excel components for cone and gyratory crushersa

2
Scan this QR code with your smartphone or visit YouTube.com/ExcelFoundry All brand names, model names or marks are owned by their respective manufacturers. Excel Foundry & Machine, Inc. has no affiliation with the OEM. These terms are used for identification purposes only and are not intended to indicate affiliation with or approval by the OEM. All parts are manufactured by, for and warranted by Excel Foundry & Machine, Inc. and are not manufactured by, purchased from or warranted by the original equipment manufacturer. for Cone & Gyratory Crushers +1.309.347.6155 800.523.9129 1 Excel Way P.O. Box 400 Pekin, Illinois 61555-0400 USA Fax +1.309.347.1931 [email protected] Excel is Committed to 24/7 Support For emergency after-hours support call 309.202.8300 to speak to an Excel Professional anytime. Wherever You Are... Whenever You Need Us! ExcelFoundry.com Premium Components Excel Premium Components Ask about our other crusher related products and innovations Excel Premium Components Duplex Filter for SymonsCone Crushers For emergency after-hours support call 309.202.8300 to speak to an Excel Professional anytime. XL-3877-080-ASSEMBLY – SINGLE XL-3877-060-ASSEMBLY – DUPLEX Features and Benefits: • This option is exclusive to Excel • Fully-compatible with Symons 4/’, 5/’, and 7’ machines • Comes fully assembled so you don’t have to worry about a confusing assembly featuring 18 different parts • Saves a lot of time given you don’t have to assemble anything • Plug-n-Play functionality – simply connect your discharge line from the oil pump to the “In” port and connect the “Out” port to your crusher Ultimate Benefit: Ensure your oil remains as clean as possible while skipping the effort/time needed to assemble the filter system – minimizes downtime/stoppage Ancillary Options: • Excel-exclusive pre-assembled single filter system when duplex is not needed • Excel 50 and 25 micron oil filters for enhanced oil filtering capability Excel Premium Components Lower Head Bushing Retention System for MP800&MP1000Cone Crushers Halts Downward Migration Commonly Found with Conventional Head Designs Bushing migration is the result of failed retention cap screws or broken webs in the counterbore of the bronze bushing flange. Innovative Retention Design A steel retainer ring at the bottom of the head keeps the bushing from moving downward and rotating in the bore. Segmented flanges on the lower head bushing keep the bushing from climbing up into the bore and rotating. Excel uses 24mm hex head capscrews instead of the 20mm capscrews used in conventional head assemblies. Excel employs partial-thread capscrews, allowing a threadless section in the shear zone at the interface of the head and steel retainer ring. Conventional Design Excel Design Segmented Flange Excel Premium Components HP800Heavy-Duty Adjustment Ring Assembly A B Improved Drive Ring Support Nylon sliders with zero moving parts Sliders save time by needing grease or replacement less frequently Larger surface area for better drive ring support Stronger Adjustment Ring (A) Flange thickness increased by 0.78” (20mm) over OEM design (B) Cast and machined for larger radii Stress concentrations reduced throughout entire component Greater Strength Through Innovation Excel’s Heavy-Duty Adjustment Ring Assembly for the HP800 Cone Crusher goes above and beyond the standards of conventional adjustment rings, minimizing downtime and maximizing convenience and strength. Symons ® Duplex Filter Symons ® Templates Symons ® Tune-Up Kits Symons ® Eye-Bolts Symons ® Lock Posts Sentinel for Symons ® MP ® Bushing Retention System Excel XL-40 Bronze Excel Best Bushings Omnicone ® Feed Plates Omnicone ® CSB Guards Excel Nuts & Bolts Excel Backing Compound HP800 ® Adjustment Ring HP ® MP ® GP ® Symons ® Sandvik ® Omnicone ® Telsmith ® Nordberg ® Metso ® Allis Chalmers ® Svedala ®

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Excel Components for Cone and Gyratory Crushersa

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Page 1: Excel Components for Cone and Gyratory Crushersa

Scan this QR code withyour smartphone or visit

YouTube.com/ExcelFoundry

All brand names, model names or marks are owned by their respective manufacturers.Excel Foundry & Machine, Inc. has no affiliation with the OEM. These terms are used for

identification purposes only and are not intended to indicate affiliation with or approval by the OEM.All parts are manufactured by, for and warranted by Excel Foundry & Machine, Inc. and are not

manufactured by, purchased from or warranted by the original equipment manufacturer.

for Cone & Gyratory Crushers

+1.309.347.6155800.523.91291 Excel Way • P.O. Box 400Pekin, Illinois • 61555-0400 • USAFax +1.309.347.1931 • [email protected]

Excel is Committedto 24/7 Support

For emergency after-hours supportcall 309.202.8300 to speak to anExcel Professional anytime.

Wherever You Are...Whenever You Need Us!

ExcelFoundry.com

Premium ComponentsExcelPremium Components

Ask about our other crusher related products and innovations

+1 309.347.6155 • [email protected]

ExcelFoundry.com

Symons® and Gyradisc® are marks of Metso Corporation or its affiliates. Excel Foundry & Machine, Inc. is not an authorized repair facility nor does it have an affiliation with Metso. These terms are used for identification purposes only and are not intended to indicate affiliation with or approval by Metso of Excel. All parts are manufactured by, for and warranted by Excel Foundry & Machine, Inc. and are not manufactured by, purchased from or warranted by the original equipment manufacturer.

Excel Premium ComponentsDuplex Filter for Symons® Cone Crushers

For emergency after-hours supportcall 309.202.8300 to speak to anExcel Professional anytime.

XL-3877-080-ASSEMBLY – SINGLEXL-3877-060-ASSEMBLY – DUPLEX

Features and Benefits:• This option is exclusive to Excel

• Fully-compatible with Symons 41/4’, 51/2’, and 7’ machines

• Comes fully assembled so you don’t have to worry about a confusing assembly featuring 18 different parts

• Saves a lot of time given you don’t have to assemble anything

• Plug-n-Play functionality – simply connect your discharge line from the oil pump to the “In” port and connect the “Out” port to your crusher

Ultimate Benefit:Ensure your oil remains as clean as possible while skipping the effort/time needed to assemble the filter system – minimizes downtime/stoppage

Ancillary Options:• Excel-exclusive pre-assembled single filter system when duplex is not needed

• Excel 50 and 25 micron oil filters for enhanced oil filtering capability

Shown as Full Assembly

+1 309.347.6155 • [email protected]

ExcelFoundry.com

ExcelPremium ComponentsLower Head Bushing Retention Systemfor MP800™

& MP1000™ Cone Crushers

MP® is a mark of Metso Corporation or its affiliates. Excel Foundry & Machine, Inc. is not an authorized repair facility nor does it have an affiliation with Metso. These terms are used for identification purposes only and are not intended to indicate affiliation with or approval by Metso of Excel. All parts are manufactured by, for and warranted by Excel Foundry & Machine, Inc. and are not manufactured by, purchased from or warranted by the original equipment manufacturer.

Halts Downward Migration Commonly Found with Conventional Head Designs

• Bushing migration is the result of failed retention cap screws or broken webs in the counterbore of the bronze bushing flange.

Innovative Retention Design

• A steel retainer ring at the bottom of the head keeps the bushing from moving downward and rotating in the bore.

• Segmented flanges on the lower head bushing keep the bushing from climbing up into the bore and rotating.

• Excel uses 24mm hex head capscrews instead of the 20mm capscrews used in conventional head assemblies.

• Excel employs partial-thread capscrews, allowing a threadless section in the shear zone at the interface of the head and steel retainer ring.

ConventionalDesign

ExcelDesign

SegmentedFlange

Excel Premium ComponentsHP800® Heavy-Duty Adjustment Ring Assembly

A

B

OEM

Improved Drive Ring Support

• Nylon sliders with zero moving parts

• Sliders save time by needing grease or replacement less frequently

• Larger surface area for better drive ring support

Stronger Adjustment Ring

• (A) Flange thickness increased by 0.78” (20mm) over OEM design

• (B) Cast and machined for larger radii

• Stress concentrations reduced throughout entire component

Greater Strength Through Innovation

Excel’s Heavy-Duty Adjustment Ring Assembly for the HP800 Cone Crusher goes above and beyond the standards of conventional adjustment rings, minimizing downtime and maximizing convenience and strength.

Symons®

Duplex FilterSymons®

TemplatesSymons®

Tune-Up KitsSymons®

Eye-BoltsSymons®

Lock PostsSentinelfor Symons®

MP® BushingRetention System

ExcelXL-40 Bronze

ExcelBest Bushings

Omnicone®

Feed PlatesOmnicone®

CSB GuardsExcelNuts & Bolts

Excel BackingCompound

HP800®

Adjustment Ring

HP® • MP® • GP® • Symons® • Sandvik® • Omnicone® • Telsmith®

Nordberg® • Metso® • Allis Chalmers® • Svedala®

Page 2: Excel Components for Cone and Gyratory Crushersa

for Cone & Gyratory Crushers

ExcelPremium Components

• Svedala®

• Nordberg®

• Metso®

• Allis Chalmers®

Application-Specific SolutionsThrough our application-driven, site-specific engineering capabilities, our offering of replacement cone crusher parts of most any origin has gained acceptance and earned the confidence of aggregate and mining operations around the world. With over 80 years of manufacturing experience, an expert and friendly sales staff, and a full complement of 24/7 engineering support and technical services, Excel will help you achieve your production goals today and tomorrow.

HP  ® Cone CrushersSymons® Cone Crushers

Sandvik® Hydrocone® & Superior Cone Crushers

Omnicone® Cone Crushers

MP  ® Cone Crushers GP  ® Cone Crushers Telsmith  ® Cone Crushers

Gyratory Crushers

• Adjustment Components• Bottom Shell Components• Bowl Components• Countershaft Box Components• Eccentric Components• Feed Plate Components• Head Components• Hydraulic Components

• Liner Components• Mainframe Components• Mainshaft Components• Pinionshaft Box Components• Socket Components• Spider Components• Step Plate Components• Top Shell Components