supply• Benefits from Carbon credits• Green Certificates
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4 – Co-production of Bioethanol & Bioelectricity from Swet Sorghum
Why sweet sorghum?1) Motivation: large World Demand increased for liquid fuel and electricity
FORECAST OF INCREASED WORLD CONSUMPTION
(period 2005 to 2030)
2,20%2,60%
1,90%
1,10%
3,20%
2,30%
0,00%
1,00%
2,00%
3,00%
4,00%
% Annual Increase
Total primaryEn.Consumption
Liquid fuels Nat.Gas
Coal Electricity Co2 Emission
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High yield of bioethanol & Bioelectricity from Sweet Sorhum (especially in tropical areas)
Combined Productivity of Bioethanol and Power & Bio-Heat from different crops (average) [m3 of ETOH + KWhe + KWhth/ha.year]
m3 BIOETHANOL/ha KWhe/ha + KWhth/ha R: OUTPUT EN./ INPUT ENE.
Sugar-cane
ETOH : 6,0 m3/ha
KWhe : 17 000 Kwhe/ha - KWhth : 34 000 KWhth/ha~ 4
Corn
ETOH : 3,5 m3/ha
KWhe : 8 200 Kwhe/ha - KWhth : 16 400 KWhth/ha~ 1,4
Sugar beet
ETOH : 5,5 m3/ha
KWhe : 11 700 Kwhe/ha - KWhth : 23 400 KWhth/ha~ 1,7
Sweet sorghum
ETOH : 5,0 m3/ha
KWhe : 20 000 Kwhe/ha - KWhth : 40 000 KWhth/ha~ 4
Jerusalem artichoke
ETOH : 5,5 m3/ha
KWhe : 16 000 Kwhe/ha - KWhth : 32 000 KWhth/ha~ 4
Sweet potatoes
ETOH : 4,3 m3/ha
KWhe : 24 000 Kwhe/ha - KWhth : 48 000 KWhth/ha~ 2
Potatoes
ETOH : 2,3 m3/ha
KWhe : 8 200 Kwhe/ha - KWhth : 16 400 KWhth/ha 1,7
Wheat
ETOH : 2 m3/ha
KWhe : 8 200 Kwhe/ha - KWhth : 16 400 KWhth/ha~ 1,2
Rape
ETOH : 1,50 m3/ha
KWhe : 10 000 Kwhe/ha - KWhth : 20 000 KWhth/ha~ 1,3
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Sweet-Sorghum is not a food crop but a multi-functional
(energy) crop, thus not a competitor crop for the food
market!
• Sweet Sorghum absorbs large amounts of CO2
(~45 t CO2/ha x cycle);
• 1 ltr of bio-ethanol saves ~2,2 kg CO2 (transport);
• Low energy, chemical inputs;~ 0.5 TOE/ha
• Respect of biodiversity in large plantations (wide range of varieties);
• Soil erosion loss (on marginal erodible sites) ~10 t/ha/y, within the tolerance level (11 t/ha/y);
• Biofertiliser production (compost) from Sweet Sorghum residues can improves the sustainability of cropping;
Why Sweet Sorghum?
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Sugar cane
Sugar beet
Limit for cereals
Sweet Sorghum
70°
60°
52°
Vast Areas (agricultural, marginal, semi-arid lands) are available on all continents for S.S. plantation
AREAS WHERE SS COULD BECOME AN INSTRUMENT OF DEVELOPMENT.
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• For its high productivity (~100 fresh ton/ha) sugars and lignocellulosic residues are available at low cost (i.e. sugars ~50€/ton, residues: ~20€/ton) making possible a viable Co-production of bioethanol and bioelectricity.
• Since the growing cycle of S.S. is ~140 days, in tropical areas, two plantations per year are possible (10-12m3 ETOH/ha/y) with large increase of the ROI.(but sustainability considerations must be carefully taken in account)
• Optimized S-S. Biorefineries present a high Energy Ratio ( outputs/Inputs) ~5-7 is therefore very efficient for atmospheric
CO2 absorption and development (in future) of substantial Carbon Credits benefits.
High level of competitiveness of Sweet-Sorghum
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Available Sweet Sorghum varieties with high yield of biomass(high economic value)
Productivity of Sweet Sorghum is similar to the sugar cane but the water demand is much lower (~ 1/3) and can be cultivated in temperate areas.
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2. Concept & scheme of Sweet Sorghum complex:
Integrated Bio-energy Complex:
Bioethanol can be produced at
250 €/m3
(South, Central, East EU)
Fuel-pellets for heating BioethanolFeed-pellets150,000 t 210,000 t 70,000 t
sweet sorghum plantation
harvesting
cane crushing
grain storage
grain drying
pelleting
bagasse
pelleting
bioethanol plant(fermentation / distillation / dehydration)
20,000 ha
Fuel-pellets for heating BioethanolFeed-pellets150,000 t 210,000 t 70,000 t
sweet sorghum plantation
sweet sorghum plantation
harvesting
cane crushing
grain storagegrain storage
grain drying
pelleting
bagasse
pelleting
bioethanol plant(fermentation / distillation / dehydration)
20,000 ha
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3. Possibility of a decentralised / centralised production
Decentralised Production
(≥ 6,000 m3/y)Centralised Production
(≥ 20.000m3/y)
Bioethanol Plants
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4. Large impact of sweet Sorghum on CO2 emission saving
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5. Co-Production of biogas compostWhy Biogas?
1) Great potential from wet organic wastes2) Decrease dependency of imported natural gas (60%of total)3) Versatile secondary energy carriers for:
– Bioelectricity – Injiection (after purification) into Natural gas pipeline– Vehicle biofuels
4) Significant environmental advantages in term of GHG mitigation and soil amendant availability (compost)
5) Large potential impact of rural sustainable development (new jobs new income)Concept: Different type of bacteria have the availability of breaking down
organic matter and generate biogas and biofertiliser
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Matter %
Methane, CH4 50-75
Carbon Dioxide, CO2 25-45
Water vapor, H2O 1-2
Carbon Monoxide, CO 0-0.3
Nitrogen, N2 1-5
Hydrogen, H2 0-3
Hydrogen sulfide, H2S 0.1-0.5
Oxygen, O2 traces
Composition of Biogas
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Biogas Feedstock
Manure Landfill
Energy crops Sewage Sludge
Landscape management Municipal Solid Waste
Grass Food waste
Conversion Time
The speed of the process is influenced by the composition of the feedstock:-Lignin: close to infinity;-Cellulose: several weeks;-Hemicellulose: few days;-Sugar, Fatty acids, alchool: few hours.
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Versatile use..
Biogas:Production of electricity and heat (cogeneration)Production of electricity aloneProduction of heat alone
Upgraded Biogas (Biomethane)Injection in the gas gridTransportation fuelsHigh tech process energyRaw material for the chemical industry
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Economics of Biogas:
Germany Italy
Kwe €/Kwe Kwe €/Kwe
CHP (gas engine) 150 900
CHP (gas engine) 250 740
CHP (gas engine) 500 560 Biogas plant 50- 100 5000-3000 200 4900
Biogas plant 100-350 3000-25000 500 3800
Biogas plant >350 <2500 1000 3200
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Investment cost for Biogas (EU)
Investment
Small plants (50 m3
biogas/hr)Large plant (500 m3
biogas/hr)
only Biogas plant 5150 €/m3 per hr 3800 €/m3 per hr
Biogas plant + electricity generator 3000 €/kwe 1800 €/kwe
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European Biogas Market
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6. Bio-Hydrogen productionCould be produced commercially now at a reasonable cost from agro-forestry
residues:
• 2000 €/t via carbonization & steam reforming• Yield: 55 kg of H2/ton agripellet• Potential carbon credit: 200€/t H2 (for8 t/CO2)
For a country like Malaysia, large vegetal oil producer from palm oil plantation, BioH2 could be utilized for modern processing of biodiesel, as well for the glass industry, for metallurgical applications, enrichment of Natural Gas (pipelines).
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Bio-H2 production processRenewable hydrogen can be
obtaied from biomass via - production of synthesis
gas from agropellets- production of synthesis gas
from bioethanol- production of synthesis gas
from biogas
New four steps Process for Production of Bio-H2 from Solid-Biomass
Humid Biomass (moisture 50%)
1,8 t
Agro-Pellets (moisture 10%) 1 t
Agro-pellets Charcoal ~270 Kg
Bio-Syn-Gas (67 Kg) [57% H2 + 14 % CO+ …] in
volume
99% Bio-H2 (52 Kg of H2)
1st Step
4th Step
2nd Step
3rd Step
ηen total ~ 40 %max
Pre-treatment process
Mechanical drying & Compactation
Carbonisation
Steam-Reforming (950 °C)
Co-shifting
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Typical Bio H2 Yield
Agro-Pellets
Charcoal
Biogas
Coal
Oil
Nat. gas
Nafta
From Biofuels
From Fossil
resources
(via carbonization)
~ 18 t
7 t
~ 5 t
10.1 t
5.1 t
6,400 m3
4.8 t
1 ton H2
Bioethanol
10 000 m3
(via Torrefaction)
~ 11 t
Electricity ~50.000 KWhe
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H2 is of great interest because:
1°) Saves Energy for example in transport :
a) Gasoline car (average 13/Km/li) requires ~2.4 MJ/Km (efficiency 17%-21%)
b) H2- car (average 120 MJ/100 Km) requires ~1.2 MJ/Km (efficiency 50%-60%)
2°) Saves CO2 emissions because:
-combustion of H2 produces H2O vapour + some NOx (no CO2)
4) The conversion of H2 from hydrocarbons (coal, oil, natural gas) presents an energy loss of ~40-30% with consequent CO2 emission.
3°) Bio-Hydrogen production from R.E. does not have any CO2-emissions and thus is of primary interest if utilised in large amounts.
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3questions :
1) Can “ Bio-H2” be produced in large quantities? yes
2) Can “Bio-H2” be produced at resonable cost? yes
3) Can “Bio-H2” be produced commercially now? yes
Hydrogen is not a “primary energy Resource” (in fact is not available as “separate fuel on earth”).
But must be considered as “Energy Vector” (a means to transfer large amount of energy to utilisation sites)
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Bio-H2
Bio-H2 can be obtained via solar (pv), wind, geothermal, hydraulic energy and from biouels (solid, liquid, gaseous)but the major general future interest is on:
Bio-H2 from Biomass is the cheapest
Because:
-solid biomass is the cheapest biofuel;
-solid biomass is a dispersed resource but available everywhere;
-the anticipated production cost of bio-H2 from biomass ( 50€/d.t) is reasonable and nearly competitive with the actual most utilised process (steam reforming of natural gas)also not taking into account possible future carbon credits (8 t co2/ t H2).
Our presentation is focused on a less efficient but commercial low-cost production of Bio-H2 from solid biomass (agro-forestry residues, clean organic wastes, energy crops)
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Bio-H2 be produced from solid biomass at resonable cost?
YES!
Being:
•The conversion efficiency trials of the new process sufficiently high (~40%);
•The “Agro-pellets” production cost from residues at (50€/d.t) reasonable: 80€/t;
•The estimated commercial Bio-H2 production cost is:
• Via carbonisation: ~1.800 €/t (with 8 t ofCO2 Credits)
• Via torrefaction; ~1.500 €/t (with CO2 Credits)
H2 production cost from Natural Gas (at 7 $/MBTU) via steam-reforming is about
~1.800 €/t of Hydrogen
Therefore Bio-H2 from Agro-pellets is nearly full competitive!
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Can Bio-H2 produced commercially now?
All the technology involved in the 4-steps process are commercial:
• Agro-pellets;
• Carbonisation / torrefaction;
• Steam Reforming;
• CO-Shifting;
• H2 purification.
Commercial Bio-H2 plants (in the capacity range of 5000-50000 t/y) could be offered.
Potential large markets:
• Natural Gas enrichment in pipelines (5-10%);
• Petroleum refining;
• Metallurgical high quality steel application;
• Transportation biofuels;
• Glass Industry;
• Chemicals.
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Bio-syngas:C= ~ 50%H= ~ 6%O= ~ 43,5% % Composition (wt)N= ~ 0,5%
BioSynGas Compositionand H.H.V.
S.S. Bagasse Charcoal Steam Reforming (950°C – 1 BAR)
H2 CO CO2 CH4
52% 45% 2,7% 0,4%
H.H.V. = 12.47 MJ/Nm3
Reactor for the Production of H2 from Biomass Pellets
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Example: Bio – H2 Standardised Plant for enrichment of Natural Gas
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7. Synthetic Biofuels: Diesel/jet Fuel/Biomethane
Producing the syngas by gassification of solid biomass, before the synthesis process operation, there is a need of:
• Obtain a clean gas by purification process• Obtain a adeguate H2/CO composition of the syn gas.
Optimisation of F.T. synthesis to produce diesel or Jet fuel require a selection of a good catalyst and operation moderate process temperature (250-300 C°).
Production of jet fuel is of particular interest (325 M m3/y is used now by 13000 commercial planes)
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Basic process-scheme : Gasification of biomass
Gasification is an endothermic reaction between Carbon and
steam or CO2:
C + H2O CO + H2
C + CO2 2CO
Unfortunately synthesis-gas from wood contains tar (mixture of hydrocarbon compounds) and traces of
HCl,HF,NH3 and alkaline metals; their concentration depends on nature of biomass and type of reactor.
Tar gas-cleaning is under development !
Methanol Fischer-Tropsch Methane Oxo synthesis Ethylene
2:1 2:1 3:1 1:1
• Formaldehyde•Gasoline•Aromatics•Olefin
• Gasoline• Middle distillates• Waxes•Jet Fuel
• Aldehyde• Alcohols• Hydrocarbons
• Ethanol• Acetic Acid• Glycol Ether
H2/CO
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Biomass Conversion Technologies
Biological conversion
Thermochemical conversion
Pre-treatment
- Anaerobic digestion (biogas production)
-Sugar fermentation (Bioethanol production)
- Bio-H2 production
- Carbonisation (e ~ 50%)
- Pyrolysis (e ~ 70%)
- Gasification (e ~ 70%)
Stabilisation of humid biomass is of great strategic importance for future large-scale exploitation of this renewable resource. A promising technology is now appearing on the market. Several new machines could be developed.
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Characteristics of Liquid Biofuels
Fuel
Characteristic Gasoline Diesel Methanol Ethanol Hydrogen
Formula C4-C12 C14-C20 CH3OH CH3CH2OH H2
hydrocarbons hydrocarbons
Boiling point
°F 32-210 204-343 65 78 118
°C 90-410 400-650 149 173 244
Lower heating valuea
MJ/kg 44,5 43 19,6 26,9 33,1
Btu/gal 114800 140000 55610 76100 96100
aLower heating value = heat of combustion at 25°C and constant pressure to form H2O (gas)
and CO2 (gas)
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World MTOH Market
25272931333537394143
1998 1999 2000 2001 2002 2003 2004 2005 2006 2007
Year
Mill
ion
s o
f T
on
s
Capacity Consumption
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BIOMETHANOL
• Biomethanol can be produced (by catalysis synthesis) from recycled CO2 generated during fermentation process (~ 80% can be recovered);
• CO2 being fixed, into a secondary energy carrier, (methanol) is a fully developed market;
• Bio-methanol utilizing bioenergy inputs is absolutely climate neutral syn-fuel (closed CO2 cycle).
• Storage of liquid bio-methanol is possible at ambient temperature, easy to transport and ready for use (chemicals, power production etc…)
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• The actual world production of bio-ethanol discharges into the atmosphere a considerable amount of CO2: 1Kg CO2 every Kg of bioethanol (~ 40 million t CO2);
• 90% of this high-quality fermentation CO2 can be easily recovered;
• Commercial technology for catalytic methanol synthesis, CO2 and H2 is available;
• Bio-hydrogen can equally be produced commercially from Agro-pellets at reasonable cost : 2.000€/t (without carbon credits);
• Therefore (in future) when large expansion of bioethanol production is expected, the utilisation of part of the lignocellulosic-residues of the sugar-starch dedicated plantations may allows also a considerable production of biomethanol (0.7Kg biomethanol for 1Kg ETOH);
• For example, a sugar-cane plantation could produce 6 m3 of ETOH+4m3 of MTOH/ha utilising ~ 10 t of agro-pellets/ha.
Co-production Bioethanol Biomethanol
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• The MTOH co-production can be carried out during sugar fermentation making catalytic synthesis of CO2 with Bio-H2 produced from “Agro-pellets”.
• Required energy inputs are as follows:
• For the co-production of 1t of biomethanol, 3,7t of pellets are required (for the bio-H2 and heat inputs);
• For the sugarcane/sweet sorghum plantations, the total feedstock cost influencemay be ~ 220 €/tMTOH
1 kg CO2
0,7 kg
methanol
+ water
Heat = 0,83 kWhth
0,137 kg H2
Synthesis of Methanol
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Potential Utilisation of Bio-MTOH• Efficient power production by modern gas-steam turbine c.c.
ηe > 50%
• Transesterification of vegetal oils to biodiesel;
• The first flexi-fuel car (Ford) in the year 90’s was running with a mixture of MTOH and gasoline;
• Used as a fuel for vehicles (due to performance and safety characteristics, it is the only fuel used in Indy race cars);
• Reformulation of gasoline (25% of gasoline sold in the U.S. is still reformulated from methanol)
• Chemical uses : – Catalytic oxidation and dehydrogenation to produce formaldehyde (demand for formaldehyde is
expected to increase as demand for MTBE is expected to decline)– Methanol-based acetic acid is used in making PET plastics bottles…– Methanol is the principal ingredient in windshield wiper fluid.– Methanol can de the basis to produce Di Methyl Ester
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Methanol Plant
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Main Chemicals from Synthesis Gas (Source : Wender, I.)
SYNTHESIS GAS FROM BIOMASS
CO + H2
CH4
Ni
Styrene Toluene
Ammonia
N2
ShiftH2
Fisher-Tropsch
Hydrocarbons (olefins, paraffins, aromatics) +
OxygenatesCracking of naphtha
Ethylene
Ethanol
Methanol
HCHO
Acetic Acid
ZeolitesBifunctional
catalysts
C5 + aromatics
Chemical BTX
Iso-Synthesis
ThO2
IsobutaneC5-C8, branched
Ethylene glycol (Methanol)
European Biomass Industry AssociationEuropean Biomass Industry Association
WOOD
Pyrolysis
Hydrogenation
Hydrolysis
Gas (carbon monoxide, carbon dioxide, hydrogen, hydrocarbons)Liquids (methanol, acetic acid, acetone, phenol derivates)
Charcoal
Gas (hydrocarbons)
Phenols + cyclohexane derivatives
Hexoses
Pentoses
Lignin
Fermentation
Deshydratation Hydrolysis
Hydrogenation
Crystallisation
Fermentation
Dehydration
Hydrogenation
Crystallisation
Hydrogenation
Hydrolysis
Oxidation
Alcohols (ethyl-, butyl,-, isopropyl-)Polyols (glycerol, ethylene-,propylene glycol)Ketones (acetone)
Acids (acetic-, lactic-, butyric-)Yeast
Hdroxymethylfurfural, leuvinic acid
Polyols
Glucose
Furfural
Yeast
Polyols (xylitol)
Xxylose
Phenol derivatives, hydrocarbons
Phenol derivative, catechols
Vanillin
Potential Chemicals products derived from wood
Source : Kringstad. K.
European Biomass Industry AssociationEuropean Biomass Industry Association
Thank you very much for
your kind attention
Mr. Giuliano Grassi - Secretary GeneralEuropean Biomass Industry Association (EUBIA)
EUBIARue d’Arlon, 63-65, B-1040 Brussels, Belgium
[email protected]; www.eubia.org