excel components for cone and gyratory crushersa
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Excel Components for Cone and Gyratory CrushersaTRANSCRIPT
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All brand names, model names or marks are owned by their respective manufacturers.Excel Foundry & Machine, Inc. has no affiliation with the OEM. These terms are used for
identification purposes only and are not intended to indicate affiliation with or approval by the OEM.All parts are manufactured by, for and warranted by Excel Foundry & Machine, Inc. and are not
manufactured by, purchased from or warranted by the original equipment manufacturer.
for Cone & Gyratory Crushers
+1.309.347.6155800.523.91291 Excel Way • P.O. Box 400Pekin, Illinois • 61555-0400 • USAFax +1.309.347.1931 • [email protected]
Excel is Committedto 24/7 Support
For emergency after-hours supportcall 309.202.8300 to speak to anExcel Professional anytime.
Wherever You Are...Whenever You Need Us!
ExcelFoundry.com
Premium ComponentsExcelPremium Components
Ask about our other crusher related products and innovations
+1 309.347.6155 • [email protected]
ExcelFoundry.com
Symons® and Gyradisc® are marks of Metso Corporation or its affiliates. Excel Foundry & Machine, Inc. is not an authorized repair facility nor does it have an affiliation with Metso. These terms are used for identification purposes only and are not intended to indicate affiliation with or approval by Metso of Excel. All parts are manufactured by, for and warranted by Excel Foundry & Machine, Inc. and are not manufactured by, purchased from or warranted by the original equipment manufacturer.
Excel Premium ComponentsDuplex Filter for Symons® Cone Crushers
For emergency after-hours supportcall 309.202.8300 to speak to anExcel Professional anytime.
XL-3877-080-ASSEMBLY – SINGLEXL-3877-060-ASSEMBLY – DUPLEX
Features and Benefits:• This option is exclusive to Excel
• Fully-compatible with Symons 41/4’, 51/2’, and 7’ machines
• Comes fully assembled so you don’t have to worry about a confusing assembly featuring 18 different parts
• Saves a lot of time given you don’t have to assemble anything
• Plug-n-Play functionality – simply connect your discharge line from the oil pump to the “In” port and connect the “Out” port to your crusher
Ultimate Benefit:Ensure your oil remains as clean as possible while skipping the effort/time needed to assemble the filter system – minimizes downtime/stoppage
Ancillary Options:• Excel-exclusive pre-assembled single filter system when duplex is not needed
• Excel 50 and 25 micron oil filters for enhanced oil filtering capability
Shown as Full Assembly
+1 309.347.6155 • [email protected]
ExcelFoundry.com
ExcelPremium ComponentsLower Head Bushing Retention Systemfor MP800™
& MP1000™ Cone Crushers
MP® is a mark of Metso Corporation or its affiliates. Excel Foundry & Machine, Inc. is not an authorized repair facility nor does it have an affiliation with Metso. These terms are used for identification purposes only and are not intended to indicate affiliation with or approval by Metso of Excel. All parts are manufactured by, for and warranted by Excel Foundry & Machine, Inc. and are not manufactured by, purchased from or warranted by the original equipment manufacturer.
Halts Downward Migration Commonly Found with Conventional Head Designs
• Bushing migration is the result of failed retention cap screws or broken webs in the counterbore of the bronze bushing flange.
Innovative Retention Design
• A steel retainer ring at the bottom of the head keeps the bushing from moving downward and rotating in the bore.
• Segmented flanges on the lower head bushing keep the bushing from climbing up into the bore and rotating.
• Excel uses 24mm hex head capscrews instead of the 20mm capscrews used in conventional head assemblies.
• Excel employs partial-thread capscrews, allowing a threadless section in the shear zone at the interface of the head and steel retainer ring.
ConventionalDesign
ExcelDesign
SegmentedFlange
Excel Premium ComponentsHP800® Heavy-Duty Adjustment Ring Assembly
A
B
OEM
Improved Drive Ring Support
• Nylon sliders with zero moving parts
• Sliders save time by needing grease or replacement less frequently
• Larger surface area for better drive ring support
Stronger Adjustment Ring
• (A) Flange thickness increased by 0.78” (20mm) over OEM design
• (B) Cast and machined for larger radii
• Stress concentrations reduced throughout entire component
Greater Strength Through Innovation
Excel’s Heavy-Duty Adjustment Ring Assembly for the HP800 Cone Crusher goes above and beyond the standards of conventional adjustment rings, minimizing downtime and maximizing convenience and strength.
Symons®
Duplex FilterSymons®
TemplatesSymons®
Tune-Up KitsSymons®
Eye-BoltsSymons®
Lock PostsSentinelfor Symons®
MP® BushingRetention System
ExcelXL-40 Bronze
ExcelBest Bushings
Omnicone®
Feed PlatesOmnicone®
CSB GuardsExcelNuts & Bolts
Excel BackingCompound
HP800®
Adjustment Ring
HP® • MP® • GP® • Symons® • Sandvik® • Omnicone® • Telsmith®
Nordberg® • Metso® • Allis Chalmers® • Svedala®
for Cone & Gyratory Crushers
ExcelPremium Components
• Svedala®
• Nordberg®
• Metso®
• Allis Chalmers®
Application-Specific SolutionsThrough our application-driven, site-specific engineering capabilities, our offering of replacement cone crusher parts of most any origin has gained acceptance and earned the confidence of aggregate and mining operations around the world. With over 80 years of manufacturing experience, an expert and friendly sales staff, and a full complement of 24/7 engineering support and technical services, Excel will help you achieve your production goals today and tomorrow.
HP ® Cone CrushersSymons® Cone Crushers
Sandvik® Hydrocone® & Superior Cone Crushers
Omnicone® Cone Crushers
MP ® Cone Crushers GP ® Cone Crushers Telsmith ® Cone Crushers
Gyratory Crushers
• Adjustment Components• Bottom Shell Components• Bowl Components• Countershaft Box Components• Eccentric Components• Feed Plate Components• Head Components• Hydraulic Components
• Liner Components• Mainframe Components• Mainshaft Components• Pinionshaft Box Components• Socket Components• Spider Components• Step Plate Components• Top Shell Components