external works maccaferri reinforced earth mega-wall · pdf filehard, stone-filled, gabion...

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It is one of 30 reinforced earth retaining walls, all over 15m tall, designed by Maccaferri for Joint Venture Construction Partners Bechtel-Enka, builders of the 171km long motorway, which crosses the country through spectacular mountainous terrain from the Adriatic Sea to Kosovo in the north east. The largest wall retains over 140,000 cum of back fill and has a face area of approximately 3,500 sqm. With a wall length of 200m and height of 38m, it makes this one of the tallest reinforced earth structure of its type in Europe. The walls are constructed as hybrid reinforced earth geogrid wrap-around structures, built in conjunction with hard, stone-filled, Gabion Terramesh facings. Paralink 300 uniaxial polyester geogrid is the principal reinforcing element, sandwiched at 500mm or 1000mm vertical increments between layers of compacted back fill. The Terramesh system comprises a continuous horizontal panel of woven steel-wire mesh geogrid with an integral gabion fascia unit. This makes the system efficient and economical to construct as there is no complex connection between grid and facia element. Installation is quicker and there is less potential risk of errors and omissions during construction. The fascia unit is filled with hard, rock-fill in the same manner as a gabion and the geogrid tail is then sandwiched between layers of compacted granular fill. Subsequent courses of Terramesh units are constructed to form a near vertical, [typically, a 9 degree batter] reinforced soil retaining structure, in this case, 38m in height. The structure has the aesthetics of a gabion wall, with the robustness of soil reinforcement. As many sections of the motorway run alternatively through large, steep embankment-fill sections and slope cuts, the availability of large quantities of rock fill from the slope excavations made the choice of reinforced earth embankments a more cost effective alternative to the construction of viaducts. The Maccaferri / Bechtel - Enka partnership arrangement for the Albania Motorway construction project is typical of the direction Maccaferri is taking with complex international projects as they increasingly become global specialists in this field. In the UK, the company has offices in Oxford, Perth and Belfast and operates over a wide range of geotechnical and civil engineering disciplines. Construction of the Albanian Motorway project was completed in Summer, 2009. T 01865 770555 E [email protected] W.www.maccaferri.co.uk Maccaferri reinforced earth mega-wall for Albanian motorway project January 2010 www.mcdermottpublishing.com EXTERNAL WORKS 33 enquiry 180 www.mcdermottpublishing.com Geotechnical specialists, Maccaferri has designed what is thought to be amongst the tallest reinforced earth retaining walls ever to be built in Europe, for a motorway construction project in Albania. The motorway runs alternatively through large, steep embankment-fill sections and slope cuts, so the availability of large quantities of rock fill from the slope excavations made reinforced earth embankments a more cost effective alternative to the construction of viaducts. The largest wall retains over 140,000 cum of back fill and has a face area of approximately 3,500 sqm. With a wall length of 200m and height of 38m, it makes this one of the tallest reinforced earth structure of its type in Europe The Maccaferri walls are constructed as hybrid reinforced earth geogrid wrap-around structures, built in conjunction with hard, stone-filled, Gabion Terramesh facings. EcoBuildingNews_Issue_4i_2010_final_Layout 1 07/01/2010 15:44 Page 33

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Page 1: EXTERNAL WORKS Maccaferri reinforced earth mega-wall · PDF filehard, stone-filled, Gabion Terramesh facings. Paralink 300 uniaxial polyester geogrid is the principal reinforcing element,

It is one of 30 reinforced earthretaining walls, all over 15m tall,designed by Maccaferri for JointVenture Construction PartnersBechtel-Enka, builders of the 171kmlong motorway, which crosses thecountry through spectacularmountainous terrain from theAdriatic Sea to Kosovo in the northeast.

The largest wall retains over 140,000cum of back fill and has a face area ofapproximately 3,500 sqm. With a walllength of 200m and height of 38m, itmakes this one of the tallestreinforced earth structure of its typein Europe.

The walls are constructed as hybridreinforced earth geogrid wrap-aroundstructures, built in conjunction withhard, stone-filled, Gabion Terrameshfacings. Paralink 300 uniaxialpolyester geogrid is the principalreinforcing element, sandwiched at500mm or 1000mm verticalincrements between layers ofcompacted back fill.

The Terramesh system comprises acontinuous horizontal panel of wovensteel-wire mesh geogrid with anintegral gabion fascia unit. Thismakes the system efficient andeconomical to construct as there is nocomplex connection between grid andfacia element. Installation is quickerand there is less potential risk oferrors and omissions duringconstruction.

The fascia unit is filled with hard,rock-fill in the same manner as  agabion and the geogrid tail is thensandwiched between layers ofcompacted granular fill. Subsequentcourses of Terramesh units areconstructed to form a near vertical,[typically, a 9 degree batter] reinforcedsoil retaining structure, in this case,38m in height. The structure has theaesthetics of a gabion wall, with therobustness of soil reinforcement.

As many sections of the motorwayrun alternatively through large, steepembankment-fill sections and slopecuts, the availability of large

quantities of rock fill from the slopeexcavations made the choice ofreinforced earth embankments a morecost effective alternative to theconstruction of viaducts.

The Maccaferri / Bechtel - Enkapartnership arrangement for theAlbania Motorway constructionproject is typical of the directionMaccaferri is taking with complexinternational projects as theyincreasingly become global specialistsin this field. In the UK, the companyhas offices in Oxford, Perth andBelfast and operates over a widerange of geotechnical and civilengineering disciplines.

Construction of the AlbanianMotorway project was completed inSummer, 2009.

T 01865 770555E [email protected]

Maccaferrireinforced earth

mega-wall forAlbanian motorway

project

January 2010 www.mcdermottpublishing.com EXTERNAL WORKS 33

❚ enquiry 180www.mcdermottpublishing.com

Geotechnical specialists, Maccaferri hasdesigned what is thought to be amongst thetallest reinforced earth retaining walls ever tobe built in Europe, for a motorway constructionproject in Albania.

The motorway runs alternatively through large, steep embankment-fill sections and slope cuts,so the availability of large quantities of rock fill from the slope excavations made reinforcedearth embankments a more cost effective alternative to the construction of viaducts.

The largest wall retains over 140,000 cum of back filland has a face area of approximately 3,500 sqm. With

a wall length of 200m and height of 38m, it makes thisone of the tallest reinforced earth structure of its type

in Europe

The Maccaferri walls are constructed as hybridreinforced earth geogrid wrap-around structures, built

in conjunction with hard, stone-filled, GabionTerramesh facings.

EcoBuildingNews_Issue_4i_2010_final_Layout 1 07/01/2010 15:44 Page 33