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Publication IPC-EXP001 © 2017 CONTINENTAL MOTORS, INC. NOV 2017 Illustrated Parts Catalog EXPERIMENTAL AIRCRAFT ENGINE Engine Hardware

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Page 1: EXPERIMENTAL AIRCRAFT ENGINE Engine Hardware

Publication IPC-EXP001 © 2017 CONTINENTAL MOTORS, INC. NOV 2017

IllustratedParts

Catalog

EXPERIMENTAL AIRCRAFT ENGINE

Engine Hardware

Page 2: EXPERIMENTAL AIRCRAFT ENGINE Engine Hardware

A Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

A

Supersedure Notice

This publication is the initial release of the Experimental Engine Hardware Illustrated Parts Catalog for experimental engines manufactured by Continental Motors.

Effective Changes for this Manual0 ...... 30 November 2017

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Document Title: Experimental Engine Hardware Illustrated Parts CatalogPublication Number: IPC-EXP001 Initial Publication Date: 30 November 2017

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Published and printed in the U.S.A. by Continental Motors, Inc.

Available exclusively from the publisher: P.O. Box 90, Mobile, AL 36601

Copyright © 2017 by Continental Motors. All rights reserved. This material may not be reprinted, republished, broadcast, or otherwise altered without the publisher's written permission. This manual is provided without express, statutory, or implied warranties. The publisher will not be held liable for any damages caused by or alleged to be caused by use, misuse, abuse, or misinterpretation of the contents. Content is subject to change without notice. All other product or company names that may be mentioned in this publication are trade names, trademarks or registered trademarks of their respective owners.

Page 3: EXPERIMENTAL AIRCRAFT ENGINE Engine Hardware

Experimental Engine Hardware Illustrated Parts Catalog i30 November 2017

PREFACE

IMPORTANT

The document provides the location and torque values of the various fasteners within the engine. This is not, and should not be used as, an engine assembly manual or an engine overhaul manual. Continental Motors recommends the use of the latest

revisions of Lycoming®1 Direct Drive Engine Overhaul Manual (P/N 60294-7), Service Table of Limits (SSP-1776), and applicable service instructions for PMA parts.

***

In order to accommodate all engines series with the proper hardware quantities, the Experimental Engine Hardware Kit (AE116-1) may contain an excess of parts for particular engine models.

***

All parts listed in this manual may be substituted in each hardware kit with an FAA approved OEM or other PMA equivalent part number. Please see www.continentalmotors.aero for PMA Supplements.

Continental Motors is available to answer technical questions and encourages suggestions regarding products, parts, or service. If customers have an inquiry or require technical assistance, they should contact their local authorized Continental Motors distributor or field representative. To contact a factory representative, refer to the contact information below:

Continental MotorsP. O. Box 90Mobile, AL 36601

Customer Service Department:Toll free within the Continental United States: 1-888-826-5465International: 1-251-436-8299

Internet address: http://continentalmotors.aero

1. Lycoming ® is a registered trademark of Textron Innovations Inc. Continental Motors® is not connected to, affiliated with, spon-sored by, or endorsed by Textron Innovations Inc. or Lycoming ® Engines, a Division of Avco Corporation, or any of their related or affiliate companies.

Parts List Notes Legend

Symbol Description- Used in engine installation (not part of hardware kits)♥ Included in Engine Hardware Kit, AE116-1♦ Included in Fuel Injection System (FIS) Hardware Kit, AE110♣ Included in Cold Induction System (CIS) Hardware Kit, AE109♠ Included in Rocker Cover Screw Kit, AEL102

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ii Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

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Experimental Engine Hardware Illustrated Parts Catalog iii30 November 2017

Table of Contents

CONTENTS

Crankshaft & Connecting Rod ........................................................................................ 1

Crankcase ........................................................................................................................ 2

Idler Shaft ........................................................................................................................ 3

Cylinder and Related Parts .............................................................................................. 4

Oil Pump.......................................................................................................................... 5

Fuel Pump Drive.............................................................................................................. 6

Accessory Case................................................................................................................ 7

Fuel Injection Pump (AN Style)...................................................................................... 8

Fuel Pump (AC Style) ..................................................................................................... 9

Prop Governor Adapter & Cover................................................................................... 10

Vacuum Pump Adapter & Cover ................................................................................... 11

Magnetos ....................................................................................................................... 12

Oil Filter Adapter........................................................................................................... 13

Prop Governor Line & Starter ....................................................................................... 14

Oil Sump........................................................................................................................ 15

Cold Induction System .................................................................................................. 16

Fuel Throttle Body & Carburetor .................................................................................. 17

Fuel Injector Lines......................................................................................................... 18

Service Kit Section ........................................................................................................ 19

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iv Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

Table of Contents

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Experimental Engine Hardware Illustrated Parts Catalog 130 November 2017

Crankshaft & Connecting Rod

Illustrated engine parts depict installed hardware locations only; they are not included in EXP Engine Hardware Kit (P/N: AE116-1).

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.

1

- AEL75061 8 Bolt, Connecting Rod (360, 540) See AEL12186

- AEL74669 8 Bolt, Connecting Rod (340) See AEL12186

- AEL78027 8 Bolt, Connecting Rod (235, 320) See AEL12186

2 - AEL12186 8 Nut, Connecting Rod 480 in.-lbs.

3 - AEL18639 1 Lockplate, Crankshaft Gear N/A

4 - AELSTD2213 1 Bolt, Crankshaft Gear 204 in.-lbs.

Page 8: EXPERIMENTAL AIRCRAFT ENGINE Engine Hardware

2 Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

Crankcase

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.

1 ♥ AE8000-6-3.58 2 Bolt, Hex, 3/8-24UNF-3 x 3-37/64 N/A

2 ♥ AE51412-6 4 Washer, Plain, 3/8 ID N/A 2

2. Correct alignment of the nut castellations and stud safety wire hole at the proper torque may require up to three washers (max). Washer, Flat, 0.390 ID 0.625 OD x 0.032 Thick (P/N: AE51412-6L) is available.

3 ♥ AE51413-6 2 Washer, Internal Star, 3/8 ID N/A

4 ♥ AE9881-6 2 Nut, Hex, 3/8-24 UNF 300 in.-lbs.

5 ♥ AE8001-4-1.13 3 Bolt, Hex, 1/4-20 UNC x 1-1/8 Long 96 in.-lbs.

6 ♥ AE51412-4 25 Washer, Plain, 1/4 ID N/A

7 ♥ AE51413-4 12 Washer, Internal Star, 1/4 ID N/A

8 ♥ AE9885-4 9 Nut, Hex, 1/4-20 UNC 96 in.-lbs.

9 ♥ AE8001-4-1.50 8 Bolt, Hex, 1/4-20 UNC-3 x 1-1/2 Long 96 in.-lbs.

10 ♥ AE8001-4-1.75 1 Bolt, Hex,1/4-20 UNC x 1-3/4 Long 96 in.-lbs.

11 ♥ AE9884-5 1 Nut, Hex, High Castle, 3/8-24 UNF 300 in.-lbs. 3

3. Secure with safety wire.♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.

12 ♥ AE8001D4-1.50 3 Bolt, Hex, 1/4-20 UNC x 1-1/2 Drilled End 55-60 in.-lbs.

13 ♥ AE9886-4 3 Nut, Hex, Castle, 1/4-20 UNC 55-60 in.-lbs.3

14 - AEL76220 4 Through Bolt, 1/2-20 x 10.70 Long N/A

15 - AEL72075 2 O-Ring, Through Bolt N/A

16 - AEL72091 6 O-Ring, Through Bolt N/A

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Experimental Engine Hardware Illustrated Parts Catalog 330 November 2017

Idler Shaft

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.

1 ♥ AE9886-5 2

2. See Lycoming Service Instruction 1310A, or latest revision.

1 Nut, Hex, Castle, 5/16-18 UNC 150 in.-lbs. 3

3. secure with safety wire♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.

2 ♥ AE8001A5-0.88 3 Bolt, Hex, 5/16-18 UNC X 7/8 Drilled Head 150-200 in.-lbs. 3

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4 Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

Cylinder and Related Parts

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.♠ Included in Rocker Cover Screw Kit, (P/N: AEL102).

1 - AEL383B 16 Nut, Hex, 3/8-24 300 in.-lbs.

2 - AELSTD2090 18 Nut, Hex, 1/2-20 600 in.-lbs.

3 - AEL74887 2 Spacer, 33/64 ID X 7/8 OD X 3/8 Thick N/A

4a ♠ AE35355 24 Screw, Phillips Head, 1/4-20, Stainless 50 in.-lbs.2

2. With cork gaskets ONLY. For silicone rubber rocker cover gaskets, do not exceed 35 in.-lbs.

4b ♠ AE35356 24 Washer, Plain, 1/4 ID, Stainless N/A

4c ♠ AE35357 24 Washer, External Star, 1/4 ID, Stainless N/A

5 - AEL18661 8 Seal, Pushrod Shroud N/A

6 - AEL70310 8 O-Ring, Pushrod Shroud N/A

7 - AEL14995 4 Spring, Pushrod Shroud N/A

8 - AEL12272 4 Lockplate, Pushrod Shroud N/A

9 ♥ AE9885-4 4 Nut, Hex, 1/4-20 UNC 96 in.-lbs.

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Experimental Engine Hardware Illustrated Parts Catalog 530 November 2017

Oil Pump

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.

1 ♥ AE51412-5 3 Washer, Plain, 5/16 ID N/A

2 ♥ AE9891-5 3 Nut, Hex, High Castle, 5/16-18 UNC 204 in.-lbs. 2

2. secure with safety wire♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.

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6 Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

Fuel Pump Drive

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.

1 ♦ AE8001H4-0.63 2 Bolt, Hex, 1/4-20UNC X 5/8, Drilled Head 70-80 in.-lbs. 2

2. secure with safety wire♦ Included in the EXP Fuel Injection Hardware Kit (P/N: AE110). All other parts shown are for illustrative purposes only.* (See illustration) The offset shaft is to be installed with the short side toward the fuel pump.

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Experimental Engine Hardware Illustrated Parts Catalog 730 November 2017

Accessory Case

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.* (See illustration) The offset shaft is to be installed with the short side toward the fuel pump.

1 ♥ AE8001-4-0.94 9 Bolt, Hex, 1/4-20UNC X 15/16 96 in.-lbs.

2 ♥ AE51413-4 12 Washer, Internal Star, 1/4 ID N/A

3 ♥ AE51412-4 12 Washer, Plain, 1/4 ID N/A

4 ♥ AE8001-4-1.25 1 Bolt, Hex, 1/4-20 x 1-1/4 Long 96 in.-lbs.

5 ♥ AE8001-4-1.50 2 Bolt, Hex, 1/4-20 x 1-1/2 Long 96 in.-lbs.

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8 Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

Fuel Injection Pump (AN Style)

NOTE: AN style Constant Flow Fuel Injection Pumps are no longer available.

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♦ Included in the EXP Fuel Injection Hardware Kit (P/N: AE110). All other parts shown are for illustrative purposes only.

1 ♦ AE8001H4-0.63 4 Bolt, Hex, 1/4-20UNC X 5/8, Drilled Head 70-80 in.-lbs.

2 ♦ AE51413-5 4 Washer, Internal Star, 5/16 ID N/A

3 ♦ AELSTD213 1 Seal, Fuel Pump Drive Shaft N/A

4 ♦ AE51412-5 4 Washer, Plain, 5/16 ID N/A

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Experimental Engine Hardware Illustrated Parts Catalog 930 November 2017

Fuel Pump (AC Style)

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♦ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.

1 ♥ AE51413-6 2 Washer, Internal Star, 3/8 ID N/A

2 ♥ AE8001-6-0.75 2 Bolt, Hex, 3/8-16UNC-3 X 3/4 Long 225-250 in.-lbs.

3 ♥ AE51412-6 2 Washer, Plain, 3/8 ID N/A

4 ♥ NAS1352-6H20P 2 Screw, Cap, Socket Head, 3/8-16UNC x 1-1/4 225-250 in.-lbs.; 2

2. Secure with safety wire.

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10 Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

Prop Governor Adapter & Cover

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♦ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.

1 ♥ AE9885-5 4 Nut, Hex, 5/16-18UNC 204 in.-lbs.

2 ♥ AE51413-5 4 Washer, Internal Star, 5/16 ID N/A

3 ♥ AE51412-5 4 Washer, Plain, 5/16 ID N/A

4 - MS16624-2087 1 Retaining Ring, Internal, 13/16 ID x 27/64 Thick N/A

5 - AEL71596 1 Washer, Accessory Gear N/A

6 ♥ AE8001-6-0.75 2 Bolt, Hex, 3/8-16UNC-3 X 3/4 Long 225-250 in.-lbs.2

2. Secure with safety wire.

Page 17: EXPERIMENTAL AIRCRAFT ENGINE Engine Hardware

Experimental Engine Hardware Illustrated Parts Catalog 1130 November 2017

Vacuum Pump Adapter & Cover

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.

1 - AEL71596 1 Washer, Accessory Gear N/A

2 ♥ AE51412-4 4 Washer, Plain, 1/4 ID N/A

3 ♥ AE51413-4 4 Washer, Internal Star, 1/4 ID N/A

4 ♥ AE9885-4 4 Nut, Hex, 1/4-20UNC 96 in.-lbs.

5 - AELSTD208 1 Seal, Vacuum Pump Drive Shaft N/A

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12 Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

Magnetos

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.

1 ♥ AE100101-283 2 Pin, Cotter, 3/32 Dia. x 3/4 Long N/A

2 ♥ AE9885-5 4 Nut, Hex, 5/16-18UNC 204 in.-lbs.

3 ♥ AE51413-5 4 Washer, Internal Star, 5/16 ID N/A

4 - AE21195 4 Clamp, Magneto N/A

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Experimental Engine Hardware Illustrated Parts Catalog 1330 November 2017

Oil Filter Adapter

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.

1 - AEL71140 1 Adapter, Breather N/A

2 - AEL62417 1 Plug, Oil Cooler Bypass N/A

3 - AELSTD294 1 Gasket, Annular, 7/8 OD x 5/8 ID x 3/32 Thick N/A

4 ♥ AE51413-4 4 Washer, Internal Star, 1/4 ID N/A

5 ♥ AE51412-4 4 Washer, Plain, 1/4 ID N/A

6 ♥ AE8001-4-1.00 4 Bolt, Hex, 1/4-20 UNC x 1.00 Long 96 in.-lbs.

7 - AEL76510 1 Gasket, Temperature Control Valve N/A

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14 Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

Prop Governor Line & Starter

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.

1 - MS20822-6 1 Elbow, 90º, 1/4-NPT x 3/8 Flared Tube 130 in.-lbs.

2 ♥ AE8001-5-0.94 1 Bolt, Hex, 5/16-18UNC-3 x 15/16 Long 204 in.-lbs.

3 ♥ AE51413-5 5 Washer, Internal Star, 5/16 ID N/A

4 ♥ AE51412-5 5 Washer, Plain, 5/16 ID N/A

5 ♥ AE16266-25-38 1 Clamp, Cushion, 3/8 ID for 1/4 Dia. Screw N/A

6 - AEL74070 1 Elbow, Prop Governor Line Connection 110 in.-lbs.

7 - AELSTD1930 1 Hose, Prop Governor Line Support N/A

8 - AEL75165 1 Clip, Prop Governor Line Support N/A

9 ♥ AE9885-5 3 Nut, Hex, 5/16-18UNC 204 in.-lbs.

10 ♥ AE8001-4-1.00 4 Bolt, Hex, 5/16-18UNC x 1-5/32 Long 204 in.-lbs.

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Experimental Engine Hardware Illustrated Parts Catalog 1530 November 2017

Oil Sump

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.♣ Included in the EXP Cold Induction System Hardware Kit (P/N: AE109).

1 ♥♣ AE8001-4-0.94 14 Bolt, Hex, 1/4-20UNC-3 x 15/16 Long 96 in.-lbs.

2 ♥ AE8001-4-1.13 2 Bolt, Hex, 1/4-20UNC-3 x 1-1/8 Long 96 in.-lbs.

3 ♥♣ AE51413-4 26 Washer, Internal Star, 1/4 ID N/A

4 ♥♣ AE51412-4 20 Washer, Plain, 1/4 ID N/A

5 ♥♣ AE9885-4 12 Nut, Hex, 1/4-20 UNC 96 in.-lbs.

6 ♥ MS213188-20 4 Screw, Drive, #4 x 3/16 Long N/A

7 - AELSTD551 3 Plug, Square Head, 1/2 NPT 160 in.-lbs.

8 - AEL70484 1 Screen, Oil Filter N/A

9 - AELSTD111 1 Gasket, Annular, 1-14 OD x 1 ID x 3/32 Thick N/A

10 - AEL12545 1 Plug, Oil Screen1 3 5 ° a f t e r f u l l contact

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16 Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

Cold Induction System

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.♣ Included in the EXP Cold Induction System Hardware Kit (P/N: AE109).

1 ♥♣ AE8001-4-1.25 8 Bolt, Hex, 1/4-20 x 1-1/4 Long 96 in.-lbs.

2 ♥♣ AE51413-4 8 Washer, Internal Star, 1/4 ID N/A

3 ♥♣ AE51412-4 8 Washer, Plain, 1/4 ID N/A

4 ♣ AE30007-06 4 Spacer, Phenolic, Plenum, 0.063 Thick N/A

5 ♣ AE51412-5 4 Washer, Plain, 5/16 ID N/A

6 AE8001H5-1.00 4 Bolt, 5/16-18UNC x 1 Long, Drilled Head 105 in.-lbs. 2

2. Safety wire to casting after torquing

7 - AE100064 1 Valve, Assy, Drain 40 in.-lbs.

8 - AEL15592-8 8 Clamp, Hose 45 in.-lbs.

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Experimental Engine Hardware Illustrated Parts Catalog 1730 November 2017

Fuel Throttle Body & Carburetor

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♦ Included in the EXP Fuel Injection Hardware Kit (P/N: AE110). All other parts shown are for illustrative purposes only.♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.

1 ♥ AE9887-5 4 Nut, Hex, Lock 5/16-18UNC 204 in.-lbs.

2 ♥♦ AE51412-5 4 Washer, Plain, 5/16 ID N/A

21

2

1

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18 Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

Fuel Injector Lines

Hardware List

Index Note Part No. Qty. Description Torque Value1

1. Torque values listed are for use with clean 50 weight aviation oil applied to the threads unless otherwise specified.♦ Included in the EXP Fuel Injection Hardware Kit (P/N: AE110). All other parts shown are for illustrative purposes only.♥ Included in the EXP Engine Hardware Kit (P/N: AE116-1). All other parts shown are for illustrative purposes only.

1 ♦ AE51413-4 1 Washer, Internal Star, 1/4 ID N/A

2 ♦ AE8001-4-0.50 1 Bolt, Hex, 1/4-20 x 1/2 Long 40-50 in.-lbs.

3 ♦ AE8007H3-0.50 2 Screw, Fill, Slot, #10-24UNC x 1/2 Drill Head 15-20 in.-lbs. 2

2. Safety wire screws together in series after torque.

4 ♦ AE16266-10-13 6 Clamp, Cushion, 1/8 ID for #10 Dia, Screw N/A

5 ♦ AE16266-10-75 5 Clamp, Cushion, 3/4 ID for #10 Dia, Screw N/A

6 ♦ AE8006-3-0.63 7 Screw, Fillister Hd, Slotted, #10-32UNF x 5/8 49 in.-lbs.

7 ♦ AE51412-3L 14 Washer, Flat, #10, 0.032 Thick N/A

8 ♦ AE9896-3 7 Nut, Hex, Nylon Lock, #10-32UNC 49 in.-lbs.

9 ♦ AE73136 2 Bracket, Support Clamp N/A

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Experimental Engine Hardware Illustrated Parts Catalog 1930 November 2017

Service Kit Section

Inventory the kit contents upon receipt to determine if there are any damaged or missing items. If you dis-cover a discrepancy, immediately contact the parts supplier or Continental Experimental Engine Customer Service team at the telephone number specified on page i, or email [email protected].

♣ EXP Cold Induction System Hardware Kit (P/N: AE109)

Part No. Description Qty.PMA Supp

AE100064 Valve, Assembly, Drain 1 EXP

AE51412-4 Washer, Plain, 1/4 ID 34 49

AE51412-5 Washer, Plain, 5/16 ID 4 49

AE51413-4 Washer, Internal Star, 1/4 ID 28 49

AE8001-4-0.94 Bolt, Hex, 1/4-20 x 15/16 Long 16 49

AE8001-4-1.25 Bolt, Hex, 1/4-20 x 1-1/4 Long 8 49

AE8001H5-1.00 Bolt, Hex, 5/16-18UNC x 1 Long, 4 EXP

AE9885-4 Nut, Hex, 1/4-20UNC 12 49

AEL15592-8 Clamp, Hose 8 49

♦ EXP Fuel Injection System Hardware Kit (P/N: AE110)

Part No. Description Qty.PMA Supp

AE16266-10-13 Clamp, Cushion, 1/8 ID for #10 Dia, Screw 6 49

AE16266-10-75 Clamp, Cushion, 3/4 ID for #10 Dia, Screw 5 49

AE16266-25-38 Clamp, Cushion, 3/8 ID for 1/4 Dia. Screw 2 49

AE51412-3L Washer, Flat, #10, 0.032 Thick 16 EXP

AE51412-5 Washer, Plain, 5/16 ID 8 49

AE51413-4 Washer, Internal Star, 1/4 ID 1 49

AE51413-5 Washer, Internal Star, 5/16 ID 4 49

AE73136 Bracket, Support Clamp 2 EXP

AE8001-4-0.50 Bolt, Hex, 1/4-20 x 1/2 Long 1 49

AE8001H4-0.63 Bolt, Hex, 1/4-20UNC x 5/8, Drilled Head 2 EXP

AE8006-3-0.63 Screw, Fillister, Slotted, #10-32UNF x 5/8 8 49

AE8007H3-0.50 Screw, Fill, Slot, #10-24UNC x 1/2, Drill Hd 2 49

AE9885-5 Nut, Hex, 5/16-18UNC 4 49

AE9896-3 Nut, Hex, Nylon Lock, #10-32UNC 8 EXP

AEL30073 Bracket, Support, FIS 1 EXP

• EXP Experimental Product - Not PMA Certified• OE See OEM or manufacturer’s PMA Supplement for details• SP Standard Part - according to 14 CFR Part 21

♥ EXP Engine Hardware Kit (P/N: AE116-1)

Part No. Description Qty.PMA Supp

AE100101-283 Pin, Cotter, 3/32 Dia. x 3/4 Long 2 EXP

AE16266-25-38 Clamp, Cushion, 3/8 ID for 1/4 Dia. Screw 1 49

AE51412-4 Washer, Plain, 1/4 ID 79 49

AE51412-5 Washer, Plain, 5/16 ID 16 49

AE51412-6 Washer, Plain, 3/8 ID 8 49

AE51413-4 Washer, Internal Star, 1/4 ID 60 49

AE51413-5 Washer, Internal Star, 5/16 ID 17 49

AE51413-6 Washer, Internal Star, 3/8 ID 4 49

AE8000-6-3.58 Bolt, Hex, 3/8-24UNF-3 x 3-37/64 2 49

AE8001-4-0.94 Bolt, Hex, 1/4-20UNC x 15/16 Long 25 49

AE8001-4-1.00 Bolt, Hex, 1/4-20UNC x 1 Long 4 49

AE8001-4-1.13 Bolt, Hex, 1/4-20 x 1-1/8 Long 9 49

AE8001-4-1.25 Bolt, Hex, 1/4-20 x 1-1/4 Long 9 49

AE8001-4-1.50 Bolt, Hex, 1/4-20 x 1-1/2 Long 10 49

AE8001-4-1.75 Bolt, Hex, 1/4-20 x 1-3/4 Long 1 49

AE8001-5-0.94 Bolt, Hex, 5/16-18UNC-3 x 15/16 Long 1 49

AE8001-5-1.16 Bolt, Hex, 5/16-18UNC-3 x 1-5/32 Long 1 49

AE8001-6-0.75 Bolt, Hex, 3/8-16UNC-3 x 3/4 Long 2 49

SL31H-0.881

1. When exhausted, order Part No. AE8001A5-0.88.

Bolt, Hex, 5/16-18UNC x 7/8 Drilled Head 3 OE

AE8001A5-0.88 Bolt, Hex, 5/16-18UNC x 7/8 Drilled Head 0 49

AE8001D4-1.50 Bolt, Hex, 1/4-20UNC x 1-1/2 Drilled End 3 49

AE8001H5-1.22Bolt, Hex, 5/16-18UNC x 1-7/32 Drilled Head

4 49

AE9881-6 Nut, Hex, 3/8-24UNF 2 49

AE9885-4 Nut, Hex, 1/4-20UNC 29 49

AE9885-5 Nut, Hex, 5/16-18UNC 11 49

AE9886-4 Nut, Hex, Castle, 1/4-20UNC 3 49

AE9886-5 Nut, Hex, Castle, 5/16-18UNC 1 49

AE9887-5 Nut, Hex, Lock, 5/16-18 UNC 4 49

MS21318-20 Screw, Drive, #4 x 3/16 Long 4 SP

NAS1352-6H20PScrew, Cap, Socket Head,, 3/8-16UNC x 1-1/4

2 SP

SL-STD-14202

2. When exhausted, order Part No. AE9891-5

Nut, Hex, High Castle, 5/16-18UNC 3 OE

SL-STD-8723

3. When exhausted, order Part No. AE9884-5

Nut, Hex, High Castle, 3/8-24UNC 1 OE

Page 26: EXPERIMENTAL AIRCRAFT ENGINE Engine Hardware

20 Experimental Engine Hardware Illustrated Parts Catalog 30 November 2017

♦ EXP Rocker Cover Screw Kit (P/N: AEL102)

Part No. Description Qty.PMA Supp

AE35355 Screw, Phillips Head, 1/4-20, Stainless 6 49

AE35356 Washer, Plain, 1/4 ID, Stainless 6 49

AE35357 Washer, External Star, 1/4 ID, Stainless 6 49

Page 27: EXPERIMENTAL AIRCRAFT ENGINE Engine Hardware

Experimental Engine Hardware Illustrated Parts Catalog Index-2130 November 2017

Index

AAE100064 ...................................16, 19AE100101-283 ............................12, 19AE16266-10-13.............................18, 19AE16266-10-75 ...........................18, 19AE16266-25-38 ...........................14, 19AE21195 ............................................12AE30007-06 ......................................16AE35355 .......................................4, 20AE35356 .......................................4, 20AE35357 .......................................4, 20AE51412-3L ................................18, 19AE51412-4 ........ 2, 7, 11, 13, 15, 16, 19AE51412-5 ........5, 8, 10, 14, 16, 17, 19AE51412-6 ......................................2, 9AE51413-4 .. 2, 7, 11, 13, 15, 16, 18, 19AE51413-5 ..................8, 10, 12, 14, 19AE51413-6 ................................2, 9, 19AE73136 .....................................18, 19AE8000-6-3.58 ..............................2, 19AE8001-4-0.50 ............................18, 19AE8001-4-0.94 ........................7, 15, 19AE8001-4-1.00...................... 13, 14, 19AE8001-4-1.13 ........................2, 15, 19AE8001-4-1.25 ........................7, 16, 19AE8001-4-1.50.......................... 2, 7, 19AE8001-4-1.75 ..............................2, 19AE8001-5-0.94 ............................14, 19AE8001-5-1.16 ..................................19AE8001-6-0.75 ........................9, 10, 19AE8001A5-0.88 .............................3, 19AE8001D4-1.50 .............................2, 19AE8001H4-0.63 ........................ 6, 8, 19AE8001H5-1.00 .......................... 16, 19AE8001H5-1.22 ................................ 19AE8006-3-0.63............................ 18, 19AE8007H3-0.50 .......................... 18, 19AE9881-6 ......................................2, 19AE9885-4 ...................... 2, 4, 11, 15, 19AE9885-5 ........................ 10, 12, 14, 19AE9886-4 ...................................... 2, 19AE9886-5 ...................................... 3, 19AE9887-5 .................................... 17, 19AE9896-3 .................................... 18, 19AEL12186 ........................................... 1AEL12272 ........................................... 4AEL12545 ......................................... 15AEL14995 ...........................................4AEL15592-8 ................................ 16, 19AEL18639 ........................................... 1AEL18661 ........................................... 4AEL30073 ......................................... 19AEL383B............................................. 4AEL62417 ......................................... 13AEL70310 ........................................... 4AEL70484 ......................................... 15

AEL71140 ......................................... 13AEL71596.................................... 10, 11AEL72075........................................... 2AEL72091........................................... 2AEL74070......................................... 14AEL74669........................................... 1AEL74887........................................... 4AEL75061........................................... 1AEL75165......................................... 14AEL76220........................................... 2AEL76510......................................... 13AEL78027........................................... 1AELSTD111 ...................................... 15AELSTD1930.................................... 14AELSTD208....................................... 11AELSTD2090...................................... 4AELSTD213........................................ 8AELSTD2213...................................... 1AELSTD294...................................... 13AELSTD551...................................... 15

MMS16624-2087 ................................. 10MS20822-6 ....................................... 14MS21318-20 ..................................... 19MS213188-20 ................................... 15

NNAS1352-6H20P.......................... 9, 19

SSL31H-0.88 ...................................... 19SL-STD-1420................................ 5, 19SL-STD-872.................................. 2, 19

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Index-22 Experimental Engine Hardware Illustrated Parts Catalog30 November 2017

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