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COUNTY KENTUCKY; HYDRAU (U) ARMY ENGINEER WATERWAYS EXPERIMENT STATION VICKSBURG MS HYDRA, 8 P FLETCHER UNCLASSIFIED APR 88 NES/TR/HL-88-7 F/G 13/11 L UNCLASI/I inI IEEEEE!Ihhhhlk I InIII B I soon EIEEUEEEEOfI I, .fllfflffllfflffllf

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  • COUNTY KENTUCKY; HYDRAU (U) ARMY ENGINEER WATERWAYSEXPERIMENT STATION VICKSBURG MS HYDRA, 8 P FLETCHER

    UNCLASSIFIED APR 88 NES/TR/HL-88-7 F/G 13/11 L

    UNCLASI/I inIIEEEEE!IhhhhlkI InIII B I soonEIEEUEEEEOfI

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  • OTC riLE CUP,4, TECHNICAL REPORT HL-88-7

    POND CREEK PUMPING STATIONof' EnSOUTHWESTERN JEFFERSON COUNTY, KENTUC

    Hydraulic Model Investigation

    J by

    Bobby P. Fletcher

    a) ,, Hydraulics LaboratoryDEPARTMENT OF tHE ARMY

    Waterways Experiment Station, Corps of EngineersPO Box 631, Vicksburg, Mississippi 39180-0631

    HYRUIDTIC4- EILECTE

    MAY 2 51988

    ' April 1988Final Report

    Approved For Public Release; Distribution Unlimited

    HYDRAULICS

    Prepared for US Army Engineer District, LouisvilleABORATO Louisville, Kentucky 40201-0059

    88 S 23 -14 3-~ a4~ -I

  • Destroy this report when no longer needed. Do not return

    it to the originator.

    h,"

    I'

    The findings in this report are not to be construed as an officialDepartment of the Army position unless so designated

    by other authorized documents.

    'V :

    The contents of this report are not to be used for

    advertising, publication, or promotional purposes.Citation of trade names does not constitute anofficial endorsement or approval of the use of

    such commercial products.

    'noP J i .

  • SECURITY CLALSeFIC&TiON 01r- S PAGE

    Form ApprovedREPORT DOCUMENTATION PAGE OMBNo 0704"0188la REPORT SECURITY CASSi;.CATION lb RESTRICTIVE MARKINGS

    Unclassified2a SECURITY CLASSIFICATION AUTHORIT' 3 DISTRIBUTION /AVAILABILITY OF REPORT

    2b DECLASSIC' ATION/DOWNGRADING SCHEDULE Approved for public release; distributionunlimited.

    4 PERFORMING ORGANIZA ON REPORT NUMBER(S) 5 MONITORING ORGANIZATION REPORT NUMBER(S)

    Technical Report HL-88-7_

    6a NAME Or PERFORM'"JG ORGANIZATION 6b OFFICE SYMBOL 7a NAME OF MONITORING ORGANIZATION

    USAE. WFS (If applicable)Hydraulics Laboratory WESHS-S

    6c. ADDRESS (City, State, and ZIP Code) 7b. ADDRESS (City, State. and ZIP Code)

    PO Box 631

    Vicksburg, MS 39180-0631

    8a NAM- nF RINDING.SPONSORING 8b OFFICE SYMBOL 9 PROCUREMENT INSTRUMENT IDENTIFICATION NUMBERRGANIZA ,ON j (If applcable)

    USAED, Louisville

    Bc. ADDRESS (City State, and ZIP Code) 10 SOURCE OF FUNDING NUMBERSPROGRAM PROJECT TASK WORK UNIT

    PO Boc 59 ELEMENT NO NO NO ACCESSION NO.

    Louisville, KY 40201-0059

    11 TITLE (Include Security Classification)Pond Creek Pumping Station, Southwestern Jefferson County, Kentucky; Hydraulic Model

    Investigation12 PERSONAL AUTHOR(S)

    Fletcher, Bobby P.13a. TYPE OF REPORT 13b. TIME COVERED 14 DATE OF REPORT (Year, Month, Day) 15. PAGE COUNT

    Final report FROM TO April 1988 10016. SUPPLEMENTARY NOTATION

    Available from National Technical Information Service, 5285 Port Royal RoaG, Springfield,

    VA 22161.17, COSATI CODES 18 SUBJECT TERMS (Continue on reverse if necessary and identify by block number)

    FIELD GROUP SUB-GROUP Baffl: Llockb Sump

    Gravity control VorticesStilling basin

    19. ABSTRACT (Continue on reverse if necessary and identify by block number)

    A 1:20-scale pumping station model of the sump and gravity control, approach,

    stilling basin, and exit channel was used to investigate and develop a practical designthat would provide satisfactory hydraulic performance.

    The pumping station and gravity control structures were combined by locating thegravity rrntrol below the sump. The pumping station consisted of four vertical pumps with

    a total capacity of 4,100 cfs. The gravity contcol section had a capacity for 17,000 cfs

    aId consisted of an open-channel flow structure and tainter gate to maintain the pool.During operation of the pumps, surface vortices observed in the pump bays were eliminatedby surfice vortex suppressor beams. During operation of the gravity control structure,

    eddies and an unstable hydraulic jump observed in the stilling basin were eliminated bydecreaing th. rat, of idwAll flare anu strategically locating and increasing the height

    of the baffle blocks.

    20 DISTRIBUTION /AVAILABILITY OF ABSTRACT 21 ABSTRACT SECURITY CLASSIFICATION0 UNCI.ASSIFED/UNLIMITED El SAME AS RPT [1 DTIC USERS Unclassified

    22a NAME OF RESPONSIBLE INDIVIDUAL 22b TELEPHONE (Include Area Code) 122c OFFICE SY1V'9OL

    DO Form 1473, JUN 86 Previous editions are obsolete SECURITY CLASSIFICATION OF THIS PAGE

    Unclassified

  • PREFACE

    The model investigation reported herein was authorized by the Office,

    Chief of Engineers (OCE), US Army, on 4 March 1976, at the request of the

    US Army Engineer District, Louisville (ORL).

    The study was conducted periodically from May 1978 to May 1983 as funds

    were made available and as major design decisions were made. The work was

    conducted by personnel of the Hydraulics Laboratory of the US Army Engineer

    Waterways Experiment Station (WES) under the direction of Messrs. H. B.

    Simmons, Chief of the Hydraulics Laboratory, and J. L. Grace, Jr., Chief of

    the Structures Division, and under the direct supervision of Mr. N. R. Oswalt,

    Chief of the Spillways and Channels Branch. The engineers in charge of the

    model were Messrs. E. D. Rothwell and B. P. Fletcher, Spillways and Channels

    Branch. The report was prepared by Mr. Fletcher and edited by Mrs. Marsha C.

    Gay, Information Technology Laboratory, WES. The following personnel are

    acknowledged for their special efforts on this project: Messrs. H. C.

    Greer III and S. W. Guy, Instrumentation Services Division, WES; and E. B.

    Williams and M. J. Tickell, Engineering and Construction Services Division,

    WES.

    During the course of the investigation, Messrs. Jack Robertson and Sam

    Powell, OCE; Laszlo Varga, US Army Engineer Division, Ohio River; and Steve

    Michel, Jim Lapsley, Larry Curry, David Beatty, Byron McClellan, and Bill

    Brown, ORL, visited WES to discuss the program of model tests, observe the

    model in operation, and correlate test results with design studies.

    COL Dwayne G. Lee, CE, is the Commander and Director of WES.

    Dr. Robert W. Whalin is the Technical Director.

    • Accession For

    NT T S 3?iK A e i

    DTIi TAb

    U..........

    D~~s ~ [ tp .' V£

    22i.- I-

  • CONTENTS

    Page

    PREFACE................................................................... 1

    CONVERSION FACTORS, NON-SI TO SI (METRIC)UNITS OF MEASUREMENT.................................................... 3

    PART I: INTRODUCTION................................................... 5

    The Prototype....................................................... 5Purpose and Scope of Model Study ..................................... 6

    PART II: THE MODELS..................................................... 7

    Description......................................................... 7Interpretation of Model Results ..................................... 12

    PART III: TEST RESULTS.................................................. 13

    Scheme A........................................................... 13Scheme B.......... ................................................. 20

    Scheme C (Adopted Design).......................................... 20

    PART IV: DISCUSSION AND CONCLUSIONS ..................................... 36

    * TABLES 1-6

    PHOTOS 1-15

    PLATES 1-33

    I. *.2

  • CONVERSION FACTORS, NON-SI TO SI (MIETRIC) - -UNITS OF MEASUREMENT

    Non-SI units of measurement used in this report can be converted to ST

    (metric) units as follows:

    Multiply By To Obtain

    acre-feet 1,233.489 cubic metres

    cubic feet 0.028 cubic metres

    degrees (angle) 0.01745329 radians

    feet 0.305 metres

    feet of water (39.2°F) 2,988.98 pascals

    inches 25.4 millimetres

    miles (US statute) 1.609 kilometres

    3-

  • .44**

    NC 7o W

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  • POND CREEK PUMPING STATION

    SOUTHWESTERN JEFFERSON COUNTY, KENTUCKY

    Hydraulic Model Investigation

    PART T: INTRODUCTION

    The Prototype

    1. The proposed Pond Creek pumping station for the Southwestern Jeffer-

    son County local flood protection project is located on the east bank of the

    Ohio River about 50 miles* west of Frankfort, Kentucky (Figure 1).

    2. The Pond Creek pumping station and gravity flow structure form the

    final link in the Southwestern Jefferson County local flood protection proj-

    ect. The pumping station consists of four bays, two on either side of the

    gravity flow structure (Plates 1-4). A trashrack is installed in each pump

    bay to prevent debris from entering the pump intakes.

    3. The pumping station's four vertical pumps have an average total

    capacity of 4,100 cfs against hydrostatic heads from 8 to 27 ft. Storage of

    13,200 acre-ft is provided between the pump starting elevation** of 421.0 ft

    and the 100-year design el of 432,0. The pumps discharge into flumes at the

    back of the combined structure which discharge into the stilling basin. Pump

    discharge always occurs under submerged stilling basin conditions.

    4. The gravity flow structure consists of an open-channel flow struc-

    ture (Plates 1-4) and tainter gate to maintain the pool, which discharges into

    a stilling basin.

    5. The tainter gate is electronically controlled to permit regulation

    of the lake level and discharge into the stilling basin. The stilling basin

    width (54 ft) is based on a design velocity of 12.0 fps over the end sill with

    tailwater at el 412.5. The length of the basin (100 ft) is about 3.5 times

    D2(theoretical sequent depth required for a hydraulic jump).

    *A table of factors for converting non-SI units of measurement to SI(metric) units is presented on page 3.

    **All elevations (el) and stages cited herein are in feet referred to theNational Geodetic Vertical Datum (NGVD).

    5

  • 6. The exit channel is lined with riprap and has a 54-ft bottom width

    and IV on 3H side slopes.

    - asPurpose and Scope of Model Study

    7. The model study was conducted to evaluate the hydraulic characteris-

    tics and develop modifications required for a satisfactory design of the ap-

    proach channel, sump, gravity outlet, and exit channel. Tests were also

    conducted to determine the size and extent of rock protection required down-

    stream from the gravity outlet. The model provided information necessary for

    development of a design that will provide satisfactory hydraulic performance

    for all anticipated flow conditions.

    N.

    S6

    A'

    O 4,

    4...5,LC"An -. t6 A '-

  • PART I: THE MODELS

    Description

    8. [nitiallv, the sump and gravity flow outlet were designed to be

    separate, and separate models were used to investigate the sump and gravity

    flow outlet.

    9. The model to investigate the sump (Figure 2a) was constructed to a

    linear scale of 1:20 and reproduced a 700-ft length by 700-ft width of the

    approach channel, sump, and five pump intakes. Flow through each pump intake

    was provided by individual suction pumps that permitted simulation of various

    flow rates through one or more intakes.

    10. The model to investigate the gravity flow section was also con-

    structed to a linear scale of 1:20 and reproduced a 600-ft-long and 500-ft-

    wide area of approach (Figure 2b), the gravity flow section, discharge

    conduit, stilling basin, and a 400-ft-long and 500-ft-wide exit channel

    (Figure 2c).

    11. Following tests of a separate gravity flow outlet and sump, the sump

    model was modified to enable investigation of a 1:20-scale, combined gravity

    flow outlet and sump (Figures 2d and 2e).

    12. The pump intakes and a portion of the model were transparent to per-

    mit observation of subsurface and surface vortices, current patterns, and

    turbulence. A stage C, D, or E vortex (Figure 3) was considered unacceptable.

    A stage E vortex is shown in Figure 4. Pressure fluctuations at each pump

    intake were measured by 8.0-in.-diam (prototype) electronic pressure cells

    (Figures 4 and 5) flush with -he floor of the sump directly below the center

    line of the pump column. Pressure fluctuations in excess of 3.0 ft (proto-

    type) were considered unacceptable. Swirl in the pump intakes was measured by

    vortimeters (free-wheeling propellers with zero pitch blades) located inside

    each pump intake at the approximate position of the prototype pump propeller

    (Figure 4). Propeller rotation in excess of 2 rpm (prototype) was considered

    unacceptable.

    13. Water used in the models was recycled and discharges were measured

    with venturi and turbine flowmeters. Water-surface elevations were measured

    with staff and point gages. Velocities were measured with pitot tubes and

    electromagnetic velocity probes. Current patterns were determined by

    7

  • -4-4.

    a. Sump

    *W-

    tAEL

    b. Gaiyflwitk

    Figure 2. The 1:0 -s emdl (he f3

  • I--x

    c. Gravity f low outlet

    K4:

    4 d. Combined sump and gravity flow intake

    Figure 2. (Sheet 2 of 3)

    4O

  • '060

  • @ ,-"

    Figure 3. Stages in development of

    air-entraining vortex

    PM

    Figure 4. Vortimeter and pressure cell

    II

  • ,,,.PUMP INTAKE

    PRESSURE CELLDIAM=8" (PROTOTYPE)

    PRESSURE CELL

    . PLAN ELEVATION

    Figure 5. Pressure cell location

    observation of dye injected into the water and confetti sprinkled on the water

    surface.

    Interpretation of Model Results

    14. The accepted equations of hydraulic similitude, based upon Froude

    criteria, were used to express the following mathematical relations between

    the dimensions and hydraulic quantities of the models and prototypes:

    Scale RelationDimension Ratio Model :Prototype

    Length L = L 1:20.r r

    0 Area A = L 2 1:400r r

    Velocity V = L1/ 2 1:4.47r r

    Discharge Q = L 5 /2 1:1,789r r

    Time T = L1 /2 1:4.47r r

    Pressure P = L 1:20r r

    Weight W = L 3 1:8,000r r

    12

    Oj

    .4 f '' V *

  • PART III: TEST RESULTS

    15. Initially, the two structures were to be located several hundred

    feet apart to ensure symmetrical inflow to the pumping station sump. Initial

    model tests were conducted with separate 1:20-scale models of the gravity flow

    outlet and the pumping station sump (Figures 2a, b, and c).

    16. Model tests showed that the sump for the pumping plant functioned

    well; however, the gravity structure required an expensive wing wall designed

    to prevent vortex development (Photo 1) during major floods. Structural

    studies in the prototype showed that the wing walls would be expensive and

    difficult to build.

    Scheme A

    17. Based on high projected costs for the separate structures and dis-

    cussions among personnel of the US Army Engineer District, Louisville, US Army

    Engineer Waterways Experiment Station (WES), and US Army Engineer Division,

    Ohio River, it was decided to investigate the feasibility of an over/under

    pumping and gravity flow scheme. The gravity control was located below the

    sump.

    SUMP

    18. The Scheme A type 1 sump (Figure 6) appeared to be satisfactory for

    sump water elevations equal to or higher than 426.0 ft. However, unsymmetri-

    cal flow distribution was later observed inside the pump bays. The submer-

    gence available with sump water surface at el 426.0 appeared to be sufficient

    to negate potential undesirable flow characteristics that are normally gener-

    ated by uneven lateral flow distribution to the pump intakes. At the minimum

    anticipated sump water-surface elevation (421.0 ft), adverse flow distribution

    and severe surface vortices were observed near the pumps as shown in

    Plates 5-7. Flow performance observed in the type 1 design sump with various

    water-surface elevations and combinations of pumps operating is indicated by

    pressure fluctuations, swirl, and vortex development presented in Table 1.

    The performance indicators presented in Table 1 show that with sump water

    surface at el 421.0, air-entraining vortices are the primary undesirable

    hydraulic characteristic.

    19. Modifications in the approach to reduce the unsymmetrical current

    13

  • M--rVW I I

    A i

    7 k.' 1-

    I %woo 01%

    Corihnedpupin satin nd raitvcotro , chee

    vortices ~ ~ ~ ~ ~ ~ "N Antepm asweentcniee

    :t4lr re ohned ( pomptng suction andllravitemcontrol, Schemign

    -(II~ th asoit votefaIse ink w the pmha wer ot coIdered wa

    -,vwto developr a sa fac tor del g wee2irctd0owr

    'tr~ fthe pnnupe ha hthyspo.hefls acw

    V false hacwall, tas show s in efigure . wi, wa n te

    toeedr f he sutin el(cheme A t y sg upe, 2s dshw in

    lril that-c~r--ti the su mpwl withd ae top la el t t2.hea

    >.A.>i tie I t usc onduete with t tomo the false backwallIo

    tc~i'i 1)-ikwl 1)* .r hihe (hitScheme A tpe 3 desgsmp, asshon inm

    VPT, t i r:oroveim Tit in hvdraul ic pe r formance , oc Cas1ina sup-

    t- 2 ,)rt i ces) (level oped near the p ump colu mn.

    i~~ - '-.Ivorttox su npress.ors, (esignetI to attenuiate or-

    1" t' IA'''O ;7.oIt rA gn t i TuV QMa 1 -s1eal 1sur faceP tlir'II 1e ' We Ve

    I! M c;i t i ()TI Alp ~t ream'l I rOTI t Ile P)HmI) -0 III tin t

    S.

  • &0,

    EL 421.0 EL 421.0

    II 4.25'

    6.35'

    EL 409.75 I

    EL 408.5 '

    EL 405.0 EL 405.0l'I44"- 1- 6.6 6.5" ,,id 4.5"S' all.

    a. Pumps 1 and 6 b. Pumps 2, 3, 4, and 5

    Figure 7. Scheme A type 2 sump

    EL 426.0 8. 0' EL 426.0

    65'

    6.35' 4.25'

    EL 409.75EL 408.5

    EL 405. 0 EL 405. 01 4.4'- 6.5 4-6l- -I- - 65 _ 5-

    a. Pumps I and 6 b. Pumps 2, 3, 4, and 5

    Figure 8. Scheme A type 3 sump

    15

    PIS, 5. ..l II

  • results indicated that 3-ft-high vortex suppressors were most effective when

    p. positioned as shown in Plate 8 (Scheme A type 4 design sump). The Scheme A

    type 4 design sump provided satisfactory flow conditions in the sump for all

    anticipated water-surface elevations and combinations of pumps operating.

    Performance indicators obtained with the type 4 sump design (Plate 8) are

    tabulated in Table 2.

    23. The Louisville District determined that it would be structurally

    desirable to locate a pier in the center of each pump bay (type 5 sump), shown

    in Figure 9 and Plate 9. Tests indicated no significant change in hydraulic

    performance due to the piers. The magnitude and direction of currents ap-

    proaching the pump intakes in the approach and along the approach training

    wall for minimum anticipated sump at el 421.0 and maximum pumping discharge of

    4,100 cfs are shown in Plates 9 and 10, respectively. Riprap (thickness =

    12 in. and average size of stone (d50 ) = 6 in.) in the approach (Figure 9) was

    stable for all anticipated pumped flows and headwater elevations. Various

    flow conditions taken with a 100-sec (prototype) exposure time are shown in

    Photo 2.

    - l

    RIR 1 HCKNESS -12 IN

    Figure 9. Scheme A type 5 sump, type 1 riprap

    16

    0

  • Gravity control

    24. The approach to the Scheme A type 1 gravity flow outlet is shown in

    Figure 6. A self-regulating tainter gate (autogate) (Plate 11) located in the

    upper gravity bay was designed to maintain the recreation pool within 3 ft of

    el 421.0. In the prototype, the autogate automatically adjusts its opening

    relative to the head on the gate. In the model the autogate was schematically

    simulated. The autogate is designed to pass flows as high as 2,000 cfs. When

    the pond level exceeds el 424.0, the roller gates (Plate 11) will be opened to

    provide flow through the twin 15- by 15-ft conduits in the lower gravity bay. V

    A divider wall was installed in the center of the entrance to the gravity con- %

    trol structure (Scheme A type 2 gravity control) to provide additional support

    for the bulkheads, and a quaerant wall (Scheme A type 3 gravity control) was

    added to provide streamlining (Plates 11 and 12).

    25. A discharge rating curve for free-flow conditions and with the

    roller gates open to el 421.0 is shown in Figure 10. The rating curve indi-

    cates that with the roller gates open to el 421.0, the structure will not pass

    the design discharge of 15,000 cfs with pool at el 432.0. Flow with the rol-

    ler gates open to el 421.0 generated severe turbulence (Plate 13) that sig-

    nificantly reduced the hydraulic capacity of the structure. A representative

    of the Louisville District stated that the structure could be operated with

    the roller gates opened to el 405.0.

    iI

    FLOW THROUGH UPPEfR AND

    -2G I FLOW THROUGH LOWER

    I_ _ 1 4 I6

    ,jI4CHARGE I OCFS

    Figure 10. Rating curve, Scheme A type 3 gravity flow

    17 I

  • 26. The roller gates were opened to el 405.0 and flow conditions (dis-

    charge Q of 15,000 cfs) were observed as shown in Plate 11. The capacity of

    the structure was significantly increased as indicated by the rating curve in

    Figure 10. The increased capacity was attributed to reduction of turbulence

    inside the structure (compare Plates 11 and 13). An occasional air-entraining

    vortex occurred at the inlet as shown in Plate 12 and Figure 10. Figure 10

    shows a range of discharges where stage D and E vortices occurred. The occa-

    sional vortices did not cause any significant problems, and flow characteris-

    tics throughout the Scheme A type 3 gravity control structure appeared satis-

    factory for the range of anticipated flows.

    27. A plot of heads on the center line of the culverts versus discharge

    coefficients for the structure with the roller gates open to el 405.0 is shown

    in Figure 11. Basic free-flow data obtained with the model are tabulated in

    . Table 3. Various approach flow conditions taken with a 50-sec (prototype)

    exposure time are shown in Photo 3. The magnitude of currents approaching the

    gravity flow intake along the approach training wall for the maximum gravity

    flow of 15,000 cfs and pool at el 428.0 is shown in Plate 10.

    28. Tests conducted to investigate the feasibility of removing the por-

    tion of the divider wall located between the gravity flow conduits (the shaded

    area in Plate 12) indicated that the downstream portion of the wall is needed

    to direct the flow and minimize turbulence. Flow with the divider wall in-

    stalled is shown in Photo 4. Submerged flow with a discharge of 15,000 cfs

    through the lower gravity bay generated turbulence and waves I ft high near

    the autogate (Photo 5). Although the turbulence and waves were considered

    nondamaging, the Louisville District requested that the autogate be moved up-

    stream of the roller gates tc provide better access for maintenance and opera-

    i* tion. The model results indicated that moving the autogate upstream of the

    roller gate would not adversely affect the hydraulic performance of the struc-

    ture. A discharge of 2,000 cfs passing through the upper gravity bay is shown

    in Photo 6. o

    Riprap

    29. The Scheme A type 1 riprap (d50 = 6 in.) in the approach (Figure 9)

    failed from the intake to a point 20 ft upstream as shown in Plate 14 when

    subjected to a gravity flow of 15,000 cfs. Turbulence associated with the

    bottom roller and vortices generated by the abutments, shown in Plate 12,

    caused the riprap to fail. The riprap thickness was increased to 50 in. with

    18

    I0 1

  • 40-

    35 -

    * .

    V..

    LLI30

    ,)

    zLU

    (n 250

    LLj

    zo 20

    15

    FREE-FLOW DISCHARGE COEFFICIENT C

    NOTE: Q = C A 2gH

    Q = DISCHARGE, CFS

    A = AREA OF CULVERTS, FT2

    g =ACCELERATION DUE TO GRAVITY, FT/SEC2

    H = HEAD ON (P OF 15-FT-SQUARE INTAKES

    (EL 397.5), FT

    Figure 11. Scheme A type 3 gravity control

    19

  • a d 50of 25 in. for a distance of 20 ft upstream from the structure

    (Scheme A type 2 riprap). Rock failure occurred from the intake to a point

    about 5 ft upstream. Therefore, it was recommended that the full width of

    * approach to the gravity flow section be paved with concrete for 20 ft upstream

    of the entrance. The 12-in, thickness was adequate upstream from this

    location.

    Scheme B

    30. Value engineering studies by the Louisville District indicated that

    it would be cost effective to reduce the number of pumps from six to four. The

    1:20-scale model was revised to simulate Scheme B, which contained four

    V l,025-cfs pumps with a gravity flow section located in the center (Plate 15).The gravity flow outlet was not changed.

    31. The magnitudes and directions of currents measured 1 ft above the

    bottom of the approach and the sump with various pumps operating are shown in

    Plates 16-19. Only minor flow contractions were observed at the pier noses.

    % Rotational flow tendencies (swirl) and stages of vortex development are pre-

    sented in Table 4. Submerged or surface air-entraining vortices were not ob-

    served. Only occasional surface swirls or depressions (stage A vortex) were

    observed with the minimum water-surface elevation.

    32. Performance of the Scheme B sump was considered satisfactory for

    the range of anticipated water-surface elevations with any single pump or com-

    bination of pumps operating.

    Scheme C (Adopted Design)

    33. Engineers from the Louisville District decided, based on additional

    value engineering studies, that a single tainter gate having the same width as

    the gravity bay (34 ft) with the invert of the gravity bay at el 390.0 would

    increase the capacity ot the gravity flow and reduce the structural costs.

    Also, the length of the pump bays was reduced to 54 ft. The model was revised

    to simulate the Scheme C design, which contained four 1,025-cfs pumps with a

    tainter-gate-controlled gravity flow section located in the center bay

    (Figure 12 and Plate 20).

    20

    0N

  • Figure 12. View from upstream, Scheme C

    S ump

    34. Based on test results obtained from a general research study of

    sump performance conducted at WES,* a pump and vortex suppressor beam were

    located in each bay of the sump as shown in Figure 13. Results from the gen-

    eral research indicated that the pump location shown in Figure 13 was the

    least susceptible to submerged vortices, and the vortex suppressor beams would

    eliminate surface vortices.

    35. The magnitudes and directions of currents measured 1 ft above the

    bottom with various pumps operating are shown in Plates 21-25. Various

    approach flows are shown in Photo 7. For some flow conditions, flow contrac-

    tions observed at the abutments and pier noses induced unevenly distributed

    curren~s as flow entered the bays. As flow passed through the bays and ap-

    proached the pump intakes, currents became more evenly distributed. Pressure

    fluctuations beneath the pumps, rotational flow tendencies (swirl), and stages

    *Glenn R. Triplett, Bobby P. Fletcher, John L. Grace, John J. Robertson.1988 (Feb). "Pumping Station Inflow-Discharge Hydraulics, Generalized PumpSump Research Study;," Technical Report HL-88-2, US Army Engineer WaterwaysExperiment Station, Vicksburg, Miss.

    21I %Q :."

  • 13'

    VORTEX EL 422SUPPRESSOR- EL 49

    4(

    EL 405 '1

    13' .3.25

    a. Elevation

    ('.4

    b. Plan

    Figure 13. Pump location, Scheme C type Isuction bell

    'U". 22

  • of vortex development are presented in Taole 5. Virtually no surface vortices

    (none worse than stage A) occurred when vortex suppressor beams were in place.

    Removal of the vortex suppressors resulted in stage D and E vortices in all

    pumping bays. Pressure fluctuations below the center line of the pump intake

    and swirl inside the pump column were insignificant in all instances. No sub-

    merged vortices occurred for anv condition.

    36. The suction bell diameter was increased from 13 ft (type 1) to

    16 ft (type 2). The Scheme C sump with the 16-ft-diam type 2 suction bell is

    shown in Figure 14. Tests were conducted for all anticipated water-surfaceelevations in the sump and for all possible combinations of single and multi-

    ple pump operation. Test results indicated that for all conditions, hvdraulic

    performance in the approach and sump was satisfactory and almost identical to

    that documented with the 13-ft-diam suction bell installed.

    Gravity control

    37. The gravity flow control structure (Plate 20) was evaluated for

    discharges up to the design discharge of 17,000 cfs. Approach flows were

    satisfactory and are shown in Photos 8 and 9. Approach velocities measured

    near the bottom are provided in Plate 20.

    38. Controlled flow. Observations indicated that an air-entraining

    vortex leveloped upstream and on each side of the tainter gate (Plate 26 and

    Photo 10) for all controll d flows greater than 1,300 cfs. Development of the

    vortices appeared to be initiated by flow contraction at each abutment. The

    vortex at the right abutment (looking downstream) was usually stronger than

    the vortex at the left abutment. This was probably due to the lower elevationNof the topography in the approach on the right side which permitted more flow

    to approach the structure laterally from the right and caused more flow con-

    traction at the right abutment. Various heights (2, 3, 5, and 7 ft) of vortex

    suppressor beams were installed at various locations upstream from the tainter%: gate. The most effective beam (typ 2 gravity flow) was 5 ft high and was

    located 4 ft downstream from the nose of the abutment (Figure 15). The beam

    eliminated all air-entraining vortices for all anticipated flow conditions.

    Some flow conditions allowed an eddy to form on each side immediately upstream

    from the vortex suppressor beam (Figure 15). The eddies were eliminated by

    providing a transition (fillet) from the pier nose to the beam (type 3 gravity

    flow) as shown in Figure 16.

    39. The type 3 gravity flow control structure performed satisfactorily

    23

    4".N

  • 416'

    "A

    " ""EL 422t,'.'.'VOR TEXSUPPRESSOR-A L 1

    -F -i

    a. Elevation

    " b. Plan

    ~Figure 14. Pump location, Scheme C type 2

    suction bell

    .424

  • PUMP BAY

    A A.1*A

    GRVIYBA

    PUM 425drE 45W

    b. SectinA-

    EL 425

    EL39

    5,25

    - U - - ~IN; S

  • PUMP BAY

    ~ GRAPUMP BAY

    a. Plan

    4'[a

    VORTEX SUPPRESSOR BEAMEL 425

    EL 390 ---..-

    b. Section A-A

    Figure 16. Scheme C type 3 gravity control

    26

    :&PO I tZ '1:111 1

  • for all controlled flows (submerged and unsubmerged) but was unsatisfactory

    for uncontrolled flows above 15,000 cfs. With uncontrolled flows above

    15,000 cfs the vortex suppressor intersected the nappe as shown in Figure 17.

    The vortex suppressor beam was moved downstream to a position where the beam

    did not interfere with uncontrolled flow. However, moving the beam downstream

    reduced its effectiveness in preventing vortices.

    52'

    VOR TEXSUPPRESSORBEAM

    ~SECTION A-A

    o Figure 17. Uncontrolled flow, Scheme C type 3 gravity-'control

    40. The vortex suppressor was removed and the tainter gate was moved

    10 ft downstream (type 4) as shown in Figure 18. Moving the tainter gate

    10 ft downstream reduced the frequency and intensity of the vortices

    S'c 52' I0

    00

    EL 390.0 P, 17' 0 1 i

    .1 Figure 18. Scheme C type 4 gravity con-trol, tainter gate moved 10 ft downstream

    27

  • (Photo 11). There was no random or periodic surging of flow on the upstream

    side of the gate. Tests indicated that the vortex suppressor beam and fillets

    were needed to eliminate the vortices. Various positioned and sized vortex

    suppressor beams with fillets were investigated, and the model results indi-

    cated that a 5-ft-high beam with fillets located 7 ft downstream from the nose

    of the abutments (type 5) (Figure 19 and Photo 12) provided satisfactory per-

    for:7ane for n1l antiipated controlled flow conditions. The vortex suppres-

    sor beam was also effective in preventing floating debris from passing through

    the structure with gate openings less than 5 ft. Higher gate openings per-

    mitted flow to pull the debris beneath the vortex suppressor beam (Photo 13).

    41. Controlled flow rating curves are plotted in Figure 20. Basic dis-

    charge calibration data obtained with the model are tabulated in Table 6. An

    equation for free controlled flow was developed by plotting discharge versus

    head on the center of the gate opening (Figure 21) and then plotting the

    values of C versus gate opening as shown in Figure 22. The following equa-- tion describes the relations between discharge Q ,length of gate L ,gate

    opening Go , and head on the center of the gate opening H00g

    where g is the acceleration due to gravity. Controlled flows entering the

    Scheme C type 5 gravity flow bay were considered satisfactory for all antici-

    pated operating conditions.

    42. Uncontrolled flow. With the design uncontrolled discharge of

    '17,000 cfs, the gravity flow control structure produced flow contractions that

    induced a water-surface drawdown of 4 ft (vertical) at each abutment (Photo 14

    and Plate 27). Water-surface profiles along the sidewall and center line of

    the gravity flow control structure measured with the design discharge-of

    17,000 cfs and headwater and tailwater at el 422.0 and 414.5, respectively,

    *, are shown in Plate 27. Flow control occurred at the entrance of the struc-

    ture. Discharge rating curves for the gravity flow control structure are pro-

    vided in Figures 20 and 23. The following equation can be used to compute

    discharge with uncontrolled free flow.

    Q = 2.09LH 1 .5 9 (2)e

    28

    Ma;N

  • A 62'A

    774P

    N a. Plan

    VORTEX SUPPRE5SOR BEAMEL 427 -TP

    EL 422 F

    EL39

    SECTION A - A

    b. Section A-A

    Figure 19. Controlled flow, Scheme C type 5 gravitycontrol

    29

  • 00

    14J 4-4

    00t(.)D

  • 40

    30

    20

    V)0

    LU

    0

    C)

    1 I I I I I I I I72 3 4 5 7 0 20 30 40 50

    GROSS HEAD ON GATE, FT

    O Cg Hg0.5

    L99

    O DISCHARGEV CFS

    Cg FUNCTION OF DISCHARGE

    AND HEAD ON THE CREST

    Hg HEAD ON CENTER LINEOF GATE OPENING. FT. COMPUTED BYHe-G o /2 , wHERE He IS THE

    GROSS HEAD ON THE WEIR, FT

    Figure 21. Discharge versus gross head on crest, controlled flow,Scheme C type 5 gravity flow

    31

    4

    1P 2 3 020 3 0 5

  • .6,000

    4000

    '' 3,-000

    ' 2o0 cg = Cg' Go0 .87

    Cg = 236.2 GOO.87Cg = 6.95 L GO0.87

    i,ooo

    o 700 -

    500

    400 -

    300 -

    200'p.

    ooI I I I I I I I I

    1 2 3 4 5 7 10 20 30 40GATE OPENING, FT

    C9 = C9 ' Go0 .

    8 7 = 6.95 L Go087

    C9 = FUNCTION OF DISCHARGE ANDHEAD ON THE GATE

    Ca= FUNCTION OF C9 AND GATEOPENING

    Go = GATE OPENING

    L = LENGTH OF GATE, FT (34 FT)

    H9 = HEAD ON CENTER LINEOF GATE OPENING, FT

    Figure 22. C versus gate opening, controlled flow, Scheme CS g type 5 gravity flow

    32

  • 30

    20

    0 2.09 LHe'* 59

    4'. 6LuT

    (J 5

    3

    2

    0J

    3 4 5 6 7 8 10 20 30 40 50 70 100

    GROSS HEAD ON WVEIR, FT

    0 = DISCHARGE, CFSHe = GROSS HEAD ON WEIR, FT

    L =NET LENGTH OF CREST, FT= 34 FT

    Figure 23. Discharge-head relation for free uncontrolledflow, Scheme C type 5 gravity flow

    -where H is the gross head on the weir. Basic discharge data obtained withe

    the model are tabulated in Table 6. Uncontrolled flows entering the gravity

    N flow control structure were considered satisfactory for all anticipated dis-

    charges.

    Stilling basin

    43. A tailwater rating curve provided by the Louisville District is

    shown in Figure 24. This curve was used to set the tailwater elevations for

    various discharges during tests of the stilling basin. The baffle blocks of

    the Scheme C type 1 design stilling basin (Plate 28) did not provide suffi-

    cient resistance and permitted an unstable and oblique hydraulic jump on the

    surface with eddies in the stilling basin at a discharge of 17,000 cfs

    33

  • 41

    410

    405

    40

    ,395

    300 1 I

    4 6 8 10 12 14 16 18 20

    DISCHARGE, 1,000 CFS

    Figure 24. Tailwater rating curve, Scheme C gravity flow

    N

    (uncontrolled flow) and minimum tailwater at el 412.5 (Plate 28). Discharges

    from 3,000 to 17,000 cfs (uncontrolled and controlled) induced flow separation

    along the sidewalls in the flared section and generated eddies in the stilling

    basin (Plate 28) due to the unstable and oblique hydraulic jump induced in the

    chute upstream of the stilling basin.

    44. The baffle blocks were increased in height from 4 to 10 ft

    (Scheme C type 2 stilling basin) as shown in Plate 29. This provided more re-

    sistance and stability for the hydraulic jump and reduced, but did not elimi-

    *nate, the eddy action. The rate of sidewall flare was decreased from IV on 3H

    to IV on 5.5H (type 3 design stilling basin) and IV on 10H (type 4 design

    stilling basin) as shown in Plates 30 and 31, respectively. The model indi-

    cated that both IV on 5.5H and IV on 10H sidewall flares reduced the tendency

    for flow separation along the sidewalls and formation of eddies in the still-

    ing basin. However, for some flow conditions, there were tendencies for an

    unstable and oblique hydraulic jump to form on the surface in the chute up-

    stream of the stilling basin, uneven flow distribution, and occasional adverse

    eddies in the stilling basin. The parabolic drop and stilling basin baffles

    were moved upstream (type 5 design stilling basin shown in Plate 32), and

    34

    01

  • satisfactory hydraulic performance was observed for all anticipated flow con-

    ditions. However, the type 5 design stilling bas4 n was considered unsatis-

    factory by the Louisville District due to increased construction costs.

    45. The type 6 design stilling basin, which was the design adopted for

    use, was formed by sloping the invert of the chute from el 390.0 to 386.0 and

    locating the 10-ft-high baffles 55 ft from the toe of the slope as shown in

    Plate 33. The baffles were located various distances from the toe of the

    slope, and a distance of 55 ft provided the best hydraulic performance. Cur-

    rent patterns, maximum wave amplitude, and bottom velocities are also shown in

    Plate 33. The type 6 design stilling basin provided a stable hydraulic jump

    and prevented the formation of adverse eddies in the stilling basin. Various

    'flow conditions are shown in Photo 15. The pier in the middle of the gravity

    section (Photo 15) generates turbulence which is dissipated in the stilling

    basin.

    Riprap

    46. Approach channel riprap (Figure 12 and Plate 20) with a d50 of

    * 6 in. upstream from a 20-ft paved section as developed with Scheme A was

    stable for all pumped or gravity flow discharges including the design gravity

    flow of 17,000 cfs.

    47. Exit channel riprap with a d50 of 6 in. failed from the end of

    * the stilling basin to a point 10 ft downstream during a discharge of

    17,000 cfs and tailwater at el 412.5. The type 2 design riprap was composed

    of stone with a d50 of 8 in. for a distance of 25 ft downstream from the

    stilling basin (Plate 33), followed with stone having a d50 of 6 in. No

    failure of the type 2 design riprap was observed after it was subjected to

    anticipated flows as great as 17,000 cfs and tailwater at el 412.5 for a

    * period of 2 hr (prototype).

    35

    4

  • PART IV: DISCUSSION AND CONCLUSIONS

    48. Initially, the sump and the gravity flow outlet were designed to be

    separate structures. Model tests indicated satisfactory sump performance dur-

    .ig operation of any combination of the five pumps. However, the gravity con-

    trol structure required an expensive wing wall design to prevent vortices in

    the approach during major floods.

    49. The sump and gravity control structures were combined by locating

    the gravity control below the sump (Scheme A, Photo 1). During operation of

    .. the pumps, unsymmetrical current distribution in the approach induced several

    surface vortices in the sump. A false backwall and a vortex suppressor beam

    were effective in eliminating surface vortices. A pier located in the ccnter

    of each pump bay for structural purposes did not adversely affect sump

    performance.

    50. The Scheme A -ravity flow outlet was located below the sump and

    included a self-regulating tainter gate (autogate) designed to maintain the

    recreation pool within 3 ft of pool el 421.0 (Plate 11). When the pool level

    exceeded el 424.0, the roller gates were opened, providing twin 15- by 15-ft

    conduits. Submerged flow through the gravity bay generated turbulence and

    waves I ft high near the autogate. The autogate was moved upstream of the

    roller gates to provide better access for maintenance and operation.

    51. Subsequent value engineering studies by the Louisville District

    indicated that it would be cost effective to reduce the number of pumps from

    six to four (Scheme B). The gravity flow outlet was not changed and the

    hydraulic performance of the gravity flow outlet was not affected. Perfor-

    mance of the Scheme B sump was considered satisfactory.

    W 52. Engineers from the Louisville District decided, based on additional

    value engineering studies, that a single tainter gate (Scheme C, the adopted

    design, shown in Plate 20) would increase the capacity of the gravity flow and

    reduce the structural costs. The total pumping capacity of the Scheme C de-

    *, sign remained 4,100 cfs and the capacity of the gravity bay was increased to

    17,000 cfs. The Scheme C sump performed satisfactorily for any combination of

    p -ps operating and anticipated flow conditions.

    53. Approach flows to the Scheme C gravity control were satisfactory.

    For all controlled flows greater than 1,300 cfs, an air-entraining surface

    vortex developed upstream and on each side of the tainter gate. The vortices

    36

  • were eliminated by a vortex suppressor beam located upstream from the tainter

    gate. The vortex suppressor beam was also effective in preventing floating

    debris from passing through the structure with gate openings less than 5 ft.

    Higher gate openings permitted flow to pull the debris beneath the beam. Con-

    trolled and uncontrolled discharge rating curves were developed from the

    model.

    54. The initial design of the Scheme C stilling basin permitted an

    unstable and oblique hydraulic jump in the stilling basin at a discharge of

    17,000 cfs. Discharges from 3,000 to 17,000 cfs (uncontrolled and controlled)

    induced flow separation along the sidewalls in the flared section and gener-

    ated eddies in the stilling basin. Increasing the baffle block height from 4

    to 10 ft provided more resistance and stability for the hydraulic jump but did

    not eliminate all eddy action. Satisfactory stilling basin performance was

    obtained by decreasing the rate Pf sidewall flare, sloping the invert of the

    - chute from the outlet to the stilling basin apron, and locating the 10-ft-high

    baffles 55 ft from the toe of the slope (Scheme C type 6 stilling basin, shown

    - in Plate 33). Riprap in the exit channel was stable for all anticipated flow

    - ceA.ditions.

    ,~ %

    NS

  • Table I

    -. Pressure Fluctuation, Swirl, and Stages of Vortex Development

    Scheme A Type I Sump

    Water-Surface Sump Performance Pump No.

    El Tndicator* 1 2 3 4 5 6

    . 421.0 Pressure fluctuation, ft 1.0 X X X X XSwirl, rpm 1.0+Stage of vortex development (E)

    421.0 Pressure fluctuation, ft X X 2.0 1.5 X XSwirl, rpm 1.0+ 1.0Stage of vortex development (D) (C)

    421.0 Pressure fluctuation, ft X X X 5.0 2.0 2.0Swirl, rpm 6.0+ 1.0- 2.0+Stage of vortex development (B) (C) (D)

    421.0 Pressure fluctuation, ft 1.0 1.0 5.0 X X XSwirl, rpm 1.0- 2.04 7.0+Stage of vortex development (D) (C) (B)

    421.0 Pressure fluctuation, ft 1.0 1.0 1.0 1.0 1.0 1.0

    Swirl, rpm 2.0+ 1.0- 1.0 + 1.0* 1.0+ 1.0+

    Stage of vortex development (B) (D) (D) (D) (D) (E)

    426.0 Pressure fluctuation, ft X X X 2.0 1.0 1.0Swirl, rpm 7.0- 1.0+ 2.0+Stage of vortex development (A) (A) (A)

    426.0 Pressure fluctuation, ft 1.0 1.0 1.0 1.0 1.0 1.0Swirl, rpm 1.0- 1.0+ 1.0+ 1.0+ 1.0+ 1.0+Stage of vortex development (A) (A) (A) (A) (A) (A)

    * 432.0 Pressure fluctuation, ft X X X 2.0 1.0 1.0

    Swirl, rpm 4.0+ 1.0+ 2.0+

    Stage of vortex development (A) (A) (A)

    432.0 Pressure fluctuation, ft X X X 1.0 X XSwirl, rpm 1.0+Stage of vortex development (A)

    432.0 Pressure fluctuation, ft 1.0 1.0 1.0 1.0 1.0 1.0. Swirl, rpm 1.0 + 1.04 1.0+ 1.0 + 1.0+ 1.04

    Stage of vortex development (A) (A) (A) (A) (A) (A)

    Note: All magnitudes are expressed in terms of prototype equivalents.- = clockwise rotation.

    = counterclockwise rotation.X pump not operating.

    Discharge for pumps I and 6 = 410 cfs each; for pumps 2, 3, 4, and 5

    -820 cfs each.*Pressure fluctuations beneath the pump intake are given in feet ofwater.

    SNO

  • Table 2

    Pressure Fluctuation, Swirl, and Stages of Vortex Development

    Scheme A Type 4 Sump

    Water-Surface Sump Performance Pump No.

    .1 El Indicator* 1 2 3 4 5 6

    421.0 Pressure fluctuation, ft 1.0 X X X X X

    Swirl, rpm 1.0+Stage of vortex development (B)

    421.0 Pressure fluctuation, ft X X 1.0 1.0 X X

    Swirl, rpm 1.0+ 1.0+Stage of vortex development (A) (B)

    421.0 Pressure fluctuation, ft X X X 2.0 1.0 1.0Swirl, rpm 3.0+ 2.0+ 1.0+

    Stage of vortex development (B) (A) (B)

    421.0 Pressure fluctuation, ft 1.0 1.0 1.0 X X XSwirl, rpm 2.0+ 2.0+ 3.0+

    Stage of vortex development (A) (A) (B)

    421.0 Pressure fluctuation, ft 1.0 1.0 1.0 1.0 2.0 1.0

    Swirl, rpm 1.0+ 1.0+ 1.0+ 1.0+ 1.0+ 1.0+Stage of vortex development (A) (A) (A) (A) (A) (A)

    426.0 Pressure fluctuation, ft X X X 1.0 1.0 1.0Swirl, rpm 1.0+ 1.0+ 1.0+

    Stage of vortex development (A) (A) (A)

    426.0 Pressure fluctuation, ft 1.0 1.0 1.0 1.0 1.0 1.0

    Swirl, rpm 1.0- 1.0+ 1.0+ 1.0+ 1.0+ 1.0+

    Stage of vortex development (A) (A) (A) (A) (A) (A)

    432.0 Pressure fluctuation, ft X X 1.0 1.0 1.0 1.0Swirl, rpm 2.0+ 1.0+ 2.0+

    Stage of vortex development (A) (A) (A)

    432.0 Pressure fluctuation, ft X X X 1.0 X XSwirl, rpm 1.0+Stage of vortex development (A)

    432.0 Pressure fluctuation, ft 1.0 1.0 1.0 1.0 1.0 1.0

    6. Swirl, rpm 1.0+ 1.0+ 1.0+ 1.0+ 1.0+ 1.0+Stage of vortex development (A) (A) (A) (A) (A) (A)

    Note: All magnitudes are expressed in terms of prototype equivalents.- = clockwise rotation.

    = counterclockwise rotation.X = pump not operating.Discharge for pumps I and 6 = 410 cfs each; for pumps 2, 3, 4, and 5

    V, = 820 cfs each.Pressure fluctuations beneath the pump intake are given in feet of

    water.

    %

    5. ~.

  • Table 3

    Basic Free-Flow Data

    Scheme A Type 3 Gravity Flow

    Bulkhead Open Bulkhead ClosedDischarge Discharge

    cfs Pool E! cfs Pool El

    3,300 400.0 8,400 412.14,200 404.1 10,000 416.85,500 403.5 11,500 419.36,200 405.6 12,600 424.17,000 406.8 14,000 426.07,300 409.6 15,100 430.07,900 413.0 15,300 428.28,400 413.8 15,900 432.49,000 417.0

    10,000 417.511,200 421.011,500 423.211,700 425.412,100 429.712,200 430.912,600 432.6

  • Table 4

    Swirl and Stages of Vortex Development

    Scheme B Type I Sump

    Water-Surface Sump Performance Pump No.

    El Indicator 1 2 3 4

    421.0 Swirl, rpm X X X +2.0

    Stage of vortex development (A)

    421.0 Swirl, rpm X X +3.0 +1.0Stage of vortex development (A) (A)

    421.0 Swirl, rpm X 1.0+ ,2.0 +1.0

    Stage of vortex development (A) (A) (A)

    421.0 Swirl, rpm 1.0+ 2.0+ +2.0 +1.0

    Stage of vortex development (A) (A) (A) (A)

    421.0 Swirl, rpm X 3.0+ *2.0 X

    Stage of vortex development (A) (A)

    426.0 Swirl, rpm X X *1.0 -1.0Stage of vortex development (A) (A)

    426.0 Swirl, rpm 1.0+ 1.0+ 1.0+ 1.0+

    Stage of vortex development (A) (A) (A) (A)

    432.0 Swirl, rpm X X 1.0+ 1.0+Stage of vortex development (A) (A)

    432.0 Swirl, rpm +1.0 +1.0 +1.0 +1.0Stage of vortex development (A) (A) (A) (A)

    Note: All magnitudes are expressed in terms of prototype equivalents.+ = clockwise rotation.

    + = counterclockwise rotation.X = pump not operating.Discharge per pump = 1,025 cfs.

    X*-. % .A~.' %' ~ \.%

  • Table 5

    Pressure Fluctuation, Swirl, and Stages of Vortex Development

    Scheme C Type 1 Sump

    Water-Surface Sump Performance Pump No.

    El Indicator* 1 2 3 4

    421.0 Pressure fluctuation, ft X X X ISwirl, rpm -2Stage of vortex development (A)

    421.0 Pressure fluctuation, ft X X1 1Swirl, rpm +1 +1

    Stage of vortex development (A) (A)

    421.0 Pressure fluctuation, ft X 1 1 1Swirl, rpm +1 +2 )2Stage of vortex development (A) (A) (A)

    421.0 Pressure fluctuation, ft 1 1 1 1Swirl, rpm I + +1 +2Stage of vortex development (A) (A) (A) (A)

    421.0 Pressure fluctuation, ft X 1 1 XSwirl, rpm +2 2Stage of vortex development (A) (A)

    426.0 Pressure fluctuation, ft X X 1 1Swirl, rpm +2 +2Stage of vortex development None None

    426.0 Pressure fluctuation, ft 1 1 1 1Swirl, rpm +1 +1 +1 +1Stage of vortex development None None None None

    432.0 Pressure fluctuation, ft X X 1 1Swirl, rpm +1 +1Stage of vortex development None None

    432.0 Pressure fluctuation, ft 1 I 1 ISwirl, rpm +1 +1 +1 +IStage of vortex development None None None None

    Note: All magnitudes are expressed in terms of prototype equivalents.+ = clockwise rotation.

    4 = counterclockwise rotation.X = pump not operating.

    Discharge per pump = 1,025 cfs.* Pressure fluctuations beneath the pump intake are given in feet of

    water.

    4Z

  • Table 6

    Gravity Control Calibration Data

    Scheme C Type 5 Gravity Flow

    Uncontrolled Flow Controlled FlowGate

    Discharge Pool Opening Discharge PoolcfS El ft cfs El

    2,900 400.5 10 6,560 408.6

    3,960 402.6 10 7,570 415.1

    3,960 402.9 10 8,980 420.5

    4,500 404.2 15 10,500 415.3

    6,000 407.1 15 11,200 418.8

    7,100 408.4 15 11,400 419.9

    8,400 410.5 15 12,200 424.4

    8,900 411.8 15 13,400 426.2

    10,400 412.6 20 15,000 420.7

    11,700 415.8 20 16,100 425.5

    11,800 416.4 20 17,400 429.3

    12,900 416.8

    14,200 417.7

    16,200 420.2

    16,400 422.8

    17,400 421.6

  • w-r-.w ~r Sr p Sr ml C9~ arm, C, pnana' u, Sr - WK~*~W W Sr LWSr SrW M if - W t US.. . ~m -. . -.

    0

    a~ ~

    .p4.

    a'.

    'a'

    ad.:

    0)

    a'- .1-i"a ~

    0

    0)a'.

    "-a 4 J

    -a.,a'.. *1-4

    1-40

    4.J

    a.,. 4J

    *1-4

    I-'

    'a'"a' '-4

    0aa~a 4-'

    0

    *-if..

    -a'"'a.''a

    4-

    6.~

    .'~-,~.t*' ~ ~/~a ~ a' ' a' '~ a>a' a' \..\.'aa '.J.'~~* - ",a 'p a~%~ ~ a'aa'\a' a a ~,.d gd ?

  • a. Pool el 421.0, pump 6 discharge 410 cfs

    < '.21 nvrnp (1 ,s clirging 8201 cf'~ , pump 6 dwign!410 cf -

    S.I~n

    0%

  • I NO-

    c.~~~~~ Pole 2.,pms4ad5dicagni2 f e up

    pump 6 icarig41

    c.Pool el 421.0, pumps 3 4, and 5 discharging 820 cfs per pump,pump 6 discharging 410 cfs

    %-V

  • % '

    - 1i- -

    e. Pool el 421.0, pumps 2, 3, 4, and 5 discharging 820 cfs per pump,," pumps I and 6 discharging 410 cfs per pump

    .0K

    -,--°,€

    f. Pool el 428.0, pumps 2, 3, 4, and 5 discharging 820 cfs per pump,

    pumps I and 6 discharging 410 cfs per pump

    Photo 2. (Sheet 3 of 3)

    QJ.

    S _, ., . .. ..-, . -, . . . . ..... , - .

  • a. Pool el 406.0, tailwater el 399.0, discharge 6,500 cfs

    % ) ole 1., alae l480 dshre1,0.f

    Plnt 3. Apoc foShmeAtp raivcnroepsr

    tie5 sc(oniud

  • 4-

    -4.

    -4.-.,

    .4...

    4'.4-4

    .4.4.

    'p.-'p.

    -4

    -4..4-.

    'p

    4.''4

    * -4'

    /4

    4'

    .4

    ".4''4-'

    c. Pool el 428.0, taliwater el 412.5, discharge 15,000 cfs

    Photo 3. (Concluded)

    6

    .4,.

    'U

    .4

    *'

    .4-4"- - 4 .v.'% * ~

  • C7

    -4.J

    cc4

    CC

    J0 ~ -

    Cl

    a)

    4.

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    NOTE. VELOCITIES ARE INPROTOTYPE FEET PER SECONDMEASURED 1 FT ABOVE

    PUTTMPSI SCHEME A TYPE 5 DESIGN SUMP

    PUMPS 2, 3, 4. & 5APR CH VL ITE0 820 CFS PER PUMP POOL EL 421.0

    *PLATE 9

    A-.o

  • 405.0 445.05

    a. ~ ~~ W PUPE FLOW ALL PUP0PRTN

    TOTA DISCARG 4,0 0.S. POLE2.

    V

    0 25 50 75 100 125 150 175 200

    DISTANCE FROM UPSTREAM END OF APPROACH TRAINING WALL. FT

    * *b.OGAVIYFW DISCHARGE ,OO EC41.

    POE4.EL 445.5

    FEET0.4 0.7 E SECOD C

    ?' 04 . 3 -4 0 . .5 0 9

    0O- .54. 0. 1 .-5 _* 0.8

    4 .

    025 50 75 100 125 150 175 200

    DISTANCE FROM UPSTREAM END OF APPROACH TRAINING WALL, FT

    a44,

    ALOFAPPROACH TRA I G WL L

    ' ,#.~RANNGWAL ARE SIILRAVT. LW ICHRE1,0F

    PLATE 10

    o p

    FEE E SEOD CURENTDIS

  • 430

    420 EL 421.0

    ROLLER GA TES-l AUTOGATE

    UPPER GRA VITY_ BA Y

    EL 409.35 *:. QARN< 410 QARN

    EL 405. 0

    - *400 4ksOsv

    ------ 4-

    LOWER GRA VITY BAY

    E3900 'ETL390'390 A

    SECTION A-A

    SCHEME A TYPE 3 GRAVITY FLOWTYPICAL FLOW CONDITIONS THROUGH LOWER

    GRAVITY BAY (NOT TO SCALE)ROLLER GATES OPEN TO EL 405.0

    5*I

    PLATE 11

  • 1.020 2 -

    1.51020 25

    45 LOQUADRANT2_ 0 I Ll0o VORTEX WALL

    1. 25I

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    EL 39a

    -A-

    NOTE VELOCITIES ARE IN SHM YE3GAIYFO

    PROTOTYPE FEET PER SECOND APPROACH VELOCITIESMEASURED 1 FT ABOVE DISCHARGE 15,000 CFSBOTTOM POOL EL 428.0

    TAILWATER EL 412.5

    PLATE 12

    0L

  • 4CO ROLLERGATES 1\

    -AUTOGATE

    EL 421.0420-

    .......

    ROLLER GATE

    '~ 410 UADRANT

  • '1.5

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    --- 500

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    S'VORTEX,,,-.QUADRANT

    PLA

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    NX J

    PPLAN

    NOTE: VELOCITIES ARE IN': PROTOTYPE FEET PER SECOND

    i ' MEASURED 1 FOOT ABOVEI. BOTTOM

    ~FAILURE ZONE DEVELOPED%'DURING 2 HOURS (PROTOTYPE) SCHEME A TYPE 3 GRAVITY FLOW

    OPERATION RIPRAP INVESTIGATION

    RIPRAP 121IN. THICKd50 = 6 IN.

    ~DISCHARGE 15,000CFSPOOL EL 428.0

    .-- " ' .TAILWATER EL 412.5

    '" ' %PLATE I14

  • VORTEXSUPRESSOR

    84'

    a. PLAN

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    u[PLATE 15

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    MANIUD _N _IETO FCRET

    DUIN PMPN_____ _IAIN:

    PLATE 1_

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  • ~~41

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    NOTE VELOCITIES ARE IN

    1 ~ ~ ~~ ~PROTOTYPE FEET PER SHM YE1SMSECOND MEASURED SHM YE1SM

    V.-1 FT ABOVE BOTTOM MAGNITUDE AND DIRECTIONPum25pSR OF CURRENTS DURING PUMPING

    WATER-SIJRFACE EL 421 PUMPS OPERATING: 2 & 3

    PLATE 18

  • .11.4

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    1OE EOTIOES BOTTO MANTDEADDIETOPRTTP FEET CFPER

    PUCNDMPEFAURENSDUINEPMPNWATER-SURFACEHEM EL 42UPPRTING: 1, 2,U3M&P

    PLATE 19

    0.j

  • 25

    \ \ 20 VOR TEX SUPPRESSOR(EL 419-422)-

    '4T,,

    200 ' 3

    ,WATER-SURFACE] ~ RAWOWN.4c G RA VITVFLOW

    TAINTER GATIE4 40 50o 7

    * WATER-SURFACE

    0N3 ORAWOVV

    FEET PER SECOND MEASURED FTABOVEBOTTOM.

    EL 421SA

    :434

    1) UPSTREAM ELEVATION

    SCHEME C

    DISCHARGE 17,000 CFSPOOL EL 421.3

    TAIIWATER EL 412.5

    PLATE 20

  • 0-

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    . NOTE VELOCTIES ARE IN PROTOTYPE

    %FEET PER SECONDOMEASURED CEECSM1FT ABOVE BOTTOM. CEECSM

    0 -1O025 CFS PER PUMP MAGNITUDE & DIRECTION OF CURRENTSNWATER-SURFACE EL 421 DURING PUMPING

    PUMP OPERATING: 4

    PLATE 21

    N' "

    01:.4.\

    p .,° G V T °

  • -0.2

    GRAVITY FLOW

    TAINTER GATE

    -. (

    o 16202 _ -4W* [3. - --- -4

    -9. 9.-5'

    954'

    PLANA 9

    NOTE. VELOCITIES ARE IN PROTOTYPEFEETFPER SECONDOMEASURED SCHEME C SUMP1 FTr ABOVE BOTTOMMANTD&DIEIOOFCRNS0 -1,025 CFS PER PUMPMANTD&DIEIOOFCRNSWATER-SURFACE EL 421 DURING PUMPING

    PUMPS OPERATING: 3 & 4

    PLATE 22

  • 6%

    VORTEX SUPPRESSOR 1

    0.4 _ _f

    0.4 - 1. 4

    .

    K-,,- "'' 0.2 GRAVITY FLOW- -EL 390- . -. .---9..

    0.2 TAINTER GATE

    1.6

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    *-.. /.-,. - ----- - -,

    0.5 734

    1.9 -

    • / // I-9"5-S~3' 9.75 '-.-

    545

    ,.? PLAN

    * NOTE VELOCITIES ARE IN PROTOTYPE SCHEME C SUMP* , FEET PER SECONO MEASUREO MAGNITUDE & DIRECTION OF CURRENTS

    1 FT ABOVE BOTTOM.0 o,025 CFS PER PUMP DURING PUMPINGWATER-SURFACE EL 421 PUMPS OPERATING: 2, 3, 4

    PLATE 23

    IN.

  • 0.6

    VORTEX SUPPRESSOR10 ____ ___ ____ __I

    1.9

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    2 GRAVITY FLOW

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    ww' ' 0.6TAINTER GATE

    0.60

    15

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    .41. .- 03 -90.9 ---- 1.9

    54'

    |o, yPLAN

    SCHEME C SUMPP J NOTE. VELOCITIES ARE IN PROTOTYPE

    FEET PER SECOND MEASURED MAGNITUDE & DIRECTION OF CURRENTSJ1 FT ABOVE BOTTOM, DURING PUMPING0 1025CFS4PERPUMP

    WATER-SURFACE EL 421 PUMPS OPERATING: 1, 2, 3, 4

    PLATE 24

    %.

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  • "VOR TEXA' TA IN TER• "'" / L GA TE

    "- T R U N I O N

    SECTION A-A

    E 0 ,,

    \~ ~ 52'

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    "V- GRAVITY BAY

    E -,- -TA INTER GATE

    -EL 390 TRUNNION

    ~-EL 390& VORTEX

    /""0-EL o-.4

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    SCHEME C TYPE 1 GRAVITY FLOWCONTROLLED FLOW

    VORTICESBOTTOM CURRENTS

    DISCHARGE 9,800 CFSPOOL EL 426.0

    PLATE 26

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    PLATE 3

  • COUNTY KENTUJCKY; HVDRAU (U) ARMY ENGINEER WATERWdAYSEXPERIMENT/STATION VICKSBURG NS HYDRA 8 P FLETCHER

    UNCLASSIFIED APR 8 ES TR/HL-88-7 F/G 03/11 NL

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