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FETURA Vision Metrology Systems

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Qioptiq (pronounced “Key-Optic”) designs and

manufactures photonic products and solutions that

serve a wide range of markets and applications in

the areas of industrial manufacturing, medical and

life sciences, research and development, defense and

aerospace.

Recognized QualityWe are proud to be known for our high-quality

standard components, products and instruments, our

custom modules and assemblies, our leading-edge

innovation, our precision manufacturing and our

responsive global resourcing.

Serving a Wide Range of Market SectorsOur broad expertise across the full spectrum of

industrial manufacturing makes us the perfect partner

and supplier for a wide range of high-tech companies.

Other customers appreciate our extensive experience

in the medical and life science fields, offering leading

edge photonic and electro-optic technology along side

most any component an R&D laboratory might require

for an experimental breadboard. Lastly, Qioptiq also

The New Force in Precisionoffers an extensive array of modules, equipment and

technology that continues to define state-of-the-art

for defense and aerospace sectors.

An Impressive PedigreeThrough a series of acquisitions, Qioptiq has an

impressive history benefitting from having integrated

the knowledge and experience of LINOS, Point Source,

Spindler & Hoyer, Gsänger, Optem, Pilkington, and

others. We are proud to be the home to the world-

famous LINOS Catalog and online shop.

Worldwide PresenceQioptiq has a worldwide presence with locations

throughout Europe, Asia and North America, employs

over 2,300 people, and generated revenues of

approximately US$370 million in 2009.

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The new Fetura® Vision Metrology Systems represent an

fresh approach to optical non-contact measurement that

is measurably different. For more than 100 years, Qioptiq

has supplied high-precision optics for machine vision,

quality control, micro inspection and research. We’ve

coupled this expertise with cutting-edge technology to

deliver unparalleled metrology throughput, flexibility,

and precision.

World’s Fastest, Most Precise Optical ZoomAt the heart of each system is our innovative Fetura

Advanced Zoom Imaging Technology. Designed to

withstand the most extreme rigors of industrial imaging

with enduring precision, Fetura Zoom Technology

features an innovative electronic linear rail design yielding

unprecedented optical zoom speed and accuracy.

Capable of zooming across its 12.5:1 magnification

range in less than 1 second, Fetura approaches the speed

of digital zoom without resolution loss or ambiguous

software estimation. And its non-linear field-of-view

calibration removes distortion and centration errors. The

result is lower inspection cycle times and industry-leading

magnification accuracy and repeatability.

Robust Mechanical DesignTo meet modern manufacturing demands, Fetura’s high

precision XYZ stages feature a proven fixed-bridge design,

optimized by FEA (finite element analysis). In addition to

the rigid granite base and uprights, we’ve incorporated

high-tech aviation alloys to maximize positioning accuracy

and stability. The result is a machine that you can rely

on day-in and day-out to deliver consistent precision and

unmatched throughput.

Empowered for ProductivityDriving each Fetura system is our exclusive PowerMetrix®

metrology software. PowerMetrix is powerful control

suite that is surprisingly easy-to-use. You can program

repetitive measurement tasks, thereby automating

your entire inspection process, including all the tools for

precise image processing, coordinate data acquisition, and

geometric calculation. Direct output to Excel ensures

compatibility with your custom reports and analysis

tools. For detailed analysis of surface shapes and forms

compared to a CAD model, our optional PowerMatch®

software displays color point cloud deviation maps making

non-conformance analysis quick and easy.

FeTura Vision Metrology

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Measurably DifferentWe have carefully engineered Fetura to embody the features and characteristics most often required for

non-contact metrology. Industry best practice and our extensive first-hand experience with some of the world’s

largest manufacturers combine to deliver an outstanding set of technology-driven features:

Revolutionary Zoom OpticsA unique linear rail design with synchronized motors

for each lens cell propels Fetura across its 12.5:1

magnification range in 0.8 seconds, ten times faster than

traditional cam-based zoom lenses. Plus, it maintains its

exacting optomechanical precision over 1 million cycles

with minimal performance degradation.

Image Navigator™

Finding your way around a

complex part using a magnified

image can be a daunting task.

Our new Image Navigator

provides a separate digital

camera with macro lens

that shows a huge field-of-

view, so it’s easy to identify a feature of interest. Simply click on a

feature in the Image Navigator, and Fetura’s stages automatically

position to it.

Automated IlluminationLED illumination is fully programmable for

intensity, direction, and angle-of-incidence.

Plus, our real-time Auto Light Control

automatically sets the optimum intensity

during program playback. If you’re molding

the same part in different colors, or if

surface reflectivity changes from sample

to sample, you’ll appreciate not having to

constantly “tweak” your programs.

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Advanced Scripting EngineFor specialized applications that go beyond

the standard software tools, PowerMetrix

includes a highly sophisticated

scripting engine using the

industry standard Visual Basic

language. Advanced users

have complete control over

the system’s motion control,

image processing, data

analysis, and output to create customized

metrology solutions.

Multisensor IntegrationWith our optional laser

scanning system, both laser

autofocus and high-speed

area scanning are easily

accomplished. In addition,

dense point clouds can

be rapidly acquired from sculptured surfaces. Data can then

be analyzed in the optional PowerMatch software where it is

compared against the CAD model. The resulting deviations are

shown in an easy-to-understand graphical format.

Ready for Today... And TomorrowFetura provides the throughput and productivity to keep up with

today’s highly integrated manufacturing operations. From fast stage

speeds and short cycle times, to multiple machine models that cover

virtually every non-contact measurement application, Fetura is the

right choice at the right time.

Color Edge DetectionIn addition to exacting grayscale

edge detection, Fetura can also

allow automated measurement

of edges that are formed by

subtle differences in color. This removes the need for “manual

pick” points due to insufficient grayscale contrast, thereby

extending the application envelope.

Easy-to-Use Software InterfaceRoutine measurement tasks are easily programmed through

the PowerMetrix GUI. PTB certified fitting algorithms ensure

the highest precision in its class. Plus, we’ve included graphical

animations that illustrate key concepts and construction methods

to optimize training time and make it easy for new users to learn

the system.

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Flexibility, Versatility and Power in a Single PackageTo meet the needs of diverse manufacturing sectors, PowerMetrix® includes a unique set of tools to solve most any non-contact measurement application. In addition to the standard geometric measurement functions, it also provides several innovations:

Integrated Machine CAD Model – A functional 3-D CAD model of the Fetura Vision Metrology System can be displayed in the PowerMetrix screen. In addition to showing the machine movements and measurement results during an inspection, it may be used to simulate the cycle when creating programs and testing offline.

Image Stitching – Use PowerMetrix to create an image of your part in its entirety, even when it’s larger than the field-of-view. Simply position the start and end images of your part with the system joystick, and PowerMetrix will scan in-between and automatically create the mosaic image.

Multipoint Autofocus – For systems not equipped with the laser scanning option, this tool provides a convenient way to measure a grid of up to 40 x 40 points in one autofocus scan, for detailed surface topography maps.

Edge Scanning – Without any knowledge of the profile of your part, this tool can follow the edge until it returns on itself (for a closed contour), or between a start and end point. Data point density may be set by the user. This is ideal for irregular geometric features.

PowerMetrix Metrology Software

FETURA 2000 / 2000HStage Travel (mm) ...................................................200X x 200Y x 200ZMax. Load Capacity ..........................................................30 kg (66 lbs.)Accuracy E2 X,Y ........................................................ (2.0 + 4L/1000) µm Accuracy E1 Z ............................................................ (3.0 + 4L/1000) µmMax. Stage Speed X,Y ........................................................200 mm/sec.Max. Stage Speed Z .............................................................. 100 mm/sec.Resolution ....................................................................................... 0.1 µm

FETURA 3000 / 3000HStage Travel (mm) ...................................................300X x 300Y x 200ZMax. Load Capacity ..........................................................30 kg (66 lbs.)Accuracy E2 X,Y ........................................................ (2.0 + 4L/1000) µm Accuracy E1 Z ............................................................ (3.0 + 4L/1000) µmMax. Stage Speed X,Y ........................................................200 mm/sec.Max. Stage Speed Z ............................................................100 mm/sec.Resolution .....................................................................................0.1 µm

Select from a range of models and options to meet your exact measurement needs

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PowerMatch Fitting & analysis 3D Comparison to CAD Model for Complex SurfacesPowerMatch® works with coordinate data point clouds (whether generated by a Fetura system or some other device) and compares them to the theoretical CAD model. In this way, higher order 3-D curves and surfaces can be analyzed as a group for conformance to the design. In addition, PowerMatch can provide 2-D analyses such as cross-sections, circularity, and profile, etc.

Design – During the design phase, PowerMatch can be used to compare data from engineering prototypes, preliminary mock-ups, or reverse engineered components.

Process – After design approval, verification of the manufacturing process is critical. PowerMatch can verify the precision of tooling, and graphically display the effect of independent variables (temperature, material, etc.) on the dimensional characteristics of the finished component.

Assembly – PowerMatch can be used to test for deformation of components in assembly fixtures, and to check for dimensional changes due to duty cycle or environmental factors.

Quality Assurance – The detailed color-coded deviation maps output by PowerMatch can be an important part of the quality documentation delivered to your customer.

FETURA 5000 / 5000HStage Travel (mm) .................................................. 500X x 500Y x 250ZMax. Load Capacity ......................................................... 30 kg (66 lbs.)Accuracy E2 X,Y ........................................................ (2.5 + 4L/1000) µm Accuracy E1 Z ............................................................ (3.0 + 4L/1000) µmMax. Stage Speed X,Y ....................................................... 200 mm/sec.Max. Stage Speed Z ........................................................... 100 mm/sec.Resolution .................................................................................... 0.1 µm

FETURA 8000 / 8000HStage Travel (mm) ................................................. 800X x 800Y x 250ZMax. Load Capacity ........................................................ 30 kg (66 lbs.)Accuracy E2 X,Y .......................................................(2.5 + 4L/1000) µm Accuracy E1 Z ...........................................................(3.0 + 4L/1000) µmMax. Stage Speed X,Y ...................................................... 200 mm/sec.Max. Stage Speed Z .......................................................... 100 mm/sec.Resolution ................................................................................... 0.1 µm

Select from a range of models and options to meet your exact measurement needs

Surface Deviation Map

XYZ Point Cloud

3D CAD Model

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For technical information contact:Qioptiq78 Schuyler Baldwin DriveFairport, NY 14450, USA

Tel. 585.223.2370Fax 585.223.1999e-mail: info@qioptiqlinos.comwww.qioptiq.com

Fetura...

Fetura Vision Metrology Systems from Qioptiq set a

new benchmark in precision and productivity for offline,

non-contact dimensional measurement. Combining

Qioptiq’s 100-year heritage in high-precision optical

expertise with cutting-edge technology and innovation,

Fetura delivers unparalleled optical metrology throughput,

flexibility, and precision.

Measurably Different