1

WARNING:

This symbol denotes what must be done.

This symbol denotes prohibited action.

If these warnings are not followed, it may result in death or serious injury.

Caution: If these cautions are not followed, it may result in injury or damage.

This (sliding door system) should be installed by an experienced person who has correct knowledge. If the system is not

installed correctly, the door will not operate smoothly, and or may cause injury.

It is necessary to manufacture the frame with sufficient strength so it endures the weight of the door and impact shocks

upon opening/closing the door. A frame with poor strength might result in improper and slower movement of the door. In

the worst case, the door might drop down and cause injury.

Do not try to use this product for any other purposes other than originally intended for. Do not use the parts for applications

that are out of specification.

Do not disassemble nor modify any parts than those described in this document.

Make sure to follow the designated measurements and specifications as well as horizontal and verticals angles. Make sure

that the frame is not warped, since it may affect the movement of the door.

If cutting any parts, make sure to remove any burr before installation. Also check the upper rail for any left-over burr or

scrap and remove these.

This sliding door system is a part for architectual fittings. After installation, make sure to test the finished product

thoroughly to ensure that it is well-functioning and safe.

Make sure to test the screws for slack at regular intervals (one month from first usage, half year and then one time every

year is recommended).

FOR YOUR SAFETY WORK AND OPERATION

FD30-H SLIDING DOOR SYSTEM Installation Manual(Outset Type with Two-way soft close)

Part No.FD30DHCP-AK

Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation.

Please keep this manual at hand for future reference.

SPECIFICATIONS

● This product is parts set for sliding door system for indoor use.

● Two-way soft closer enables soft closing motion for both

direction.

● Easy door installation and adjustment.

Max.Door width 590～ 1000mm

Max.Door height 2400mm

Door thickness 30～ 36mm

Max.Door weight 30kg/door

Height adjustable range 3mm upward, 4mm downward

Right-and-left adjustment 2mm leftward, 2mm rightward

ABOUT THE PRODUCT

2

Door pull (Optional)

Opening frame

MIN:20 MIN:20DW × 2-DK (-DN)

Overlap DKDoor movement (Margin DN)

35

10DW

531

Rail length

10

10

Rail pitch 30010

184.5※

φ11.5

4151

14

4

1

6

7 2

8

4

3

11

8

10 9

2

(Vert

ical a

djustm

ent ra

nge)

15

62

3.62

46

.57

.6

61

.6

34

.6D

H

35.5

15

12

33

1428

10

(12)

(7)

19.5

45.513.5

13

16

28 25

(59)

5.5φ9.5 ellipse hole 10.5φ14.5 Spot facing2×φ5.3 φ10.5 CSK

7　-3 +

4

Leading edge Trailing edge

16

12

15

47

47

.5R

8

■Door process dimension

φ5 φ9 CSK

φ5 φ9 CSK

Processing 45mm dia.hole Trigger Fixing nut

Processing 45mm dia.hole Trigger Fixing nut

Accessory screw:Countersunk head tapping screw 4×40

Accessory screw:Countersunk head screw 4×25 (D6)

Accessory screw:Countersunk head tapping screw 3.5×30 ･･････ 4pcs

Accessory screw:Bind head tapping screw4×30 ････････ 3pcs

Stopper plate fix screw is attached to ③ above

(a set of left and right screws)

Accessory screw:Bind head tapping screw3.5×25 ･･････ 3pcs

Accessory screw:Countersunk head tapping screw 3.5×30 ･･････ 3pcs

Accessory screw:Pan head tapping screw 3.5×30 ･･･････ 1pcCountersunk head tapping screw 3.5×30 ･･･････ 1pc

No. ① ② ③ ④ ⑤ ⑥ ⑦ ⑧

Name Upper railTrigger for outset(with Hex. nut) Side cover Stopper plate

Stopper plate

fix screw

Dual soft

closer

Upper roller for

dual soft closerBumper block

Item No. FD30-TRA FD30-HATG FD30-HASC FD30-WRH-DSC FD30-WRH-N FD30-HBB

Item

2100/2730mmHole pitch :300mmPitch end :10mm

Single sliding 1 2/set 1pair 2pcs 4pcs 1pc 1pc 2pcs

No. ⑨ ⑩ ⑪

NameFloor guide

(with roller)

Door stopper

(floor)Cover cap

Item No. FD30-HBG FD30-HTKY FD30-WRH-CP

Item

Single sliding 1pc 2pcs 2pcs

OPTIONAL

PARTS

№ ⑫ ⑬ ⑭ ⑮ ⑯

NameDoor stopper

metal

Guide roller

set for wall

Lower guide

(Single side)

Recessed

guide rail under doorSpanner

Item No. FD30-HTK FD30-HBGK FD30-HGS FD30-HBRT1500SIL FD30-FSP

Item

COMPONENT PARTS

INSTALLATION DRAWING (EXAMPLE)

Accessory screw:Pan head tapping screw3.5×30 ･･････ 3pcs

Accessory screw:Pan head tapping screw3.5×30 ･･････ 3pcs

3

Cutting plane

φ5 φ9 CSK 10

10

Leading edgeTrigger mount hole

φ4.5Door open position +184.5

Door open position + Door thickness DW – 358 (+ door unclose DN)

Figure 1

Figure 2 Correct set position Correct set position

× ×

Figure 3 6 diaφ6

右

上下

左

15 19

右

上下

左

上下

上下

ASSEMBLY (This manual explains assembly of single side sliding door system.)

PREPARATION AND INSTALLATION13. Processing trigger mount hole

C o n f i r m d o o r c l o s e / o p e n position and distance from rail end at open position, referring “Installation Drawing”, provide two 4.5mm dia. holes.

6. Confirmation before installing the dual soft closerConfirm that the trigger catcher is at the position shown in Figure 1. If the trigger catcher is at the position shown in Figure 2, pull back the trigger catcher to position in Figure 1 using 6mm diameter hard bar.

5. Installing casingFirmly inser t upper roller casing into the place as shown, fix it with attached screws.

1. Cutting the railCut to required length (refer to “Installation Drawing”)

4. Preparation of mounting partsDual soft closer and upper roller: Pull up lever to separate main unit from casing.

2. Processing mount holeAt 10mm from rail edge, process two holes (upper and lower)

Upper roller(casing)

Upper roller(casing)

Upper roller (main unit)

Lever

Trigger catcher

If the closer is installed without conformation, it will cause the trouble such as no-sliding of door.

Trigger mount hole must be done, taking care direction of door (door head side and door tail side)

HANGING THE DOOR AND ADJUSTMENT2

8. Installation of upper railUsing Philips head tapping screw 4×40 attached to rail, install upper rail to the wall.

9. Installation of triggerUsing attached hexagonal nut M4, mount outset trigger on outset upper rail.

10. Installation of side coverUsing attached screw, install stopper plate on outset upper rail.Then, insert side cover to the rail.

11. Floor guideInstall the floor guide so that it remains between the leading and trailing edges of the door when it is opened or closed.

Leading edge

Trailing edgeDual soft closer

Bumper block

Bumper block

Bottom guide

Door(Trailing edge)

Upper roller for dual soft closer

Bumper block

7. Installation of dual soft closer and upper rollerSet parts on upper rail. Set parts to correct direction, taking care for Leading edge and Trailing edge.Temporally set a bumper block at both ends on the rail to prevent drop of parts.

Upper rail

Before fixing door, confirm that it is set horizontally.

1. Door installation (bottom)Put 10mm support under the door.Inser t the f loor guide in the groove, and then hang the door.

2. Door installation (upper)Insert upper roller (main unit) into door side casing, push in lower end of upper roller until a "click" sound is heard.Confirm that the lever is positioned at the mark on upper roller (main unit), as shown.Ensure that roller main unit is securely attached to the casing.

3. Confirmation of dual soft closer operationRemove 10mm support under the door.Slowly slide the door toward door head side to confirm that dual soft closer starts its function ad 100mm prior to door close position. Confirm that door is fully closed.Also for door side, confirm that the closer start its function at approximately 50mm from close position.

Convex portionClose position Start position

Trigger

about 100mm about 50mm

Leading edge Trailing edgeCorrect lever position

Lever

Lever

Incorrect lever position

右

上下

左

±2

右

上下

左

Clockwise =RaiseCounterclockwise=Lower

3mm

4mm

10

右

上下

左右

上下

左

4. Fixing bumper block positionAdjust position of bumper block in the rail such that door stops at correct positions.

5. Adjusting door positionAdjust door such that door is parallel to upper rail with 10mm clearance between door and floor.Do not turn adjustment screw more than adjustment range.

Bumper block

To avoid damage on the adjustment screw,do not use motor screw driver.

Vertical adjustment range: 7mm

Right-to-left adjustment range: ±2

Leading edge Trailing edge

6. Adjus t ing Floor guide: adjust range is ±2mm.Slowly close and open the door. If door is not moved smoothly, it is necessary to make left-to-right adjustment for Floor guide and door.

When removing the doorUse a 10mm support under door. Then pull out the upper roller main unit from the door while raising the lever.

7. Fixing jump prevention nutWith spanner 12, tighten dual soft closer and upper roller jump protect nuts until they will contact to main unit.

9. Installing door stopper (floor)Fix door stopper (f loor) to correct position with attached three Philips bind tapping screws(4x30).

Lever

Tighten

Loosen Closed position Opened position

Leading edge Trailing edge

Final confirmation Confirm that all screws are securely tightened. And, confirm that all screws are used without mistake.

PERIODICAL INSPECTION・Clean inside of rail.・Check upper space and lower space of the door. If necessary, correct the space.

Trouble Check SolutionDoor stops during soft closing Check if door bottom contacts with floor. Confirm that rail fixing screws are not loosened. Then, adjust door height such

that clearance between door bottom and floor becomes 10 mm.No soft closing Check if door stops before door stopper. Close the door completely. This will reset the function.

Check if trigger is installed. Install the trigger to correct position.

Check if hook lock is used. Depending upon specification of hook lock,soft closer may not be able to close the door.Please contact us.

Abnormal noise during operation Check if door touches adjacent parts. Correct door position to avoid contact to other objects.Adjust position of lower guide or stopper.

Check inside of rail for foreign matter or aluminum dust. Remove dust or foreign matter.Check rail rollers for aluminum dust. Remove the rail and pull out the roller. Then, clean the roller.Check for loose screws retaining the upper rail. Tighten the screw.

Heavy door operation Check if door touches adjacent parts. Correct door position to avoid contact to other objects. Adjust position of floor guide or stopper.

Check if door is warped. Use the door without warp.Door starts to move. Check if the upper rail is set horizontally. Using a level gauge, reset upper rail horizontally.

2015.05 0762-3

TROUBLESHOOTING

8. Puting Cover capPush in cover cap between door and upper roller.

Cover cap