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Fabric Formwork Catalogue

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Page 1: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Fabric Formwork Catalogue

Page 2: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Well plugging

Conductor strengthening

Structural repair clamps

Member filling

Platform structural pile grouting

Free span rectification

Wind turbine platform grouting

Wind turbine transition piece grouting

What do we do?

Page 3: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

1. Introduction

2. Equipment

3. CGS – R24 ROV Deployed Formworks

4. CGS – R36 ROV Deployed Formworks

5. CGS – R48 ROV Deployed Formworks

6. CGS – D24 Diver Deployed Formworks

7. CGS – D36 Diver Deployed Formworks

8. CGS – D48 Diver Deployed Formworks

9. CGS – LB24 Large Base Formworks

10. CGS – LB36 Large Base Formworks

11. CGS – LB48 Large Base Formworks

12. CGS – J-Tube Support Formworks

Contents

Page 4: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Introduction

Core Grouting Services offer an extensive range of fabric formworks which can be specifically designed and used for:

•FreeSpanRectfication

•Crossoversupport

•Pipelineprotection

•Scourprevention and rehabilitation solutions

Core Grouting Services has the engineering expertise and equipment to deliver successful installation of all formwork projects using both ROV and Diver supported systems at very competitive rates.

Core Grouting’s formworks are manufactured from a woven, fibrillated and twisted polypropylene. The material used is the ‘standard’ material as used for subsea works of this type.

Additionally, should the client require traceability of the formworks, Core Grouting can supply fabric formworks with an identification number unique to each formwork.

Core Grouting Services cater for all formwork shapes including J-Tube and riser supports.

Core Grouting Services welcomes the opportunity to discuss the best solutions to deliver your formwork installation project.

1

Page 5: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

1 OPCGroutingSpread2 Formwork Deployment Frame3 Subsea Grout Connector 4 Flexible Fabric Formwork

1 42 3

Equipment

2

Page 6: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Serial Number CGS-R24- CGS-R24- CGS-R24- CGS-R24- CGS-R24- CGS-R24- CGS-R24- CGS-R24- CGS-R24- CGS-R24- CGS-R24- 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

Freespan Height Range (mm) 0-200 200-400 400-650 650-900 900-1150 1150-1400 1400-1650 1650-1900 1900-2150 2150-2400 2400-2650

A – Formwork Height (mm) 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

B – Base Mattress Width (mm) 1838 1984 2130 2167 2313 2495 2678 2860 3043 3225 3408

C – Base Mattress Length (mm) 2838 2984 3130 3167 3313 3495 3678 3860 4043 4225 4408

Total Volume (m³) 0.86 1.39 2.97 4.02 5.27 6.72 8.40 10.32 12.50 14.96 17.71

3

CGS–R24 ROV Deployed Formworks

B

C

A

800mm

300mm

1800mm

Page 7: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Serial Number CGS-R36- CGS-R36- CGS-R36- CGS-R36- CGS-R36- CGS-R36- CGS-R36- CGS-R36- CGS-R36- CGS-R36- CGS-R36- 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

Freespan Height Range (mm) 0-150 150-350 350-600 600-850 850-1100 1100-1450 1450-1600 1600-1850 1850-2100 2100-2350 2350-2600

A – Formwork Height (mm) 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

B – Base Mattress Width (mm) 2094 2203 2240 2386 2568 2751 2933 3116 3298 3481 3663

C – Base Mattress Length (mm) 3094 3203 3240 3386 3568 3751 3933 4116 4298 4481 4663

Total Volume (m³) 1.66 2.10 4.03 5.36 6.91 8.69 10.72 13.01 15.59 18.47 21.67

4

CGS–R36 ROV Deployed Formworks

B

C

A

1000mm

300mm

2000mm

Page 8: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Serial Number CGS-R48- CGS-R48- CGS-R48- CGS-R48- CGS-R48- CGS-R48- CGS-R48- CGS-R48- CGS-R48- CGS-R48- CGS-R48- 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

Freespan Height Range (mm) 0-100 100-300 300-550 550-800 800-1050 1050-1300 1300-1550 1550-1800 1800-2050 2050-2300 2300-2550

A – Formwork Height (mm) 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

B – Base Mattress Width (mm) 2131 2277 2459 2642 2824 3007 3189 3372 3554 3737 3919

C – Base Mattress Length (mm) 4531 4677 4859 5042 5224 5407 5589 5772 5954 6137 6319

Total Volume (m³) 4.38 5.84 7.91 10.26 12.92 15.89 19.19 22.84 26.85 31.25 36.04

5

CGS–R48 ROV Deployed Formworks

B

C

A

1200mm

300mm

3600mm

Page 9: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Serial Number CGS-D24- CGS-D24- CGS-D24- CGS-D24- CGS-D24- CGS-D24- CGS-D24- CGS-D24- CGS-D24- CGS-D24- CGS-D24- 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

Freespan Height Range (mm) 0-200 200-400 400-650 650-900 900-1150 1150-1400 1400-1650 1650-1900 1900-2150 2150-2400 2400-2650

A – Formwork Height (mm) 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

B – Base Mattress Width (mm) 1838 1984 2130 2167 2313 2495 2678 2860 3043 3225 3408

C – Base Mattress Length (mm) 1938 2084 2230 2267 2413 2595 2778 2960 3143 3325 3508

Total Volume (m³) 0.47 0.78 1.29 2.60 3.46 4.49 5.71 7.13 8.77 10.66 12.79

6

CGS–D24 Diver Deployed Formworks

B

C

A

Page 10: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Serial Number CGS-D36- CGS-D36- CGS-D36- CGS-D36- CGS-D36- CGS-D36- CGS-D36- CGS-D36- CGS-D36- CGS-D36- CGS-D36- 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

Freespan Height Range (mm) 0-150 150-350 350-600 600-850 850-1100 1100-1450 1450-1600 1600-1850 1850-2100 2100-2350 2350-2600

A – Formwork Height (mm) 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

B – Base Mattress Width (mm) 2314 2460 2606 2642 2788 2971 3153 3336 3518 3701 3883

C – Base Mattress Length (mm) 2454 2600 2746 2782 2928 3111 3293 3476 3658 3841 4023

Total Volume (m³) 1.17 1.78 2.69 4.64 6.00 7.58 9.39 11.45 13.78 16.39 19.30

7

CGS–D36 Diver Deployed Formworks

B

C

A

Page 11: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Serial Number CGS-D48- CGS-D48- CGS-D48- CGS-D48- CGS-D48- CGS-D48- CGS-D48- CGS-D48- CGS-D48- CGS-D48- CGS-D48- 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

Freespan Height Range (mm) 0-100 100-300 300-550 550-800 800-1050 1050-1300 1300-1550 1550-1800 1800-2050 2050-2300 2300-2550

A – Formwork Height (mm) 300 500 750 1000 1250 1500 1750 2000 2250 2500 2750

B – Base Mattress Width (mm) 2531 2677 2859 3042 3224 3407 3589 3772 3954 4137 4319

C – Base Mattress Length (mm) 2731 2877 3059 3242 3424 3607 3789 3972 4154 4337 4519

Total Volume (m³) 3.07 4.10 5.58 7.28 9.23 11.43 13.91 16.69 19.77 23.17 26.92

8

CGS–D48 Diver Deployed Formworks

B

C

A

Page 12: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Serial Number CGS-LB24- CGS-LB24- CGS-LB24- CGS-LB24- CGS-LB24- CGS-LB24- CGS-LB24- CGS-LB24- CGS-LB24- 750 1000 1250 1500 1750 2000 2250 2500 2750

Freespan Height Range (mm) 400-650 650-900 900-1150 1150-1400 1400-1650 1650-1900 1900-2150 2150-2400 2400-2650

A – Formwork Height (mm) 750 1000 1250 1500 1750 2000 2250 2500 2750

B – Base Mattress Width (mm) 3254 3446 3637 3383 4019 4210 4401 4592 4783

C – Base Mattress Length (mm) 3254 3446 3637 3383 4019 4210 4401 4592 4783

Total Volume (m³) 2.88 3.88 5.75 5.98 8.32 9.91 11.72 13.76 16.07

9

CGS–LB24 Large Base Formworks

B

C

A

Page 13: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Serial Number CGS-LB36- CGS-LB36- CGS-LB36- CGS-LB36- CGS-LB36- CGS-LB36- CGS-LB36- CGS-LB36- CGS-LB36- 750 1000 1250 1500 1750 2000 2250 2500 2750

Freespan Height Range (mm) 350-600 600-850 850-1100 1100-1450 1450-1600 1600-1850 1850-2100 2100-2350 2350-2600

A – Formwork Height (mm) 750 1000 1250 1500 1750 2000 2250 2500 2750

B – Base Mattress Width (mm) 4104 4296 4487 4678 4869 5060 5251 5442 5633

C – Base Mattress Length (mm) 4104 4296 4487 4678 4869 5060 5251 5442 5633

Total Volume (m³) 6.67 8.03 9.59 11.37 13.39 15.66 18.19 21.01 24.13

10

CGS–LB36 Large Base Formworks

B

C

A

Page 14: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Serial Number CGS-LB48- CGS-LB48- CGS-LB48- CGS-LB48- CGS-LB48- CGS-LB48- CGS-LB48- CGS-LB48- CGS-LB48- 750 1000 1250 1500 1750 2000 2250 2500 2750

Freespan Height Range (mm) 300-550 550-800 800-1050 1050-1300 1300-1550 1550-1800 1800-2050 2050-2300 2300-2550

A – Formwork Height (mm) 750 1000 1250 1500 1750 2000 2250 2500 2750

B – Base Mattress Width (mm) 4554 4745 4936 5179 5318 5509 5700 5892 6084

C – Base Mattress Length (mm) 4554 4745 4936 5179 5318 5509 5700 5892 6084

Total Volume (m³) 9.18 11.08 13.23 15.80 18.32 21.30 24.58 28.20 32.17

11

CGS–LB48 Large Base Formworks

B

C

A

Page 15: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Serial Number CGS-JT- CGS-JT- CGS-JT- CGS-JT- CGS-JT- CGS-JT- CGS-JT- CGS-JT- CGS-JT- 1000 1200 1400 1600 1800 2000 2200 2400 2600 A– Freespan Height Range (mm) 1000 1200 1400 1600 1800 2000 2200 2400 2600

B – Formwork Base Height (mm) 300 300 300 300 300 300 300 300 300

C – Base Mattress Width (mm) 1000 1000 1000 1000 1000 1000 1000 1000 1000

D – Base Mattress Length (mm) 2500 2700 3100 3500 3900 4300 4700 5100 5500

Total Volume (m³) 2300 2750 3200 3600 4050 4450 4900 5350 5700

12

CGS–J-Tube Support Formworks

C

B

D

A

Page 16: Fabric Formwork Catalogue - Core Grouting · Catalogue. Well plugging Conductor strengthening Structural repair clamps Member filling Platform structural pile grouting ... Freespan

Cork

Operations Base

Core Grouting Services Limited,Rubicon Centre,Rossa Avenue, Bishopstown,Cork, Ireland

Aberdeen

Core Grouting Services Limited,Tern Place House,Tern Place, Bridge of Don,Aberdeen, AB23 8JX,United Kingdom

www.coregrouting.com