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ExCam IPM3014

User manual

Doc.-ID: 160617-PT08BA-TG-ExCam IPM3014_en_rev.01.docx, page 2 of 40

Content

1 Introduction .............................................................................................................. 5

2 Tech Technical Data ................................................................................................. 6

2.1 Parameters of the explosion protection ............................................................... 6

2.2 Electrical parameters ........................................................................................... 7 2.2.1 Camera module Axis M3014 ..................................................................................................... 7 2.2.2 PTC housing heating (optional) ................................................................................................. 7

2.3 System cable SKD02-T ....................................................................................... 8

2.4 Technical specification of the camera module ..................................................... 9 2.4.1 Axis M3014 ................................................................................................................................ 9

2.5 Other technical data .......................................................................................... 10

3 Safety guidelines .................................................................................................... 13

4 Illustration of the model key .................................................................................. 14

5 Commissioning ...................................................................................................... 16

5.1 Step 1: Installation ............................................................................................. 16

5.2 Step 2: Electrical connection ............................................................................. 16 5.2.1 Potential equalization ............................................................................................................... 17 5.2.2 Connection and protection ....................................................................................................... 18 5.2.3 Tests prior to switching on voltage .......................................................................................... 24

5.3 Testing of the status LED .................................................................................. 24

5.4 Step 3: Adjusting the lens .................................................................................. 25

5.5 Hardware Reset ................................................................................................ 26 5.5.1 Work preparation ..................................................................................................................... 26 5.5.2 Opening the pressure-resistant housing .................................................................................. 26 5.5.3 Closing of the pressure-resistant housing ............................................................................... 30

6 Network access and visualization ........................................................................ 31

6.1 Browser Support ................................................................................................ 31

6.2 Assigning the IP address ................................................................................... 31

6.3 Password / identification .................................................................................... 32

7 Maintenance / Servicing / Alterations ................................................................... 32

8 Repairs and Maintenance ...................................................................................... 32

9 Disposal / Recycling .............................................................................................. 32

10 Drawings .............................................................................................................. 33

11 Notes .................................................................................................................... 39


Table of Figures

Figure 1.1 – T08 ExCam IPM3014 .................................................................................... 5

Table 4.1 – Model key ..................................................................................................... 14

Figure 5.1 – PE connection ExCam IPM3014 ................................................................. 17

Table 5.1 – Potential equalization .................................................................................... 17

Figure 5.2 – Ex d cable gland with cable ......................................................................... 18

Figure 5.3 – ExCam IPM3014 T08-VA1.2.K1.BOR-C-xxx-K-N ....................................... 18

Figure 5.4 – ExCam IPM3014 T08-VA1.2.K1.BOR-C-xxx-P-N ........................................ 19

Figure 5.5 – ExCam IPM3014 T08-VA1.2.K1.BOR-C-xxx-P-L(L) ................................... 19

Table 5.2 – Wire assignment and plug contact for model key „N“ ................................... 21

Figure 5.6 – RJ45 Pin assignment ................................................................................... 21

Table 5.3 – Wire assignment and plug contact for model key „L“ und “LL“ ...................... 22

Figure 5.7 – SKD02-T Pin assignment ............................................................................ 22

Figure 5.8 – Opening the ExCam IPM3014 ..................................................................... 27

Figure 5.9 – Location of the control button ...................................................................... 27

Figure 5.10 – Disconnecting the mounting adapter ......................................................... 28

Figure 5.11 – Manipulating the control push button ......................................................... 28

Figure 5.12 – Optimized cable routing ............................................................................. 29

Figure 10.1 – Dimensions of the T08 ExCam IPM3014 with K1 flange ........................... 34

Figure 10.2 – Dimensions of the T08 ExCam IPM3014 with K2 flange ........................... 35

Figure 10.3 – Dimensions of the T08 ExCam accessories (1/2) ...................................... 36

Figure 10.4 – Dimensions of the T08 ExCam accessories (2/2) ...................................... 37

Figure 10.5 – T08 ExCam IPM3014 with installation accessories ................................... 38

Figure 10.6 – T08 ExCam IPM3014 with Perspex protection .......................................... 38


Revision history Product: T08 ExCam® IPM3014

Title: User manual ExCam® IPM3014 Type 08

Doc. -Id. 160617-PT08BA-TG-ExCam IPM3014_en_rev.01

Author: Thiemo Gruber

Date: June 17, 2016

Latest update: July 27, 2016

Rev.- Index Date Name Remarks Authorization of the EX Supervisor

0 Jun 17, 2016 T. Gruber Compilation of the document

Tested and approved

xx.06.2016 – S. Seibert

1 Jul 27, 2016 T. Gruber Revision of the document


1 Introduction

The ExCam IPM3014 is a very compact and robust digital camera (type T08) which is

manufactured by SAMCON Prozessleittechnik GmbH and can be used very flexibly for

various applications. The main application is the usage within the hazardous areas of the

chemical and/or petro-chemical industry, at offshore plants, in mines, and at biogas

plants. Due to its dimensions and adaption options as well as the exchangeable lenses

with various angle of views, focal length and areas of focus, even sight glass applications

and process observations with only little object distances are possible.

The camera is suitable for the usage within the Ex zones 1, 2, 21, and 22 including the

gas group IIC (all gases, steams, and fogs including acetylene, hydrogen, and carbon

disulphide) and the dust group IIIC (conductive dusts and flammable fibrous material), as

well as in mining (equipment group M2). Besides for fixed installation, the ExCam

IPM3014 is also certified to be used for mobile applications (hand-held).

The Ex-d stainless steel housing allows additional alloys, a powder coating, or coats of

varnishes as well as various mechanical accessories, in order to extend the resistance

towards extreme environmental conditions (salt water, acid, solar radiation, high mechan-

ical strains etc.). Due to the usage of high-quality PTFE sealings, not only the protection

level IP68 is met but also the chemical resistance is maximized.

Figure 1.1 – T08 ExCam IPM3014


2 Tech Technical Data

2.1 Parameters of the explosion protection

Identification marks according to

Directive RL 94/9/EG (until April 20, 2016)

Directive RL 2014/34/EU: II 2G (Zone 1 and 2)

II 2D (Zone 21 and 22)

I M2 (mining)

Explosion protection (gas): Ex d IIC T6 Gb or

Ex d IIC T5 Gb or

Ex d IIB T6 Gb or

Ex d IIB T5 Gb

Explosion protection (dust): Ex tb IIIC T80°C Db IP68 or

Ex tb IIIC T95°C Db IP68 or

Ex tb IIIB T80°C Db IP68 or

Ex tb IIIB T95°C Db IP68

Explosion protection (mining) Ex d I Mb

Protection level: IP 68 (IEC/ EN 60529)

Transportation / storage temperature: 0°C … +50°C (MTBF)

Ambient temperature (EX)1: -60°C … +70°C (temperature class T6)

-60°C … +75°C (temperature class T5)

Noticed body: TÜV Rheinland (number 0035)

EU Type Examination: TÜV 14 ATEX 7539 X_1st supplement

IECEx TUR 14.0026X_issue No.1

Further certificates: EAC-Ex TC_RU_C_DE.MIO62.B.01921

Test protocol ATEX: 557/Ex.539.01/14

Test Report IECEx: DE/TUR/ExTR14.0026/01

Quality Assessment Report: DE/BVS/QAR14.0006/00

1 Maximum ambient temperature range relevant for explosion protection might deviate to the maximum functional temperature range. For maximum functional temperature

range (MTBF) see chapter 2.5. Values depending on the individual models


2.2 Electrical parameters

2.2.1 Camera module Axis M3014

Power supply: PoE, IEEE 802.3af/ 802.3at type 1 class 1

Reference power: ±48 V DC (44 ... 54 V DC)

Classification signature: 9 … 12 mA

Maximum power input: 3.84 W

2.2.2 PTC housing heating (optional)

Type: DBK HP05-1/04-24 Reference power UN: 24 V DC

Rated output PN: 20 W

(The PTC load circuit is internally managed via the CB06 circuit board with an adjustable

switching point, hysteresis, and jumper configuration)

Attention!

The power consumption of the housing heating is determined by the ambient tempera-

ture or, respectively, by the PTC features found in the modules’ individual operating

points. In addition, the performance of the PTC load circuit is influenced by the switching-

on characteristics of the CB06 circuit board, the load operation of the internal camera

module as well as the convection cooling on the outside (heat dissipation via housing).

Per module, the switch-on power can reach Pmax > 100W! Supply cable fine wire fuses

have to be dimensioned accordingly by the end user. A super-slow (-TT-) trigger charac-

teristic is recommended.

The typical continuous power rating at the low temperature range (TAMB -30°C) is

P(-30°C) = 12.2 W at a saturated condition

The typical continuous power rating at the artic temperature range (TAMB -60°C) is

P(-60°C) = 26.8 W at a saturated condition

The typical start-up peak at the low temperature range (1x HP05 heating element) is

Imax > 4000 mA !

The typical start-up peak at the artic temperature range (2x HP05 heating element) is

Imax > 8000 mA !

The typical in-rush-duration for IPTC < 1000mA per module is tON ≤ 45s

The typical in-rush-duration for IPTC < 500mA per module is tON ≤ 120s

(saturated range/ steady current)


2.3 System cable SKD02-T

Description: Samcon System Cable Digital (type „SKD02-T“)

for lowest temperature ranges, data transfer,

PoE power supply of the camera module, and

PTC housing heating (optional), DIN EN 60079-

14: 2014 conform)

Ex d marshalling: Via cable gland 12 (according to DIN EN 60079-

14:2014 [chapter 10.6.2])

At a cable connection length of ≥ 3 m: (without

integrated pressure barrier/ with elastomer

sealing on the outer sheath, with additional

strain relief; At a connection cable length of <

3m: (with integrated pressure barrier/epoxide

compound grouting of the single conductors

and duoplast/elastomer sealing of outer sheath)

Outer diameter: 9.1 ± 0.2mm

Wall thickness: 1.0 ± 0.1mm

Bending radius: 10 x outer diameter at installation

5 x outer diameter after installation

Tensile: Max. 140N

Temperature range: -10° C to +50° C (at point of installation)

-60° C to +80° C (fixed installed)

Conductor design: 4 x 2 x AWG22/1 blank, CAT.6a

Core diameter: 1.52 ± 0.02 mm

Pair shielding: Compound aluminum foil

Shielding: Copper braid, multiple wires 0-10 vz, opt. cov-

erage approx. 85%

Outer sheath/characteristics: PUR FHF, PUR halogen free, flame resistant

(EN 60332-1-2), UV and ozone resistant, high

chemical resistance, EMV shielded

(q.v. www.samcon.eu, data sheet SKD02-T)

User interface: P(Plug) version: RJ-45 plug (EIA/TIA- 568B),

10BASE-T/100BASE-TX PoE

K(terminal block) version: about 12 cm stripped:

8 x single conductors twisted pair (solid conduc-

tor A=0.33mm2, ø=0.64 mm approx. 6 mm

stripped), 1 x shield (Cu braid tinned 1.5 mm2,

ferule color code according to DIN 46228)

10BASE-T/ 100BASE-TX PoE

2 According to the current standard DIN EN 60079-14:2014, the dimensioning/execution of the cable gland with or without integrated pressure barrier / compound grouting does

not depend anymore on the marked gas explosion group (IIB, IIC) or the Ex d pressure chamber volume (<2000cm3, ≥2000cm

3) but solely on the length of the suitable connection

cable (<3m, ≥3m)

http://www.samcon.eu/


2.4 Technical specification of the camera module

Please note:

Technical details of the internal CCTV module such as light sensitivity, resolution, frame

rate sensor, shutter times, lens details, streaming functions, supported network protocols,

event trigger, storage options, and picture parameter setting via the web interface are

thoroughly provided in the data sheets of the camera manufacturer and not part of the

T08 ExCam user manual.

2.4.1 Axis M3014

Data sheet: http://www.axis.com/files/datasheet/ds_m3014_56427_en_1403_hi.pdf User manual: http://www.axis.com/files/manuals/um_m3014_61144_en_1411.pdf Assigning IP addresses and accessing video streams: http://www.axis.com/files/manuals/ig_assign_ip_51375_en_1304.pdf Installation guide: http://www.axis.com/files/manuals/ig_M3014_1569370_en_1603.pdf

http://www.axis.com/files/datasheet/ds_m3014_56427_en_1403_hi.pdf

http://www.axis.com/files/manuals/um_m3014_61144_en_1411.pdf

http://www.axis.com/files/manuals/ig_assign_ip_51375_en_1304.pdf

http://www.axis.com/files/manuals/ig_M3014_1569370_en_1603.pdf


2.5 Other technical data

Permitted ambient

temperature (MTBF)3: 0 °C … +50 °C (Type N) -30 °C … +50 °C (Type L)

-60 °C … +50 °C (Type LL)

Protection level EN 60529/ IEC 529: IP68

(Protection against permanent immersion in wa-

ter, test conditions have to be observed!)

Test conditions (>IP67): 24h/ 3m water column,

pH-neutrality, temperature of the liquid medium:

+5° C ≤ TWater ≤ +20° C.

Attention: An additional mechanical protection

against water jets is recommended

Housing material4 of the pressure resistant enclosure (Ex d / DIN EN 60079-1: 2014)

according to DIN EN 10027-2: 2015-07 (designation system for steel):

Housing material (standard) MNo.: 1.4404 (X2CrNiMo17-12-2),

AISI 316L / V4A

Housing material (optional) MNo.: 1.4301 (X5CrNi18-10),

AISI 304 / V2A

MNo.: 1.4305 (X8CrNiS18-9),

AISI 303

MNo.: 1.4401 (X5CrNiMo17-12-2),

AISI 316 / V4A

MNo.: 1.4571 (X6CrNiMoTi17-12-2),

AISI 316Ti / V4A

3 Functional temperature range concerning the operational temperature range of the installed components according to manufacture declarations (MTBF – meantime ration

duration between failures). For ambient temperature ranges relevant for explosion protection (ATEX, IECEx) see chapter 2.1 – Explosion protection) 4 The available stainless steel materials dispose of different specific characteristics such as mechanical and chemical resistance. It is possible to optimize the corrosion behavior

in highly acidiferous environments or at offshore applications by selecting the applicable housing material. An electro-polished or powder-coated surface in various RAL colors (standard: RAL7035) is possible


Protective coating5: Standard color RAL7035 (all RAL colors and

special colors possible)

Specification:

„DURALMIT® 2K-PUR Struktur, Typ DSPT“

(further information available upon request)

Core function:

Maximization of resistances concerning corro-

sion and chemicals in high acid or seawater en-

vironments, additional protection against in-

creased mechanical strain caused by the work-

ing environment (information regarding media

resistance and specific details concerning the

resistance against corrosion, chemicals, or heat

only available upon request and will be checked

individually by SAMCON GmbH).

Additional metallic/non-metallic

materials of the T07 1.2 ex-d housing: Zinced spring steel MNo.: 1.0330, PTFE with

glass microbeads (GYLON® Style 3504 blue),

silicone-coating (Silcoset 105 incl. CureAgent

28), VMQ (silicone), thermos transfer foil made

of polyester (acetone resistant), cable glands

made of brass, nickel-plated (MsNi)

Sight glass material: Borosilicate glass “Ilmadur 10/ I-420”

(DIN70806:2005-05)

Internal materials: Aluminum die cast, zinced (protection housing

of camera module), polyamide (PA6.6/ PA2000)

and polyoxymethylene (POM) isolators and

supporting adapters, T08 aluminum universal

adapter (EN AW-ALSi1MgMn), PTC-ceramics,

PUR and additional thermoplastic plastics, opti-

cal and electronical components etc.

Attention: The Axis module is equipped with a

3.0 V BR / CR2032 lithium battery supplying the

real time clock (RTC). These lithium button cells

(3.0 V) dispose of 1.2 dimethoxymethane;

ethylenglycoldimethylether (EGDME), CAS-No.

110-71-4

5 The protective coating of the housing underlies the explosion protection! Affected are exclusively the outside metal surfaces. The gaps preventing the transmission of an ignition

/ threads as well as the sealings remain unaffected. The modification of the housing surface meets the requirements acc. to DIN EN 60079-0: 2012 chapter 7 – non-metallic housings and non-metallic housing components (UV resistance, temperature index TI or relative heat index RTI-mechanical acc. to ANSI/UL 746B or heat and cold resistance). The avoidance of electrostatic charges is reached by the surface resistance ≤ 9^11 Ω (max. 50% relative humidity) and the lim itation of the layer thickness to 0.2mm (IIC)/ 2mm (IIB). Due to the surface coating, the thermal value and the convection cooling change. The maximum permitted power loss feed into the housing is not affected by it! 6 Valid standards for translucent components in a pressure-tight housing: DIN7080:2005-05 „Round sight glasses made of Borosilicate glass for compressive stress without limitation of the low temperature ranges“


Weight (without accessories)7: 2,200 g (with „K1“ cable gland flange)

2,650 g (with „K2“ cable gland flange)

Weight of accessories: 800 g (wall mount bracket WMB-S)

900 g (wall mount bracket WMB-L)

800 g (twin adapter WMB-xTA)

350 g (hood WPR-V1.1)

400 g (hood WPR-VA1.2)

50 g (hinge attachment SCH-VA1.x)

450 g (clamp attachment CMB-S)

30 g (Perspex protection for sight glass)

10 g (Thermo-isolator THERM-VA)

(further accessories upon request)

Dimensions housing (wxhxd)8: 79.0mm x 96.0mm x 158.0mm (K1 flange)

79.0mm x 96.0mm x 170.6mm (K2 flange)

Dimensions with accessories (WxHxD)9: 97.0mm x 193.0mm x 299.5mm

(with wall mount bracket and hood)

Fitting of the flame proof gap preventing the transmission of ignition (cylinder) (EX) of the

T07-VA1.2.x.x housing:

Flange / body Nominal diameter: 57 mm (plain cylindrical)

Clearance fit: H8 f7 (DIN ISO 286)

Tolerance: (-60…-30) µm … (0…+46) µm

Smallest gap length > 12.5 mm

(according to DIN EN 60079-1)

Largest gap length < 0.15 mm

(according to DIN EN 60079-1)

Average surface finish: Ra ≈ 2.0 µm

(DIN ISO 468) / Ra ≤ 6.3 µm

(according to DIN EN 60079-1: 2014 [5.2.2])

Cable glands 1x M20*1.5_12 mm (ISO metrical fine thread

acc. to DIN13-2), Quality 6H (medium or fine

(acc. to. ISO 965-1 / ISO 965-3), supporting/

gripping threads ≥ 5 (acc. to the requirements

of DIN EN 60079-1: 2014 [5.3]

table 3 „cylindrical threads“)

Media resistance: Exclusively checked upon request!

Information regarding media resistance and

specific details concerning the resistance

against corrosion, chemicals, or heat only

available upon request and will be checked in-

dividually by SAMCON GmbH 7 Without add-on components, installation accessories, cable gland or plug 8 Dimension stainless steel housing T07 VA2.2 with pin and without cable gland and external accessories. For additional/detailed dimensions see chapter 10 – technical drawings 9 Dimension camera housing T07 VA2.2 with wall mount bracket WMB-L and hood WPR-VA2.2 (axially aligned, maximum depth)


3 Safety guidelines

Please observe the safety guidelines indicated in the current version of the EX in-

stallation manual of the T08 ExCam series!

Attention! Cameras of the type ExCam T08 Series are not suitable for the use in zone 0 and zone 20. The temperature class and explosion group as stated on the type plate has to be observed. Alterations are not permit-ted. The camera is to be operated in sound conditions and in the in-tended way

Attention! Only original parts of SAMCON Prozessleittechnik GmbH may be used for repairs. Repairs concerning the explosion protection may only be carried out in accordance with the nationally applied regulations and by SAMCON Prozessleittechnik GmbH

Attention! External heat and/ or cooling sources are to be taken into account dur-ing the setting up. The permissible temperature range for transporta-tion, storage, and operation of the camera has to be observed

Attention! When using the ExCam in the mining sector with a "high" risk of me-chanical danger, it is mandatory to protect the transparent parts (glass) of the device (accessory)!

Attention!

The instructions stated on the type and instruction plates have to be

observed:

„WARNING - DO NOT OPEN IN POTENTIALLY EXPLOSIVE

ATMOSPHERES “

“WARNING – DO NOT OPEN WHILE ENERGIZED“


4 Illustration of the model key

The following model options are currently available for the ExCam IPM3014

Model options

Ex product

name1)

Type2)

Housing

combination3)

Gas explo-

sion group4)

Cable

length/m

SKD02-T5)

Cable

termin.6)

Temperature

range7)

ExCam

IPM3014

T03- AL C- 005- K- N

T03- AL C- 005- P- N

T08- VA1.2.K1.BOR- C- 005- K- N

T08- VA1.2.K1.BOR- C- 005- P- N

T08- VA1.2.K2.BOR- C- 005- K- N

T08- VA1.2.K2.BOR- C- 005- P- N

T08- VA1.2.K1.BOR- C- 005- K- L

T08- VA1.2.K1.BOR C- 005- P- L

T08- VA1.2.K2.BOR C- 005- K- L

T08- VA1.2.K2.BOR C- 005 P- L

T08- VA1.2.K1.BOR- C- 005- K- LL

T08- VA1.2.K1.BOR- C- 005- P- LL

T08- VA1.2.K2.BOR- C- 005- K- LL

T08- VA1.2.K2.BOR C- 005- P- LL

Table 4.1 – Model key

Explanations:

1) ExCam IPM3014 = Functional camera description of the ExCam (technical data /

specification of the individual camera module)

2) T08 = Production type concerning the certifications of the „T08

ExCam Series“, EC type examination: „TÜV 14 ATEX 7539

X_1st supplement“, „IECEx TUR 14.0026X_1st supplement“ and EAC-Ex

TC-RU-C-DE.MIO62.B.01921“or

„T03 ExCam“, EC type examination: „TÜV 09 ATEX 7697 X_2nd supple-

ment“

3) VA1.2.K1.BOR = T07 Ex d housing (stainless steel 1.4404) with small diameter (ØVA=79mm)

and small sight glass (ØBOR VA = 40mm effective / translucent area),

EC type examination: „TÜV 14 ATEX 7473 U“ und „IECEx TUR 14.0024U“

VA1.2.K1.BOR = T07 VA1.x housing with maximum body length (LVA1.2.R = 136mm)

VA1.2.K1.BOR = K1 cable gland flange (axial cable gland, standard)

VA1.2.K2.BOR = K2 cable gland flange (orthogonal cable gland)

Option for space sensitive conditions (bending radius cable etc.)

VA1.2.K1.BOR = Borosilicate sight glass DIN7080 standard execution, for video cameras

within visible spectral range and photographical infrared range (NIR), not

suitable for thermographic applications (MIR/ FIR), alternative materials:

Germanium (GER), zinc sulfide (ZnS FLIR), etc.

AL = T03-AL (aluminum AL Si7Mg03, copper free) Ex d housing type

FHEL, EC type examination: „LCIE 08 ATEX 0011 U“,

maximum body length ØAL = 100 mm, diameter translucent / effective sight

glass area ØBOR AL = 52 mm, body length LAL = 162.8 mm


4) C = Explosion group IIC/ IIIC standard execution. Suitable for all gases,

including hydrogen, acetylene, carbon disulfide, flammable fibrous material

and non-conductive dusts)

5) 005 = Length of the connection line in meter at delivery. The standard cable

length is 5 m (minimum/maximum cable length: 001…100 [m])

Information: According to DIN EN 60079-14:2014 [chapter 10.6.2]) it is, at

a cable length of ≥ 3 m, possible to use cable glands without an integrat-

ed pressure barrier as well as an elastomer sealing on the outer sheath

and an additional strain relief. At a cable length of < 3, the cable gland has

to be carried out with an integrated pressure barrier, this means with

epoxide compound grouting of the single conductors and with duroplast /

elastomer sealing on the outer sheath, dimensioned appropriately! The di-

mensions of the cable glands are hence variable.

6) K = Terminal block termination (standard)

SKD02-T: CAT6a, 8x single conductor AWG22/1 „twisted pair“ solid

conductor copper blank, 0.33 mm2

/ Ø=0.64 mm, approx. 6

mm striped, 1x shield CU-braid tinned 1.5 mm2

with fer-

ules, blue

Attention:

For model keys L and LL, the electrical connection

(wire and contact assignment) of the ExCam IPM3014 is

operated outside the PoE specification IEEE802.3af. The

cable is split into 4 wires each (48 VDC PoE/24 VDC PTC)

The wires are color coded applicably.

P = Plug- termination (optional)

SKD02-T: CAT6a, RJ-45 network plug (heavy duty), AWG 26-22,

contact assignment acc. to specification EIA/TIA-568B

Attention:

For model keys L and LL, „Plug“ termination refers

exclusively to the four wires used for PoE Mode A. The

contact assignment of the RJ45 plug is done according to

specification EIA/TIA-568B. The PoE specification of the

electrical connection is not met since only a PSE with

phantom power and 100BASE-TX is allowed for the four

wires. Strain relief is provided by shrinking tubes and bend

reliefs. The cable termination of the 24 VDC PTC wires

(4x) is identical to “K“ termination (q.v. above).

(7) N = Normal ambient temperature range (MTBF): TAMB_N: 0 … +40 [°C] (T03-AL)

N = Normal ambient temperature range (MTBF): TAMB_N: 0 … +50 [°C] (T08-VA)

L = Low ambient temperature range (MTBF): TAMB_L: -20 … +40 [°C] (T03-AL)

L = Low ambient temperature range (MTBF): TAMB_L: -30 … +50 [°C] (T08-VA)

LL = Lowest ambient temperature range (MTBF): TAMB_LL: -60 … +50 [°C] (T08-VA)


5 Commissioning

Attention!

Please observe the national regulations regarding security, installa-

tion, and accident prevention (e.g. DIN EN 60079-14 or DIN VDE 0118-

1:2010-02) for the erecting of electrical plants in mining etc.) as well as

the safety guidelines described in this user manual and the EX instal-

lation manual!

Attention!

Please observe the installation and commissioning advices described

in the ATEX/ IECEx/ EAC-Ex Ex-installation manual!

5.1 Step 1: Installation

Install the ExCam® IPM3014 at the desired location.

Mounting options and conditions, accessories, as well as safety guidelines are described

in the EX installation manual of the T08 ExCam® Series.

5.2 Step 2: Electrical connection

Attention!

The electrical connection of the equipment must be executed by quali-

fied personnel only!

Attention!

It is mandatory that the housing of the ExCam® Series has to be

grounded via a PE-connection!

Attention!

The minimum cable length of the connection line must not be less

than one meter! The connection cable has to be laid in a protected

manner!

Attention!

Please observe the national regulations regarding security, installa-

tion, and accident prevention (e.g. DIN EN 60079-14 VDE 0118-1:2010-

02 etc.), as well as the safety guidelines described in this user manual

and the EX installation manual!


The T08 ExCam® IPM3014 s delivered with the electrical connection cable type SKD02-T

suitable for the hazardous area. The maximum cable length is 100 m (depending on elec-

tromagnetic tolerance) and can be determined individually to reflect the particular cus-

tomer specifications. The minimum cable length is 1 meter.

The ExCam® IPM3014 is manufactured with a cable pigtail reflecting the desired cable

length. Any electro-technical or mechanical work inside the camera’s flameproof enclo-

sure which is done by the user is prohibited and not required. Depending on the model

option, the ending of the camera’s cable connection is either stripped to the blank Cu

conductors or furnished with a plug.

5.2.1 Potential equalization

Figure 5.1 – PE connection ExCam IPM3014

The potential equalization (earthing of the camera housing) is mandatory in order to

avoid electrostatic charging and hence spark generation. The screw terminal on the

housing’s rear side is intended for this purpose (q.v. figure 5.1). The profile of the poten-

tial equalization has to reflect the national grounding instructions (min. 4 mm2).

Connection table: Potential Color (IEC 60757) Profile Comment

PE GN/YE 4 mm2 (fix) Screw terminal: Slotted screw M4 x 0.7 (DIN

84) with washer Ø 9 mm (DIN 125A). 3Nm

tightening torque has to be observed!

Table 5.1 – Potential equalization

http://dict.leo.org/ende/index_de.html#/search=electromagnetic&searchLoc=0&resultOrder=basic&multiwordShowSingle=on

http://dict.leo.org/ende/index_de.html#/search=electromagnetic&searchLoc=0&resultOrder=basic&multiwordShowSingle=on

http://dict.leo.org/ende/index_de.html#/search=tolerance&searchLoc=0&resultOrder=basic&multiwordShowSingle=on


5.2.2 Connection and protection

Figure 5.2 – Ex d cable gland with cable

Figures 5.3 – 5.5 illustrate the possible cable terminations available for the ExCam

IPM3014. Possible cable terminations are terminal block, plug, or the hybride execution

for the optional heating (attention: IEEE PoE specification then does not apply anymore!)

Figure 5.3 – ExCam IPM3014 T08-VA1.2.K1.BOR-C-xxx-K-N

Ex-cable: SKD02-T (SAMCON)

Ex d cable gland: ADE 4F MsNi Type5 - M20x1.5 with additional strain relief


Figure 5.4 – ExCam IPM3014 T08-VA1.2.K1.BOR-C-xxx-P-N

Figure 5.5 – ExCam IPM3014 T08-VA1.2.K1.BOR-C-xxx-P-L(L)

Via the 8 (+1) wire green patch cable “SKD02-T“, the digital video stream is transferred

via IP/ TCP/ RTSP protocol levels and the camera module is controlled and/or

parametrized via the web interface or the video management software. The power supply

of the PoE camera and the optional heating mode (none-PoE) is conducted via this ca-

ble. In order to guarantee the power supply of the T08 ExCam IPM3014 (Powered De-

vice/ PD), a Power-over-Ethernet component (Power Sourcing Equipment, PSE) has to

be available at the connecting side (e.g. a PoE Switch, a PoE Injector, or Midspan) which

meets the specification IEEE 802.3af or 802.3at type 1 class 110. The interface of the

ExCam IPM3014 uses a 100 Mbit/s „Fast Ethernet“ connection for the data transfer

(100BASE-TX).

In case the camera disposes of a plug (figure 5.4 and figure 5.5); it has to be plugged into

the RJ45 PoE slot of the network device. Due to the design, a faulty connection or pin

assignment is not possible. The network device can already be supplied with power, prior

to connecting it to the camera, hence there is no „power ON“ priority which has to be ob-

served.

10 Classification power: 9-12 mA, nominal voltage 48 V DC (44…54 V DC),maximum feed power PSE: 4.0 W, removal performance PD: 0.44 W – 3.84 W


If the ExCam IPM3014 disposes of a terminal block termination, the correct connection of

the individual pins in accordance with EIA/TIA-568B has to be observed (q.v. table 5.2).

Generally, the pins of the same color code (IEC60757) are connected. If the ExCam

IPM3014 is equipped with a PTC housing heating, particular connection conditions apply

(PoE network 48 VDC and CB06 heating load circuit 24 VDC have to be supplied sepa-

rately (q.v. table 5.3)).

Attention: The general specification for PoE allows different operation modes for PDs

(ExCam IP1354, ExCam IP1357, ExCam IPQ1775 etc.):

Mode A (end span): This is usually used by switches; the supply voltage is executed as

phantom power on the data lines. Both polarities are possible.

Mode B (mid span): This is usually used by PoE injectors; the power supply and protocol

transfer is executed on separate pins (plug / pin contact 4.5 is the positive pole and 7.8 is

the negative pole). The T08 ExCam Series supports both modes and the used power

source (PSE) determines the mode.

Important: If the ExCam IPM3014 is delivered with a heating (model key L or LL), figure

5.5), only four wires are available for PoE. In this case, the PSE has to be operated in

mode A (phantom power) - q.v. wire assignment table 5.3). The applicable devices on the

connection side should be checked upfront regarding suitability. If you need support,

please get in touch with [email protected].

It is also allowed to separate and re-connect the ExCam IPM3014 from the network when in

operation and/or when interacting with the visualization software (hot plugging), or, if neces-

sary, to reboot it for carrying out a re-parametrization or set it back to default.

Attention: „Hot plugging“ as well as the connection and separation of the data and

power cable SKD02-T from/of network devices and terminal blocks under power is on-

ly allowed within the safe area (non-hazardous atmosphere)!


For model key „N“ the SKD02-T’s pin assignment is in accordance with the standard

EIA/TIA-568B for 100BaseTX with PoE (IEEE 802.3af/at):

Pin/ Potential

Color SKD02-T

(IEC60757)

Plug contact

(TIA-568B)

Profile

AWG22/1

Comments

Area

[mm2]

Diame-

ter [mm] Mode A Mode B

Tx+ /

PoE ±48 VDC

Tx+ WH / OG 1 0.33 0.64 Solid Conductor Cu blank

Tx- /

PoE ±48 VDC

Tx- OG 2 033 0.64 Solid Conductor Cu blank

Rx+ /

PoE GND

Rx+ WH / GN 3 0.33 0.64 Solid Conductor Cu blank

n.a. PoE +48 VDC BU 4 0.33 0.64 Solid Conductor Cu blank

n.a. PoE +48 VDC WH / BU 5 0.33 0.64 Solid Conductor Cu blank

Rx- /

PoE GND

Rx- GN 6 0.33 0.64 Solid Conductor Cu blank

n.a. PoE GND WH / BN 7 0.33 0.64 Solid Conductor Cu blank

n.a. PoE GND BN 8 0.33 0.64 Solid Conductor Cu blank

Shield A/ GND

(entire conductor bunch)

BK 9 n.a n.a. Braids of tinned copper wire, Ø each: 0.13mm (AWG 36)

Shield B

(single, twisted pair wire)

n.a. n.a. / 10 n.a. Aluminum syn-

thetic strap,

wrapped

Table 5.2 – Wire assignment and plug contact for model key „N“

Figure 5.6 – RJ45 Pin assignment

9


For model key „L“ and „LL“, the wires of the SKD02-T system cables are, for marshalling

the PoE transmission and heating supply, assigned as follows:

Pin/ Potential

Color

SKD02-T

(IEC60757)

Plug contact (EIA/ TIA-

568B)

Profile AWG22/1

Comments

Area

[mm2]

Diame-

ter [mm] Mode A Mode B

Tx+ /

PoE ±48 VDC

n.a. WH / OG 1 0.33 0.64 Solid Conductor Cu blank

Tx- /

PoE ±48 VDC

n.a. OG 2 0.33 0.64 Solid Conductor Cu blank

Rx+ /

PoE GND

n.a. WH / GN 3 0.33 0.64 Solid Conductor Cu blank

L- /

CB06 GND

n.a. BU 4 Terminal block

0.33 0.64 Solid Conductor Cu blank

L- /

CB06 GND

n.a. WH / BU 5 Terminal block


Rx- /

PoE GND

n.a. GN 6 0.33 0.64 Solid Conductor Cu blank

L+ /

CB06 +24 VDC

n.a. WH / BN 7 Terminal block


L+ /

CB06 +24 VDC

n.a. BN 8 Terminal block


shield A/ GND

(braid entire conductor bunch)

BK 9 n.a n.a. Braids of tinned copper wire, Ø each: 0.13mm (AWG 36)

Shield B

(individually wrapped, twisted pair

wires)

n.a. n.a. / 10 n.a. Aluminum syn-

thetic strap,

wrapped

Table 5.3 – Wire assignment and plug contact for model key „L“ und “LL“

Particularly in EMC critical environments, it is necessary to make sure that the cable shield is

grounded on side of the terminal block (wire and pin contact No. 9, q.v. figure 5.6 and 5.7).

Figure 5.7 – SKD02-T Pin assignment

4 2

6

3

9 (Shield A) / GND)

5

8

7

1

10 (Shield B)


An additional safeguarding of the ExCam IPM3014’s PoE power supply is not necessary.

The power supply is executed by the PoE network device via an electronic with intelligent

set-up. The camera as well as the connection is permanently monitored in order to avoid any

failure or defects in case of a short-circuit fault. For a camera with terminal block termina-

tion it is possible to power the camera with a PoE as well as with a non-PoE device

(IEEE 802.3u) and a separate 48 V DC power supply (build-to-order, IPM3014 supply

voltage and network streams are autarkical). This configuration is only available for

ExCam IPM3014 cameras with the model key „N“. In this case a sufficiently dimensioned

supply protection has to be used.

For a separate 48 V DC power supply of the camera we suggest the following supply pro-

tection:

100mA -F- fast (ESKA UL-fine wire fuse 20x5 mm)

If the camera disposes of the heating (type „L“ or type „LL“), a second, independent 24 V

DC power supply with a separate supply protection at the „L+“ potential has to be availa-

ble. Standardly, the supply is conducted via the SKD02-T system cable at the wire con-

tacts 4, 5, 7, and 8 (q.v. table 5.3).For the additional (or optional) 24 V DC power supply

of the CB06 heating power circuit, we suggest the following supply protection:

2000 mA -T- time-lag (ESKA UL- fine wire fuse 20x5 mm)

Attention:

The ExCam IPM3014‘s general technical data, power peaks and in-rush patterns of the

CB06 load circuit are described in chapter 2.2.2.


5.2.3 Tests prior to switching on voltage

Attention!

Prior to commissioning, all tests as indicated by the national regula-

tions have to be executed. In addition, it is mandatory that the proper

functioning of the operating device in accordance with this user man-

ual and all other applicable regulation has been executed.

Attention!

Incorrect installation and operation of the camera may lead to a loss of

warranty!

Attention!

When powering the camera in ambient temperatures of less than 0°C

(storage temperature), it has to be ensured that the enclosure is heat-

ed-up before switching on the camera circuit. For non-continuous sys-

tems please use an adequate time relay to switch on the heater, before

the camera circuit is switched on!

5.3 Testing of the status LED

The Axis M3014 camera module has several status LEDs which are completely visible

only when the Ex d housing is open, however their activity can be viewed through the

sight glass.

By checking the proper functioning of the status LEDs, it can be determined whether the

camera works without having to access it via the web interface.

The status determination of the ExCam IPM3014 network camera by the means of the

LED indicators is thoroughly described in the Axis user manual (page 6):


The „boot“ procedure of the ExCam IPM3014 may take up to one minute.



5.4 Step 3: Adjusting the lens

Any lens adjustments by the user are prohibited! The lens of the Axis M3014 uses a fixed

focal length with an adjustable focus. The default setting of the focus is optimized to an

object distance of 10 m. In case of an object distance of less than 0.5 m or more than 10

m, please advise SAMCON prior to delivery so that the applicable adjustments can be

implemented. The standard focal length of the ExCam IPM3014 is f=2.9 mm, with an f-

number F2.0 (fixed iris) and a horizontal angle of view of 80°. Furthermore the camera

disposes of a 1/4" RGB CMOS sensor with progressive scan and up to 30 fps.

Additional lenses are available upon request; the following compatible M12 Megapixel

lenses are available: 2.8 mm (F2.6) to 16.0 mm (F1.8) focal length. Depending on the

individual requirements, it might be necessary to check the integration options, though.

Additional information regarding compatible lenses for the ExCam IPM3014 you also find on the Axis homepage: http://www.axis.com/us/en/products/axis-m3014/software-and-accessories

Information!

If not determined differently, the default setting for the ExCam®

IPM3014 is set to maximum sensor resolution (1280 x 800 px) and low

picture compression (high picture quality, high bandwidth require-

ment). The focus is optimized for a distance of approx. 10 m.

If desired, we customize the ExCam® IPM3014 settings to reflect

specific picture sizes (16:10, 16:9, 4:3) and object distances, angle of

views etc. Please advise accordingly at order placement. The same is

valid for passwords, user names, streaming profiles, or IP addresses

etc. which can also be pre-configured

http://www.axis.com/us/en/products/axis-m3014/software-and-accessories


5.5 Hardware Reset

A hardware reset should only be carried out under the following conditions: The camera

is not accessible in the network even though it has been disconnected from power, after

a failed firmware update, or a factory reset has been explicitly asked for. For carrying out

a hardware reset it is allowed to open the Ex d housing. All required steps are described

in chapters 5.5.1 to 5.5.5 of this user manual; the descriptions stated in the T08 ExCam

Series Ex installation manual have to be observed!

5.5.1 Work preparation

Attention! Please carry out any preoperational work carefully and in accordance with the applicable regulations.

Attention:

Note: Depending on the zone classification, it might be necessary to

obtain a work permit/clearance! When adjusting the camera settings

potentially explosive atmosphere must be avoided by any means!

Use appropriate tools

Make sure you have a secure foothold

Avoid static charge

5.5.2 Opening the pressure-resistant housing

Opening the pressure tight camera housing is only allowed to carry out the hardware re-

set of the M3014 camera module. Afterwards, the housing has to be closed explosion-

proof again! The steps below have to be followed very carefully:

„WARNING – DO NOT OPEN IN HAZARDOUS AREA“

Note: Depending on the zone classification, it might be necessary to

obtain a work permit/clearance! When adjusting the camera settings,

potentially explosive atmosphere must be avoided by any means!

Attention:

For opening the pressure-tight stainless steel housing T07 VA1.2.K1.BOR of the ExCam

IPM3014, it is mandatory to follow the step-by-step instructions as stated in the T08 Ex

installation manual!


Figure 5.8 – Opening the ExCam IPM3014

Attention!

Beware not to damage the surface of bore hole and shaft (fit) at the

flame proof gap preventing the transmission of ignition

Attention!

Please make sure not to damage housing sealings and to keep them

clean

The two control buttons are located on the Axis modules main board (q.v. Figure 5.9); the

red push button is used for carrying out the hardware reset (q.v. figure 5.9.)

Figure 5.9 – Location of the control button


In order to be able to press the control button, the black mounting adapter has to be dis-

connected from the stainless steel flange. To do so, please take off the M3*0.5 10 mm

cylinder head screws (DIN 912) with the associated washers (DIN 127 A) (q.v. figure

5.10)

Figure 5.10 – Disconnecting the mounting adapter

Attention: Via a „heavy duty“ RJ45 network plug, the hardware is connected to the sys-

tem cable. For low temperature models, there are also two further wires (BK) and an ad-

ditional plug connection (WH) to the heating module. It is not mandatory to unplug the

RJ45 plug but it might facilitate the handling. If the cable is unplugged, please make sure

to re-loop it later on.

Carefully tilt the mounting adapter so that through the opening, the red push button can

be pressed to carry out the hardware reset (q.v. Figure 5.11).

Please make sure not to damage any electrical installations, cable interfaces, the lens, or

the mounting components. Also, please do not to exert mechanical strain on the afore-

mentioned components. Please be aware that the measures run a risk of distorting the

optical axis which leads to a reduction in the picture quality!

Figure 5.11 – Manipulating the control push button


When touching electrical components, potential equalization (ground-

ing of the body) has to be observed (ESD clothing, PE wristband etc.)!

For carrying out the hardware reset, please refer to the Axis user manual (page 45)

which describes the individual steps:


After the successful hardware reset, the mounting adapter has to be fixed again with the

three M3*0.5 original screws and the associated washers. A tightening torque of 2.5 Nm

is recommended!

When closing the housing, the cable routing has to be observed! In order to avoid colli-

sions and mechanical strain within the closed housing as well as to observe the neces-

sary bending radius, the cable has to be looped (q.v. figure 5.12).

Figure 5.12 – Optimized cable routing



5.5.3 Closing of the pressure-resistant housing

Attention:

For closing the pressure-tight stainless steel T07 VA1.2.K1.BOR housing of the ExCam

IPM3014, the instructions of the T08 Ex installation manual have to be followed step by

step!

ATTENTION:

In case of any mechanical damages that happened to the flameproof

joint, the housing must not be used anymore!

ATTENTION!

Do not lock-in any foreign objects in the housing

Cylinder head scrrews used for explosion-proof connection of the

housing body with the flanges, always have to be tightened evenly

and crosswise with a tightening torque of 3.0 Nm


6 Network access and visualization

For a comprehensive user manual of the web surface, please refer to the to the Axis user

manual: http://www.axis.com/files/manuals/um_m3014_61144_en_1411.pdf

At delivery, the ExCam IPM3014 is set to the applicable net frequency (50Hz or 60Hz). If

the camera is used at a location with a differing net frequency, a flickering of the picture

might be noticeable, particularly in surroundings with fluorescent tubes. In such a case,

the applicable settings have to be carried out within the menu “System Options > Ad-

vanced > Plain Config”, requiring a system restart.

6.1 Browser Support

A list with the currently supported web browsers, operating systems, and required add-

ons can be viewed at:

http://www.axis.com/techsup/cam_servers/tech_notes/browsers.htm

6.2 Assigning the IP address

The ExCam IPM3014 is an Ethernet network camera requiring an IP address to access

it. Usually a DHCP server is integrated in most networks which automatically assigns an

IP address. In case there is no DHCP server available in the network, the ExCam

IPM3014’s default address “192.168.0.90” (subnet masking 255.255.255.0) is used.

With the “AXIS IP Utility“ tool it is possible to determine the IP address with Windows; the

software as well as additional useful tools can be downloaded free from the homepage.

http://www.samcon.eu/en/info-center/drivers-software/

In case it is not possible to assign the IP address, it might be necessary

to change the firewall settings or to consult the network administrator!

The “AXIS IP Utility“ tool automatically recognizes all ExCam devices and displays them

(also subnet overlapping). With this application also the static IP address can be set

manually. In this case, the ExCam IPM3014 network camera should be installed in the

same network segment (physical subnet) as the PC on which the AXIS IP Utility is exe-

cuted.


http://www.linguee.de/englisch-deutsch/uebersetzung/fluorescent+tubes.html

http://www.axis.com/techsup/cam_servers/tech_notes/browsers.htm

http://www.samcon.eu/en/info-center/drivers-software/


6.3 Password / identification

If not determined differently, the default settings are as follows:

The default user name is: root

The default password is: root

The user can change the password individually; also via an encrypted HTTPS connection

(please follow the indicated steps in the Axis user manual)

7 Maintenance / Servicing / Alterations

The national regulations concerning the maintenance and servicing of electrical devices

within hazardous areas are to be observed.

The required maintenance intervals are specific to the individual devices. The operating

company has to determine these intervals depending on the application parameters. Dur-

ing maintenance, focus has to be put on checking parts concerning the ignition protection

category such as the integrity of the housing, the sealings and the cable glands. If

maintenance measures are necessary they have to be initiated and/or executed.

8 Repairs and Maintenance

Repairs must only be carried out with original parts of SAMCON Prozessleittechnik

GmbH. Damaged pressure-resistant housings have to be replaced completely. If in

doubt, return the applicable part to SAMCON Prozessleittechnik GmbH.

Repairs concerning the explosion protection must only be carried out by SAMCON

Prozessleittechnik GmbH or a qualified electrical technician authorized by SAMCON

Prozessleittechnik GmbH in accordance with nationally applied regulations. Rebuilding of

or alterations to the devices are not permitted.

9 Disposal / Recycling

When disposing of the device, nationally applicable regulations must be observed. This document is subject to alterations and additions.


10 Drawings

The drawings below are technical drawings of the T08 ExCam IPM3014 including the

applicable accessories (according to the current revision status). Additional accessories

(q.v. page 12) are available. „DXF“ and „PDF“ files of the technical drawings as well as

various 3D models are available on the SAMCON homepage. Further drawings and

technical documents can be inquired with SAMCON Prozessleittechnik GmbH and will be

provided if applicable.


T08-VA1.2.K1.BOR-C-XXX-X-X

Figure 10.1 – Dimensions of the T08 ExCam IPM3014 with K1 flange


T08-VA1.2.K2.BOR-C-XXX-X-X

Figure 10.2 – Dimensions of the T08 ExCam IPM3014 with K2 flange


T08-VA1.2.K1.BOR-C-XXX-X-X (Installation accessories)

Figure 10.3 – Dimensions of the T08 ExCam accessories (1/2)


Figure 10.4 – Dimensions of the T08 ExCam accessories (2/2)


Figure 10.5 – T08 ExCam IPM3014 with installation accessories

Figure 10.6 – T08 ExCam IPM3014 with Perspex protection


11 Notes


Schillerstrasse 17, 35102 Lohra-Altenvers www.samcon.eu, [email protected] fon: +49 6426 9231-0, fax: - 31

http://www.samcon.eu/

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