DESIGN MANUAL

STANDARD

UNIFLEX R.O.G (Remote Operating Gear)

GEARED SYSTEMS

REVISION D 09/11/07

B.W. Elliott Manufacturing Co. LLC. Box 773, Binghamton, NY 13902 Tel: (607) 772-0404 Fax: (607) 772-1358

I

TABLE OF CONTENTS

Page 1 Design Parameters Page 2 System Ratio Selection Pages 3-4 Component Selection Page 5 Component Schematic Pages 6-8 Valve Couplings Page 9 Double U-Joint / Shear Pins Page 10 Valve Station Actuators (2:1, 4:1, 6:1, 9:1, 15:1 System ratios) Page 11 Valve Station Actuator (1:1 System ratio) Page 12 Space Limited Actuator (4:1 System) Page 13 Flexible Shaft Assembly Page 14 Flexible Shaft Clamps Page 15 Stuffing Box (deck / bulkhead penetration) Page 16 Intermediate Operator (bulkhead mount) Page 17 Remote Operator (thru deck / bulkhead) Page 18 90° Remote Operator (bulkhead mount) Page 19 Deck Box Operator Pages 20-22 Remote Operators for Valve Stem Extensions and Space Limited Actuator Page 23 Handwheels Page 24 Tee Wrenches Page 25 90º Adapter / Swivel Adapter Page 26 Quick Ratio Selection Guide Pages 27-29 Calculations for Operating Force and System Deflection Pages 30-31 Reference Guide for Specifying Uniflex Pages 32-37 Installation Reference Sketches Pages 38-39 Component Weights

II

INDEX OF REVISIONS

UNIFLEX R.O.G.

REVISION DESCRIPTION DATE A RELEASED ISSUE 11 MAY 2005

B UPDATED TEXT, DESCRIPTIONS, & PICTORIALS THROUGH ENTIRE DOCUMENT TO REFLECT STANDARD ELLIOTT UNIFLEX ROG PRODUCTS

11 JAN 2006

C ELLIOTT PART NO. 22101M5D WAS 22101M5C ON

PAGES 2, 5, 11, AND 38 24 APR 2007

D PAGE 2 – TABLE 1 MOVED “*” & “**” FROM SYSTEM

RATIO COLUMN TO PART NUMBER COLUMN. 11 SEP 2007

PAGE 2 – CHANGED PART NUMBER IN “* NOTE” TO 22101M5D

PAGE 5 – UPDATED FIGURE 2-0 PAGE 10 – CHANGED FLANGE DIMENSIONS PAGE 11 – CHANGED FLANGE DIMENSIONS

1

Uniflex R.O.G.

Design Parameters

1) Maximum operating torque at valve. 200 ft-lbs

2) Maximum Uniflex R.O.G. system length, 150.0 feet geared, various ratios. (See below)

3) Minimum Uniflex R.O.G. system length, 36.00 inches geared, various ratios. (See below)

4) Minimum bends radius. 12.00 inches

5) Operating environment. -65° F to + 800° F

6) No minimum straight length required between bends.

NOTE: If maximum anticipated valve torque is 17.0 ft-lbs or less and system length is 8.0 ft or less reference Design Manual for “Uniflex Valve Extension”. Basic Uniflex R.O.G. System

2

Design Procedure 1.0 Determine system ratio:

1.1 The “Quick Reference Ratio Selection Guide” (page 26) can be used to determine system ratio. The values used in this guide are extremely conservative and do not allow the designer flexibility in regard to remote operator handwheel size, maximum input torque, # of turns, etc.

1.2 The best way to determine the system ratio is to perform calculations

to determine system input torque and deflection. The system will operate effectively providing the operating torque does not exceed 75 ft. lbs. and deflection does not exceed 90°. Pages 27-29 provide instructions to perform calculations.

1.3 When auxiliary components are added to a system be sure to

consider their efficiency losses when performing calculations.

1.4 When the system ratio is determined select the appropriate Valve Station Actuator from Table 1.

Note: An additional option for designing a system is to reference pages 30 thru 31. This guide defines the information needed by B.W. Elliott’s Engineering Department to design a system.

System Ratio B.W. Elliott PN Actuator ratio 1:1 22101M5D * 2.8:1 1.43:1 or 4:1 22203-4 ** 4:1 2:1 22002-6 6:1 4:1 22002-11 11:1 6:1 22002-17 17:1 9:1 22002-25 25:1 15:1 22002-43 43:1

Table 1 *NOTE: The 22101M5D is smaller in size than the 22002 series

Actuators. Reference page 11 for details. **NOTE: The 22203-4 is a Space Limited Actuator for special applications. It is configured different than other actuators. Reference page 12 for details.

3

2.0 Select system components, start at valve (see page 5):

2.1) Identify valve and determine Valve Coupling (see pages 6 - 8). 2.2) A double U-Joint (see page 9) is to be utilized in all standard systems, except when a “Space Limited Actuator” PN 22203-4 is used (ref. 2.4 below). 2.3) Determine Shear Pin (see page 9). The dash number designates the shear torque in ft. lbs.; ex. PN 22021-188 denotes a pin that will shear at 188 ft. lbs. The primary purpose of the shear pin is to prevent valve damage from excessive torque. Methods used to determine size are:

2.3.1) Maximum Valve Breakaway and Seating torque either from valve manufacturer or estimated based on hand wheel size x 2 and size up; ex., Max. Breakaway / seating torque = 80 ft. lbs. x 2 = 160 ft. lbs., use 22021-188. 2.3.2) From valve manufacturer, obtain torque value that will damage

valve, subtract 25% and size down, ex. Torque to damage valve is 200 ft. lbs - (200 x .25)=150 ft. lbs., use 22021-125.

2.4) Specify Valve Station Actuator from Table 1 (see pages 10 - 12). The Space Limited Actuator 22203-4 is used for applications where obstructions around or near a valve will not allow the use of a standard actuator. Valve coupling series 22061-XXX interfaces directly with actuator, Double U-joint and Shear Pin are not used. 2.5) Flexible Shaft (see page 13): To allow a 90° bend, the flexible shaft will require a minimum of 15.00 inches from an actuator input shaft or 15.00 inches away from an operator output shaft, to accommodate fittings and appropriate bend radii. When prohibited by space restrictions, A swivel adapter PN 22005 or 90° adapter PN 22004 can be used. These items interface directly with actuators and operators, and do not require additional mounting brackets (see page 25). 2.5.1) Flexible Shaft length for manufacture should be measured after all components have been installed. 2.5.2) Assemble Flexible shaft I.A.W. B.W. Elliott procedure “AP-213”

4

2.0 Select system components (Cont’d.): 2.6) Clamps and Standoff Kits (see page 14) are used to support a flexible shaft. Optimally, a shaft should be supported near each end (approx. 6.00” from bronze sleeve) and every 3’ to 5’ in a straight run and at the beginning, middle and end of each radial bend. 2.7) Stuffing Boxes (see page 15) are used where a flexible shaft penetrates a deck or bulkhead when it is necessary to maintain watertight integrity. 2.8) Remote Operators (standard Uniflex geared systems): 2.8.1) Intermediate Operator (see page 16) is used when a valve must be operated from two locations. The unit is used in line between two flexible shafts and is normally bulkhead mounted. 2.8.2) Remote Operator (see page 17) flexible shaft routing thru bulkhead or thru deck. 2.8.3) Remote Operator, 90° (see page 18) flexible shaft routing on same side of bulkhead. 2.8.4) Deck Box (coverless) Operator (see page 19) is used where flush mount thru deck or bulkhead is required. When used in decks it should be limited to clean dry locations and used only if space restrictions prohibit the use of other operators. 2.9) Remote Operators (valve stem extensions / space limited actuator): 2.9.1) Remote Operator w / indication (see page 20) flexible shaft routing thru bulkhead or thru deck. 2.9.2) 90º Remote Operator (see page 21) flexible shaft routing thru bulkhead or thru deck. 2.9.3) 90º Gear Box Operator (see page 22) flexible shaft routing on same side of bulkhead. 2.10) Handwheels (see page 23). 2.11) Tee Wrenches (see page 24). 3.0) Installation, reference installation sketches pages 32 – 37.

5

6

“A” LG “B” ELLIOTT PN MIN MAX DIA

“C” DIA

“D” LG

“E” THK

“F” WD

22139-510 5.22 3.25 1.25 1.38 .19 5.50 22139-501 5.24 4.25 1.62 1.38 .19 5.50 22139-503 5.25 6.50 2.00 1.38 .25 5.50 22139-505 5.89 8.00 2.38 1.56 .31 5.50 22140-510 6.95 8.45 3.25 1.25 1.50 .19 5.50 22140-501 8.48 11.23 4.25 1.62 2.75 .19 5.50 22140-503 10.38 14.63 6.50 2.00 4.25 .25 5.50 22140-505 13.20 19.20 8.00 2.38 6.00 .31 5.50 22141-510 8.84 4.75 2.38 5.00 .25 5.50 22141-501 11.25 5.50 3.00 7.38 .25 5.50 22141-503 15.25 7.00 3.88 11.38 .25 5.50 22141-505 21.57 8.75 4.88 17.25 .31 5.50

VALVE HANDWHEEL DIAMETER

VALVE COUPLING DASH NO

3” – 5” -510 6” – 9” -501 10” – 12” -503 13” – 27” -505

NON RISING HANDWHEEL 22139

RISING HANDWHEEL 22140

RISING STEM 22141

Valve Couplings Elliott PN’S 22139-5XX, 22140-5XX, 22141-5XX

MATERIALS: 304 SST, 303 SST, BRZ QD NUTS.

THESE VALVE COUPLINGS ARE USED ON NONRISING HANDWHEEL VALVES, RISING HANDWHEEL VALVES, AND RISING STEM VALVES. THE UNITS ARE FABRICATED FROM STAINLESS STEEL AND ARE AVAILABLE IN SIZES TO FIT VALVE HANDWHEELS WITH DIAMETERS RANGING FROM 3 TO 27 INCHES. ALL UNITS HAVE A QUICK DISCONNECT FEATURE, ALLOWING OPERATION OF VALVE AT THE VALVE LOCATION. THE UNITS ARE ATTACHED TO EXISTING VALVE HANDWHEEL SPOKES USING U-BOLTS. U-BOLTS ARE SIZED TO FIT AROUND HANDWHEEL SPOKES. THE THREADED LEG LENGTHS ARE SIZED TO PROTRUDE THRU THE COUPLING BASE AND ACCOMMODATE LOCKWASHERS AND NUTS. NO MODIFICATIONS TO EXISTING VALVES ARE REQUIRED. THE VALVE COUPLINGS ARE CONNECTED TO A DOUBLE U-JOINT USING A WOODRUFF KEY AND ROLL PIN.

7

ELLIOTT PN “A” DIA “B” SQ “C” LG 22044-1 2.62 1.251/1.257 9.44 22044-2 3.37 1.876/1.882 9.06 22044-3 1.81 .752/.758 9.87 22044-4 3.37 1.751/1.757 9.06 22044-5 2.62 1.188/1.194 9.44 22044-6 3.37 1.376/1.382 9.06 22044-7 2.62 1.001/1.007 9.44 22044-8 2.62 .876/.882 9.44 22044-9 3.37 1.501/1.507 9.06 22044-10 3.37 2.001/2.007 9.06 22044-11 1.81 .501/.507 9.87 22044-12 1.81 .563/.569 9.87

THIS COUPLING IS USED ON PLUG VALVES OR OTHER TYPES OF VALVES THAT HAVE SQUARE STEMS. * THE LOCAL OPERATION HANDLE IS SUPPLIED UN-ATTACHED. IT IS WELDED ON AT INSTALLATION TO OBTAIN OPTIMUM POSITIONING.

“A” DIA

“B” SQ

5.39

“C” LG REF

* LOCAL OPERATION HANDLE

1.59 DIA

1.001/1.005 DIA

MATERIALS: 303 SST, BRZ QD NUT.

Valve Coupling With Quick Disconnect Elliott PN 22044-X

8

ELLIOTT PN MATL “A” DIA “B” THK VALVE HNDWL DIA 22061-510 303 SST/304 SST 6.50 .25 7” – 12” 22061-501 303 SST/304 SST 4.25 .19 5” – 6”

Quick Disconnect Valve Coupling Elliott PN 22061-XXX

THIS COUPLING IS USED ON RISING AND NON-RISING HANDWHEEL VALVES. IT IS ATTACHED TO VALVE HANDWHEEL SPOKES USING U-BOLTS. U-BOLTS ARE SIZED TO FIT AROUND HANDWHEEL SPOKES. THE THREADED LEG LENGTHS ARE SIZED TO PROTRUDE THRU THE COUPLING BASE AND ACCOMODATE LOCKWASHERS AND NUTS. IT IS TO BE USED WITH “SPACE LIMITED ACTUATOR”, PN 22203-4, PAGE 12.

“A” DIA

3.68 REF 2.75 REF

7.74 REF

“B” THK

.75 SQUARE

9

BILL OF MATERIALS DESCRIPTION MATERIALS UNIVERSAL JOINT SST WOODRUFF KEY SST

ELLIOTT PN SHEAR TORQUE MATERIAL 22021-075 75 FT-LBS ALUMINUM 22021-100 100 FT-LBS 303 SST 22021-125 125 FT-LBS PH BRONZE 22021-188 188 FT-LBS PH BRONZE 22021-250 250 FT-LBS 303 SST

THE DOUBLE UNIVERSAL JOINT IS USED BETWEEN A VALVE STATION ACTUATOR AND A VALVE COUPLING TO COMPENSATE FOR MISALIGNMENT. IT IS CONNECTED TO A VALVE STATION ACTUATOR USING A SHEAR PIN. EFFICIENCY: USE 98% FOR CALCULATIONS WHEN ANGLE IS 0° - 5°. USE 90% FOR CALCULATIONS WHEN ANGLE IS 6° – 20°.

Shear Pin Elliott PN 22021-XXX

THE SHEAR PIN IS USED TO PROTECT THE VALVE FROM DAMAGE CAUSED BY EXCESSIVE TORQUE. CHOOSE A PIN OF ADEQUATE SIZE TO OPERATE VALVE (REF PAGE 3 SECTION 2.3).

6.00

1.00 REF

Double Universal Joint Elliott PN 22020

Ø 1.50

10

ELLIOTT PN RATIO 22002-6 6:1 22002-11 11:1 22002-17 17:1 22002-25 25:1 22002-43 43:1

MATERIALS ACTUATOR ASSEMBLY BRZ/SST MOUNTING PLATE 304 SST

Valve Station Actuator Elliott PN 22002-X

THE VALVE STATION ACTUATOR IS USED AS A TORQUE MULTIPLIER TO INCREASE THE OUTPUT TORQUE OF THE FLEXIBLE SHAFT. EFFICIENCY: USE 82% FOR CALCULATIONS.

11

MATERIALS ACTUATOR ASSEMBLY BRZ/SST MOUNTING PLATE 304 SST

Valve Station Actuator Elliott PN 22101M5D

THE VALVE STATION ACTUATOR IS USED AS A TORQUE MULTIPLIER TO INCREASE THE OUTPUT TORQUE OF THE FLEXIBLE SHAFT. EFFICIENCY: 85% FOR CALCULATIONS. RATIO: 2.8:1.

12

ACTUATOR ASSEMBLY 304 SST/303 SST MOUNTING BRACKET 304 SST

Space Limited Actuator Elliott PN 22203-4

17.58 REF

11.81 REF Ø 7.70

REF

1.54 REF

.75 SQ REF 4.84 REF 3.40

REF .90 REF Ø.39 TYP REF

2.00 REF .88 REF

.84 REF

THE SPACE LIMITED ACTUATOR IS USED WHEN SPACE RESTRICTIONS PROHIBIT THE USE OF STANDARD ACTUATORS. IT IS USED WITH VALVE COUPLING 22061-XXX PAGE 8. IT SHOULD BE USED FOR VALVE TORQUE VALUES OF 40 FT-LBS ORLESS, AND CAN BE USED WITH UNIFLEX OPERATORS OR UNIFLEX VALVE STEM EXTENSIONS. USE CAUTION TO DEFINE DIRECTION OF ROTATION. RATIO IS 4:1. EFFICIENCY: USE 75% FOR CALCULATIONS.

MATERIALS

INPUT

OUTPUT

13

UNIFLEX TORQUE TRANSMISSION FACTORS LENGTH OF FLEXIBLE SHAFT / % TORQUE TRANSMITTED ( PN 22001-100 ) SHAFT LENGTH % TORQUE TRANSMITTED 20 FT 75 40 FT 56 60 FT 42 80 FT 32 100 FT 23 125 FT 18 150 FT 13 DEGREE OF BEND / % TORQUE TRANSMITTED ( PN 22001) DEGREE OF BEND % TORQUE TRANSMITTED 0° 100 100° 95 270° 93 360° 90 450° 88 540° 85

BILL OF MATERIAL PART MATERIAL DC SLEEVE BRASS FERRULE SST CORE FITTING SST CORE SST CASING SST/POLYSILOXANEGREASE FITTING SST O-RING VITON GREASE MIL-G-3545

DESCRIPTION ELLIOTT PN COMPLETE SHAFT 22001-100 DC TERMINAL 22001-500** CORE S15128-100* CASING 9830*

Typical Flexible Shaft Assembly

Flexible Shaft Assembly Specifications

* LENGTH MUST BE SPECIFIED IN FEET. **DC TERMINAL (2 PER SHAFT) CONSISTS OF FERRULE, SLEEVE, CORE FITTING, SET SCREWS, O-RINGS AND SPRING PIN.

Flexible Shaft Assemblies Elliott PN 22001-XXX

UNIFLEX SHAFTS CAN BE CONNECTED TO COMPONENTS SUCH AS DECK BOXES, REMOTEOPERATORS, VALVE STATION ACTUATORS, GEAR BOXES AND VALVE COUPLINGS. REFERENCE PROCEDURE “AP-213” FOR FIELD ASSEMBLY.

14

ELLIOTT PN MATERIAL 8675-4 CARBON STEEL 8675-34 BRASS 8675-44 304 SST 8675-46 316 SST 8676-4 CARBON STEEL 8676-34 BRASS 8676-44 304 SST 8676-46 316 SST

DESCRIPTION MATERIAL CLAMP SST BASE SST EXTENSION ROD SST HEX HEAD SCREW SST HEX LOCK NUT SST

Stand-Off Kit / Clamps Elliott PN 22014

12.000

1.56 3.00

Rotary Flexible Shaft Clamps Elliott PN’S 8675-X, 8676-X

TYPE A ELLIOTT PN 8675

TYPE B ELLIOTT PN 8676

Ø.500

15

BILL OF MATERIALS DESCRIPTION MATERIALS BODY 304 SST SPLIT FOLLOWER BRZ RETAINING RING BRZ LOCKNUT BRZ NUT BRZ

Stuffing Box Elliott PN 22145

THE STUFFING BOX IS USED TO TO SEAL THE FLEXIBLE SHAFT’S PENETRATION THROUGH BULKHEADS OR DECKS. THE HOUSING IS WELDED IN PLACE AND THE FLEXIBLE SHAFT, LESS THE DC SLEEVE, IS ROUTED THROUGH THE STUFFING BOX.

PACKING – USE APPROX 12.00” OF 1/8 X 3/16” PACKING. TORQUE NUT TO 80-100 FT/LBS TO ASSURE PROPER SEAL.

6.00 MAX

1.75 DIA

16

BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING BRZ SPINDLES SST INDICATOR ASSY VARIOUS NON-METALIC WOODRUFF KEY SST GEARS STL NUTS & BOLTS SST

Intermediate Uniflex Operator Elliott PN 22156M180A

THE INTERMEDIATE OPERATOR IS USED WHEN A VALVE MUST BE OPERATED FROM TWO LOCATIONS. THE COUNTER TYPE INDICATOR CAN INDICATE 0-9,999 TURNS AND CAN EASILY BE REPLACED IF DAMAGED WITHOUT REMOVING THE OPERATOR ASSEMBLY. RATIO FROM HANDWHEEL INPUT TO FLEX SHAFT OUTPUT IS 1:2.69. EFFICIENCY: USE 75% FOR CALCULATIONS.

17

BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING BRZ SPINDLES SST INDICATOR ASSY VARIOUS NON-METALIC WOODRUFF KEY SST GEARS SST NUTS & BOLTS SST WELDING FLANGE 304 SST

Remote Operators With Indication Elliott PN 22101M180A

THE ELLIOTT REMOTE OPERATING STATION SERVES AS AN OPERATION POINT FOR UNIFLEX SYSTEMS. THE UNIT IS DESIGNED TO SURFACE MOUNT THROUGH A DECK OR BULKHEAD. IT CAN ALSO BE MOUNTED ON A FABRICATED STRUCTURE TO SERVE AS A DECK STAND. THE COUNTER TYPE INDICATOR CAN INDICATE 0-9,999 TURNS AND CAN EASILY BE REPLACED IF DAMAGED WITHOUT REMOVING THE OPERATOR ASSEMBLY. THESE UNITS ACCOMODATE HANDWHEELS UP TO 16 INCHES IN DIAMETER WITH A .75” TAPERED SQUARE. RATIO FOR HANDWHEEL INPUT TO FLEX SHAFT OUTPUT IS 1:2.8. EFFICIENCY FOR CALCULATIONS IS 85%.

7.58 REF

.25 THK X Ø 8.00 2.38

5/8-11 THD

.75 TAPERED SQ

Ø 4.88 REF

Ø 1.19

18

BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING BRZ SPINDLES SST INDICATOR ASSY VARIOUS WOODRUFF KEY SST GEARS SST NUTS & BOLTS SST

90° Gear Box Operator Elliott PN 22154

THE 90° GEAR BOX OPERATOR IS NORMALLY BULKHEAD MOUNTED. THE COUNTER TYPE INDICATOR CAN ACCOMODATE UP TO 9,999 TURNS AND CAN BE EASILY REPLACED IF DAMAGED WITHOUT REMOVING THE HANDWHEEL OR OPERATOR. RATIO FROM HANDWHEEL INPUT TO FLEX SHAFT OUTPUT IS 1:2.69. EFFICIENCY: USE 75% FOR CALCULATIONS.

19

ELLIOTT PN SLEEVE TYPE 22073 NONE 22073-100 STEEL WELD 22073-200 SST WELD 22073-300 BRZ BOLT 22073-600 ALUM WELD

MATERIALS HOUSING BRZ SPINDLES SST MOUNTING HARDWARE SST/BRS

Deck Box Elliott PN 22073

THE UNIFLEX “COVERLESS” DECK BOX IS USED WHERE FLUSH MOUNT TO A DECK OF BULKHEAD IS REQUIRED. IT WILL FIT ALL EXISTING “STOW” OR “ELLIOTT” WELD SLEEVES. THE UNIT IS SUPPLIED WITH LABEL PLATES TO INDICATE “OPEN-SHUT” AND “TANK-OVBD”. IT WILL INDICATE 0-9,999 INPUT TURNS AND IS REBUILDABLE FROM THE TOP. EFFICIENCY FOR CALCULATIONS IS 85%. INPUT TO OUTPUT RATIO IS 1:2.8.

20

BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING STL SPINDLE SST INDICATOR PLATE BRS INDICATOR ARM BRZ WOODRUFF KEY SST BUSHING BRZ THREADED ADAPTER BRZ NUT & O-RINGS SST, BUNA N

ELLIOTT PN INDICATION 12101M1402C 7-10 TURNS 12101M1402E 40 TURNS 12101M1402D 68 TURNS

Remote Operator With Indication Elliott PN 12101M1402X

THE ELLIOTT REMOTE OPERATING STATION SERVES AS AN OPERATION POINT FORUNIFLEX VALVE STEM EXTENSIONS AND 4:1 UNIFLEX SPACE LIMITED ACTUATOR (22203-4) APPLICATIONS. THE UNIT IS DESIGNED TO MOUNT THROUGH A DECK OR BULKHEAD AND PROVIDE A TERMINATION POINT FOR UNIFLEX SHAFTING. THE UNITS INDICATE 7-10, 40 AND 68 TURNS TO OPEN AND CLOSE. THIS TYPE CAN BE WELDED AT ANY ANGLE AND IS TOTALLY WATERPROOF. EFFICIENCY FOR CALCULATIONS IS 98%. INPUT TO OUTPUT RATIO IS 1:1.

½-13 THD

.56 TAPERED SQ

6.12 3.25 .92

Ø 1.62 Ø.467

Ø 2.94 Ø 1.18

21

BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING STL/SST/BRZ SPINDLE SST INDICATOR PLATE BRS INDICATOR ARM BRZ WOODRUFF KEY SST BUSHING BRZ THREADED ADAPTER BRZ WASHERS SST/BRS/BRZ BEARINGS STL GEAR STL PINS, SCREWS STL SLEEVE STL NUT & O-RINGS SST/BUNA N

ELLIOTT PN INDICATION 20039M510A 10 TURNS 20039M510B 40 TURNS 20039M510C 68 TURNS 20039M510D 22 TURNS

90° Remote Operator With Indication Elliott PN 20039M510X

THE ELLIOTT 90° REMOTE OPERATING STATION SERVES AS AN OPERATION POINT FOR UNIFLEX VALVE STEM EXTENSIONS AND 4:1 UNIFLEX SPACE LIMITED ACTUATOR (22203-4) APPLICATIONS. THE UNIT IS DESIGNED TO MOUNT THROUGH A BULKHEAD AND PROVIDE A TERMINATION POINT FOR UNIFLEX SHAFTING. THE UNITS INDICATE 10, 22, 40 AND 68 TURNS TO OPEN AND CLOSE. EFFICIENCY FOR CALCULATIONS IS 80%. INPUT TO OUTPUT RATIO IS 1:1.

.75 SQ REF

5.84

Ø 2.94 REF

3.43 REF

Ø.467

3.22 REF

.99

NOTE: USE THIS SLEEVE TO REPLACE STANDARD UNIFLEX FLEX SHAFT SLEEVE AT INSTALLATION.

22

BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING BRZ SPINDLES SST INDICATOR ASSY VARIOUS WOODRUFF KEY SST GEARS STL NUTS & BOLTS SST

90° Gear Box Operator Elliott PN 22142

THE 90° GEAR BOX OPERATOR IS NORMALLY BULKHEAD MOUNTED. THE UNIT SERVES AS AN OPERATION POINT FOR UNIFLEX VALVE STEM EXTENSIONS AND 4:1 UNIFLEX SPACE LIMITED ACTUATOR APPLICATIONS. THE COUNTER TYPE INDICATOR CAN ACCOMMODATE UP TO 9,999 TURNS AND CAN BE EASILY REPLACED IF DAMAGED WITHOUT REMOVING HANDWHEEL OR OPERATOR. RATIO FROM HANDWHEEL INPUT TO FLEX SHAFT OUTPUT IS 1:1. EFFICIENCY: USE 75% FOR CALCULATIONS.

23

ELLIOTT PN ALUMINUM PN BRONZE PN

“A” DIA

“B” THK

12142-612 12142-312 6 .69 12142-621 12142-321 8 .88 12142-629 12142-329 10 1.00 12142-633 12142-333 12 1.12 12142-637 12142-337 14 1.31 12142-655 12142-355 16 1.44

Handwheels Elliott PN 12142-XXX

24

ELLIOTT PN “A” LG “B” LG MATERIAL 12144-1 10.00 6.19 PLATED STL 12144-2 10.00 6.19 SST 12144-3 12.00 15.31 PLATED STL 12144-4 20.00 12.31 PLATED STL 12144-5 12.00 15.31 SST

Tee Wrench Elliott PN 12144-X

“B” LG

.75 SQ

“A” LG

25

Adapters

UNIFLEX SHAFT CONNECTION .81 LG

1.00 TYP

3.25 TYP4.44

TYP

4.56 REF

3.69 LG

UNIFLEX SHAFT CONNECTION

Ø 2.94

.81

90° Adapter PN Elliott 22004

300° Adapter PN Elliott 22005

90° ADAPTER ELLIOTT MANUFACTURES A 90° ADAPTER TO SOLVE SPACE LIMITATION PROBLEMS. SOME APPLICATIONS MAY REQUIRE A BEND RADIUS SMALLER THAN 8 INCHES OR BECAUSE OF OBSTRUCTIONS THEY NEED TO MAKE A 90° BEND DIRECTLY AFTER OPERATOR, OR BEFORE THE VALVE STATION ACTUATOR. THE 90° ADAPTER WILL PLUG DIRECTLY INTO THE BOTTOM OF THE DECK BOX, 90° GEAR BOX WITH INDICATION, REMOTE OPERATOR, DECK STAND OR THE INPUT SIDE OF THE VALVE STATION ACTUATOR. THE FLEXIBLE SHAFT IS ATTACHED BY SIMPLY PINNING THE FITTING TO THE 90° ADAPTER OUTPUT SPINDLE AND SLIDING THE DC SLEEVE OVER THE HUB AND IS LOCKED IN PLACE BY INSERTING 3 WASHER HEAD SCREWS. THE INPUT IS TOTALLY SEALED AND LUBRICATED. RATIO 1:1. EFFICIENCY: USE 75% FOR CALCULATIONS.

300° ADAPTER ELLIOTT MANUFACTURES A 300° ADAPTER WHICH ALLOWS THE FLEXIBLE SHAFT TO BE POSITIONED AT ANY ANGLE FROM 30° TO 300°. IT WAS ALSO DESIGNED TO SOLVE SPACE LIMITATION PROBLEMS AND WILL PLUG DIRECTLY INTO THE BOTTOM OF THE DECK BOX, 90° GEAR BOX WITH INDICATION, REMOTE OPERATOR, DECK STAND OR THE INPUT SIDE OF THE VALVE STATION ACTUATOR. THE FLEXIBLE SHAFT IS ATTACHED BY SIMPLY PINNING THE FITTING TO 300° ADAPTER OUTPUT SPINDLE AND SLIDING THE DC SLEEVE OVER THE HUB AND LOCKING IN PLACE BY INSERTING 3 WASHER HEAD SCREWS. THE UNIT IS TOTALLY SEALED AND LUBRICATED. RATIO 1:1. EFFICIENCY: USE 75% FOR CALCULATIONS.

¼-20 UNC-2B 3 HOLES AT 120° APART TYP

1.19 TYP 1.94 TYP

4.56 REF

1.06 REF

1.00

¼-20 UNC-2B 3 HOLES AT 120° APART TYP

.53 1.47

DIRECT COMPONENT CONNECTION

4.94 LG

DIRECT COMPONENT CONNECTION

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Uniflex Quick Reference Ratio Selection Guide THIS GUIDE IS BASED ON AN AVERAGE SYSTEM CONTAINING ≈270° OF ACCUMULATED BENDS AND UTILIZING A 10” DIA. REMOTE OPERATOR HANDWHEEL OR 10” TEE WRENCH. THE GUIDE IS SET UP SO THAT EACH SYSTEM SELECTED WILL DELIVER THE MAXIMUM ANTICIPATED VALVE TORQUE WITH AN INPUT TORQUE OF 25 FT. LBS.* OR LESS, AT THE REMOTE OPERATOR. TOTAL TANGENTIAL FORCE OF 60 LBS.* OR LESS (30 ON EACH SIDE) AT THE REMOTE OPERATOR HANDWHEEL OR TEE WRENCH. VALVE * MAXIMUM SYSTEM LENGTH (FT) HANDWHEEL ANTICIPATED SYSTEM RATIO

DIA. (IN.) VALVE TORQUE (FT. LBS.) 3-10 11-20 21-40 41-60 61-80 2.0 9.37 1:1 1:1 1:1 1:1 1:1 3.0 15.37 1:1 2:1 2:1 2:1 4:1 4.0 22.12 2:1 2:1 4:1 4:1 4:1 5.0 29.12 2:1 4:1 4:1 4:1 6:1 6.0 36.87 4:1 4:1 4:1 6:1 9:1 7.0 44.12 4:1 4:1 6:1 6:1 9:1 8.0 51.62 4:1 6:1 6:1 9:1 ----- 9.0 59.50 4:1 6:1 6:1 9:1 ----- 10.0 67.75 6:1 6:1 9:1 9:1 ----- 11.0 76.25 6:1 9:1 9:1 ----- ----- 12.0 84.37 6:1 9:1 9:1 ----- ----- 14.0 100.62 9:1 9:1 ----- ----- ----- 16.0 117.50 9:1 9:1 ----- ----- ----- 18.0 135.00 9:1 ----- ----- ----- ----- 21.0 160.75 ---- ----- ----- ----- ----- 24.0 187.50 ---- ----- ----- ----- ----- 27.0 211.00 ---- ----- ----- ----- -----

* MAXIMUM ANTICIPATED VALVE TORQUE IS THE ESTIMATED MAXIMUM TORQUE BASED ON VALVE HANDWHEEL SIZE PLUS 25% FOR DEGREDATION. THESE VALUES WERE DERIVED FROM ASTM SUB- COMMITTEE TASK GROUP F25.13.10 “MECHANICAL REMOTE OPERATING GEAR (ROG) FOR VALVES” AND ASTM F1166 “STANDARD PRACTICE FOR HUMAN ENGINEERING DESIGN FOR MARINE SYSTEMS, EQUIPMENT AND FACILITIES”. (THE VALUES ARE APPROXIMATELY 25% OF THE UNIFLEX SYSTEM’S MAXIMUM OPERATING CAPACITY).

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UNIFLEX ROG CALCULATIONS FOR OPERATING FORCE, SYSTEM DEFLECTION AND SHEAR PIN THE OPERATING FORCE IS THE FORCE NECESSARY TO CAUSE OPERATION OF THE VALVE OR OTHER DEVICE VIA ROG. IF PRACTICAL THIS VALUE SHOULD NOT EXCEED 60 LBS. TOTAL. THE SYSTEM DEFLECTION CAN BE DEFINED AS THE AMOUNT OF MOTION APPLIED TO A HANDWHEEL OR TEE WRENCH BEFORE ACTUAL OUTPUT MOTION OCCURS ON THE VALVE OR DEVICE TO BE OPERATED. THIS CAN ALSO BE REFERRED TO AS “LOST MOTION”. THIS VALUE SHOULD NOT EXCEED 90°. THERE ARE THREE MAJOR VARIABLES THAT WILL DEFINE THE AMOUNT OF OPERATING FORCE AND THE AMOUNT OF DEFLECTION IN A SYSTEM. THEY ARE THE FOLLOWING:

1.) MAXIMUM ANTICIPATED VALVE TORQUE (MAX VLV OPER TORQUE + 25% DEGREDATION FACTOR.

2.) TOTAL DEGREES OF BENDS IN SYSTEM. 3.) FLEXIBLE SHAFT LENGTH.

EXAMPLE: REFERENCE PAGE 29 ATTACHED. WE WILL ASSIGN A MAXIMUM VALVE OPERATING TORQUE VALUE OF 60 FT. LBS. (+ 25% DEGREDATION)= 75FT. LBS., FLEXIBLE SHAFT LENGTH WILL BE 516.17 INCHES OR 43 FEET AND TOTAL DEGREES OF BEND WILL BE 180. A 16.00” DIA. HANDWHEEL WILL BE USED. WE WILL TRY TO UTILIZE A 6:1 UNIFLEX SYSTEM. IF THE MAXIMUM SYSTEM DEFLECTION EXCEEDS 90 DEGREES OR THE OPERATING FORCE EXCEEDS 60 LBS. WE WILL PROCEED TO A 9:1 SYSTEM.

1.) DETERMINE MAXIMUM OUTPUT TORQUE OF FLEXIBLE SHAFT: A.) TORQUE REDUCTION CAUSED BY U-JOINT (FROM PAGE 9 APPROX. 98% EFFICIENT):

75 FT.LBS. ÷ .98 = 76.53 FT.LBS.

B.) SINCE THIS IS A 6:1 SYSTEM THE REDUCTION ACTUATOR RATIO IS 17:1. (FROM PAGE 2): 76.53 FT. LBS. ÷ 17 = 4.50 FT.LBS.

(FROM PAGE 10 ACTUATOR IS APPROX. 82 % EFFICIENT.) 4.50 FT. LBS. ÷ .82 = 5.49 FT. LBS. WHICH WILL BE THE REQUIRED OUTPUT TORQUE OF THE FLEXIBLE SHAFT. 2.) DETERMINE INPUT TORQUE TO FLEXIBLE SHAFT:

A.) TORQUE REDUCTION CAUSED BY 180 DEGREE BENDS (FROM PAGE 13 APPROX. 94% EFFICIENT): 5.49 FT. LBS. ÷ .94 = 5.84 FT.LBS.

B.) TORQUE REDUCTION CAUSED BY 43 FOOT LENGTH (FROM PAGE 13 APPROX. 53 %

EFFICIENT): 5.84 FT. LBS. ÷ .53 = 11.02 FT.LBS. WHICH IS THE REQUIRED INPUT TORQUE TO THE FLEXIBLE SHAFT.

3.) DETERMINE THE OPERATING TORQUE AND OPERATING FORCE:

A.) OPERATING TORQUE IS THE INPUT TORQUE TO THE FLEX SHAFT MULTIPLIED BY THE OPERATOR RATIO OF 1:2.69. (OPERATOR EFFICIENCY IS APPROX. 75% FROM PAGE 18) 11.02 FT.LBS.X 2.69 = 29.64 FT. LBS. ÷ .75= 39.52 FT. LBS. WHICH IS THE REQUIRED INPUT TORQUE TO THE REMOTE OPERATOR HANDWHEEL (VALUE CANNOT EXCEED 75 FT. LBS.). B.) OPERATING FORCE IS THE TOTAL TANGENTIAL FORCE APPLIED TO A HANDWHEEL RIM OR THE FORCE APPLIED TO A TEE-WRENCH HANDLE. IF PRACTICAL THIS VALUE SHOULD NOT EXCEED 60 LBS. TOTAL (30 LBS. AT EACH HAND). THIS IS CALCULATED BY DIVIDING THE TORQUE BY THE PERPENDICULAR LEVER ARM DISTANCE. LEVER ARM DISTANCE IS HANDWHEEL RADIUS OR HALF OF THE TEE WRENCH LENGTH. IE; (16.00”DIA ÷ 2) = 8.00” ÷ 12.00”/FT = .67 FT. 39.52 FT. LBS. ÷ .67 FT. = 58.98 LBS. TOTAL OR 29.49 LBS. PER HAND.

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UNIFLEX ROG CALCULATIONS FOR OPERATING FORCE, SYSTEM DEFLECTION AND SHEAR PIN (CONT’D.)

4.) DETERMINE MAXIMUM SYSTEM DEFLECTION THIS VALUE CAN NOT EXCEED 90°. SYSTEM DEFLECTION IS CALCULATED USING THE AVERAGE OF THE INPUT AND OUTPUT TORQUES IN THE FLEXIBLE SHAFT LINE, MULTIPLIED BY THE LENGTH OF THE FLEXIBLE SHAFT, MULTIPLIED BY THE DEFLECTION FACTOR (.4º/FT./FT.LB.), DIVIDED BY THE INPUT GEAR BOX RATIO OF 1:2.69.

A.) AVERAGE TORQUE: ( 11.02 FT.LBS. + 5.49 FT.LBS. ) ÷ 2 = 8.26 FT.LBS.

B.) DEFLECTION: 8.26 FT.LBS. x 43 FT. x ( .4°/FT/FT.LB.) = 142° ÷ 2.69 = 52.8°. 5.) DETERMINE SHEAR PIN: FROM PAGE 3 SECTION 2.3.1, MAX VALVE BREAKAWAY TORQUE= 75 FT.LBS.

75 FT. LBS. X 2 = 150 FT.LBS. (FROM PAGE 9, SIZE UP TO 188 FT.LBS; USE 22021-188)

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16.00”

.67 FT

3A.) OPERATING INPUT TORQUE: 11.02 X 2.69 ÷ .75 = 39.52 FT.LBS.

REMOTE OPERATOR RATIO 1:2.69

2.) INPUT TORQUE TO FLEX SHAFT: A.) 5.49 ÷ .94 = 5.84 B.) 5.84 ÷ .53 = 11.02 FT.LBS.

3B.) OPERATING FORCE: 39.52 ÷ .67 = 58.98 ÷ 2 = 29 LBS.

FLEXIBLE SHAFT: LENGTH = 43 FT. DEGREES OF BEND = 180°

VALVE STATION ACTUATOR RATIO 17:1

DOUBLE U-JOINT 0°

VALVE COUPLING

1B.) OUTPUT TORQUE OF FLEX SHAFT: 76.53 FT.LBS. ÷ 17 = 4.50 FT.LBS. ÷ .82 = 5.49 FT.LBS.

SHEAR PIN

ESTIMATED MAX. VALVE TORQUE = 60 FT.LBS. + 25% DEGREDATION = 75 FT.LBS.

6:1 SYSTEM RATIO, DERIVED BY ACTUATOR RATIO (17:1) ÷ OPERATOR RATIO (1:2.69) = 17 ÷ 2.69 = 6.32 OR APPROX. 6:1 SYSTEM.

4.) SYSTEM DEFLECTION:

A.) AVERAGE TORQUE: (11.02 FT.LBS + 5.49 FT.LBS.) ÷ 2 = 8.26 FT.LBS. B.) DEFLECTION: 8.26 FT.LBS. X 43 FT X .4°/FT./FT.LB. = 142° ÷ 2.69 = 52.8° 1A.) TORQUE = 75 FT.LBS. ÷ .98 =

76.53 FT.LBS.

5.) DETERMINE SHEAR PIN: 75 FT.LBS. X 2 = 150 FT.LBS. FROM PAGE 9, SIZE UP TO 188 FT.LBS. USE 22021-188

29 LBS. EACH SIDE, 53° DEFLECTION

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REFERENCE GUIDE FOR SPECIFYING UNIFLEX ROG (REMOTE OPERATING GEAR)

1.0) IDENTIFY VALVE AND TYPE OF FLUID (FUEL, WASTE WATER, ETC):

1.1) SIZE, TYPE AND MANUFACTURER. 1.2) GATE AND GLOBE. 1.2.1) NEED TO KNOW HANDWHEEL SIZE AND # OF TURNS TO OPERATE (FROM FULLY CLOSED TO FULLY OPEN OR VISE VERSA). 1.2.2) OPERATING TORQUE IF KNOWN OR MEASURABLE. 1.3) BALL, BUTTERFLY AND PLUG VALVES.

1.3.1) IS THERE A REDUCTION GEAR BOX MOUNTED ON VALVE? IF SO, NEED TO KNOW HANDWHEEL SIZE, SHAFT SIZE IF HANDWHEEL IS MISSING, # OF TURNS TO OPERATE AND OPERATING TORQUE IF KNOWN OR MEASURABLE. IF THERE IS NOT A REDUCTION GEAR BOX MOUNTED ON THE VALVE, PROCEED AS FOLLOWS. 1.3.2) BALL VALVES WILL USUALLY HAVE A THREADED STEM WITH 2 MILLED FLATS. NEED TO KNOW THREAD SIZE, DIMENSION ACROSS FLATS AND LENGTH OF MILLED FLAT AREA (PREFERABLY IN .001”). 1.3.3) BUTTERFLY VALVES USUALLY HAVE A SOLID ROUND STEM WITH 2 MILLED FLATS OR A SOLID ROUND KEYED SHAFT. NEED STEM DIA, DIMENSION ACROSS FLATS AND LENGTH OF MILLED FLAT AREA. IF THE SHAFT IS KEYED NEED TYPE; WOODRUFF OR SQUARE, AND KEY SLOT LENGTH AND WIDTH. (PREFERABLY IN .001”). 1.3.4) PLUG VALVES USUALLY HAVE A SQUARE STEM. NEED SQUARE SIZE AND LENGTH. (PREFERABLY IN .001”). 1.3.5) TYPE OF OPERATION; 1/4 TURN OPEN/SHUT (ISOLATION), 1/4 TURN TANK/OVBD (DIVERTER) OR SPECIAL. 2.0) SYSTEM LENGTH, DEGREES OF BENDS AND DECK/BULKHEAD PENETRATIONS:

2.1.1) MEASURE APPROXIMATE OVERALL LENGTH AND ESTIMATE DEGREES AND NUMBER OF BENDS (ACCUMULATED) FROM VALVE TO OPERATOR LOCATION.

2.1.2) ACTUAL LENGTH WILL BE DETERMINED AFTER OPERATOR AND ACTUATOR HAVE BEEN INSTALLED USING A LENGTH OF CASING (FLEXIBLE CONDUIT). 2.1.3) PENETRATIONS: IF SYSTEM IS REPLACING AN EXISTING FLEX. SHAFT OR RIGID ROD SYSTEM, MEASURE THE OUTSIDE DIA. OF THE CASING OR EXISTING ROD. AN ADAPTER KIT MAY THEN BE USED THAT WILL ELIMINATE INSTALLATION OF NEW STUFFING BOX. 3.0) OPERATORS: 3.1.1) 90 DEGREE OPERATOR. BULKHEAD MOUNTED, FLEX SHAFT IS ROUTED ON SAME SIDE OF BULKHEAD (REF. PAGES 17-22). 3.1.2) REMOTE OPERATOR, THRU AND ABOVE DECK OR THRU BULKHEAD MOUNTED WELD FLANGE (REF. PAGE 17). 3.1.3) DECK BOX, STEEL OR SST, WELD SLEEVE OR BOLTING FLANGE (REF. PAGE 19). IF SYSTEM IS REPLACING FLEX. SHAFT, RIGID ROD OR OTHER EXISTING SYSTEM, MEASURE THE OUTSIDE DIA. AND INSIDE DIA. OF THE EXISTING WELD SLEEVE. COUNT THE # OF BOLT HOLES. SELECT ONE: 4 7/8” OD X 3 15/16” ID, 4 BOLT HOLES; 4 7/8” OD X 3 15/16” ID, 6 BOLT HOLES; OR 5 3/8” OD X 4 3/8” ID, 6 BOLT HOLES. IF EXISTING SLEEVE MATCHES, IT CAN BE USED AND HOT WORK ELIMINATED.

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4.0) ADAPTERS: THERE WILL BE SITUATIONS WHERE THE 12.00” MINIMUM BEND RADIUS WILL BE EXCESSIVE EXITING THE OPERATOR OR ENTERING THE ACTUATOR. 90 DEGREE AND SWIVEL ADAPTERS CAN BE USED (REF. PAGE 25). THEY MOUNT DIRECTLY TO THE OPERATOR OR ACTUATOR. NO ADDITIONAL BRACKETS ARE REQUIRED. THE SWIVEL IS MOST COMMONLY USED SINCE IT WILL SERVE THE PURPOSE OF 90° ADAPTER. 5.0) OBSTRUCTIONS: IT WILL BE NECESSARY TO ADDRESS ANY OBSTRUCTIONS THAT WILL INTERFERE WITH THE ROUTING OF THE REMOTE OPERATING SYSTEM. THIS USUALLY OCCURS AT THE VALVE. IF POSSIBLE, ROLL THE VALVE TO AVOID ANY OBSTRUCTION. IF THE VALVE CANNOT BE ROLLED THERE ARE OTHER OPTIONS, REF. ATTACHED SYSTEM LAYOUTS MD-E8, 6-56-1, SSD-10, 6-98-5, MN CIRC THROTTLE VLV, AND 6-53-4.

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33

34

35

36

37

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PART NUMBER AND WEIGHT LIST ITEM NO. DESCRIPTION WEIGHT, LBS ELLIOTT P/N

1 COUPLING W/QD 4.05 22139-510 2 COUPLING W/QD 6.66 22139-501 3 COUPLING W/QD 10.15 22139-503 4 COUPLING W/QD 11.15 22139-505 5 COUPLING W/QD 7.11 22140-510 6 COUPLING W/QD 10.54 22140-501 7 COUPLING W/QD 11.54 22140-503 8 COUPLING W/QD 14.61 22140-505 9 COUPLING W/QD 5.95 22141-510 10 COUPLING W/QD 8.47 22141-501 11 COUPLING W/QD 12.46 22141-503 12 COUPLING W/QD 14.80 22141-505 13 COUPLING W/QD 4.03 22044-1 14 COUPLING W/QD 5.40 22044-2 15 COUPLING W/QD 4.00 22044-3 16 COUPLING W/QD 5.40 22044-4 17 COUPLING W/QD 4.40 22044-5 18 COUPLING W/QD 5.40 22044-6 19 COUPLING W/QD 4.40 22044-7 20 COUPLING W/QD 4.40 22044-8 21 COUPLING W/QD 5.40 22044-9 22 COUPLING W/QD 5.40 22044-10 23 COUPLING W/QD 4.00 22044-11 24 COUPLING W/QD 4.00 22044-12 25 COUPLING W/QD 3.00 22061-510 26 COUPLING W/QD 2.50 22061-501 27 DOUBLE U-JOINT 1.71 22020 28 SHEAR PIN 0.01 22021-075 29 SHEAR PIN 0.03 22021-100 30 SHEAR PIN 0.04 22021-125 31 SHEAR PIN 0.04 22021-188 32 SHEAR PIN 0.03 22021-250 33 ACTUATOR 16.71 22002-6 34 ACTUATOR 16.91 22002-11 35 ACTUATOR 16.91 22002-17 36 ACTUATOR 16.91 22002-25 37 ACTUATOR 16.91 22002-43 38 ACTUATOR 9.40 22101M5D 39 ACTUATOR 12.57 22203-4 40 SHAFT 2.50+1.31/FT 22001-100 41 DC TERMINAL 1.25 22001-500 42 CORE .80/FT S15128-100 43 CASING .51/FT 9830 44 STAND-OFF KIT 1.41 22014 45 CLAMP "A" TYPE STEEL 0.14 8675-4 46 CLAMP "A" TYPE BRASS 0.14 8675-34 47 CLAMP "A" TYPE 304 SST 0.13 8675-44

48 CLAMP "A" TYPE 316 SST 0.14 8675-46

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ITEM NO. DESCRIPTION WEIGHT, LBS ELLIOTT P/N 49 CLAMP "B" TYPE STEEL 0.15 8676-4 50 CLAMP "B" TYPE BRASS 0.17 8676-34 51 CLAMP "B" TYPE 304 SST 0.16 8676-44 52 CLAMP "B" TYPE 316 SST 0.15 8676-46 53 STUFFING BOX 2.52 22145 54 OPERATOR W/IND 14.00 22156M180A 55 OPERATOR W/IND 12.00 22101M180A 56 OPERATOR W/IND 13.00 22154 57 DECK BOX, COVERLESS 15.00 22073-XXX 58 HANDWHEEL, 6.00" BRZ 1.99 12142-312 59 HANDWHEEL, 8.00" BRZ 3.67 12142-321 60 HANDWHEEL, 10.00" BRZ 6.76 12142-329 61 HANDWHEEL, 12.00" BRZ 11.67 12142-333 62 HANDWHEEL, 14.00" BRZ 15.59 12142-337 63 HANDWHEEL, 16.00" BRZ 20.00 12142-355 64 HANDWHEEL, 6.00" ALUM 0.68 12142-612 65 HANDWHEEL, 8.00" ALUM 1.29 12142-621 66 HANDWHEEL, 10.00" ALUM 2.30 12142-629 67 HANDWHEEL, 12.00" ALUM 4.00 12142-633 68 HANDWHEEL, 14.00" ALUM 5.29 12142-637 69 HANDWHEEL, 16.00" ALUM 8.00 12142-655 70 TEE WRENCH, 10.00" STL 2.13 12144-1 71 TEE WRENCH, 10.00" SST 2.13 12144-2 72 TEE WRENCH, 12.00" STL 3.82 12144-3 73 TEE WRENCH, 20.00" STL 4.50 12144-4 74 TEE WRENCH, 12.00" SST 3.82 12144-5 75 90° ADAPTER 4.80 22004 76 300° ADAPTER 7.03 22005 77 OPERATOR W/IND 5.50 12101M1402C 78 OPERATOR W/IND 5.50 12101M1402E 79 OPERATOR W/IND 5.50 12101M1402D 80 OPERATOR W/IND 11.00 20039M510A 81 OPERATOR W/IND 11.00 20039M510B 82 OPERATOR W/IND 11.00 20039M510C 83 OPERATOR W/IND 11.00 20039M510D

84 OPERATOR W/IND 9.00 22142