executive summary of environmental impact assessment report · produces tmt steel or steel bars and...
TRANSCRIPT
Executive Summary of
Environmental Impact Assessment Report
The Proposed Expansion Unit
Promoted By
INDUS TMT INDUSTRIES LIMITED,
Kalukondapalli Village
Denkanikotta Taluk
Krishnagiri District.
TAMIL NADU.
CONTENTS
1. PROJECT DESCRIPTION .......................................................................................................... 1
1.1 INTRODUCTION .................................................................................................................... 1
1.2 PROJECT LOCATION ............................................................................................................ 1
1.3 PRODUCT MANUFACTURING .............................................................................................. 7
1.4 RAW MATERIALS ................................................................................................................ 7
1.5 PROJECT DESCRIPTION WITH PROCESS DETAILS ......................................................... 7
1.6 SOURCE OF WATER/ ENERGY AND POWER REQUIREMENT ....................................... 14
1.7 LAND USE PATTERN ......................................................................................................... 14
1.8 TOPOGRAPHY .................................................................................................................... 14
1.9 EXISTING INFRASTRUCTURE .......................................................................................... 14
1.10 SOIL CLASSIFICATION ....................................................................................................... 15
1.11 CLIMATIC DATA FROM SECONDARY SOURCES .............................................................. 15
2. DESCRIPTION OF THE ENVIRONMENT ............................................................................... 15
2.1 CLIMATE ............................................................................................................................. 15
2.2 ECOLOGY............................................................................................................................. 15
2.3 WATER QUALITY .............................................................................................................. 15
2.4 AMBIENT AIR QUALITY AND NOISE LEVELS ................................................................. 16
2.5 LAND USE PATTERN ......................................................................................................... 16
3. ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES .................... 16
3.1 WATER CONSUMPTION ..................................................................................................... 16
3.2 WASTEWATER GENERATION .......................................................................................... 16
3.3 SOLID WASTE GENERATION ............................................................................................ 19
3.4 AIR POLLUTION CONTROL MEASURE ............................................................................. 19
3.5 SOCIO-ECONOMIC CONDITION........................................................................................... 20
4. ENVIRONMENTAL MANAGEMENT PLAN ............................................................................ 21
4.1 AIR ENVIRONMENT ........................................................................................................... 21
4.2 4.2 WATER ENVIRONMENT .............................................................................................. 21
4.3 4.3 SOLID WASTE MANAGEMENT .................................................................................... 22
4.4 4.4 LAND DEGRADATION .................................................................................................. 22
4.5 4.5 GREENBELT DEVELOPMENT ..................................................................................... 23
4.6 4.6 NOISE LEVEL ................................................................................................................ 23
5. ENVIRONMENTAL MONITORING PROGRAMME ................................................................. 23
5.1 ENVIRONMENTAL MONITORING ...................................................................................... 23
5.2 BUDGETARY ALLOCATION FOR ENVIRONMENTAL MANAGEMENT ........................... 24
Executive Summary of Indus TMT Industries Limited - Expansion
1 | P a g e
1. PROJECT DESCRIPTION
1.1 Introduction M/s. Indus TMT Industries Limited is a Public Company registered with District
Industries Center, Krishnagiri (Registration No: 33-031-13-009 Part II). M/s. Indus
TMT Industries Limited has an existing Steel rolling Mill at Kalukondapalli Village,
Denkanikotta Taluk, Krishnagiri District. The existing unit is a rolling mill that
produces TMT steel or steel bars and rods. The proposed expansion unit will also
include manufacture of M.S. Billets along with Steel Bars and Rods. The existing
production capacity of the unit is 72000 TPA of Steel Rods and Bars, with project
cost of Rs.2000 Lakhs.
M/s. Indus TMT Industries Limited has proposed to construct an expansion unit
with a project cost of Rs.5000 Lakhs. The production capacity of the unit after
expansion is 145,000 TPA of Steel Bars and Rods and 156,000 TPA of M.S. Billet.
1.2 Project Location
M/s. Indus TMT Industries Limited is located at S.No. 251/1,2, 277/1A1, 1A2,1B1,
1B2,1C1, 1C2,1D1, 1D2,1E, 277/2, 278/1A,1B,1C,1D, 285/1A, 286/1,2,3,4,5,6,7,
287/1, Kalukondapalli Village, Denkanikotta Taluk, Krishnagiri District. The site is
located about 14 Km from Hosur Town. The nearest railway station at Hosur at a
distance of 14 Km. The nearest airport is Bangalore Airport (approximately 100
Km). The proposed site falls under Thali Panchayat Union of Dankanikottai Taluk.
Executive Summary of Indus TMT Industries Limited - Expansion
2 | P a g e
Connectivity
Railways
The nearest major railway station is Hosur.
Roads
The site is connected by the Thali � Hosur Road (SH). The raw material
needed for the industry can be conveniently transported via this road.
Airways The nearest airport is at Bangalore around 100 Kms away from the project
site
Communication
Already this area is well connected with the district head quarters Krishnagiri
and nearby city Bangalore. So there will not be any constraints for
communications like telephone, telefax, telex etc.
Executive Summary of Indus TMT Industries Limited - Expansion
3| P a g e
Tamilnadu State Map showing Tiruchirappalli District and
The Project Site
ProjectSite
Executive Summary of Indus TMT Industries Limited - Expansion
4 | P a g e
Topo Map of the Project site (10 km Radius)
6. 5 Km
Executive Summary of Indus TMT Industries Limited - Expansion
5 | P a g e
Google Earth Map of the Project Site
Google Earth Map of the project site
CO- ORDINATES OF THE PROJECT SITE
Executive Summary of Indus TMT Industries Limited - Expansion
6 | P a g e
Proposed Activities
1 12°39'6.53"N
77°45'4.42"E
2 12°39'6.27"N
77°45'5.79"E
3 12°39'2.69"N
77°45'5.04"E
4 12°39'2.57"N
77°45'5.57"E
5 12°38'59.73"N
77°45'4.82"E
6 12°39'0.16"N
77°45'2.45"E
7 12°39'0.85"N
77°45'2.68"E
8 12°39'0.59"N
77°45'3.68"E
9 12°39'2.60"N
77°45'4.15"E
10 12°39'2.80"N
77°45'3.60"E
Existing Activities & Proposed Activities
A 12°39'8.13"N 77°45'2.96"E
B 12°39'6.61"N 77°45'9.13"E
C 12°39'3.16"N 77°45'7.93"E
D 12°39'2.06"N 77°45'9.63"E
E 2°38'58.28"N 77°45'8.53"E
F 2°38'59.98"N 77°45'1.98"E
G 2°38'58.32"N 77°45'1.96"E
H 2°38'55.97"N 77°45'1.23"E
I 12°38'56.27"N 77°44'59.74"E
J 2°38'59.62"N 77°45'0.48"E
K 12°38'59.45"N 77°45'0.99"E
L 12°39'4.13"N 77°45'6.39"E
M 12°39'4.23"N 77°45'6.13"E
N 12°39'2.11"N 77°45'5.75"E
O 12°39'2.07"N 77°45'5.93"E
W 12°39'3.92"N 77°45'2.68"E
X 12°39'4.08"N 77°45'2.09"E
Y 12°39'3.17"N 77°45'1.91"E
Z 12°39'3.05"N 77°45'2.49"E
Executive Summary of Indus TMT Industries Limited - Expansion
7 | P a g e
1.3 Product Manufacturing
Product Existing (TPA) Expansion (TPA) Total After Expansion (TPA)
Steel Bars
and Rods
72,000 73,000 1,45,000
M.S. Billet NIL 1,56,000 1,56,000
1.4 Raw Materials
RAW MATERIAL FOR STEEL BARS AND RODS
S.No. Raw Material Existing (TPA) After Expansion (TPA)
1 M.S. Billet 77,000 1,56,000
RAW MATERIAL FOR M.S. Billet
S.NO. Raw Material Existing (TPA) After Expansion (TPA)
1 MS scrap/CI
scrap/Turnings/Borings
NIL 1,29,000
2 Sponge Iron NIL 34,000
3 Other Additives NIL 5,000
TOTAL 1,68,000
1.5 Project description with Process Details Selected solid scrap is brought from scrap yard to furnace floor for charging.
Charging is the process of filling up the blank chamber of crucible with meltable
scrap. Charging may be done either using magnets or by hand � both the methods
are found to be effective. Heavy scrap cut in sizes charged at the bottom first and
lighter scrap above. Shredded scrap charged also which helps to fill the gaps inside
and make the volume compact. A small quantity of cast iron is added purposely
for fast melting.
The furnace is induction type; so the metal is heated by its resistance to induced
currents. The scrap charging goes on periodically up to the molten metal inside
crucible come to a certain level of its capacity. A quantity of sponge iron also
charged by maintaining a balanced proportion with other kinds of scrap. Slag
taken out at intervals which has immediate cooling tendency.
Executive Summary of Indus TMT Industries Limited - Expansion
8 | P a g e
When solid scraps become liquid, first batch sample from molten metal sent to
laboratory for chemical analysis. This analysis determines the presence and
percentage of various elements in metal such as carbon, manganese, silicon, sulfur,
phosphorous etc. After completion of analysis and the molten metal raised in a
certain level inside crucible, calculated quantity of ferro alloys like ferro
manganese (FeMn), ferro silicon (Fe Si), silico manganese (SiMn) added primarily
with molten metal. All addition must be completed at least half an hour before
tapping the heat in order to permit them become thoroughly mixed with the
metal.
During the last part of the process, removal of the inherent gases and nonmetallic
impurities remaining in the metal to raise to the slag (A fused mass formed by the
action of the flux on the gangue of the scrap and ore is known as slag produce in
oxidation and desulfurization periods). Pieces of aluminum also added as
deoxidizer.
Temperature measured by a pyrometer. If it indicate the desired temperature
(1600°C - 1620°C) it means that the metal is ready for tapping. The molten metal
is tapped from the furnace to a pre-heated ladle and then carried by the overhead
crane to Continuous casting machine after homogenizing done through nitrogen or
argon gases in ladle. After placing the ladle in pouring position, temperature
measured again, once 1580 deg C achieved, metal taken out through slide gate
system in ladle to Tundish (liquid metal holder lined with special refractory for
handling high temperature for more time) then into water cooled copper mold. The
bottom of this mold is sealed in the beginning by means of a dummy billet. As
soon as the mold full, the dummy billet is withdrawn and as the casting proceeds,
the desired height of liquid metal in the mold is maintained by adjusting the
pouring speed and rate of with drawl.
Executive Summary of Indus TMT Industries Limited - Expansion
9 | P a g e
The billet coming out of the bottom of the mold is passed through another cooling
chamber, which is sprayed with water to aid in complete solidification of steel. The
billet then passes through the withdrawal rolls and the continuously cast billet is
then cut into desired length.
An external inspection and chemical analysis taken place by our quality
department soon after the billets are somewhat cooling down, if no obvious defects
are apparent and the chemical analysis establish the desire grade, at this point the
solid billet temperature is around 1000 to 1040 deg C taken through metal
conveyors to the roughing mill of re-rolling mill.
Quenching & Self Tempering:
After finishing in the last stand, the material is passed through a quenching box
where pressurized water with the required flow is used for sudden quenching of the
periphery of the bar from 1020º to around 600ºC. Then the material is transferred
to the cooling bed for cooling in atmospheric air. Due to sudden quenching near
the periphery the core remains hot, which transfers heat towards the periphery of
the bar on the cooling bed for self-tempering of the hardened periphery of the bar.
Due to this process a hardened structure is formed near the periphery which is
called as tempered Marten site & the core is having ferrite � pearlite structure i.e.,
the core remains hot and austenitic. This structure increases the strength & the
elongation of the bar. The above process is called as �Quenching & Self Tempering�
(QST) Process.
Atmospheric Cooling:
This takes place on the cooling bed, where the austenitic core is transformed into a
ductile ferrite-pearlite structure. Thus the final structure consists of an optimum
combination of strong outer layer (tempered marten site) with a ductile core
(ferrite-pearlite). This gives Steel Rods and Bars a unique combination of high
strength and ductility.
Executive Summary of Indus TMT Industries Limited - Expansion
10 | P a g e
Steel rods and bars or QST bars:
After this process the finished product which are called as Steel Rods and Bars or
QST Bars, is cut in required length & sent to the Yard where the Finished bars are
bundled, bended & kept in lots with tags ready for dispatch
Handling of Slag:
Process slag taken during melting is filled in a box, due to its speed cooling , it
forms like a rectangular block with high brittleness, transferred to slag yard. Then
it processed in slag crusher where iron is separated if any. The crushed slag is used
in buildings as space filler due to light weight. Powder slag or particles collected
from scrubber and machine is used as slag thickener during melting which gives
easy working.
Steel Slag � Material Description:
Steel slag, a by-product of steel making, is produced during the separation of the
molten steel from impurities in steel-making furnaces. The slag occurs as a molten
liquid melt and is a complex solution of silicates and oxides that solidifies upon
cooling. There are several different types of steel slag produced during the steel-
making process. These different types are referred to as furnace or tap slag, raker
slag, synthetic or ladle slags, and pit or cleanout slag. Following figure presents a
diagram of the general flow and production of different slags in a modern steel
plant.
The steel slag produced during the primary stage of steel production is referred to
as furnace slag or tap slag. This is the major source of steel slag aggregate. After
being tapped from the furnace, the molten steel is transferred in a ladle for further
refining to remove additional impurities still contained within the steel. This
operation is called ladle refining because it is completed within the transfer ladle.
During ladle refining, additional steel slags are generated by again adding fluxes to
the ladle to melt. These slags are combined with any carryover of furnace slag and
assist in absorbing deoxidation products (inclusions), heat insulation, and
protection of ladle refractories. The steel slags produced at this stage of steel
making are generally referred to as raker and ladle slags.
Executive Summary of Indus TMT Industries Limited - Expansion
11 | P a g e
Schematic of Billet Production Process
Feed Stock
Induction Furnace
Transfer to Ladle
Flux Addition
Ladle Waste & Dumped Residue
Raker Slag
Ladle Slag
Clean Out or Pit Slag
Furnace Slag to Yard
Metal Recovery
Non Metallic Slag will be send to Cement manufacturers for further use.
Executive Summary of Indus TMT Industries Limited - Expansion
12 | P a g e
STEEL RODS AND BARS PROCESS FLOW CHART � EXISTING
Feed of Billets in reheating furnace
Heated Billets fed into Rolling Stand
Rolled and Re-rolled
Quenched in Water
Finished Bars Passed at Cooling
Cutting of HSD bars
Bundle Making
Tagging of Bundles
Ready for dispatch
Physical Testing Checked
Water Recycled
Executive Summary of Indus TMT Industries Limited - Expansion
13 | P a g e
PROPOSED PROCESS FLOW CHART OF M.S. BILLET ��TMT BARS
Water Recycled
Feed Stock (MS Scrap, Sponge Iron & Other additives)
Melting in Induction Furnace
Molted Metal Transferred to Laddle
Continuous Casting through Copper Moulds
Spraying with Water for Cooling Billets
Gas Cutting of Billets in Required Length
Transfer of Hot Billets to Rolling Mill through Conveyor
Rolled and Re-Rolled
Water Quenching in TMT Box
Finished Bars Passed at Cooling
Cutting of Bars
Bending, Bundling and Stacking
Taging
Ready to Dispatch
Physical Testing
Water Loss � 6 %
Water Loss � 6 %
Water Loss � 12 %
Executive Summary of Indus TMT Industries Limited - Expansion
14 | P a g e
1.6 Source of Water/ Energy and Power requirement
The total raw water required for the unit will be around 56 KLD. The entire raw
water for the unit is to be met from Local Panchayat water. The existing power
consumption is 3000 KVA with a standby diesel generator of capacity 200 KVA.
The total power requirement of this unit after expansion will be 32000 KVA.
During shutdown/maintenance power will be drawn from diesel generator for the
capacity of 500 X 2 KVA (high speed diesel of 90 L/Hr for full capacity load for
diesel generator). The required power supply for the unit is met from TNEB.
1.7 Land Use pattern M/s. Indus TMT Industries Limited was established in the barren & unused land
classified as �Non Planned Area� by Local Planning Authority, Govt. of Tamil
Nadu.
S.No. Area Break � up Area in Hectares
Existing Proposed After Expansion
1 Building area 0.61 1.29 1.93
2 Solid Waste
Storage 0.20 0.01 0.21
3 Green belt area 1.84 0.50 2.34
4 Vacant area 5.53 0.40 5.90
Total area 8.18 2.20 10.38
1.8 Topography The area exhibits vast partially flat topography and the average elevation of the
area is about 950 metre from Mean Sea Level (MSL). The detailed Topo Map for
10 Km radius is given
1.9 Existing Infrastructure The site is connected by the Thali - Hosur Road (SH). The raw material needed
for the industry can be conveniently transported via this road. The nearest major
railway station is Hosur (14 Km). Bangalore International Airport is 100 Km
away from the project site.
Executive Summary of Indus TMT Industries Limited - Expansion
15 | P a g e
1.10 Soil Classification Fine soil is present in the project site and there is no agricultural practice in and
around the site.
1.11 Climatic data from Secondary sources
May is the hottest month with maximum temperature of 33.8oC. December is the
coolest month with minimum temperature of 29.2oC.
2. Description of the Environment 2.1 Climate
Dry climate prevails for most part of the year. May is the hottest month
with maximum temperature of 33.8oC. December is the coolest month with
minimum temperature of 29.2oC. During peak summer, temperature
shoots up to 45oC. Relative humidity varies from 34% to 89% (Mean 57.5
%).
2.2 Ecology
There is no endangered species of flora and fauna noticed in this area. The area
does not shelter any specific wildlife. Being proposed in existing industrial
premises, there is no tree cutting or removal of plantations, etc. involved. There is
no significant impact is anticipated on the land environment due to the
construction activities.
2.3 Water Quality Water samples were collected from different locations, and analyzed for pH,
Colour (Visual), Odour, Turbidity (NTU), Electrical Conductivity, Total
Suspended Solids, Total Dissolved Solids, Chlorides (as Cl), Sulphates (asSO4),
Calcium (as Ca), Magnesium (as Mg), Total Hardness(as CaCO3), Phenolphthalein
Alkalinity(as CaCO3), Total Alkalinity (as CaCO3), Iron (as Fe).
Executive Summary of Indus TMT Industries Limited - Expansion
16 | P a g e
2.4 Ambient Air Quality and Noise Levels The ambient air quality was studied for various locations. It is found that
the Particulate Matter (PM10) is found to vary from 38 g/m3 to a
maximum of 58 g/m3 and Particulate Matter (PM2.5) is found to vary
from 14 g/m3 to a maximum of 26 µg/m3. The concentration of NOx and
SO2 are found to be very low. The noise levels recorded at various
locations indicate that it is mostly less than the limits of MoEF norms.
2.5 Land Use Pattern The existing land will be utilized for the expansion of production. The total area
(10.38 Ha) already occupied for both the plants are owned by the unit.
3. Anticipated Environmental Impacts and Mitigation Measures
3.1 Water Consumption
S. No. Particulars Quantity (KLD)
Existing After Expansion
1 Domestic 5 16
2 Process 10 40
Total 15 56
3.2 Wastewater generation
S.
No. Particulars
Waste Water (m3/day) Method of Treatment
Existing After Expansion Existing After
Expansion
1 Sewage 4.5 13.0
Disposed off to
Septic tank and
dispersion and
further on
industry�s own
land.
Treated by the
sewage
treatment plant
of capacity 15
KLD and the
treated sewage
will be used for
gardening.
2
Trade
Effluent -
scrubber
bleed off
0.2
0.2
(No trade effluent
generation in the
expansion phase.
Since, dry
scrubber will be
used.)
Disposed
through existing
solar
evaporation pan
of adequate
area.
Disposed through
existing solar
evaporation pan
of adequate area.
Executive Summary of Indus TMT Industries Limited - Expansion
17 | P a g e
WATER BALANCE CHART FOR EXISTING AND AFTER EXPANSION
Existing
Bleed off 0.2 KLD
For Quenching 40 KLD
Billet Cooling 27 KLD
Storage Tank 35 KLD
Recycle 60 KLD 60 KLD
Evaporation Loss 2 KLD
Total Water Consumption (One time requirement) 75 KLD (15 KLD (raw water) + 60 KLD (recycle)
Sewage 4.5 KLD
Septic Tank 4.5 KLD
On Industry�s
own land
Domestic 5 KLD
Scrubber 3 KLD
Solar Evaporation
Pan
Raw Water Consumption 15 KLD
Recycle 35 KLD
Evaporation Loss 5 KLD
Storage Tank 27 KLD
Recycle 25 KLD
Executive Summary of Indus TMT Industries Limited - Expansion
18 | P a g e
After Expansion
Loss 18 KLD
Recycle 414 KLD
Evaporation Loss 18 KLD
Evaporation Loss 3.8 KLD
Total Water Consumption (One time requirement) 470 KLD (56 KLD (raw water) + 414 KLD (recycle)
Sewage 13 KLD
STP 13 KLD
For Gardening
Domestic 16 KLD
Scrubber 4 KLD
Bleed off 0.2 KLD
Solar Evaporation
Pan
For Quenching 300 KLD
Billet Cooling 150 KLD
Raw Water Consumption 56 KLD
Storage Tank 282 KLD
Recycle 282 KLD
Storage Tank 132 KLD
Recycle 132 KLD
Local Panchayat Water 56 KLD
Executive Summary of Indus TMT Industries Limited - Expansion
19 | P a g e
3.3 Solid waste Generation GENERAL SCRAP
S.No. Solid
Wastes
Quantity (T/A) Method of Disposal
Existing After
Expansion Existing
After
Expansion
1 Waste Scrap 720 -- Sold Out --
2 End Cutting -- 1,300
--
Re-Used in
Steel Melting
Furnace
3 Misroll -- 2,730
4 Mill Scale -- 6,970
Total 720 11,000
OTHER SOLID WASTE
S.No. Solid
Wastes
Quantity (T/A) Method of Disposal
Existing After
Expansion
1 STP Sludge NIL 0.5 Used as manure Used as
manure
2 Dust from
Dry Scrubber NIL 0.01
Reused in the
melting furnace
For slag
thickening
Hazardous Wastes
1
Solar
Evaporation
Pan Residues
0.015 0.015
Stored in the
MS Drums
inside the
closed shed
Will be
disposed off
through
TNWML
2 Slag from
Furnace NIL 12,000
Collected and
stored inside
the premises.
Will be sent to
cement
industries for
further
beneficial use.
3.4 Air Pollution Control measure
Existing
Stack
No. Sources of Emission Details of APC measures
1 Re-heating furnace
18 TPH � 1 No. Wet scrubber with stack height of 30 m
2 DG set
200 KVA � 1 No.
Stack height of 5.5 m has been provided.
After Expansion existing stack height will be
increased to 10.5 m with acoustic enclosures.
Executive Summary of Indus TMT Industries Limited - Expansion
20 | P a g e
After Expansion
Stack
No.
Sources of
Emission Details of APC measures
1 Re-heating furnace
18 TPH � 1 No. Wet scrubber with stack height of 30 m
2 DG set
200 KVA � 1 No.
Stack height of 5.5 m has been provided. After
Expansion existing stack height will be increased
to 10.5 m with acoustic enclosures.
3
Induction Furnace
25 TPH � 2 Nos.
30 TPH � 1 No.
Dry scrubber is proposed to be installed to control
the emissions from the furnace. Common stack of
40 m height with 1.25 m dia, bag filters and
solenoid valve for the induction furnace.
4 DG set
500 KVA � 2 Nos.
Stack height of 10.0 m will be provided for each
with acoustic enclosures.
3.5 Socio-Economic condition Total population of the selected 11 villages within 10 km radius from the
project site is 92044. The detail of population is given in the below table.
Villages Selected for Population Study
S.No. Villages Selected within 10 Km Study Area
1 Anekal (Rural)
2 Anekal (TMC)
3 Belagundapalli
4 Binnamangalam
5 Geratiganabele
6 Hanumanthapuram
7 Kalugundapalli
8 Saragapalli
9 Sathanur
10 Vanakanahalli
11 Mathigiri (TP)
Executive Summary of Indus TMT Industries Limited - Expansion
21 | P a g e
4. Environmental Management Plan 4.1 Air Environment
Existing
After Expansion
Stack
No.
Sources of
Emission APC measures Proposed
1 Re-heating furnace
18 TPH � 1 No. Wet scrubber with stack height of 30 m
2 DG set
200 KVA � 1 No.
Stack height of 5.5 m has been provided. After
Expansion existing stack height will be increased
to 10.5 m with acoustic enclosures.
3
Induction Furnace
25 TPH � 2 Nos.
30 TPH � 1 No.
Dry scrubber is proposed to be installed to control
the emissions from the furnace. Common stack of
40 m height with 1.25 m dia, bag filters and
solenoid valve for the induction furnace.
4 DG set
500 KVA � 2 Nos.
Stack height of 10.0 m will be provided for each
with acoustic enclosures.
4.2 Water Environment
S.
No. Particulars
Waste Water (m3/day) Method of Treatment
Existing After Expansion Existing After
Expansion
1 Sewage 4.5 13.0
Disposed off to
Septic tank and
dispersion and
further on
industry�s own
land.
Treated by the
sewage
treatment plant
of capacity 15
KLD and the
treated sewage
will be used for
gardening.
2
Trade
Effluent -
scrubber
bleed off
0.2
0.2
(No trade effluent
generation in the
expansion phase.
Since, dry
scrubber will be
used.)
Disposed
through existing
solar
evaporation pan
of adequate
area.
Disposed through
existing solar
evaporation pan
of adequate area.
Stack
No. Sources of Emission APC measures Provided
1 Re-heating furnace
18 TPH � 1 No. Wet scrubber with stack height of 30 m
2 DG set
200 KVA � 1 No.
Stack height of 5.5 m has been provided.
After Expansion existing stack height will be
increased to 10.5 m with acoustic enclosures.
Executive Summary of Indus TMT Industries Limited - Expansion
22 | P a g e
4.3 Solid waste management GENERAL SCRAP
S.No. Solid
Wastes
Quantity (T/A) Method of Disposal
Existing After
Expansion Existing
After
Expansion
1 Waste Scrap 720 -- Sold Out --
2 End Cutting -- 1,300
--
Re-Used in
Steel Melting
Furnace
3 Misroll -- 6,970
4 Mill Scale -- 2730
Total 720 11,000
OTHER SOLID WASTE
S.No. Solid
Wastes
Quantity (T/A) Method of Disposal
Existing After
Expansion
1 STP Sludge NIL 0.5 Used as
manure
Used as
manure
2 Dust from
Dry Scrubber NIL 0.01
Reused in the
melting
furnace
For slag
thickening
Hazardous Wastes
1
Solar
Evaporation
Pan Residues
0.015 0.015
Stored in the
MS Drums
inside the
closed shed
Will be
disposed off
through
TNWML
2 Slag from
Furnace NIL 12,000
Collected and
stored inside
the premises.
Will be sent to
cement
industries for
further
beneficial use.
4.4 Land Degradation Since, the quantity of wastewater will be generated from domestic usages
and treated by the sewage treatment plant and the treated sewage will be
used for gardening, the chances of contamination of soil will be nil. The
vacant area will be used for landscape tree plantation to improve the
surrounding environment.
Executive Summary of Indus TMT Industries Limited - Expansion
23 | P a g e
4.5 Greenbelt Development Greenbelt is developed inside the factory premises covering a total area of about
existing 1.84 Hectare and after expansion 2.34 Hectare. The unit will also develop
the nearby area around the industry for greenbelt. The inter-spaces are laid with
shrubs. The inter-space between trees planted is about 5m. It is proposed to
double the tree density in future.
4.6 Noise Level The major sources of noise in the plant are blowers, compressor, furnace operation,
DG set etc., Several noise suppression and attenuation features shall be designed
into the plant for the protection of personnel at all normally accessible locations
within the plant boundary, both inside and outside the plant and for the
protection of the inhabitants living in the vicinity of the plant.
As per the observations made, the noise level in the Core and buffer zone is found
within the prescribed limit as per CPCB norms.
5. Environmental Monitoring Programme 5.1 Environmental Monitoring The environment, safety and health monitoring programme in the factory are as follows:
Particulars Parameter Frequency
Stack Emissions SPM, SO2, NOx, CO Once in a month
Ambient Air
Quality PM10, PM2.5, SO2, NOx Once in a month
Waste water pH, BOD, TSS & COD Continuous
Noise monitoring Noise Levels Monthly (Industrial Noise) Seasonal (Ambient Noise)
Ecology Vegetation density and
Biodiversity Once a year
Safety and
Occupational
Health
-- Once a year
Executive Summary of Indus TMT Industries Limited - Expansion
24 | P a g e
5.2 Budgetary Allocation for Environmental Management
Category
Capital Investment
Annual Operating Costs
(Rupees in Lakhs)
Air Pollution Management 95 15
Water and Wastewater Management
20 5.0
Solid Waste Management 10.0 0.25
Greenbelt 2.0 0.5
Environmental Monitoring and Training
1.8 2.5
CSR Activities 10.0 2.00
Total 131 25.25
For Indus TMT Industries Limited