faresin electrical diagnostic te30.17

Electrical

Diagnostic

DOCUMENT

Electrical Diagnostic TE30.17 FH30.17

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Faresin Haulotte Spa – Thiene (VI)

CONTENTS

1 REVISION LIST...................................................................................................................................................... 8

2 GENERAL................................................................................................................................................................ 8 2.1 REFERENCES ...................................................................................................................................................... 8

3 GENERAL ELECTRICAL SYSTEM ................................................................................................................... 9 3.1 MAIN COMPONENTS [LOCATION] ...................................................................................................................... 9

3.1.1 JB1 – Main Fuse Carriers / Relay [Seat Compartment] .............................................................................. 9 3.1.2 JB2 – Usage Point Fuse Carriers [Dashboad Panel] .................................................................................. 9 3.1.3 M0 – Ignition Key [Dashboard Panel] ....................................................................................................... 10 3.1.4 M1 – Machine Cabling Interface [Seat Compartment] .............................................................................. 10 3.1.5 M2 – Sauer Control Unit [Seat Compartment]........................................................................................... 11 3.1.6 M3 - Manoeuvring Push Button Interface [Dashboard Panel] .................................................................. 11 3.1.7 M4 - Display [Dashboard Panel] ............................................................................................................... 12 3.1.8 M5 – Ecu [Seat Compartment] ................................................................................................................... 12 3.1.9 M6 – Antitheft /Radio Control/ Air Conditioning Interface [Seat Compartment] ...................................... 13 3.1.10 M7 – Autec Radio Control Interface [Cab Rear] ................................................................................... 13 3.1.11 M8 – Winch /Radio Control / Boom Electric Power Outlet Interface [Seat Compartment] .................. 13 3.1.12 M9 – Radio Control Selector Interface [Seat Compartment]................................................................. 13

3.2 COMPONENT DETAILS [LOCATION]................................................................................................................. 14 3.2.1 F1/F6-P Main Fuses [Seat Compartment] ................................................................................................. 14 3.2.2 Main Relays [Seat Compartment]............................................................................................................... 14 3.2.3 F1/F20-1 Secondary Fuses [Seat Compartment] ...................................................................................... 14 3.2.4 F1/F6-2 Usage Point Fuses [Dashboard Panel]....................................................................................... 15 3.2.5 M1_PW – Ignition Connector [Seat Compartment] .................................................................................. 15 3.2.6 M2 – Connector Sauer Control Unit [Seat Compartment]......................................................................... 15 3.2.7 M4 – Connector Display [Seat Compartment] ........................................................................................... 16 3.2.8 M5 – Connector Ecu Control Unit [Seat Compartment] ............................................................................ 16

3.3 FH TESTER .................................................................................................................................................... 17 3.3.1 ITALIAN...................................................................................................................................................... 17 3.3.2 ENGLISH.................................................................................................................................................... 18 3.3.3 FRENCH..................................................................................................................................................... 19 3.3.4 SPANISH..................................................................................................................................................... 20 3.3.5 GERMAN .................................................................................................................................................... 21

4 IGNITION KEY..................................................................................................................................................... 22 4.1 DOCUMENT REFERENCES................................................................................................................................. 22 4.2 GENERAL LOGIC .............................................................................................................................................. 22 4.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 22

4.3.1 Fuses [Seat Compartment] ......................................................................................................................... 22 4.3.2 Fuses [Dashboard Panel]........................................................................................................................... 22 4.3.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 22 4.3.4 Gear Switch [Dashboard Panel] ................................................................................................................ 22 4.3.5 Light Switch [Dashboard Panel] ................................................................................................................ 22 4.3.6 Relay [Seat Compartment] ......................................................................................................................... 22 4.3.7 Limit Switches or Sensors [Cab] ................................................................................................................ 23 4.3.8 Limit Switches or Sensors [Machine] ......................................................................................................... 23 4.3.9 Coils [Cab] ................................................................................................................................................. 23

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4.3.10 Coils [Machine] ..................................................................................................................................... 23 4.4 SIGNALS [LOCATION]....................................................................................................................................... 23

4.4.1 Display [Dashboard Panel]........................................................................................................................ 23 4.4.2 Indicator Lights [Dashboard Panel] .......................................................................................................... 23 4.4.3 FH Tester [Personal Computer]................................................................................................................. 23

4.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 23 4.6 TROUBLESHOOTING ......................................................................................................................................... 23

4.6.1 Fuses [Seat Compartment] ......................................................................................................................... 23 4.6.2 Fuses [Dashboard Panel]........................................................................................................................... 24 4.6.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 24 4.6.4 Gear Switch [Dashboard Panel] ................................................................................................................ 24 4.6.5 Light Switch [Dashboard Panel] ................................................................................................................ 24 4.6.6 Relay [Seat Compartment] ......................................................................................................................... 24 4.6.7 Limit Switches or Sensors [Cab] ................................................................................................................ 24 4.6.8 Limit Switches or Sensors [Machine] ......................................................................................................... 24 4.6.9 Coils [Cab] ................................................................................................................................................. 24 4.6.10 Coils [Machine] ..................................................................................................................................... 24

5 HEADLIGHTS - TURN INDICATORS- STOP - HORN................................................................................. 26 5.1 DOCUMENT REFERENCES................................................................................................................................. 26 5.2 GENERAL LOGIC .............................................................................................................................................. 26 5.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 26


5.4 SIGNALS [LOCATION]....................................................................................................................................... 27 5.4.1 Display [Dashboard Panel]........................................................................................................................ 27 5.4.2 Indicator Lights [Dashboard Panel] .......................................................................................................... 28 5.4.3 FH Tester [Personal Computer]................................................................................................................. 28



6 FAN - WIPERS - WASHERS - BOOM HEAD CONNECTOR - BEACON - RADIO ................................... 31

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6.1 DOCUMENT REFERENCES................................................................................................................................. 31 6.2 GENERAL LOGIC .............................................................................................................................................. 31 6.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 31





7 STABILISERS ....................................................................................................................................................... 35 7.1 DOCUMENT REFERENCES................................................................................................................................. 35 7.2 GENERAL LOGIC .............................................................................................................................................. 35 7.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 35



7.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 37 7.5.1 Inputs from Switches and Control Units [Dashboard Panel]..................................................................... 37

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7.5.2 Inputs from Limit Switches or Sensors [Cab] ............................................................................................. 37 7.5.3 Inputs from Limit Switches or Sensors [Machine]...................................................................................... 37 7.5.4 Outputs to Switches [Dashboard Panel] .................................................................................................... 37 7.5.5 Outputs to Coils [Cab] ............................................................................................................................... 37 7.5.6 Outputs to Coils [Machine] ........................................................................................................................ 37 7.5.7 Logic [Software] ......................................................................................................................................... 37

7.6 TROUBLESHOOTING ......................................................................................................................................... 38 7.6.1 Fuses [Seat Compartment] ......................................................................................................................... 38 7.6.2 Fuses [Dashboard Panel]........................................................................................................................... 38 7.6.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 38 7.6.4 Gear Switch [Dashboard Panel] ................................................................................................................ 39 7.6.5 Light Switch [Dashboard Panel] ................................................................................................................ 39 7.6.6 Relay [Seat Compartment] ......................................................................................................................... 39 7.6.7 Limit Switches or Sensors [Cab] ................................................................................................................ 39 7.6.8 Limit Switches or Sensors [Machine] ......................................................................................................... 39 7.6.9 Coils [Cab] ................................................................................................................................................. 39 7.6.10 Coils [Machine] ..................................................................................................................................... 39

8 ROLLOVER PROTECTION CONTROL UNIT............................................................................................... 40 8.1 DOCUMENT REFERENCES................................................................................................................................. 40 8.2 GENERAL LOGIC .............................................................................................................................................. 40 8.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 40



8.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 42 8.5.1 Inputs from Switches and Control Units [Dashboard Panel]..................................................................... 42 8.5.2 Inputs from Limit Switches or Sensors [Cab] ............................................................................................. 42 8.5.3 Inputs from Limit Switches or Sensors [Machine]...................................................................................... 42 8.5.4 Outputs to Switches [Dashboard Panel] .................................................................................................... 42 8.5.5 Outputs to Coils [Cab] ............................................................................................................................... 42 8.5.6 Outputs to Coils [Machine] ........................................................................................................................ 42 8.5.7 Logic [Software] ......................................................................................................................................... 42

8.6 TROUBLESHOOTING ......................................................................................................................................... 45 8.6.1 Fuses [Seat Compartment] ......................................................................................................................... 45 8.6.2 Fuses [Dashboard Panel]........................................................................................................................... 45 8.6.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 45 8.6.4 Gear Switch [Dashboard Panel] ................................................................................................................ 45 8.6.5 Light Switch [Dashboard Panel] ................................................................................................................ 45

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8.6.6 Relay [Seat Compartment] ......................................................................................................................... 45 8.6.7 Limit Switches or Sensors [Cab] ................................................................................................................ 45 8.6.8 Limit Switches or Sensors [Machine] ......................................................................................................... 45 8.6.9 Coils [Cab] ................................................................................................................................................. 46 8.6.10 Coils [Machine] ..................................................................................................................................... 46

9 SAUER TRANSMISSION .................................................................................................................................... 47 9.1 DOCUMENT REFERENCES................................................................................................................................. 47 9.2 GENERAL LOGIC .............................................................................................................................................. 47 9.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 47



9.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 49 9.5.1 Inputs from Switches and Control Units [Dashboard Panel]..................................................................... 49 9.5.2 Inputs from Limit Switches or Sensors [Cab] ............................................................................................. 49 9.5.3 Inputs from Limit Switches or Sensors [Machine]...................................................................................... 49 9.5.4 Outputs to Switches [Dashboard Panel] .................................................................................................... 49 9.5.5 Outputs to Coils [Cab] ............................................................................................................................... 49 9.5.6 Outputs to Coils [Machine] ........................................................................................................................ 49 9.5.7 Logic [Software] ......................................................................................................................................... 49

9.6 TROUBLESHOOTING ......................................................................................................................................... 51 9.6.1 Fuses [Seat Compartment] ......................................................................................................................... 51 9.6.2 Fuses [Dashboard Panel]........................................................................................................................... 51 9.6.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 51 9.6.4 Gear Switch [Dashboard Panel] ................................................................................................................ 51 9.6.5 Light Switch [Dashboard Panel] ................................................................................................................ 51 9.6.6 Relay [Seat Compartment] ......................................................................................................................... 51 9.6.7 Limit Switches or Sensors [Cab] ................................................................................................................ 51 9.6.8 Limit Switches or Sensors [Machine] ......................................................................................................... 52 9.6.9 Coils [Cab] ................................................................................................................................................. 52 9.6.10 Coils [Machine] ..................................................................................................................................... 52

10 SAUER BOOM.................................................................................................................................................. 53 10.1 DOCUMENT REFERENCES................................................................................................................................. 53 10.2 GENERAL LOGIC .............................................................................................................................................. 53 10.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 53

10.3.1 Fuses [Seat Compartment]..................................................................................................................... 53 10.3.2 Fuses [Dashboard Panel] ...................................................................................................................... 53

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10.3.3 Switches and Control Units [Dashboard Panel] .................................................................................... 53 10.3.4 Gear Switch [Dashboard Panel] ............................................................................................................ 53 10.3.5 Light Switch [Dashboard Panel]............................................................................................................ 54 10.3.6 Relay [Seat Compartment] ..................................................................................................................... 54 10.3.7 Limit Switches or Sensors [Cab] ............................................................................................................ 54 10.3.8 Limit Switches or Sensors [Machine]..................................................................................................... 54 10.3.9 Coils [Cab]............................................................................................................................................. 54 10.3.10 Coils [Machine] ..................................................................................................................................... 54

10.4 SIGNALS [LOCATION]....................................................................................................................................... 54 10.4.1 Display [Dashboard Panel] ................................................................................................................... 54 10.4.2 Indicator Lights [Dashboard Panel] ...................................................................................................... 54 10.4.3 FH Tester [Personal Computer] ............................................................................................................ 54

10.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 55 10.5.1 Inputs from Switches and Control Units [Dashboard Panel] ................................................................ 55 10.5.2 Inputs from Limit Switches or Sensors [Cab]......................................................................................... 55 10.5.3 Inputs from Limit Switches or Sensors [Machine] ................................................................................. 55 10.5.4 Outputs to Switches [Dashboard Panel] ................................................................................................ 55 10.5.5 Outputs to Coils [Cab] ........................................................................................................................... 55 10.5.6 Outputs to Coils [Machine].................................................................................................................... 55 10.5.7 Logic [Software]..................................................................................................................................... 55

10.6 TROUBLESHOOTING ......................................................................................................................................... 58 10.6.1 Fuses [Seat Compartment]..................................................................................................................... 58 10.6.2 Fuses [Dashboard Panel] ...................................................................................................................... 58 10.6.3 Switches and Control Units [Dashboard Panel] .................................................................................... 58 10.6.4 Gear Switch [Dashboard Panel] ............................................................................................................ 58 10.6.5 Light Switch [Dashboard Panel]............................................................................................................ 58 10.6.6 Relay [Seat Compartment] ..................................................................................................................... 58 10.6.7 Limit Switches or Sensors [Cab] ............................................................................................................ 58 10.6.8 Limit Switches or Sensors [Machine]..................................................................................................... 59 10.6.9 Coils [Cab]............................................................................................................................................. 59 10.6.10 Coils [Machine] ..................................................................................................................................... 59

11 COLOUR TABLE ............................................................................................................................................. 60

12 APPENDIX A – WIRING DIAGRAM............................................................................................................ 61

13 APPENDIX B – CONTROL UNIT.................................................................................................................. 62

14 APPENDIX C – DASHBOARD PANEL......................................................................................................... 63

15 APPENDIX D – MACHINE CABLING ......................................................................................................... 64

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1 Revision List Revision Date of issue Description Prepared by V1.0 02.07.04 Issue Ing. Zarbo V1.1 30.07.04 Errata Corrige Ing. Zarbo 2 General

2.1 References Machine : TE30.17 Software ECU : Rev. 1.4

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3 General Electrical System

3.1 Main Components [Location]

3.1.1 JB1 – Main Fuse Carriers / Relay [Seat Compartment]

3.1.2 JB2 – Usage Point Fuse Carriers [Dashboad Panel]

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3.1.3 M0 – Ignition Key [Dashboard Panel]

3.1.4 M1 – Machine Cabling Interface [Seat Compartment]

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3.1.5 M2 – Sauer Control Unit [Seat Compartment]

3.1.6 M3 - Manoeuvring Push Button Interface [Dashboard Panel]

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3.1.7 M4 - Display [Dashboard Panel]

3.1.8 M5 – Ecu [Seat Compartment]

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3.1.9 M6 – Antitheft /Radio Control/ Air Conditioning Interface [Seat Compartment]

3.1.10 M7 – Autec Radio Control Interface [Cab Rear]

3.1.11 M8 – Winch /Radio Control / Boom Electric Power Outlet Interface [Seat Compartment]

3.1.12 M9 – Radio Control Selector Interface [Seat Compartment]

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3.2 Component Details [Location]

3.2.1 F1/F6-P Main Fuses [Seat Compartment]

F1-P F6-P

3.2.2 Main Relays [Seat Compartment]

R_N

R_M

R_Fr

3.2.3 F1/F20-1 Secondary Fuses [Seat Compartment]

F11-1 F20-1

F10-1 F1-1

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3.2.4 F1/F6-2 Usage Point Fuses [Dashboard Panel]

F1-2

F6-2

3.2.5 M1_PW – Ignition Connector [Seat Compartment]

3.2.6 M2 – Connector Sauer Control Unit [Seat Compartment]

PIN 42

PIN 14 PIN 1

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3.2.7 M4 – Connector Display [Seat Compartment]

3.2.8 M5 – Connector Ecu Control Unit [Seat Compartment]

PIN 5

PIN 1

PIN 30

PIN 48

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3.3 FH TESTER

3.3.1 ITALIAN

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3.3.2 ENGLISH

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3.3.3 FRENCH

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3.3.4 SPANISH

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3.3.5 GERMAN

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4 IGNITION KEY

4.1 Document References Appendix A :Wiring Diagram : Page A01-A02-A03 Appendix B :Control Unit : Page B01-B02-B05 Appendix C :Dashboard Panel : Page C01-C04-C05-C06 Appendix D :Machine Cabling: Page D14-D15-D16-D17-D18-D22-D26

4.2 General Logic There are 3 positions for the ignition key: Pos. 1 : Machine Voltage ON [Stable]. General power supply to the machine. Pos. 2 : Warm Up of Glow Plugs [Unstable and Non-repetitive]. Machine - Glow Plugs start phase. Pos. 3 : Start Motor. [Unstable and Non-repetitive]. Machine start phase - Starter / Rich Mixture Control.

4.3 Electrical Components [Location]

4.3.1 Fuses [Seat Compartment] • F1-P. • F2-P. • F13-1 • F20-1

4.3.2 Fuses [Dashboard Panel] • None.

4.3.3 Switches and Control Units [Dashboard Panel] • No Function.

4.3.4 Gear Switch [Dashboard Panel] • Neutral Position.

4.3.5 Light Switch [Dashboard Panel] • No Function.

4.3.6 Relay [Seat Compartment] • R_N Neutral Relay. • R_M Main Relay.

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4.3.7 Limit Switches or Sensors [Cab] • None.

4.3.8 Limit Switches or Sensors [Machine] • None.

4.3.9 Coils [Cab] • None.

4.3.10 Coils [Machine] • MA Starter. • ALT Alternator. • Glow Plugs. • EV Diesel Oil. • EV Rich Mixture Control.

4.4 Signals [Location]

4.4.1 Display [Dashboard Panel] • Battery. • Motor Rpm. • Motor Oil Pressure. • Glow Plugs.

4.4.2 Indicator Lights [Dashboard Panel] • Neutral.

4.4.3 FH Tester [Personal Computer] • I4 - Forward Steering Switch. • I5 – Reverse Steering Switch .

4.5 Ecu Control Unit (M5) [Location] • No Function.

4.6 Troubleshooting

4.6.1 Fuses [Seat Compartment] • F1-P. No General Voltage to Machine. • F2-P. No General Voltage to Usage Points. • F13-1. No General Voltage to Steering Switch.

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• F20-1. No Voltage to Battery Indicator Light.


4.6.3 Switches and Control Units [Dashboard Panel] • No Function.

4.6.4 Gear Switch [Dashboard Panel] • Neutral Position. Motor Not Switched On. FH Tester – No Display I4 Forward Steering Switch. FH Tester – No Display I5 Reverse Steering Switch.


4.6.6 Relay [Seat Compartment] • R_N Neutral Relay. Motor Not Switched On. • R_M Main Relay. No Power to Usage Points.




4.6.10 Coils [Machine] • MA Starter. Check Voltage [Volt] M1_PW – Pin A • ALT Alternator. Battery Indicator Display. Check Voltage[Volt] M1_A1 - Pin 3. Motor Rpm Display. Check Frequency [Volt] M1_A1 - Pin 2. • Glow Plugs.

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Glow Plugs Indicator Display. Check Voltage[Volt] M1_PW – Pin B • EV Diesel Oil. Check Voltage[Volt] M1_A2 – Pin 12 • EV Rich Mixture Control. Check Voltage[Volt] M1_A2 – Pin 13

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5 HEADLIGHTS - TURN INDICATORS- STOP - HORN

5.1 Document References Appendix A :Wiring Diagram : Page A01-A02-A03-A04 Appendix B :Control Unit : Page B01-B02-B05 Appendix C :Dashboard Panel : Page C02-C03-C04-C05 Appendix D :Machine Cabling: Page D06-D07-D08-D09

5.2 General Logic HEADLIGHTS The headlights are controlled by means of the two-position switch: Pos. 1 : Parking Lights [Stable]. Pos. 2 : Low beam - Full beam headlights. [Stable]. Change from Low Beam to Full Beam using the light switch. TURN - EMERGENCY INDICATORS The emergency indicators come on when the corresponding switch is activated. The turn indicators come on when the light switch is activated. STOP The Stop light comes on when the brake pedal is pressed down (Pressure Switch). HORN The gear switch is used for the acoustic signal.


5.3.1 Fuses [Seat Compartment] • F2-P. • F3-P • F1-1. • F2-1. • F3-1. • F4-1. • F5-1. • F6-1. • F7-1. • F8-1. • F11-1. • F12-1. • F13-1.

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5.3.3 Switches and Control Units [Dashboard Panel] • I1 - Emergency • I7 – Lights. • Brake Pedal Pressure Switch.

5.3.4 Gear Switch [Dashboard Panel] • No Function.

5.3.5 Light Switch [Dashboard Panel] • Right - Left Turn Indicators. • Low - Full Beam Switch Over / Flashing.

5.3.6 Relay [Seat Compartment] • R_M Main Relay. • R_Fr Intermittence Relay.



5.3.9 Coils [Cab] • Cab Light. • Horn.

5.3.10 Coils [Machine] • RH Front Headlight. • LH Front Headlight. • RH Rear Light. • LH Rear Light. • Number Plate Light.


5.4.1 Display [Dashboard Panel] • Turn Indicators. • Dashboard Lighting. • Full Beam Headlights.

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5.4.2 Indicator Lights [Dashboard Panel] • None.

5.4.3 FH Tester [Personal Computer] • No Indication.


5.6 Troubleshooting

5.6.1 Fuses [Seat Compartment] • F2-P. No General Voltage to Usage Points. • F3-P. No Voltage to Emergency Switch. Cab Light Off. • F1-1. RH Front Full Beam Headlight Off. Display Indicator Light Off. • F2-1. LH Front Full Beam Headlight Off. • F3-1. RH Front Low Beam Headlight Off. • F4-1. LH Front Low Beam Headlight Off. • F5-1. RH Front Parking Light Off. Display Lighting Off. • F6-1. LH Front Parking Light Off. • F7-1. RH Rear Parking Light Off. LH Rear Parking Light Off. Number Plate Light Off. • F8-1. RH Rear Stop Light Off. LH Rear Stop Light Off. • F11-1. Cab Light Off. • F12-1. No Voltage to Emergency Switch (Ignition Key Turned Off). • F13-1.

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No Voltage to Emergency Switch (Ignition Key Pos. 1). Horn does not sound.


5.6.3 Switches and Control Units [Dashboard Panel] • I1 - Emergency Check Voltage [Volt] I1 - Pin 2-8 Check Voltage [Volt] R_Fr - Pin + • I7 – Lights. Check Voltage [Volt] I7 - Pin 3-4 Check Voltage [Volt] M3_D4 - Pin 1 • Brake Pedal Pressure Switch. Check Voltage [Volt] M3_D2 – Pin 10


5.6.5 Light Switch [Dashboard Panel] • Right - Left Turn Indicators. Check Voltage [Volt] M3_D2 – Pin 8-9 • Low - Full Beam Switch Over / Flashing. Check Voltage [Volt] M3_D2 – Pin 4-5

5.6.6 Relay [Seat Compartment] • R_M Main Relay. No Power to Usage Points. • R_Fr Intermittence Relay. Indicators Do Not Flash.



5.6.9 Coils [Cab] • Cab Light. Check Voltage[Volt] M1_D3 – Pin 1 • Horn. Check Voltage[Volt] M3_D5 – Pin 6

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5.6.10 Coils [Machine] • RH Front Headlight. Check Voltage[Volt] M1_D4 – Pin 1-2-3-4 • LH Front Headlight. Check Voltage[Volt] M1_D4 – Pin 5-6-7-9 • RH Rear Light. Check Voltage[Volt] M1_D2 – Pin 1-2-3 • LH Rear Light. Check Voltage[Volt] M1_D2 – Pin 5-6-7 • Number Plate Light. Check Voltage[Volt] M1_D2 – Pin 8

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6 Fan - Wipers - Washers - Boom Head Connector - Beacon - Radio

6.1 Document References Appendix A :Wiring Diagram : Page A01-A02-A03-A04 Appendix B :Control Unit : Page B01-B02 Appendix C :Dashboard Panel : Page C02-C03-C05-C06 Appendix D :Machine Cabling: Page D11

6.2 General Logic FAN The fan is activated by means of the two-position switch: Pos. 1 : Ist Speed [Stable]. Pos. 2 : 2nd Speed [Stable]. WINDSCREEN WIPER The washer is activated by means of the light switch. REAR WINDOW WIPER The wiper is activated by means of the switch on the Rear Window Wiper. WINDSCREEN WASHER The washer is activated by means of the light switch. REAR WINDOW WASHER The washer is activated by means of the corresponding impulse switch. BOOM HEAD CONNECTOR - WINCH [OPTIONAL] Fuse slot. ROTATING BEACON The beacon is switched on by means of the corresponding switch. WORKING LIGHTS [OPTIONAL] Fuse slot. RADIO[OPTIONAL] Fuse slot.


6.3.1 Fuses [Seat Compartment] • F2-P.

6.3.2 Fuses [Dashboard Panel] • F1-2. • F2-2. • F3-2. • F4-2.

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• F5-2. • F6-2.

6.3.3 Switches and Control Units [Dashboard Panel] • I2 – Fan. • I3 – Rear Window Washer. • I4 – Rotating Beacon. • I5 – Working Lights.


6.3.5 Light Switch [Dashboard Panel] • Windscreen Wiper. • Windscreen Washer.

6.3.6 Relay [Seat Compartment] • R_M Main Relay.



6.3.9 Coils [Cab] • Fan • Windscreen Wiper. • Rear Window Wiper . • Windscreen Washer. • Rear Window Washer • Rotating Beacon. • Working Lights. • Radio.

6.3.10 Coils [Machine] • Boom Head Connector - Winch .

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6.4.1 Display [Dashboard Panel] • None.

6.4.2 Indicator Lights [Dashboard Panel] • None.

6.4.3 FH Tester [Personal Computer] • I19 – Winch Selector (Only with Radio Control).


6.6 Troubleshooting

6.6.1 Fuses [Seat Compartment] • F2-P. No General Voltage to Usage Points.

6.6.2 Fuses [Dashboard Panel] • F1-2. Fan Off. • F2-2. Windscreen - Rear Window - Washers and Wipers OFF. • F3-2. No Voltage to Boom Head Connector . • F4-2. Rotating Beacon OFF. • F5-2. Working Lights OFF. • F6-2. No Voltage to Radio.

6.6.3 Switches and Control Units [Dashboard Panel] • I2 – Fan. Check Voltage [Volt] I2 - Pin 1-3-5 • I3 – Rear Window Washer. Check Voltage [Volt] I3 - Pin 1-5 • I4 – Rotating Beacon. Check Voltage [Volt] I3 - Pin 1-5 • I5 – Working Lights.

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Check Voltage [Volt] I3 - Pin 1-2-5-6


6.6.5 Light Switch [Dashboard Panel] • Windscreen Wiper. Check Voltage [Volt] M3_D4 – Pin 8 • Windscreen Washer. Check Voltage [Volt] M3_D4 – Pin 9

6.6.6 Relay [Seat Compartment] • R_M Main Relay. No Power to Usage Points .



6.6.9 Coils [Cab] • Fan Check Voltage on Fan Connector . • Windscreen Wiper. Check Voltage on Windscreen Wiper Connector . • Rear Window Wiper . Check Voltage[Volt] M3_D6 – Pin 1 • Windscreen Washer. Check Voltage[Volt] M3_D6 – Pin 3 • Rear Window Washer Check Voltage[Volt] M3_D6 – Pin 2 • Rotating Beacon. Check Voltage[Volt] M3_D6 – Pin 4 • Working Lights. Check Voltage[Volt] M3_D6 – Pin 5-6 • Radio. Check Fuse

6.6.10 Coils [Machine] • Boom Head Connector - Winch . Check Voltage[Volt] M1_A5 – Pin 1

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7 STABILISERS

7.1 Document References Appendix A :Wiring Diagram : Page A01-A03-A06-A07 Appendix B :Control Unit : Page B01-B02- B05-B07 Appendix C :Dashboard Panel : Page C02-C03-C05 Appendix D :Machine Cabling: Page D06-D07-D08-D09-D12-D13

7.2 General Logic The stabiliser solenoid valve command is enabled when the Ecu control unit [Q8] provides voltage to button I6-Enable Stabilisers [Light ON]. The stabilisers are enabled when the boom is both retracted Ecu[In11] and lowered Ecu[In12] and consequently the corresponding rear sensors are ON. The control unit operating logic Ecu[In2] can be by-passed by means of button I8-Rollover protection OFF. To carry out a stabiliser command , if the indicator light on push button I6 is lit , press the following together : I6 and I10, I6 and I11, I6 and I12.


7.3.1 Fuses [Seat Compartment] • F2-P • F13-1 • F15-1 • F16-1 • F17-1


7.3.3 Switches and Control Units [Dashboard Panel] • I6 – Enable Stabilisers . • I8 – Rollover protection OFF. • I10 – LH Stabiliser. • I11 – RH Stabiliser • I12 – Oscillation.

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7.3.8 Limit Switches or Sensors [Machine] • Boom Retracted . • Boom Lowered.


7.3.10 Coils [Machine] • EVPA. • EVPB. • EVSTABSX+. • EVSTABSX-. • EVSTABDX+. • EVSTABDX-. • EVOSCILL+ • EVOSCILL-



7.4.2 Indicator Lights [Dashboard Panel] • I6 – Enable Stabilisers .

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7.4.3 FH Tester [Personal Computer] • In2 – Rollover Protection OFF Button . • In11 – Boom Retracted. • In12 – Boom Lowered. • Q8 – EVPA/EVPB Enable Stabilisers. • In6 – FC RH Stabiliser Up . • In7 – FC RH Stabiliser Down. • In8 – FC LH Stabiliser Up . • In9 – FC LH Stabiliser Down.

7.5 Ecu Control Unit (M5) [Location]

7.5.1 Inputs from Switches and Control Units [Dashboard Panel] • In2 – Rollover Protection OFF.

7.5.2 Inputs from Limit Switches or Sensors [Cab] • None.

7.5.3 Inputs from Limit Switches or Sensors [Machine] • In11 – Boom Retracted. • In12 – Boom Lowered.

7.5.4 Outputs to Switches [Dashboard Panel] • Q8 –Enable Stabilisers.

7.5.5 Outputs to Coils [Cab] • None.

7.5.6 Outputs to Coils [Machine] • None.

7.5.7 Logic [Software] The stabiliser solenoid valve command is enabled when the Ecu control unit [Q8] provides voltage to button I6-Enable Stabilisers [Light ON]. The stabilisers are enabled when the boom is both retracted Ecu[In11] and lowered Ecu[In12] and consequently the corresponding rear sensors are ON. The control unit operating logic Ecu[In2] can be pby-passed by means of button I8-Rollover protection OFF.

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Wording in figure: Boom Retracted Boom Lowered Enable Stabilisers Rollover protection OFF. In11 & In12 = Q8 [+12V] or In2 = Q8 [+12V]

7.6 Troubleshooting

7.6.1 Fuses [Seat Compartment] • F2-P. No General Voltage to Usage Points. • F13-1. No Voltage to Rollover Protection OFF Button. • F15-1 No Voltage to Limit Switch. • F16-1 No Voltage to Solenoid Valves . • F17-1 No Voltage to Ecu.


7.6.3 Switches and Control Units [Dashboard Panel] • I6 – Enable Stabilisers . Check Voltage [Volt] I6 - Pin 5-1 • I10 – LH Stabiliser. Check Voltage [Volt] I10 - Pin 4 I11 – RH Stabiliser Check Voltage [Volt] I10 - Pin 3 • I12 – Oscillation. Check Voltage [Volt] I10 - Pin 4

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7.6.8 Limit Switches or Sensors [Machine] • In11 – Boom Retracted. Check Voltage[Volt] M1_D2 - Pin 13. • In12 – Boom Lowered. Check Voltage[Volt] M1_D2 - Pin 14.


7.6.10 Coils [Machine] • EVPA. Check Voltage[Volt] M1_D6 - Pin 1. • EVPB. Check Voltage[Volt] M1_D6 - Pin 2. • EVSTABSX+. Check Voltage[Volt] M1_D6 - Pin 3. • EVSTABSX-. Check Voltage[Volt] M1_D6 - Pin 4. • EVSTABDX+. Check Voltage[Volt] M1_D6 - Pin 5. • EVSTABDX-. Check Voltage[Volt] M1_D6 - Pin 6. • EVOSCILL+ Check Voltage[Volt] M1_D6 - Pin 7. • EVOSCILL- Check Voltage[Volt] M1_D6 - Pin 8.

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8 ROLLOVER PROTECTION CONTROL UNIT

8.1 Document References Appendix A :Wiring Diagram : Page A03-A06-A08-A10 Appendix B :Control Unit : Page B01-B02- B05-B07-B08-B10-B11 Appendix C :Dashboard Panel : Page C03 Appendix D :Machine Cabling: Page D06-D07-D12-D13-D32-D33

8.2 General Logic By activating the alarm, the Rollover Protection control unit enables the boom to operate and limits its actions if it reaches the thresholds set in the calibration stage. The alarm output can be By-passed by means of button I8-Rollover Protection OFF.( Control Unit Ecu[In2]). The stabiliser input IS is connected to the Control Unit Ecu[Q2] output which is obtained when the RH stabilisers , Ecu[In7], and LH stabilisers , Ecu[In9], are both lowered and consequently the corresponding sensors are ON.


8.3.1 Fuses [Seat Compartment] • F2-P • F13-1 • F14-1 • F15-1 • F17-1


8.3.3 Switches and Control Units [Dashboard Panel] • 18 – Rollover Protection OFF Button . • C1 – Rollover Protection Control Unit.




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8.3.8 Limit Switches or Sensors [Machine] • RH Stabiliser Down. • LH Stabiliser Down.


8.3.10 Coils [Machine] • EVP. • EVPA.



8.4.2 Indicator Lights [Dashboard Panel] • IS –Stabilisers.

8.4.3 FH Tester [Personal Computer] • In1 – Rollover Protection Control Unit Alarm Output. • In2 – Rollover Protection OFF Button . • In7 – FC RH Stabiliser Down. • In9 – FC LH Stabiliser Down. • Q2 – Rollover Protection Control Unit Input IS. • Q7 – EVP/EVPA Pressure to Boom .

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8.5.1 Inputs from Switches and Control Units [Dashboard Panel] • In1 – Rollover Protection Control Unit Alarm. • In2 – Rollover Protection OFF.

8.5.2 Inputs from Limit Switches or Sensors [Cab] • None.

8.5.3 Inputs from Limit Switches or Sensors [Machine] • In7 – RH Stabiliser Down. • In9 – LH Stabiliser Down.

8.5.4 Outputs to Switches [Dashboard Panel] • None.

8.5.5 Outputs to Coils [Cab] • Q2 – Rollover Protection Control Unit.

8.5.6 Outputs to Coils [Machine] • None.

8.5.7 Logic [Software] By activating the alarm, the Rollover Protection control unit enables the boom to operate and limits its actions if it reaches the thresholds set in the calibration stage. The alarm output can be By-passed by means of button I8-Rollover Protection OFF.( Control Unit Ecu[In2]). The stabiliser input IS is connected to the Control Unit Ecu[Q2] output which is obtained when the RH stabilisers , Ecu[In7], and LH stabilisers , Ecu[In9], are both lowered and consequently the corresponding sensors are ON.

In7 & In9 = Q2 [+12V]

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Wording in figure: Joystick Winch Joystick Radio Lift.

Winch RollProt. Exten. Joystick Winch Joystick Radio Swing

Winch RollProt. Exten. Joystick Joystick Verr. Radio Exten.

Winch RollProt. Exten. Joystick Joystick Radio Head RollProt. Alarm. Winch. EV Press. Application RollProt. Alarm. Winch RollProt. OFF Winch RollProt. OFF Winch I1 & Q3 = Q7 [+12V] or I1 & Q4 = Q7 [+12V] or I2 & Q3 = Q7 [+12V] or I2 & Q4 = Q7 [+12V]

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8.6 Troubleshooting

8.6.1 Fuses [Seat Compartment] • F2-P. No General Voltage to Usage Points. • F13-1. No Voltage to Rollover Protection OFF Button. • F14-1. No Voltage to Rollover Protection Control Unit. • F15-1 No Voltage to Limit Switch. • F17-1 No Voltage to Ecu.


8.6.3 Switches and Control Units [Dashboard Panel] • I8 – Rollover protection OFF. Check Voltage [Volt] I9 - Pin 5-1 • C1 – Rollover Protection Control Unit. Check Voltage [Volt] C1 - Pin Com-Alr





8.6.8 Limit Switches or Sensors [Machine] • In7 – RH Stabiliser Down. Check Voltage[Volt] M1_D1 - Pin 5. • In9 – LH Stabiliser Down. Check Voltage[Volt] M1_D1 - Pin 8.

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8.6.10 Coils [Machine] • EVP. Check Voltage[Volt] M1_D6 - Pin 1. • EVPA. Check Voltage[Volt] M1_A3 - Pin 9.

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9 SAUER TRANSMISSION

9.1 Document References Appendix A :Wiring Diagram : Page A01-A03-A05-A06 Appendix B :Control Unit : Page B01-B02-B05-B06-B07 Appendix C :Dashboard Panel : Page C02-C03-C04-C05 Appendix D :Machine Cabling : Page D06-D07-D08-D09-D10-D11-D14-D15-D18-

D19

9.2 General Logic The Sauer Transmission control unit controls the hydraulic pump and consequently the incoming - outcoming movement of the enabling signals supplied by the control unit Ecu [Q11-Q12] and the gear switch to the control unit Ecu [In4-In5]. Note that the Sauer Transmission Control Unit uses the inching signal, consequently the first control must always be made on the working order of this sensor [Dashboard Panel]. The movement can only be carried out if both the stabilisers are up Ecu [In6-In8], if the negative brake command has been given Ecu [Q9 and if the seat microswitch Ecu [In10] detects the presence of a seated person. The first speed is always set by the Ecu [Q10] until the boom is completely retracted and lowered.


9.3.1 Fuses [Seat Compartment] • F2-P • F13-1 • F15-1 • F17-1 • F18-1 • F20-1


9.3.3 Switches and Control Units [Dashboard Panel] • I9 – Hand Brake.

9.3.4 Gear Switch [Dashboard Panel] • Forward [F] • Reverse [R]

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• 1st Speed.[1]



9.3.7 Limit Switches or Sensors [Cab] • Seat.

9.3.8 Limit Switches or Sensors [Machine] • RH Stabiliser UP. • LH Stabiliser UP. • Boom Retracted . • Boom Lowered.


9.3.10 Coils [Machine] • EV_FN. • EV_FW. • EV_REW. • EV_IDR.


9.4.1 Display [Dashboard Panel] • None

9.4.2 Indicator Lights [Dashboard Panel] • Neutral. • Hand Brake ON.

9.4.3 FH Tester [Personal Computer] • In3 – Hand Brake Button . • In6 – FC RH Stabiliser Up . • In8 – FC LH Stabiliser Up . • In11 – Boom Retracted. • In12 – Boom Lowered. • Q9 – EV_FN Negative Brake. • Q10 –Sauer First Speed.

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• Q11 – Sauer Reverse. • Q12 – Sauer Forward.


9.5.1 Inputs from Switches and Control Units [Dashboard Panel] • In3 – Hand Brake Button . • In4 - Forward Steering Switch. • In5 – Reverse Steering Switch .

9.5.2 Inputs from Limit Switches or Sensors [Cab] • In10 – FC Seat .

9.5.3 Inputs from Limit Switches or Sensors [Machine] • In6 – RH Stabiliser Up . • In8 – LH Stabiliser Up . • In11 – Boom Retracted. • In12 – Boom Lowered.



9.5.6 Outputs to Coils [Machine] • EV_FN. • EV_FW. • EV_REV. • EV_IDR.

9.5.7 Logic [Software] The Sauer Transmission control unit controls the hydraulic pump and consequently the incoming - outcoming movement of the enabling signals supplied by the control unit Ecu [Q11-Q12] and the gear switch to the control unit Ecu [In4-In5]. Note that the Sauer transmission contol unit Note that the Sauer Transmission Control Unit uses the inching signal, consequently the first control must always be made on the working order of this sensor [Dashboard Panel]. The movement can only be carried out if both the stabilisers are up and consequently the corresponding sensors are ON - Ecu [In6-In8], if the negative brake command has been given Ecu [Q9] and if the seat microswitch Ecu [In10] detects the presence of a

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seated person. The signal corresponding to the seat microswitch input has a 4s de-energising delay controlled by a software timer to guarantee continuity in the movement of the machine. Note that the Sauer Transmission Control Unit uses the inching signal, consequently the first control must always be made on the working order of this sensor. The first speed is always set by the Ecu [Q10] until the boom is completely retracted and lowered Ecu [In11-In12].

In10 = Set M1 (Internal Software Support). Not I10 = T1[4s]. T1[4s] = Reset M1. In3 & M1 & In6 & In8 = Q9[+12V]. Not In11 = Q10[+12V]. or Not In12 = Q10[+12V]. In4 & Q9 = Q12[+12V]. In5 & Q9 = Q11[+12V].

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9.6 Troubleshooting

9.6.1 Fuses [Seat Compartment] • F2-P. No General Voltage to Usage Points. • F13-1. No Voltage to Handbrake Button . • F15-1 No Voltage to Stabiliser and Boom Limit Switches . • F17-1 No Voltage to Ecu. • F18-1 No Voltage to Sauer Control Unit. • F20-1 No Voltage to Seat Limit Switch.


9.6.3 Switches and Control Units [Dashboard Panel] • I9 – Hand Brake. Check Voltage [Volt] I9 - Pin 5-7

9.6.4 Gear Switch [Dashboard Panel] • Forward [F] Check Voltage [Volt] M3_D5 - Pin 3 • Reverse [R] Check Voltage [Volt] M3_D5 - Pin 4 • 1st Speed.[1] Check Voltage [Volt] M3_D5 - Pin 5



9.6.7 Limit Switches or Sensors [Cab] • Seat. Check Voltage [Volt] M1_D3 - Pin 2-3

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9.6.8 Limit Switches or Sensors [Machine] • In6 – RH Stabiliser Up . Check Voltage[Volt] M1_D1 - Pin 4. • In8 – LH Stabiliser Up . Check Voltage[Volt] M1_D1 - Pin 7. • In11 – Boom Retracted. Check Voltage[Volt] M1_D2 - Pin 13. • In12 – Boom Lowered. Check Voltage[Volt] M1_D2 - Pin 14.


9.6.10 Coils [Machine] • EV_FN. Check Voltage[Volt] M1_A1 - Pin 5. • EV_FW. Check Voltage[Volt] M2 - Pin 2. M1_A2 - Pin 3. • EV_REW. Check Voltage[Volt] M2 - Pin 3. M1_A2 - Pin 5. • EV_IDR. Check Current [mA] M1_A2 - Pin 7.

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10 SAUER BOOM

10.1 Document References Appendix A :Wiring Diagram : Page A01-A03-A06-A07-A10 Appendix B :Control Unit : Page B01-B02-B05-B07-B09 Appendix C :Dashboard Panel : Page C02-C03-C05 Appendix D :Machine Cabling: Page D12-D13-D30-D31-D32-D33

10.2 General Logic The Joystick controls the movement of the boom according to the enabling signals received by the control unit Ecu [In1-In2-In11-In12]. The movement can only be carried out if the rollover protection alarm Ecu [In1-NC] (which can be by-passed for brief periods by means of the Rollover Protection OFF button I8 Ecu [In2] ) has not been activated or until both limit switches of the retracted and lowered boom are presnt Ecu [In11-In12]. The Winch and Radio Control Selectors disable several Optional functions which are dealt with in a later section of this manual; if they are not installed they are irrelevant in the boom control logic.


10.3.1 Fuses [Seat Compartment] • F2-P • F13-1 • F14-1 • F15-1 • F16-1 • F17-1 • F19-1


10.3.3 Switches and Control Units [Dashboard Panel] • 18 – Rollover Protection OFF Button . • C1 – Rollover Protection Control Unit.


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10.3.8 Limit Switches or Sensors [Machine] • Boom Retracted . • Boom Lowered. • Enable Boom Raise . • Enable Boom Lower .

10.3.9 Coils [Cab] • Joystick.

10.3.10 Coils [Machine] • EVPA. • EVP. • EVSB. • EVSS. • EVB. • EVT.


10.4.1 Display [Dashboard Panel] • None

10.4.2 Indicator Lights [Dashboard Panel] • None

10.4.3 FH Tester [Personal Computer] • In2 – Rollover Protection OFF Button . • In11 – Boom Retracted. • In12 – Boom Lowered. • In13 – Button B1 Joystick. • In14 – Button B2 Joystick. • In15 – Enable Boom Raise • In16 - Enable Boom Lower . • Q3 – EVSB.

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• Q4 – EVSS. • Q5 – EVB. • Q6 – EVT. • Q7 – EVP / EVPA.


10.5.1 Inputs from Switches and Control Units [Dashboard Panel] • In1 – Rollover Protection Control Unit Alarm. • In2 – Rollover Protection OFF Button . • In5 – Reverse Steering Switch .

10.5.2 Inputs from Limit Switches or Sensors [Cab] • In13 – Button B1 Joystick. • In14 – Button B2 Joystick.

10.5.3 Inputs from Limit Switches or Sensors [Machine] • In11 – Boom Retracted. • In12 – Boom Lowered.



10.5.6 Outputs to Coils [Machine] • Q3 – EVSB. • Q4 – EVSS. • Q5 – EVB. • Q6 – EVT. • Q7 – EVP / EVPA.

10.5.7 Logic [Software] The Joystick controls the movement of the boom according to the enabling signals received by the control unit Ecu [In1-In2-In11-In12]. The movement can only be carried out if the rollover protection alarm Ecu [In1-NC] ( which can be by-passed for brief periods by means of the Rollover Protection OFF button I8 Ecu [In2] ) has not been activated or until both limit switches of the retracted and lowered boom are presnt Ecu [In11-In12].

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The Winch and Radio Control Selectors disable several Optional functions which are dealt with in a later section of this manual; if they are not installed they are irrelevant in the boom control logic.

Wording in figure: Joystick Winch Joystick Radio Lift.

Winch RollProt. Exten. Joystick Winch Joystick Radio Swing

Winch RollProt. Exten. Joystick Joystick Verr. Radio Exten.

Winch RollProt. Exten. Joystick Joystick Radio Head RollProt. Alarm. Winch. EV Press. Application RollProt. Alarm. Winch RollProt. OFF Winch RollProt. OFF Winch In13 & Not I14= Q3[+12V]. In13 & Not I14= Q5[+12V]. In14 & Not I13= Q4[+12V].

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In14 & Not I13= Q6[+12V]. In1 & Q3 = Q7[+12V]. or In1 & Q4 = Q7[+12V]. or In2 & Q3 = Q7[+12V]. or In2 & Q4 = Q7[+12V].

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10.6 Troubleshooting

10.6.1 Fuses [Seat Compartment] • F2-P. No General Voltage to Usage Points. • F13-1. No Voltage to Rollover Protection Control Unit. • F14-1. No Voltage to Rollover Protection OFF Button. • F15-1 No Voltage to Boom Limit Switch. • F16-1 No Voltage to EVP –EVPA – EVSS - Etc. • F17-1 No Voltage to Ecu. • F19-1 No Voltage to Joystick – EV Boom.


10.6.3 Switches and Control Units [Dashboard Panel] • 18 – Rollover Protection OFF Button . Check Voltage [Volt] I8 - Pin 1-6 • C1 – Rollover Protection Control Unit. Check Voltage [Volt] C1 - Pin Com-Alr




10.6.7 Limit Switches or Sensors [Cab] • No Function.

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10.6.8 Limit Switches or Sensors [Machine] • In11 – Boom Retracted. Check Voltage[Volt] M1_D2 - Pin 13. • In12 – Boom Lowered. Check Voltage[Volt] M1_D2 - Pin 14.

10.6.9 Coils [Cab] • In13 – Button B1 Joystick. Check Voltage[Volt] M1_A4 - Pin 3. • In14 – Button B2 Joystick. Check Voltage[Volt] M1_A4 - Pin 4.

10.6.10 Coils [Machine]

• EVSB. Check Voltage[Volt] M1_A3 - Pin 2. • EVSS. Check Voltage[Volt] M1_A3 - Pin 4. • EVB. Check Voltage[Volt] M1_A3 - Pin 6. • EVT. Check Voltage[Volt] M1_A3 - Pin 8. • EVP. Check Voltage[Volt] M1_A3 - Pin 9. • EVPA. Check Voltage[Volt] M1_D6 - Pin 1.

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11 COLOUR TABLE

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12 APPENDIX A – WIRING DIAGRAM

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13 APPENDIX B – CONTROL UNIT

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14 APPENDIX C – DASHBOARD PANEL

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15 APPENDIX D – MACHINE CABLING

64

Drawing Sheet DescriptionTelescopic elevator 30.17

20001.20.02.04 1/1 Fuses

JB1 - CAB

F1 F2 F3 F4 F5 F6

R_M R_N

R_Fr

F1-1

F2-1

F4-1

F3-1

F5-1

F6-1

F7-1

F8-1

F9-1

F10-

1

F11-

1

F12-

1

F13-

1

F14-

1

F15-

1

F16-

1

F17-

1

F18-

1

F19-

1

F20-

1


20001.21.04.04 1/1 Fuses - Air-conditioning option

JB1 - CAB

F1 F2 F3 F4 F5 F6

R_M R_N

R_Fr

F1-1

F2-1

F4-1

F3-1

F5-1

F6-1

F7-1

F8-1

F9-1

F10-

1

F11-

1

F12-

1

F13-

1

F14-

1

F15-

1

F16-

1

F17-

1

F18-

1

F19-

1

F20-

1

R_Ac_Eva

F5F4

R_Ac_EC


20001.21.03.04 1/1 Fuses - Radiocontrol option

JB1 - CAB

F1 F2 F3 F4 F5 F6

R_M R_N

R_Fr

F1-1

F2-1

F4-1

F3-1

F5-1

F6-1

F7-1

F8-1

F9-1

F10-

1

F11-

1

F12-

1

F13-

1

F14-

1

F15-

1

F16-

1

F17-

1

F18-

1

F19-

1

F20-

1

R_Fw R_RC_ST R_Antir

R_RC_STOPR_RC_ST


20001.24.04.04 1/1 Cab M1

13

7

1

10

3

13

7

1

13

3

13 1

1315

3 13

9 7

4

7

6

9

46

1

4

FA_1

D1 - FF

FA_2

D4 - FF

FP

D2 - FF

CAB_1

D3 - FF

MOT_1

A1 - FF

MOT_2

A2 - FF

EVBR_1

A3 - FF

EV_STAB

D6 - FF

13

4

7

6

JOYSTICK

A4 - FF

13

46

EVBR_2

A6 - FF

5

2

5

2

2 2 2

5

8

2 22

2

2

5 5

5

5

8 8

4 4

4 8

8

6

6

6

9

9

7

10111211

14

45 546 5

8 87

12 11 10

Head socket

13

46 5

2

A5 - FF


20001.24.04.04 1/1 Sauer Transmission M2

Pin Function Col. Sect.

Power 28 Supply +12V R 1,542 Supply +12V L 1,515 GND 0V RN 1,529 GND 0V LN 1,5

Analog common 1 Sensor - V 1,514 Sensor + MG 1,5

Speed sensor Sensor -Sensor +

17 Signal RG 1

Temp. Max Sensor -30 Supply Temp. C 132 Signal RH 1

Inching Sensor -Sensor +

31 Signal R 1

RS232C - Diagn. 13 Gnd RV 120 Txd CG 121 Rxd CH 1

Sensor +

Move. inputs 4 Speed 1 CB 1

3 Reverse CR 12 Forward CV 1

Move. outputs 6 Sol._reverse LR 17 Sol._forward LV 18 Sol._com LN 1

22 Sol_hydrost. LB 19 Sol._com L 1

RPM in 16 Alternator [W] RB 1

RPM filter [2.2uF] Alternator [W] RB 1 M2_[16]GND RN 1 M2_[15]

RS232C - Diagn. Extension MM [SS-4] / FF [DB9F]13 SS[3] SH 0,5 Pin. 5[D-SUBF9] Gnd Rs232

20 SS[1] M 0,5 Pin. 2[D-SUBF9] Txd Rs232

21 SS[2] B 0,5 Pin. 3[D-SUBF9] Rxd Rs232

14 SS[4] V 0,5 Pin. 9[D-SUBF9] Sensor + Rs232

M2


20001.31.03.04 1/1 Controller M5

Pin Function Number Col. Sect. Pol.

Power 1 Controller supply [12V] Pin. R 12 GND [0V] Pin. RN 13 Pin. R 1,54 Pin. RN 1,5

Inputs 5 Anti-til contr. unit - Alarm [NC] Pin. I1 L 0,56 PB - Anti-tilt. override Pin. I2 LB 0,57 PB - Handbrake [NC] Pin. I3 LS 0,58 DG - Forward Pin. I4 LV 0,59 DG - Reverse Pin. I5 LR 0,5

10 LS - Stabilizer up RH Pin. I6 LN 0,511 LS - Stabilizer down RH Pin. I7 C 0,512 LS - Stabilizer up LH Pin. I8 CB 0,513 LS - Stabilizer down LH Pin. I9 CH 0,514 LS - Seat Pin. I10 CV 0,515 LS - Boom in Pin. I11 CR 0,516 LS - Boom down Pin. I12 CZ 0,517 PB - B1 Joystick - Asc./Swing Pin. I13 CN 0,518 PB - B2 Joystick - 2 Ext./ Attac. Pin. I14 MB 0,519 LS - Enable Asc. [NC] Pin. I15 MS 0,520 LS - Enable boom retract [NC] Pin. I16 MH 0,521 Extensometer cont. unit - Alarm [NC] Pin. I17 ML 0,522 PB - Radiocontrol Pin. I18 VG 0,523 PB - Winch Pin. I19 VM 0,524 Radiocontrol [Pin 31]- Flow Pin. I20 RL 0,5

Outputs 30 GND [Common Q1-Q2] ZB 1,5 - 0V31 Indic. M4 - Ecu Alarm [0V] Q1 ZV 1 - 0V32 Anti-tilt contr. unit - IS [0V] Q2 ZN 1 - 0V33 Common Q3-Q4 (Joystick FRW - BWD) ZR 1,5 JOY34 SVBU Boom lift [Prop] Q3 ZG 1 N.O.35 SVSE Boom sec. extens. [Prop] Q4 ZL 1 N.O.36 Common Q5-Q6 (Joystick LH-RH) VN 1,5 JOY37 SVS Head swing [Prop] Q5 VB 1 N.O.38 SVH Head connections [Prop] Q6 VH 1 N.O.39 F16-1 [Com. Q7-Q8-Q9-Q10-Q11-Q12] MG 1,5 +12V40 SVP Pressure up [12V] Q7 V 1,5 +12V41 SVPA choke [12V] Q7 L 1,5 +12V42 SVPA/SVPB Stab. enable [12V] Q8 G 1,5 +12V43 SV neg. brake [12V] Q9 GL 1,5 +12V44 Sauer first speed trans. [12V] Q10 MN 1 +12V45 Sauer reverse trans. [12V] Q11 MR 1 +12V46 Sauer forward trans. [12V] Q12 MV 1 +12V47 +12V48 +12V

Diagnostics 26 RJ_P3 - ECU[GND] GND BV 1 Rs232

27 RJ_P5 - ECU[TXD] TXD BH 1 Rs232

28 RJ_P6 - ECU[RXD] RXD BC 1 Rs232

Male 48P / SS-3 26 SS-3[GND] Pin. 5[D-SUBF9] V 0,5 Rs232

27 SS-2[TXD] Pin. 2[D-SUBF9] B 0,5 Rs232

Extension SS-3 / DB9F 28 SS-1[RXD] Pin. 3[D-SUBF9] M 0,5 Rs232

M5


20001.23.04.04 1/1 Antitheft - Radiocontrol - Air conditioning M6

Pin Function Col. Sect.

Power 1 Supply "30" [12V] R 1

2 Supply "15" [12V] RN 1

3 GND [0V] N 14 Antitheft indic. BN 15 Start In V 16 Start Out V 1

7 Dir. indic. LH G 1

8 Dir. indic. RH G 1

9 Door button10 Hood button11 Window open. Out 12 Compr. clutch AC RN

M6


20001.24.04.04 1/1 Radiocontrol Autec M7

Pin Function C Sect.

1 Batt + R 1,5234 SVBU - Boom lift LN 15 SVSP - Enable head CG 167 SVH - head RG 189

10 SVS- Swing CN 1111213 SVSE - Extract. LB 114151617

Pin side 181920212223 Stop RH 12425262728 Start RB 12930 Horn L - ZN 131 Flow - M5[24] RV 132 Batt + V 1,5

M7

9

10

FF

1

2

3

4

5

6

7

8

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32


20001.24.04.04 1/1 Winch-Radiocontrol switch interface M8

Pin Function Connection C

1 Radiocontrol PB M5_[22 - I18] VG2 Winch PB M5_[23 - I19] VM3 Radiocontrol [Pin 31]- Flow M5_[24 - I20] RL4 Engine oil pressure M4_[17] H

M1_A1[1] HPin side 5 Desc. sol. valve [+12V] M1_A5[1] H

6 Asc. sol. valve [anti-tilt relay] M1_A5[4] C

M8

13

46

FF

2

5


20001.24.04.04 1/1 Radiocontrol switch interface - Winch M9

Pin Function C Sect. Connection

1 In +12V M 1 M6_[5]2 Out +12V ML 1 M6_[6]3 PB Radiocontrol R 1 M8_[1]

Batt + [Autec] R 1,5 M7_[1]4 Head socket [+12V] MB 1 M8_[5]5 Horn L- ZN 1 M7_[30]6

Pin side 7 PB Winch CB 1 M8_[2]8 Desc. sol.valve [+12V] L 1,5 M8_[5]9 Asc. sol. valve [Anti-tilt. relay] G 1,5 R_Anti-tilt._[30]

M9

13

46

FF

2

5

79 8


20001.21.04.04 1/1 Fuses - Relays

CENTRAL UNIT Pos. Function Fuse Amps

GENERAL F1-P Starter board MAXIVAL 50F2-P Main relay MAXIVAL 30F3-P Fuses F11-1 / F12-1 MAXIVAL 20F4-P Option AC - Evaporator MAXIVAL 20F5-P Option AC - Sol. valve/ Compressor MAXIVAL 30F6-P Option RC - Starter/Plugs MAXIVAL 50

JB1 F1-1 RH Headlight- Dash indictor MINIVAL 15F2-1 LH headlight MINIVAL 15F3-1 RH dipped headlight MINIVAL 10F4-1 LH dipped headlight MINIVAL 10F5-1 Front RH pos. - Dash lighting MINIVAL 7.5F6-1 Front LH pos. MINIVAL 7.5F7-1 Rear pos. + Reg. plate light MINIVAL 7.5F8-1 Stop MINIVAL 7.5F9-1 Reverse/buzzer MINIVAL 7.5F10-1 MINIVALF11-1 Cab light-Antitheft MINIVAL 7.5F12-1 Emergency indics. MINIVAL 15F13-1 Emergency indics. - Steering switch MINIVAL 15F14-1 Anti-tilt. control unit MINIVAL 7.5F15-1 Limit switch MINIVAL 7.5F16-1 Stab.-Oscill. solen.- EVPA -EVPB -EVMP MINIVAL 15F17-1 Display - ECU MINIVAL 7.5F18-1 Sauer transission control unit MINIVAL 15F19-1 Joystick - SVU-SVSE-SVS-SVH MINIVAL 10F20-1 Battery indic. - Seat - Antitheft MINIVAL 7.5

RELAY R_M Main relay [Main] MAXI 50 [NA]R_N Neutral relay [Neutral] MINI 30 [NA]R_Fr Indic. relay MINI 42/46 WR_RC_ST Start relay - Starter motor [RC] MICRO 30 [NA]R_RC_ST Start relay - Glow plugs [RC] MICRO 20 [NA]R_RC_STOP Stop relay [RC] MICRO 20 [NA]R_Antir Anti-tilt. relay [RC] MICRO 20 [NA]R_Ac_Eva Evaporator relay [AC] MICRO 20 [NA]R_Ac_EC Power fan - Compressor relay MICRO 30 [NA]

DASHBOARD

JB2 Pos. Function Fuse Amps

F1-2 Cab fan UNIVAL 7.5F2-2 Window wiper/washer UNIVAL 7.5F3-2 Head socket /Rear hydr./ Winch UNIVAL 15F4-2 Rotary lamp UNIVAL 7.5F5-2 Work lights UNIVAL 20F6-2 Radio - Lighter UNIVAL 10


20002.20.02.04 1/1 Steering switch - Harness

Pin Function Colour Sect.

1 Common lights from switch White/Black and black(1.5mm2)2 Dipped lights Yellow3 Full headlights White4 Indicator relay load Black/White/Green5 LH indicator Black/White6 RH indicator Black/Green7 Common wipers Red/White/White

Cable side 8 I-II-C Blue + Black(1mm2) and Black/Yell/Yell9 Washers Grey

Pin Function Colour Sect.

1 Common Red and blue2 Idle White3 Forward Blue/Yellow4 Reverse White/Green5 Slow running Grey

Cable side 6 Horn Brown

113 133

1133

46

9 7

6 4

2

5

2

8

5

STEER_M

D5 - MF

STEER_L

D4 - MF


20002.24.04.04 1/1 Dashboard - Switch/button layout

Standard dashboard LH Optional dashboard LH

Standard dashboard RH

Optional dashboard RH

Optional dashboard RH - Bottom

Emer

genc

y

Fan

I / II

Idle

indi

c.

Rot

ary

lam

p

Stab

. /O

scil.

enab

le

Ant

i-tilt

ov

errid

e

Stab

. Rh

+/-

Stab

. Lh

+/-

Han

d br

ake

Rea

rlig

hts

/ C

.A.A

.

Rea

r w

ashe

r

Ant

i-The

ft LE

D

Wor

k lig

hts

Osc

ill. +

/-

Hea

d so

cket

M

ix. b

ucke

t

Rea

r hy

drau

lic

take

-off


20002.20.02.04 1/1 Dashboard M3

1

1012

3

1133

9 79 7

1

1315

3

13

46

13

9 7

464

7

6

9

1012

11

10101212

33

4

7

6

9

4

7

6

946

INT_1

D1 - FM

INT_2 INT_3

STEER_L STEER_M CAB_2

D2 - FM D3 - FM

D4 - FM D5 - FM D6 - FM


20002.20.02.04 1/1 Indics. / Instrument.

Pin Function T Indic. Colour

12 Indicators + Lamp 8 AB3 Dash lighting + Pos.lights G4 Glow plug pos. + Lamp 21 M5 Pos. 12V from F17-1 + RN67 Plug neg. - MN8 Headlights + Lamp 20 VN9 Instrum.H2O - BN

1011 Instr.RPM + BR12 Neg. GND - N13 H2O 100°C - Lamp 9 B14 Battery - Lamp 11 HR15 Trans. oil min. level - Lamp 18 HL16 Fuel gauge - SN

Cable side 17 Oil press. - Lamp 12 H18 Brake sys. press. - Lamp 13 HG19 Front align. - Lamp 16 ZR20 Alarm indic. - Lamp 19 CV21 Brake oil level - Lamp 14 HZ22 Oil filter dirty - Lamp 15 HV23 Rear align. - Lamp 17 ZV24 Fuel reserve - Lamp 10 S

NB : Lamp 7 ==>>> General alarm H2O Lamp. 9Battery Lamp. 11Oil pressure Lamp. 12Brake sys.press. Lamp. 13

4

2124

1

5

9

13

1720

16

12

8

M4 - FF

Lamp. 11

Lamp. 12

Lamp. 13

Lamp. 16

Lamp. 15

Lamp. 14

Lamp. 17

Lamp. 18

Lamp. 19

Lamp. 20

Lamp. 21

Lamp.10Lamp.9

Lamp.7 Lamp.8

4

2124

1

5

9

13

1720

16

12

8

M4 - FF


20008.31.03.04 1/1 Front headlamps - Harness

Pin Function C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sect. Col.

1 +12V Aa B 1 M2 NPN signal Aa A 1 S3 +12V St_RH 2 1 C4 Stab. raised St_RH 3 1 V5 Stab. lowered St_RH 4 1 A6 +12V St_LH 2 1 CN7 Stab. raised St_LH 3 1 Z8 Stab. lowered St_LH 4 1 L9 Sauer P14 speed sensor 1 1 R

10 Sauer P17 speed sensor 3 1 HCable side 11 Sauer P1 speed sensor 4 1 N

12

Pin Function C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sez. Col.

1 Dipped headlamps RH 2 10 1.5 R2 High headlamps RH 3 10 1.5 L3 Position RH 4 10 1 G4 Indicator RH 5 10 1 B5 Dipped headlamps LH 2 10 1.5 S6 High headlamps LH 3 10 1.5 Z7 Position LH 4 10 1 GV8 Indicator LH 5 10 1 HN

Cable side 9

Common connectors Pin Function Dest. Sect. Col.

C1 Headlamp RH 1 GND M16/F8 1.5 NC2 Headlamp LH 1 GND M16/F8 1.5 NC3 Front Alin. C GND M16/F8 1 NC4 Stabiliser RH 1 GND M16/F8 1 NC5 Stabiliser LH 1 GND M16/F8 1 NC6C7C8

Connector key Pin Make Code

D1 Interface U.C. - 1 12M Mate N-LockD4 Interface U.C. - 2 9M Mate N-LockC1 Headlamp RH 6F DeutschC2 Headlamp LH 6F DeutschC3 Front Alin. 3F DeutschC4 Stabiliser RH 4F DeutschC5 Stabiliser LH 4F DeutschC6 Sauer speed sensor 4F BinderO1 GND eyelet BM M16/F8

13

9 7

46

1

1012

3

6 4

79

FA_1

D1 - MM

FA_2

D4 - MM


20009.31.03.04 1/1 Rear lights - Harness

Pin Function C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sez. Col.

1 Position RH 2 5/58 1 G2 Stop RH 3 6/54 1 RN3 Indicator RH 4 4R 1 B4 Reverse RH5 Position LH 2 7/58L 1 GN6 Stop LH 3 1 R7 Indicator LH 4 1L 1 H8 Reg. plate light 2 1 GV9 Buzzer 2 1 Z

10 +12V Ap B 1 M11 NPN signal Ap A 1 S

Cable side 12 +12V Br 2 1 MN13 Boom in Br 3 1 V14 Boom lowered Br 4 1 L15


C1 Rear light RH 1 GND M16/F8 1 NC2 Rear light LH 1 GND M16/F8 1 NC3 Reg. plate light 1 GND M16/F8 1 NC4 Buzzer 1 GND M16/F8 1 NC5 Rear align. C GND M16/F8 1 NC6 Boom in and down 1 GND M16/F8 1 NC7 Trailer socket (Opt.) 3/31 GND M16/F8 1 NC8


D2 U.C. Interface - 1 15M Mate N-LockC1 Rear light RH 4F DeutschC2 Rear light LH 4F DeutschC3 Reg. plate light 2F DeutschC4 Buzzer 2F DeutschC5 Rear align. 3F DeutschC6 Boom in and down 4F DeutschC7 Trailer socket (Opt.) 6F DeutschO1 GND eyelet BM M16/F8

1

1315

3

6

9

12 10

4

7

FP

D2 - MM


20010.08.04.04 1/1 Cab - Harness


1 Cab light 1 1 R2 +12V Seat LS 5 1 M3 Seat LS 2 1 GV4 Brake fluid level 6 1 B5 Fuel ind./brake fluid ind. GND 4 1 N6 Fuel gauge 3 1 S7 Fuel reserve indicator 2 1 A8 Fuel GND 1 1 H9

Cable side

Connector key Pin Make Terminal code

C1 Cab interface 6F MTA Faston 6,3 FC2 Fuel tank 3F Cobo Faston 6,3 FC3C4C5C6C7C8


1 Rear wiper 2 12 Front washer 2 13 Rear washer 2 14 Rotating lamp 2 15 Front work lights 2 2,56 Rear work lights 2 2,5789

1011

Cable side 12


C1 Rear wiper 1 GND M16/F8 1 NC2 Front washer 1 GND M16/F8 1 NC3 Rear washer 1 GND M16/F8 1 NC4 Rotating lamp 1 GND M16/F8 1 NC5 Front work lights 1 GND M16/F8 2,5 NC6 Rear work lights 1 GND M16/F8 2,5 N

13

9 7

46

CAB_1 [M1]

D3 - MM

CAB_2 [M3]

D6 - MF

1

1012

3

6 4

79


20011.31.03.04 1/1 Stabilisers - Harness

Pin Function C1 C2 C3 C4 C5 C6 C7 C8 Lc Lg Dg Sect. Col.

1 Sol. valve A 2 1 B2 Sol. valve B 2 1 H3 Stab LH + 2 1 A4 Stab LH - 2 1 V5 Stab RH + 2 1 S6 Stab RH - 2 1 G7 Oscillation + 2 1 M8 Oscillation - 2 1 Z9

Cable side 101112


C1 Sol. valve A 1 GND 1 NC2 Sol. valve B 1 GND 1 NC3 Stab LH + 1 GND 1 NC4 Stab LH - 1 GND 1 NC5 Stab RH + 1 GND 1 NC6 Stab RH - 1 GND 1 NC7 Oscillation + 1 GND 1 NC8 Oscillation - 1 GND 1 N


D6 Interface U.C. - 1 12M Mate N-LockC1 Sol. valve A 3P AecoC2 Sol. valve B 3P AecoC3 Stab LH + 3P AecoC4 Stab LH - 3P AecoC5 Stab RH + 3P AecoC6 Stab RH - 3P AecoC7 Oscillation + 3P AecoO1 Oscillation - 3P Aeco

13

6

9

12 10

4

7

EV_STAB

D6 - MM


20012.31.03.04 1/1 Engine signal extension - Harness


1 Engine oil pressure 1 1 M2 Rev-counter ST (W) 2 1 BN3 Battery (D+) 3 1 H4 Brake sys. pressure 4 1 LN5 Brake sol. valve neg. 5 1 S6789

1011

Cable side 12


1 Max. engine temp. (Sauer) 1 1 C2 Max. engine temp. (Sauer) 2 1 C3 Fwd solenoid valve 3 1 R4 Common 4 1 MN5 Rev. solenoid valve 5 1 L6 Common 6 1 V7 Hydrost. sol. valve Sauer Pin 22 7 1 Z8 Common Sauer Pin 9 8 1 Z9 Min. hydraul. oil level 1 1 R

10 H2O 100°C 2 1 B11 Temp. H2O ST 3 1 N

Male plug 12 Diesel solenoid 4 1 GVCable side 13 Enrich. Jet 5 1 G

14 Clutch compressor AC 6 1,5 R15 Oil filter dirty 7 1 A


C1C2C3C4C5C6C7C8


A1 Interface U.C. - 2 12M Mate N-LockA2 Interface U.C. - 2 15M Mate N-LockC1 Engine_1 8F DeutschC2 Engine_2 8F DeutschC3 Engine_3 8F Deutsch

1

1012

3

6 4

79

1

1315

3

6

9

12 10

4

7

MOT_1

A1 - MM

MOT_2

A2 - MM


20013.28.01.04 1/1 Engine power extension - Harness

POWER P1P1 Function C1 Lc Lg Dg Sect. Col.

A Starter A 364cm 4 HA B B Plugs B 364cm 4 M

Male plugCable side

Common conectors Pin Function Dest. Sect. Col.


P1 Interface U.C. PF MTA 4440300C1 Engine MTA 4440400


20014.31.03.04 3/3 Motore DEUTZ - Connettori

Description Connector Type Make Code

ENG1 Engine 1 8M Plug Deutsch DT048PENG2 Engine 2 8M Plug Deutsch DT048PENG3 Engine 3 8M Plug Deutsch DT048PC1 Engine oil pressure 2F Plug AMP 2P 4420900C2 Rev-counter ST (W) 1F Plug Faston/safety 6,3FC3 Battery (D+) 1F Plug Eyelet F5C4 Brake sys. pressure 1F Plug Faston 6,3FC5 Neg. brake sol. valve 3F Plug Aeco Mod.12 3PC6 Engine (Sauer) max. temp. 2F Plug Imel F22713C7 Forward sol. valve 2F Plug AMP 2P 4420900C8 Reverse sol. valve 2F Plug AMP 2P 4420900C9 Hydrostatic sol. valve 2F Plug AMP 2P 4420900C10 Hydr. oil min. level 2F Plug SuperSeal 2P MtaC11 H2O 100°C/Temp. Indic. 2F Plug AMP 2P 4420900C12C13 Diesel inject. pump sol. valve 2F Plug AMP 2P 4420900C14 Enricher 2F Plug Mta 4410180C15 Compressore clutch AC 1F Faston 6,3FC16 Oil filter dirty 4f Aeco Mod.12 4P

Connectors


20015.31.03.04 1/1 Joystick - SAUER harness

Pin Function DB25M Connection Colour

1 +12V 3-10-15-16 F19-1 Violet/GreenWhite/YellowYellow/Brown

2 GND - Screen 22 Brown/Blue3 P1 6 M5_P17 - I13 Pink

Cable side 4 P2 19 M5_P18 - I14 White/Pink5 Forward - Back 8 M5_P33 - Q3/Q4 Red6 Left - Right 7 M5_P36 - Q5/Q6 Blue

13

46

JOYSTICK

A4 - MM

Drawing Sheet Description

20016.31.03.04 1/1 Boom sol. valve - Harness

Pin Function C1 C2 C3 C4 C5 Lc Lg Dg Sect. Col.

1 +12V SVBU 2 1 S2 SVBU 1 1 L3 +12V SVSE 2 1 R4 SVSE 1 1 BN5 +12V SVSwing 2 1 A6 SVSwing 1 1 C7 +12V EVT 2 1 M

Cable side 8 SVHead 1 1 HN9 Pressure up sol. valve 1 1 V

Pin Function C6 C7 Lc Lg Dg Sect. Col.

1 +12V 4 1 V2 Boom ascent enable 1 1 H3 Boom LS1_Pin2 (Opt.) 2 14 +12V 4 1 G5 Retract. enable 1 1 B

Male c. 6 Boom LS2_Pin2 (Opt.) 2 1Cable side


C1 EVBU 3 GND M16/F8 1 NC2 SVSE 3 GND M16/F8 1 NC3 SVSwing 3 GND M16/F8 1 NC4 SVHead 3 GND M16/F8 1 NC5 Pressure up sol. valve 2 GND M16/F8 1 NC6 Boom ascent enable 3 GND M16/F8 1 NC7 Retract. enable 3 GND M16/F8 1 NC8

Connector key Pin Marca Codice

A3 Interfaccia U.C. - 1 9M Mate N-LockA6 Interfaccia U.C. - 2 6M Mate N-LockC1 SVBU 4F AmpC2 SVSE 4F AmpC3 SVSwing 4F AmpC4 SVhead 4F AmpC5 Pressure up sol. valve 3F AecoC6 Boom ascent enable 4F AmpC7 Retract. enable 4F AmpO1 GND eyelet BM M16/F8

13

9 7

13

46

SVBU_1

A3 - MM

SVBU_2

A6 - MM


20017.21.04.04 1/1 Head socket - Harness

Pin Function Head socket Connection C

1 EVD Sol. valve [+12V] 1 H2 GND 2 N3 Extensometer alarm 3 M5_P21 - I17 ML4 EVS Sol.valve [Anti-tilt rel.] 4 C5

Cable side 6

13

46

HEAD SOCKETHEAD SOCKET

A5 - MM

2

5


20020.24.04.04 1/1 Winch selector - Harness

Switch Selector 0-1[+12V Head socket] [Winch]

Pin Function Connection C

12 Winch PB M5_[23 - I19] H345 Sol RH [+12V] M1_A5[1] H

Pin side 6 Sol LH [Anti-tilt relay] M1_A5[4] C

13

46

M8

FF

2

5

R_Antitilt.

Centr. Antitilt. - PIN 8Alarm output

2 5 6

M8 - MM

JB2 - F3-2

Centr. Antitilt. - PIN 5GND


20021.24.04.04 1/1 Radio-control switch - Winch - Harness

Selector 0-1 Selector 0-1 Switch[Radioc.] [Winch] [+12V Head socket]

Pin Function C Sect. Connection

1 In +12V M 1 M6_[5]2 Out +12V ML 1 M6_[6]3 Radiocontrol PB R 1 M8_[1]

Batt + [Autec] R 2 M7_[1]4 Head socket [+12V] MB 1 M8_[5]5 Horn L- ZN 1 M7_[30]6

Pin side 7 Winch PB CB 1 M8_[2]8 Sol RH [+12V] L 2 M8_[5]9 Sol LH [Anti-tilt relay] G 2 R_Antir_[30]

2 3 4

M9 - MM

7 9 8

JB2 - F3-2

1 5

Clacson

M9

13

46

FF

2

5

79 8


20022.24.04.04 1/1 Air conditioning - Harness

R_Ac_Eva

B

M6 - MM [Pin 5-6]

Selector 0-1-2

R_Ac_EC

Pressure switch

M1 - A2 [14]Clutch Compressor

CondenserPower fan

JB1 - F4-P

JB1 - F5-P

M1 - A2 [14] Compressor

Clutch

faresin electrical diagnostic te30.17

Documents

main relays seat compartment

m5 ecu seat compartment

m4 display dashboard

main components location

general electrical system

component details location

faresin haulotte spa

revision list