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Executive Summary of Environmental Impact Assessment Report The Proposed Expansion Unit Promoted By INDUS TMT INDUSTRIES LIMITED, Kalukondapalli Village Denkanikotta Taluk Krishnagiri District. TAMIL NADU.

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Page 1: Executive Summary of Environmental Impact Assessment Report · produces TMT steel or steel bars and rods. The proposed expansion unit will also include manufacture of M.S. Billets

Executive Summary of

Environmental Impact Assessment Report

The Proposed Expansion Unit

Promoted By

INDUS TMT INDUSTRIES LIMITED,

Kalukondapalli Village

Denkanikotta Taluk

Krishnagiri District.

TAMIL NADU.

Page 2: Executive Summary of Environmental Impact Assessment Report · produces TMT steel or steel bars and rods. The proposed expansion unit will also include manufacture of M.S. Billets

CONTENTS

1. PROJECT DESCRIPTION .......................................................................................................... 1

1.1 INTRODUCTION .................................................................................................................... 1

1.2 PROJECT LOCATION ............................................................................................................ 1

1.3 PRODUCT MANUFACTURING .............................................................................................. 7

1.4 RAW MATERIALS ................................................................................................................ 7

1.5 PROJECT DESCRIPTION WITH PROCESS DETAILS ......................................................... 7

1.6 SOURCE OF WATER/ ENERGY AND POWER REQUIREMENT ....................................... 14

1.7 LAND USE PATTERN ......................................................................................................... 14

1.8 TOPOGRAPHY .................................................................................................................... 14

1.9 EXISTING INFRASTRUCTURE .......................................................................................... 14

1.10 SOIL CLASSIFICATION ....................................................................................................... 15

1.11 CLIMATIC DATA FROM SECONDARY SOURCES .............................................................. 15

2. DESCRIPTION OF THE ENVIRONMENT ............................................................................... 15

2.1 CLIMATE ............................................................................................................................. 15

2.2 ECOLOGY............................................................................................................................. 15

2.3 WATER QUALITY .............................................................................................................. 15

2.4 AMBIENT AIR QUALITY AND NOISE LEVELS ................................................................. 16

2.5 LAND USE PATTERN ......................................................................................................... 16

3. ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES .................... 16

3.1 WATER CONSUMPTION ..................................................................................................... 16

3.2 WASTEWATER GENERATION .......................................................................................... 16

3.3 SOLID WASTE GENERATION ............................................................................................ 19

3.4 AIR POLLUTION CONTROL MEASURE ............................................................................. 19

3.5 SOCIO-ECONOMIC CONDITION........................................................................................... 20

4. ENVIRONMENTAL MANAGEMENT PLAN ............................................................................ 21

4.1 AIR ENVIRONMENT ........................................................................................................... 21

4.2 4.2 WATER ENVIRONMENT .............................................................................................. 21

4.3 4.3 SOLID WASTE MANAGEMENT .................................................................................... 22

4.4 4.4 LAND DEGRADATION .................................................................................................. 22

4.5 4.5 GREENBELT DEVELOPMENT ..................................................................................... 23

4.6 4.6 NOISE LEVEL ................................................................................................................ 23

5. ENVIRONMENTAL MONITORING PROGRAMME ................................................................. 23

5.1 ENVIRONMENTAL MONITORING ...................................................................................... 23

5.2 BUDGETARY ALLOCATION FOR ENVIRONMENTAL MANAGEMENT ........................... 24

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1. PROJECT DESCRIPTION

1.1 Introduction M/s. Indus TMT Industries Limited is a Public Company registered with District

Industries Center, Krishnagiri (Registration No: 33-031-13-009 Part II). M/s. Indus

TMT Industries Limited has an existing Steel rolling Mill at Kalukondapalli Village,

Denkanikotta Taluk, Krishnagiri District. The existing unit is a rolling mill that

produces TMT steel or steel bars and rods. The proposed expansion unit will also

include manufacture of M.S. Billets along with Steel Bars and Rods. The existing

production capacity of the unit is 72000 TPA of Steel Rods and Bars, with project

cost of Rs.2000 Lakhs.

M/s. Indus TMT Industries Limited has proposed to construct an expansion unit

with a project cost of Rs.5000 Lakhs. The production capacity of the unit after

expansion is 145,000 TPA of Steel Bars and Rods and 156,000 TPA of M.S. Billet.

1.2 Project Location

M/s. Indus TMT Industries Limited is located at S.No. 251/1,2, 277/1A1, 1A2,1B1,

1B2,1C1, 1C2,1D1, 1D2,1E, 277/2, 278/1A,1B,1C,1D, 285/1A, 286/1,2,3,4,5,6,7,

287/1, Kalukondapalli Village, Denkanikotta Taluk, Krishnagiri District. The site is

located about 14 Km from Hosur Town. The nearest railway station at Hosur at a

distance of 14 Km. The nearest airport is Bangalore Airport (approximately 100

Km). The proposed site falls under Thali Panchayat Union of Dankanikottai Taluk.

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Connectivity

Railways

The nearest major railway station is Hosur.

Roads

The site is connected by the Thali � Hosur Road (SH). The raw material

needed for the industry can be conveniently transported via this road.

Airways The nearest airport is at Bangalore around 100 Kms away from the project

site

Communication

Already this area is well connected with the district head quarters Krishnagiri

and nearby city Bangalore. So there will not be any constraints for

communications like telephone, telefax, telex etc.

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Tamilnadu State Map showing Tiruchirappalli District and

The Project Site

ProjectSite

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Topo Map of the Project site (10 km Radius)

6. 5 Km

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Google Earth Map of the Project Site

Google Earth Map of the project site

CO- ORDINATES OF THE PROJECT SITE

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Proposed Activities

1 12°39'6.53"N

77°45'4.42"E

2 12°39'6.27"N

77°45'5.79"E

3 12°39'2.69"N

77°45'5.04"E

4 12°39'2.57"N

77°45'5.57"E

5 12°38'59.73"N

77°45'4.82"E

6 12°39'0.16"N

77°45'2.45"E

7 12°39'0.85"N

77°45'2.68"E

8 12°39'0.59"N

77°45'3.68"E

9 12°39'2.60"N

77°45'4.15"E

10 12°39'2.80"N

77°45'3.60"E

Existing Activities & Proposed Activities

A 12°39'8.13"N 77°45'2.96"E

B 12°39'6.61"N 77°45'9.13"E

C 12°39'3.16"N 77°45'7.93"E

D 12°39'2.06"N 77°45'9.63"E

E 2°38'58.28"N 77°45'8.53"E

F 2°38'59.98"N 77°45'1.98"E

G 2°38'58.32"N 77°45'1.96"E

H 2°38'55.97"N 77°45'1.23"E

I 12°38'56.27"N 77°44'59.74"E

J 2°38'59.62"N 77°45'0.48"E

K 12°38'59.45"N 77°45'0.99"E

L 12°39'4.13"N 77°45'6.39"E

M 12°39'4.23"N 77°45'6.13"E

N 12°39'2.11"N 77°45'5.75"E

O 12°39'2.07"N 77°45'5.93"E

W 12°39'3.92"N 77°45'2.68"E

X 12°39'4.08"N 77°45'2.09"E

Y 12°39'3.17"N 77°45'1.91"E

Z 12°39'3.05"N 77°45'2.49"E

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1.3 Product Manufacturing

Product Existing (TPA) Expansion (TPA) Total After Expansion (TPA)

Steel Bars

and Rods

72,000 73,000 1,45,000

M.S. Billet NIL 1,56,000 1,56,000

1.4 Raw Materials

RAW MATERIAL FOR STEEL BARS AND RODS

S.No. Raw Material Existing (TPA) After Expansion (TPA)

1 M.S. Billet 77,000 1,56,000

RAW MATERIAL FOR M.S. Billet

S.NO. Raw Material Existing (TPA) After Expansion (TPA)

1 MS scrap/CI

scrap/Turnings/Borings

NIL 1,29,000

2 Sponge Iron NIL 34,000

3 Other Additives NIL 5,000

TOTAL 1,68,000

1.5 Project description with Process Details Selected solid scrap is brought from scrap yard to furnace floor for charging.

Charging is the process of filling up the blank chamber of crucible with meltable

scrap. Charging may be done either using magnets or by hand � both the methods

are found to be effective. Heavy scrap cut in sizes charged at the bottom first and

lighter scrap above. Shredded scrap charged also which helps to fill the gaps inside

and make the volume compact. A small quantity of cast iron is added purposely

for fast melting.

The furnace is induction type; so the metal is heated by its resistance to induced

currents. The scrap charging goes on periodically up to the molten metal inside

crucible come to a certain level of its capacity. A quantity of sponge iron also

charged by maintaining a balanced proportion with other kinds of scrap. Slag

taken out at intervals which has immediate cooling tendency.

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When solid scraps become liquid, first batch sample from molten metal sent to

laboratory for chemical analysis. This analysis determines the presence and

percentage of various elements in metal such as carbon, manganese, silicon, sulfur,

phosphorous etc. After completion of analysis and the molten metal raised in a

certain level inside crucible, calculated quantity of ferro alloys like ferro

manganese (FeMn), ferro silicon (Fe Si), silico manganese (SiMn) added primarily

with molten metal. All addition must be completed at least half an hour before

tapping the heat in order to permit them become thoroughly mixed with the

metal.

During the last part of the process, removal of the inherent gases and nonmetallic

impurities remaining in the metal to raise to the slag (A fused mass formed by the

action of the flux on the gangue of the scrap and ore is known as slag produce in

oxidation and desulfurization periods). Pieces of aluminum also added as

deoxidizer.

Temperature measured by a pyrometer. If it indicate the desired temperature

(1600°C - 1620°C) it means that the metal is ready for tapping. The molten metal

is tapped from the furnace to a pre-heated ladle and then carried by the overhead

crane to Continuous casting machine after homogenizing done through nitrogen or

argon gases in ladle. After placing the ladle in pouring position, temperature

measured again, once 1580 deg C achieved, metal taken out through slide gate

system in ladle to Tundish (liquid metal holder lined with special refractory for

handling high temperature for more time) then into water cooled copper mold. The

bottom of this mold is sealed in the beginning by means of a dummy billet. As

soon as the mold full, the dummy billet is withdrawn and as the casting proceeds,

the desired height of liquid metal in the mold is maintained by adjusting the

pouring speed and rate of with drawl.

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The billet coming out of the bottom of the mold is passed through another cooling

chamber, which is sprayed with water to aid in complete solidification of steel. The

billet then passes through the withdrawal rolls and the continuously cast billet is

then cut into desired length.

An external inspection and chemical analysis taken place by our quality

department soon after the billets are somewhat cooling down, if no obvious defects

are apparent and the chemical analysis establish the desire grade, at this point the

solid billet temperature is around 1000 to 1040 deg C taken through metal

conveyors to the roughing mill of re-rolling mill.

Quenching & Self Tempering:

After finishing in the last stand, the material is passed through a quenching box

where pressurized water with the required flow is used for sudden quenching of the

periphery of the bar from 1020º to around 600ºC. Then the material is transferred

to the cooling bed for cooling in atmospheric air. Due to sudden quenching near

the periphery the core remains hot, which transfers heat towards the periphery of

the bar on the cooling bed for self-tempering of the hardened periphery of the bar.

Due to this process a hardened structure is formed near the periphery which is

called as tempered Marten site & the core is having ferrite � pearlite structure i.e.,

the core remains hot and austenitic. This structure increases the strength & the

elongation of the bar. The above process is called as �Quenching & Self Tempering�

(QST) Process.

Atmospheric Cooling:

This takes place on the cooling bed, where the austenitic core is transformed into a

ductile ferrite-pearlite structure. Thus the final structure consists of an optimum

combination of strong outer layer (tempered marten site) with a ductile core

(ferrite-pearlite). This gives Steel Rods and Bars a unique combination of high

strength and ductility.

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Steel rods and bars or QST bars:

After this process the finished product which are called as Steel Rods and Bars or

QST Bars, is cut in required length & sent to the Yard where the Finished bars are

bundled, bended & kept in lots with tags ready for dispatch

Handling of Slag:

Process slag taken during melting is filled in a box, due to its speed cooling , it

forms like a rectangular block with high brittleness, transferred to slag yard. Then

it processed in slag crusher where iron is separated if any. The crushed slag is used

in buildings as space filler due to light weight. Powder slag or particles collected

from scrubber and machine is used as slag thickener during melting which gives

easy working.

Steel Slag � Material Description:

Steel slag, a by-product of steel making, is produced during the separation of the

molten steel from impurities in steel-making furnaces. The slag occurs as a molten

liquid melt and is a complex solution of silicates and oxides that solidifies upon

cooling. There are several different types of steel slag produced during the steel-

making process. These different types are referred to as furnace or tap slag, raker

slag, synthetic or ladle slags, and pit or cleanout slag. Following figure presents a

diagram of the general flow and production of different slags in a modern steel

plant.

The steel slag produced during the primary stage of steel production is referred to

as furnace slag or tap slag. This is the major source of steel slag aggregate. After

being tapped from the furnace, the molten steel is transferred in a ladle for further

refining to remove additional impurities still contained within the steel. This

operation is called ladle refining because it is completed within the transfer ladle.

During ladle refining, additional steel slags are generated by again adding fluxes to

the ladle to melt. These slags are combined with any carryover of furnace slag and

assist in absorbing deoxidation products (inclusions), heat insulation, and

protection of ladle refractories. The steel slags produced at this stage of steel

making are generally referred to as raker and ladle slags.

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Schematic of Billet Production Process

Feed Stock

Induction Furnace

Transfer to Ladle

Flux Addition

Ladle Waste & Dumped Residue

Raker Slag

Ladle Slag

Clean Out or Pit Slag

Furnace Slag to Yard

Metal Recovery

Non Metallic Slag will be send to Cement manufacturers for further use.

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STEEL RODS AND BARS PROCESS FLOW CHART � EXISTING

Feed of Billets in reheating furnace

Heated Billets fed into Rolling Stand

Rolled and Re-rolled

Quenched in Water

Finished Bars Passed at Cooling

Cutting of HSD bars

Bundle Making

Tagging of Bundles

Ready for dispatch

Physical Testing Checked

Water Recycled

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PROPOSED PROCESS FLOW CHART OF M.S. BILLET ��TMT BARS

Water Recycled

Feed Stock (MS Scrap, Sponge Iron & Other additives)

Melting in Induction Furnace

Molted Metal Transferred to Laddle

Continuous Casting through Copper Moulds

Spraying with Water for Cooling Billets

Gas Cutting of Billets in Required Length

Transfer of Hot Billets to Rolling Mill through Conveyor

Rolled and Re-Rolled

Water Quenching in TMT Box

Finished Bars Passed at Cooling

Cutting of Bars

Bending, Bundling and Stacking

Taging

Ready to Dispatch

Physical Testing

Water Loss � 6 %

Water Loss � 6 %

Water Loss � 12 %

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1.6 Source of Water/ Energy and Power requirement

The total raw water required for the unit will be around 56 KLD. The entire raw

water for the unit is to be met from Local Panchayat water. The existing power

consumption is 3000 KVA with a standby diesel generator of capacity 200 KVA.

The total power requirement of this unit after expansion will be 32000 KVA.

During shutdown/maintenance power will be drawn from diesel generator for the

capacity of 500 X 2 KVA (high speed diesel of 90 L/Hr for full capacity load for

diesel generator). The required power supply for the unit is met from TNEB.

1.7 Land Use pattern M/s. Indus TMT Industries Limited was established in the barren & unused land

classified as �Non Planned Area� by Local Planning Authority, Govt. of Tamil

Nadu.

S.No. Area Break � up Area in Hectares

Existing Proposed After Expansion

1 Building area 0.61 1.29 1.93

2 Solid Waste

Storage 0.20 0.01 0.21

3 Green belt area 1.84 0.50 2.34

4 Vacant area 5.53 0.40 5.90

Total area 8.18 2.20 10.38

1.8 Topography The area exhibits vast partially flat topography and the average elevation of the

area is about 950 metre from Mean Sea Level (MSL). The detailed Topo Map for

10 Km radius is given

1.9 Existing Infrastructure The site is connected by the Thali - Hosur Road (SH). The raw material needed

for the industry can be conveniently transported via this road. The nearest major

railway station is Hosur (14 Km). Bangalore International Airport is 100 Km

away from the project site.

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1.10 Soil Classification Fine soil is present in the project site and there is no agricultural practice in and

around the site.

1.11 Climatic data from Secondary sources

May is the hottest month with maximum temperature of 33.8oC. December is the

coolest month with minimum temperature of 29.2oC.

2. Description of the Environment 2.1 Climate

Dry climate prevails for most part of the year. May is the hottest month

with maximum temperature of 33.8oC. December is the coolest month with

minimum temperature of 29.2oC. During peak summer, temperature

shoots up to 45oC. Relative humidity varies from 34% to 89% (Mean 57.5

%).

2.2 Ecology

There is no endangered species of flora and fauna noticed in this area. The area

does not shelter any specific wildlife. Being proposed in existing industrial

premises, there is no tree cutting or removal of plantations, etc. involved. There is

no significant impact is anticipated on the land environment due to the

construction activities.

2.3 Water Quality Water samples were collected from different locations, and analyzed for pH,

Colour (Visual), Odour, Turbidity (NTU), Electrical Conductivity, Total

Suspended Solids, Total Dissolved Solids, Chlorides (as Cl), Sulphates (asSO4),

Calcium (as Ca), Magnesium (as Mg), Total Hardness(as CaCO3), Phenolphthalein

Alkalinity(as CaCO3), Total Alkalinity (as CaCO3), Iron (as Fe).

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2.4 Ambient Air Quality and Noise Levels The ambient air quality was studied for various locations. It is found that

the Particulate Matter (PM10) is found to vary from 38 g/m3 to a

maximum of 58 g/m3 and Particulate Matter (PM2.5) is found to vary

from 14 g/m3 to a maximum of 26 µg/m3. The concentration of NOx and

SO2 are found to be very low. The noise levels recorded at various

locations indicate that it is mostly less than the limits of MoEF norms.

2.5 Land Use Pattern The existing land will be utilized for the expansion of production. The total area

(10.38 Ha) already occupied for both the plants are owned by the unit.

3. Anticipated Environmental Impacts and Mitigation Measures

3.1 Water Consumption

S. No. Particulars Quantity (KLD)

Existing After Expansion

1 Domestic 5 16

2 Process 10 40

Total 15 56

3.2 Wastewater generation

S.

No. Particulars

Waste Water (m3/day) Method of Treatment

Existing After Expansion Existing After

Expansion

1 Sewage 4.5 13.0

Disposed off to

Septic tank and

dispersion and

further on

industry�s own

land.

Treated by the

sewage

treatment plant

of capacity 15

KLD and the

treated sewage

will be used for

gardening.

2

Trade

Effluent -

scrubber

bleed off

0.2

0.2

(No trade effluent

generation in the

expansion phase.

Since, dry

scrubber will be

used.)

Disposed

through existing

solar

evaporation pan

of adequate

area.

Disposed through

existing solar

evaporation pan

of adequate area.

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WATER BALANCE CHART FOR EXISTING AND AFTER EXPANSION

Existing

Bleed off 0.2 KLD

For Quenching 40 KLD

Billet Cooling 27 KLD

Storage Tank 35 KLD

Recycle 60 KLD 60 KLD

Evaporation Loss 2 KLD

Total Water Consumption (One time requirement) 75 KLD (15 KLD (raw water) + 60 KLD (recycle)

Sewage 4.5 KLD

Septic Tank 4.5 KLD

On Industry�s

own land

Domestic 5 KLD

Scrubber 3 KLD

Solar Evaporation

Pan

Raw Water Consumption 15 KLD

Recycle 35 KLD

Evaporation Loss 5 KLD

Storage Tank 27 KLD

Recycle 25 KLD

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After Expansion

Loss 18 KLD

Recycle 414 KLD

Evaporation Loss 18 KLD

Evaporation Loss 3.8 KLD

Total Water Consumption (One time requirement) 470 KLD (56 KLD (raw water) + 414 KLD (recycle)

Sewage 13 KLD

STP 13 KLD

For Gardening

Domestic 16 KLD

Scrubber 4 KLD

Bleed off 0.2 KLD

Solar Evaporation

Pan

For Quenching 300 KLD

Billet Cooling 150 KLD

Raw Water Consumption 56 KLD

Storage Tank 282 KLD

Recycle 282 KLD

Storage Tank 132 KLD

Recycle 132 KLD

Local Panchayat Water 56 KLD

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3.3 Solid waste Generation GENERAL SCRAP

S.No. Solid

Wastes

Quantity (T/A) Method of Disposal

Existing After

Expansion Existing

After

Expansion

1 Waste Scrap 720 -- Sold Out --

2 End Cutting -- 1,300

--

Re-Used in

Steel Melting

Furnace

3 Misroll -- 2,730

4 Mill Scale -- 6,970

Total 720 11,000

OTHER SOLID WASTE

S.No. Solid

Wastes

Quantity (T/A) Method of Disposal

Existing After

Expansion

1 STP Sludge NIL 0.5 Used as manure Used as

manure

2 Dust from

Dry Scrubber NIL 0.01

Reused in the

melting furnace

For slag

thickening

Hazardous Wastes

1

Solar

Evaporation

Pan Residues

0.015 0.015

Stored in the

MS Drums

inside the

closed shed

Will be

disposed off

through

TNWML

2 Slag from

Furnace NIL 12,000

Collected and

stored inside

the premises.

Will be sent to

cement

industries for

further

beneficial use.

3.4 Air Pollution Control measure

Existing

Stack

No. Sources of Emission Details of APC measures

1 Re-heating furnace

18 TPH � 1 No. Wet scrubber with stack height of 30 m

2 DG set

200 KVA � 1 No.

Stack height of 5.5 m has been provided.

After Expansion existing stack height will be

increased to 10.5 m with acoustic enclosures.

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After Expansion

Stack

No.

Sources of

Emission Details of APC measures

1 Re-heating furnace

18 TPH � 1 No. Wet scrubber with stack height of 30 m

2 DG set

200 KVA � 1 No.

Stack height of 5.5 m has been provided. After

Expansion existing stack height will be increased

to 10.5 m with acoustic enclosures.

3

Induction Furnace

25 TPH � 2 Nos.

30 TPH � 1 No.

Dry scrubber is proposed to be installed to control

the emissions from the furnace. Common stack of

40 m height with 1.25 m dia, bag filters and

solenoid valve for the induction furnace.

4 DG set

500 KVA � 2 Nos.

Stack height of 10.0 m will be provided for each

with acoustic enclosures.

3.5 Socio-Economic condition Total population of the selected 11 villages within 10 km radius from the

project site is 92044. The detail of population is given in the below table.

Villages Selected for Population Study

S.No. Villages Selected within 10 Km Study Area

1 Anekal (Rural)

2 Anekal (TMC)

3 Belagundapalli

4 Binnamangalam

5 Geratiganabele

6 Hanumanthapuram

7 Kalugundapalli

8 Saragapalli

9 Sathanur

10 Vanakanahalli

11 Mathigiri (TP)

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4. Environmental Management Plan 4.1 Air Environment

Existing

After Expansion

Stack

No.

Sources of

Emission APC measures Proposed

1 Re-heating furnace

18 TPH � 1 No. Wet scrubber with stack height of 30 m

2 DG set

200 KVA � 1 No.

Stack height of 5.5 m has been provided. After

Expansion existing stack height will be increased

to 10.5 m with acoustic enclosures.

3

Induction Furnace

25 TPH � 2 Nos.

30 TPH � 1 No.

Dry scrubber is proposed to be installed to control

the emissions from the furnace. Common stack of

40 m height with 1.25 m dia, bag filters and

solenoid valve for the induction furnace.

4 DG set

500 KVA � 2 Nos.

Stack height of 10.0 m will be provided for each

with acoustic enclosures.

4.2 Water Environment

S.

No. Particulars

Waste Water (m3/day) Method of Treatment

Existing After Expansion Existing After

Expansion

1 Sewage 4.5 13.0

Disposed off to

Septic tank and

dispersion and

further on

industry�s own

land.

Treated by the

sewage

treatment plant

of capacity 15

KLD and the

treated sewage

will be used for

gardening.

2

Trade

Effluent -

scrubber

bleed off

0.2

0.2

(No trade effluent

generation in the

expansion phase.

Since, dry

scrubber will be

used.)

Disposed

through existing

solar

evaporation pan

of adequate

area.

Disposed through

existing solar

evaporation pan

of adequate area.

Stack

No. Sources of Emission APC measures Provided

1 Re-heating furnace

18 TPH � 1 No. Wet scrubber with stack height of 30 m

2 DG set

200 KVA � 1 No.

Stack height of 5.5 m has been provided.

After Expansion existing stack height will be

increased to 10.5 m with acoustic enclosures.

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4.3 Solid waste management GENERAL SCRAP

S.No. Solid

Wastes

Quantity (T/A) Method of Disposal

Existing After

Expansion Existing

After

Expansion

1 Waste Scrap 720 -- Sold Out --

2 End Cutting -- 1,300

--

Re-Used in

Steel Melting

Furnace

3 Misroll -- 6,970

4 Mill Scale -- 2730

Total 720 11,000

OTHER SOLID WASTE

S.No. Solid

Wastes

Quantity (T/A) Method of Disposal

Existing After

Expansion

1 STP Sludge NIL 0.5 Used as

manure

Used as

manure

2 Dust from

Dry Scrubber NIL 0.01

Reused in the

melting

furnace

For slag

thickening

Hazardous Wastes

1

Solar

Evaporation

Pan Residues

0.015 0.015

Stored in the

MS Drums

inside the

closed shed

Will be

disposed off

through

TNWML

2 Slag from

Furnace NIL 12,000

Collected and

stored inside

the premises.

Will be sent to

cement

industries for

further

beneficial use.

4.4 Land Degradation Since, the quantity of wastewater will be generated from domestic usages

and treated by the sewage treatment plant and the treated sewage will be

used for gardening, the chances of contamination of soil will be nil. The

vacant area will be used for landscape tree plantation to improve the

surrounding environment.

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4.5 Greenbelt Development Greenbelt is developed inside the factory premises covering a total area of about

existing 1.84 Hectare and after expansion 2.34 Hectare. The unit will also develop

the nearby area around the industry for greenbelt. The inter-spaces are laid with

shrubs. The inter-space between trees planted is about 5m. It is proposed to

double the tree density in future.

4.6 Noise Level The major sources of noise in the plant are blowers, compressor, furnace operation,

DG set etc., Several noise suppression and attenuation features shall be designed

into the plant for the protection of personnel at all normally accessible locations

within the plant boundary, both inside and outside the plant and for the

protection of the inhabitants living in the vicinity of the plant.

As per the observations made, the noise level in the Core and buffer zone is found

within the prescribed limit as per CPCB norms.

5. Environmental Monitoring Programme 5.1 Environmental Monitoring The environment, safety and health monitoring programme in the factory are as follows:

Particulars Parameter Frequency

Stack Emissions SPM, SO2, NOx, CO Once in a month

Ambient Air

Quality PM10, PM2.5, SO2, NOx Once in a month

Waste water pH, BOD, TSS & COD Continuous

Noise monitoring Noise Levels Monthly (Industrial Noise) Seasonal (Ambient Noise)

Ecology Vegetation density and

Biodiversity Once a year

Safety and

Occupational

Health

-- Once a year

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5.2 Budgetary Allocation for Environmental Management

Category

Capital Investment

Annual Operating Costs

(Rupees in Lakhs)

Air Pollution Management 95 15

Water and Wastewater Management

20 5.0

Solid Waste Management 10.0 0.25

Greenbelt 2.0 0.5

Environmental Monitoring and Training

1.8 2.5

CSR Activities 10.0 2.00

Total 131 25.25

For Indus TMT Industries Limited