fast solutionsto the height problems - scaffold usa

[email protected] (800) 901-2885

Fast solutions to the HEIGHT PROBLEMSOur engineering department is comprised of engineers with several years of experience in the scaffolding sector. They work with the latest CAD programs to provide solutions to your scaffolding problems.

Our scaffolding complies with the most stringent global standards. They are manufactured without any type of welding and made according to a special process of cold deformation. Alufase offers top quality scaffolding created from the best European raw materials such as lightweight aluminum alloy, Finnish birch plywood, and tempered die cast aluminum.

All of our products have a 10 year warranty against manufacturer defects and each tube is individually tested. We have a large stock to fit all of your scaffolding needs and we can ship products out immediately.

Thanks to the more than 30 years of experience as an aluminum scaffolding rental company, Alufase manufactures top quality scaffoldings and scaffolding parts that are both durable and reliable.

ALUMINUM SCAFFOLDING

Scaffolds USA, Inc.4300 West Old US Hwy 441Mount Dora, FL 32757Tel: +1 (800) 901 [email protected]

54

Aluminumscaffolding

More than 30 years of experience.


Cold deformation:A STRONGER ALTERNATIVE.The cold deformation system has been proven to be 3 times stronger than the traditional welding system.

At Alufase, we use this system on all of our scaffolding because it proves to have a higher resistance to breakage and is 10 times more durable.FRAMES

Frames model 300 ....................................................................... 10Frames model 400 ....................................................................... 11Frames model 400 with ladder .............................................. 12

GUARDRAILSGuardrails .......................................................................................... 13Guardrail bracing frames model 300 - 400 ..................... 15

BRACESBraces model 300 - 400 .......................................................... 14Braces with couplings ................................................................. 16

Scaffold Boards ............................................................................. 17Outriggers model 300 - 400 ................................................. 18Adjustable legs model 300 - 400 ........................................ 18Locking casters model 300 - 400 ....................................... 19Wooden toe board model 300 - 400 ............................... 20Lattice beams model 300 - 400 .......................................... 21Ladders model 300 - 400 ....................................................... 21Aluspeed (folding scaffold) model 300 - 400 ............... 22Quick bases (folding bases) model 300 ............................ 22Walk- thru system model 400 ............................................... 26Alu-Bridge ........................................................................................ 30Accesories, couplings and base plate ................................. 34

SPARESpare parts legs .............................................................................. 36Spare parts plataforms ............................................................... 38Spare parts frames & braces ................................................... 40

Tower assembly ..................................................................... 42

CONTENTS

Note: can be anodized or painted.

Cold deformation SYSTEM ADVANTAGES:

• 3 times stronger than a weld.• 10 times more durable.• 250,000 load cycles guaranteed.• Always perfect (NO X-Rays needed to check it).• NO crack spreading.• NO thermal weakening.• Thinner tube needed = lighter.• 100% aluminum.

9


Aluminumscaffolding

“Height solutions”.

1110

Frames Model 300Manufactured with 0.06 inches. thick aluminum tube without any type of welding, made according to a special process of cold deformation. Alufase offers top quality scaffolding created from the best European raw materials.

Frames Model 400Similar to the model 300 and made with the same quality standards. The difference is that the distance between rungs, in this model, is 16’’ instead of 12’’ which means lighter, cheaper and simpler parts. Model 400 meets with OSHA requirements, being the maximum distance permitted.

Description3’ frame. Single width.Dimensions2’ 5’’ x 3’ 10’’Weight11.59 lb

Part No. 111


Part No. 112

Description3’ frame. Double width.Dimensions4’ 5’’ x 3’ 10’’Weight15.39 lb

Part No. 121


Part No. 122


Part No. 141

Description5’ 6’’ frame. Single width.Dimensions2’ 5’’ x 5’ 8’’Weight12.57 lb

Part No. 142

Description6’ 10’’ frame. Single width.Dimensions2’ 5’’ x 7’ Weight16.36 lb

Part No. 143


Part No. 151

Description5’ 6’’ frame. Double width.Dimensions4’ 5’’ x 5’ 8’’Weight16.76 lb

Part No. 152

Description6’ 10’’ frame. Double width.Dimensions4’ 5’’ x 7’ Weight20.55 lb

Part No. 153

The joints are designed to resist up to a maximum load of 11,000 lb. and have a 10 year warranty. That is up to 250,000 load cycles. You can customize the color of the frames you order by choosing any color from the RAL color card.


1312

Frames with ladder Model 400Another version of the model 400. This Model 400 frame comes with a ladder included. 100% compatible with the standard 400 model, making assembly easier and faster. This enables you to use the frames as a ladder. Made of top quality aluminum tubes and casting like the other models.

Guardrails

Mo

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30

0M

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00

All towers are required to have a guardrail on the highest level when assembled. The best way to assemble a tower is to use two guardrail frames and two guardrail bracing frames. However, you can use regular horizontal braces instead of guardrail bracing frames. The sizes of the guardrail frames vary for models 300 and 400.

DescriptionGuardrail frame. Double width.Dimensions4’ 5’’ x 2’ 8’’Weight8.51 lb

Part No. 132

DescriptionGuardrail frame with spigot facing down. Double width.Dimensions4’ 5’’ x 3’ 9’’Weight10.19 lb

Part No. 137

DescriptionGuardrail frame. Single width.Dimensions2’ 5’’ x 2’ 8’’Weight6.61 lb

Part No. 131

DescriptionGuardrail frame with spigot facing down. Single width.Dimensions2’ 5’’ x 3’ 9’’Weight7.89 lb

Part No. 136

DescriptionGuardrail frame. Double width.Dimensions4’ 5’’ x 2’ 3’’Weight8.02 lb

Part No. 162

DescriptionGuardrail frame. Single width.Dimensions2’ 5’’ x 2’ 3’’Weight6.44 lb

Part No. 161

Description6’ 10’’ frame with ladder. Double width.Dimensions4’ 5’’ x 7’ Weight25.26 lb

Part No. 154

Description4’ frame with ladder. Single width.Dimensions2’ 5’’ x 4’ 4’’Weight11.46 lb

Part No. 157

Description6.9’ frame with ladder. Single width.Dimensions2’ 5’’ x 7’Weight21.08 lb

Part No. 156

Description4’ frame with ladder. Double width.Dimensions4’ 5’’ x 4’ 4’’Weight15.65 lb

Part No. 155

DescriptionGuardrail frame with spigot facing down. Double width.Dimensions4’ 5’’ x 3’ 9’’Weight10.19 lb

Part No. 140

DescriptionGuardrail frame with spigot facing down. Single width.Dimensions2’ 5’’ x 3’ 9’’Weight7.89 lb

Part No. 139


1514

Braces Model 300 - 400Braces are used to join the different parts of the tower. Made of 0.06’’. thick aluminum tube, each bar includes a special hook which enables you to quickly and easily connect the different tubes without using tools, ensuring that they lock safely into place and have 225o of contact. Horizontal braces are used at the base when erecting scaffolding towers and as safety elements on other levels. Diagonal braces are used as structural elements.

Guardrail bracing framesGuardrail bracing frames are used in conjunction with guardrail frames in order to complete the guardrail on the top level of a tower. They are joined with braces that have undergone the same cold deformation process as the frames, making them strong and durable.

Description6’ guardrail bracing frame. Dimensions1’ 4’’ x 6’ 6’’Weight10.76 lb

Part No. 133


Part No. 135


Part No. 134

Model 300


Part No. 163


Part No. 165


Part No. 164

Model 400

Description10’ long horizontal brace.Dimensions10’ 4’’

Part No. 203

Weight5.77 lb

Description6’ long diagonal brace.Dimensions7’ 2’’

Part No. 211

Weight4.05 lb


Part No. 213

Weight5.99 lb


Part No. 201

Weight3.84 lb

Description3’ 8’’ long diagonal brace.Dimensions4’ 11’’

Part No. 210

Weight3.22 lb

Description3’ 8’’ long horizontal brace.Dimensions3’ 10’’

Part No. 200

Weight2.73 lb


Part No. 202

Weight4.85 lb


Part No. 212

Weight5.07 lb


1716

Description3’ 8’’ Long horizontal with couplers.Dimensions4’ 1’’Weight4.06 lb

Part No. 207

Braces with couplersBraces with couplers are used as guardrails inside the tower. They are a safety devices which keeps you from having to use a double platform in a double width tower. This increases the safety of the towers.

Scaffold boardsOur scaffold boards are lightweight, strong, and durable and are made from Finnish plywood with a non-slip surface and extruded aluminum profiles. They are tested under strong quality standards.

They have no welding and no special tools are required to repair or replace damaged parts. The maximum load for each unit is 500 lb. and they have a double locking system to ensure safety under windy conditions. Ask for platforms without trapdoor.

Description8’ Long horizontal with couplers.Dimensions8’ 6’’Weight6.04 lb

Part No. 205


Part No. 204


Part No. 206

Description3’ 8’’ long trapdoor. Dimensions3’ 11’’ x 2’ Weight19.18 lb

Part No. 300

Description8’ long trapdoor. Dimensions8’ 6’’ x 2’ Weight38.71 lb

Part No. 302


Part No. 301


Part No. 303


1918

OutriggersOur 100% aluminum outriggers are required for towers that are higher than 6’. 100% aluminum casting. Provide stability and safety. Easy to assemble and fit together. Two different sizes available for different tower heights.

Locking castersLocking casters and wheels made of polyurethane.

DescriptionTelescopic outrigger. Compulsatory in towers higher than 6’.DimensionsL = min. 5’ 9’’

max. 8’ 2’’Weight11.51 lb

Part No. 432

Adjustable legs Model 300 - 400100% Aluminum. Comes in three different sizes which help you to use, and easily level, the tower on ramps, gradients, inclined surfaces and even stairways. The 2’ and 2’ 7’’ models are reinforced with thicker tube. They are equipped with two systems for adjusting the legs, one by using a quick adjusting clamp and the other by rotating the clamp for more accurate adjustments.

DescriptionLength 1’ 3’’ DimensionsD = 1.84’’ L = 2’ 2’’Weight2.47 lb

Part No. 404

DescriptionLength 2’ DimensionsD = 1.84’’ L = 2’ 8’’Weight4.67 lb

Part No. 406

DescriptionLength 2’ 7’’ DimensionsD = 1.84’’ L = 3’ 7’’Weight6.44 lb

Part No. 408

DescriptionNot telescopic. Compulsatoy in towers higher or equal to 20 feet. DimensionsL = 10’ 7’’ Weight14.99 lb

Part No. 433

Description8’’ Polyurethane non-marking tread with steel spindle. Load capacity = 1,500 lbDimensionsH = 11.8’’ W = 3.93’’ L = 3.3’’ Weight14.99 lb

Part No. 414

Description5’’ Polyurethane tread for aluspeed. Load capacity = 1,100 lbDimensionsH = 8.2’’ W = 3.15’’ L = 6.7’’ Weight3.70 lb

Part No. 410

Description5’’ Polyurethane non-marking tread. Load capacity = 1,300 lbDimensionsH = 8.6’’ W = 3.54’’ L = 7.08’’ Weight4.94 lb

Part No. 411

Description6’’ Polyurethane non-marking tread. Load capacity = 1,500 lbDimensionsH = 9.45’ W = 3.54’’ L = 8.66’’ Weight5.95 lb

Part No. 412

Description8’’ Polyurethane non-marking tread. Load capacity = 1,500 lbDimensionsH = 11.81’’ W = 3.93’’ L = 12.59’’ Weight9.61 lb

Part No. 413


2120

Wooden toe board Model 300 - 400Made of Finnish plywood. Lightweight and simple to assemble.

Lattice beams Model 300 - 400Made of 0.1’’. thick tube. They are usually used for scaffolding structures, but also have other applications. Strong and lightweight. Inquire about custom sizes.

Ladders Model 300 - 400These are used for models 300 and 400. Made of 100% aluminum. They are easy to assemble. Available in two different types. Ladders with braces are used for ground floors and models without braces are used for higher floors.

DescriptionSize 2’ 5’’DimensionsH = 7’’ L = 2’ 3’’

Part No. 501

Weight1.94 lb

DescriptionSize 6’DimensionsH = 6’’ L = 6’ 3’’

Part No. 503

Weight4.89 lb

DescriptionSize 10’DimensionsH = 6’’ L = 10’

Part No. 505

Weight8.73 lb


Part No. 502

Weight3.57 lb

DescriptionSize 8’DimensionsH = 6’’ L = 8’ 2’’

Part No. 504

Weight6.83 lb


Part No. 506

Weight3 lb

DescriptionTruss 6’ Dimensions1’ 9’’ x 6’’Weight14.73 lb

Part No. 621

DescriptionTruss 10’ Dimensions1’ 9’’ x 9’ 9’’Weight22.66 lb

Part No. 623

DescriptionTruss 8’ Dimensions1’ 9’’ x 8’’Weight18.74 lb

Part No. 622

Description6 step ladder without brace (801 for model 300 and 805 for model 400). Dimensions1’ 2’’ x 6’ 10’’Weight12.7 lb

Part No. 801-805

Description6 step ladder with brace (802 for model 300 and 806 for model 400). Dimensions1’ 3’’ x 6’ 2’’Weight13.18 lb

Part No. 802-806


2322

Aluspeed (folding scaffold) Model 300 - 400A six feet high and long folding scaffold used for working at a height of up to 13’. It folds up and can be loaded into a small van. Because it folds, it is easy to set up (only one person required) and you never lose parts.

Quick bases (folding bases) Model 300Our folding quick bases are 6’. high and used as a base to erect standard towers. Because it folds, it is easy to set up (only one person required) and you never lose parts. Available in models 300 and 400.

Quick bases (folding bases) Model 300

DescriptionAluspeed (400) without castors and trapdoor. DimensionsH = 6’ 6’’ W = 2’ 5’’ L = 6’Weight44.45 lb

Part No. 197

DescriptionAluspeed (300) without castors and trapdoor. DimensionsH = 3’ 11’’ W = 2’ 5’’ L = 6’ Weight50.7 lb

Part No. 198

DescriptionAluspeed RTU (400) with castors and trapdoor. DimensionsH = 7’ W = 2’ 5’’ L = 6’ Weight96.39 lb

Part No. 997

DescriptionAluspeed RTU (300) with castors and trapdoor. DimensionsH = 7’ W = 2’ 5’’ L = 6’ Weight102.65 lb

Part No. 998

Description6’ quick base. Single width (300). DimensionsH = 7’ 2’’ W = 2’ 5’’ L = 6’ 4’’Weight58.73 lb

Part No. 171


Part No. 172


Part No. 173

Description6’ quick base. Double width (300). DimensionsH = 7’ 2’’ W = 4’ 5’’ L = 6’ 4’’Weight77.82 lb

Part No. 174


Part No. 175


Part No. 176


25

Walkthru


2726

Walk thru system Model 400Alufase has developed a set of scaffolding frames which you can walk through. This makes façade works easier. With these frames, it is possible to access the different floors in the building. Meets OSHA requirements.

DescriptionGuardrail walk through frame.Dimensions4’ 5’’ x 3’ 8’’Weight11.55 lb

Part No. 138

DescriptionWalk through frame.Dimensions4’ 5’’ x 7’’Weight32.72 lb

Part No. 158

Description“U” guardrail walk through frame.Dimensions4’ 5’’ x 3’ 9’’Weight10.58 lb

Part No. 651


29

Alubridge


3130

Alu-Bridge100% aluminum walkway. The Alu-Bridge design comes with an integrated toeboard and is reversible for use as a walkway with no toeboard. Decks, large working platforms, and long façade structures are now easy and cheap to assemble with this product.

Its non-slip surface allows you to use it in hundreds of different ways and it was designed to present the Alufase logo. There are accessory parts available which convert your Alubridge construction into a safe skywalk with guardrail or braces for reinforcement.

Alu-Bridge

DescriptionAlu-bridge guardrail post.DimensionsL = 3’ 8’’Weight8.29 lb

Part No. 701

DescriptionLong kneebrace.DimensionsL = 6’ 10’’Weight6.61 lb

Part No. 703

DescriptionShort kneebrace.DimensionsL = 3’ 11’’Weight5.07 lb

Part No. 702

DescriptionAlu-bridge 13’Dimensions2’ x 13’ 1’’Weight74.96 lb

Part No. 740


Part No. 760

DescriptionAlu-bridge 16.5’Dimensions2’ x 16’ 4’’Weight85.98 lb

Part No. 750


Part No. 770

DescriptionTube for guardrail 2,000’’DimensionsD = 2’’ Weight0.47 lb/ft

Part No. E01

DescriptionAlu-bridge 29.5’Dimensions2’ x 29’ 6’’Weight171.96 lb

Part No. 790


33

Accesories


3534

Accesories, couplings and base plate Accesories, couplings and base plate

Co

up

lers

Par

ts

100% die cast aluminum (except base plate which is made of steel). These parts enable you to set up scaffolding towers according to your needs.

DescriptionBase plate. Max. load 5,500 lb DimensionsH=4 3/4’’ W = 6’’ L = 6’’Weight3.48 lb

Part No. 420

DescriptionIn-line coupler. DimensionsH=4 1/4’’ W = 2’’ L = 6’’Weight1.15 lb

Part No. 601

DescriptionRight angle coupler. DimensionsH = 4 1/3’’ W = 3 1/6’’ L = 7 1/2’’Weight1.98 lb

Part No. 602

DescriptionSwivel coupler. DimensionsH = 4 1/3’’ W = 3 1/6’’ L = 7 1/2’’Weight2.25 lb

Part No. 603

DescriptionFrame for cantilever. Dimensions3’ 2’’ x 2’ 4’’ Weight6.35 lb

Part No. 630

DescriptionWall braces (includes eyescrews). DimensionsD = 1’ 27/32’’ L = 3’ 6’’Weight2.43 lb

Part No. 631

DescriptionGuardrail post. Dimensions2’ 8’’ Weight1.41 lb

Part No. 640

DescriptionWalk through “U”.Single width. Dimensions2’ 5’’ x 3’ 8’’ Weight7.28 lb

Part No. 650


3736

Spare parts LEGS Spare parts LEGSAlmost all Alfuase scaffolding parts can be easily repaired. We sell spare parts so that you can do it yourself and save time and money.

DescriptionLeg adjuster. DimensionsH= 2 1/2’’ W = 21/64’’ L = 19/32’’Weight0.51 lb

Part No. 918

DescriptionLeg lock. DimensionsH= 1 17/64’’ L = 3’ 1/5’’Weight0.12 lb

Part No. F06

DescriptionBall spring. Dimensions1 43/64’’ x 1/16’’ x 3/32’’ Weight0.03 lb

Part No. V03

DescriptionLeg lock spring. DimensionsTH = 5/8’’ L= 3 3/16’’Weight0.002 lb

Part No. V08

DescriptionSlotted spring leg lock. DimensionsD = 15/64’’ L= 1 49/84’’ Weight0.013 lb

Part No. V21

DescriptionPlastic end plug. Dimensions1 1/2’’ Weight0.008 lb

Part No. V33

DescriptionSteel ball. DimensionsD = 21/64’’ L= 19/32’’Weight0.18 lb

Part No. V50


3938

Spare parts PLATFORMS Spare parts PLATFORMSAlmost all Alfuase scaffolding parts can be easily repaired. We sell spare parts so that you can do it yourself and save time and money.

DescriptionPlatform trapdoor assembly. Dimensions1’ 7’’ x 2’ 1’’ Weight4.94 lb

Part No. 903

DescriptionPlatform latch (complete). DimensionsTH = 25/32’’ W=1 32/64’’ L=4 23/32’’Weight0.13 lb

Part No. 904

DescriptionPlatform hook. DimensionsTH = 45/64’’ L= 6 19/64’’ Weight0.42 lb

Part No. 922

DescriptionPlatform safety hook spring. DimensionsL= 1 37/64’Weight0.008 lb

Part No. V05

DescriptionPlastic platform cap set (6 unit).

Weight0.4 lb

Part No. V32

DescriptionPlatform screw. DimensionsD = 15/64’’ L= 2 23/64’’Weight0.42 lb

Part No. T13

DescriptionSide.

Dimensions3.5’ 6’ 8’ 10’

Part No. E10

DescriptionCrosspiece 1.60’

Weight1 lb

Part No. E13

DescriptionReinforce piece.

Weight0.75 lb

Part No. E14

DescriptionBracket 0.14’ Dimensions2 11/64’’ x 2 11/64’’ x 1 41/64’’Weight0.08 lb

Part No. E15

DescriptionPlatform safety lock. DimensionsTH = 45/64’’ L= 4 23/32’’Weight0.13 lb

Part No. E16

DescriptionBoard Dimensions3.5’ 6’ 8’ 10’

Part No. M01/02/03/04


4140

Spare parts FRAMES and BRACES Spare parts FRAMES and BRACESAlmost all Alfuase scaffolding parts can be easily repaired. We sell spare parts so that you can do it yourself and save time and money

DescriptionFrame clip. DimensionsTH = 1’’ L = 2 23/64’’Weight0.07 lb

Part No. 901

DescriptionLatch hook assembly. DimensionsD = 2’’ L= 5 33/64’’Weight0.66 lb

Part No. 902

DescriptionCollar base (guardrail). DimensionsD= 2 1/4’’ L= 1 37/64’’Weight0.13 lb

Part No. 921

DescriptionLatch. DimensionsTH = 5/8’’ L = 2 11/64’’Weight0.05 lb

Part No. 923

DescriptionSpigot. DimensionsD= 1 27/32’ L = 57/16’ Weight0.43 lb

Part No. F02

DescriptionFrames screw. DimensionsD = 15/64’’ L = 25/32’’Weight0.01 lb

Part No. T09

DescriptionHook spring. Dimensions33/64’’ x 19/64’’ x 1/32’’Weight0.0017 lb

Part No. V01

DescriptionRoll pin. DimensionsD = 15/64’’ L= 2’’ Weight0.01 lb

Part No. V20


4342

Towerassembly

122 2 4 6 8 10 12132 2 2 2 2 2 2

201-203 6 10 14 18 22 26211-213 4 8 12 16 20 24301-303 2 4 6 8 10 12404-408 4 4 4 4 4 4410-413 4 4 4 4 4 4

502* 2 2 2 2 2 2

432 4433 44 4 4

503-505 2 2 2 2 2 2

PART No. DESCRIPTION

Wide SpanPlatform Height

7’ 13’ 20’ 26’ 33’ 40’

Scaffold Frame (wide)Guardrail

Horizontal Brace-scaffoldDiagonal Brace-scaffold

Wood Scaffold Deck with Access Door

Adjustable LegLocking Caster

Wooden Toe Board (wide)Wooden Toe BoardAdjustable OutriggerReinforced Outrigger

112 2 4 6 8131 2 2 2 2

201-203 5 9 13 17211-213 2 4 6 8301-303 1 2 3 4404-408 4 4 4 4410-413 4 4 4 4

501* 2 2 2 2

432 4433 4 4

503-505* 2 2 2 2

DESCRIPTION

Narrow SpanPlatform Height

7’ 13’ 20’ 26’

Scaffold FrameGuardrail

Horizontal Brace-scaffoldDiagonal Brace-scaffold

Wood Scaffold Deck with Access Door

Adjustable LegLocking Caster

Wooden Toe Board (narrow)

(*) Optional.

(*) Optional.

Wooden Toe BoardAdjustable OutriggerReinforced Outrigger

PART No.


Advantages of the aluminum scaffold.Places without easy access, with delicate floors or simply places where the work just need to be done in a efficient, fast and safe way our Aluminum Scaffold is the best choice:

Two Double GuardrailsMaxium protection for the user on the working level.

OutriggersAssure maximum stability in scaffolds over 6 feet tall. They can be easily removed to roll the tower.

Snap-on Claw It tightly grips the rung of the ladder frame by slightly pressuring on the strut or diagonal brace.

Wooden Toe BoardsProtection from falling tools or objects. They can be installed without additional parts by using built-in fittings

Platforms You can access the plywood working decks by using the steps on the frames and the trap door of the platform. You reach your working deck quickly and without any risk.

Scaffold Frame With a separation of 12 inches between rungs you can use the aluminum frames as a ladder to easily access the working deck.

Locking CastersThey transfer the loads to the ground and maintain the scaffold in firmly position by using its locking system. They are inserted into the aluminum adjustable legs allowing the scaffold to be leveled and heightadjusted with accuracy.

Aluminum structure Rapid assembly, easy handling, safe working, compact in storage and transportation.

Scaffolds USA, Inc.4300 West Old US Hwy 441Mount Dora, FL 32757Tel: +1 (800) 901 2885 [email protected]

LightFastReliableSafe

fast solutionsto the height problems - scaffold usa

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