fiber reinforced plastic ball valvesfrvalve.fi/pdf/brochure.pdf · fiber reinforced plastic ball...

FIBER REINFORCED PLASTIC BALL VALVES

We produce unique, lightweight resistant FRP valves for global industry. We are also a reliable developer and supplier of FRP valves. FRP valves have many superior properties when compared to traditional metal or thermoplastic valves. Among other qualities, FRP valves provide an excellent solution for applications where corrosion resistance and long-term mechanical strength are needed. Pipes and valves manufactured from corrosion-resistant reinforced plastics provide efficient and economical solutions for a variety of applications in bleaching plants, as well as in the chemical, mineral, oil and metal industries.

The lightweight construction and durability of FRP valves are definite benefits. Our valves have a wide variety of application uses and are easy to install and operate. FRP valve solutions are notably cheaper than solutions utilizing different materials with similar qualities; and the lightweight construction allows them to be handled more easily. This makes it much easier to maintain our valves – which ensures that our customers receive a great cost-saving benefit.

FOR CLEAN ENVIRONMENT.

Robust, light construction with excellent corrosion resistance -

Cost effective durability for processing liquids and chemicals

With our service solution, it is no longer necessary to replace worn out valves with new ones.

Fr Valve products Oy is a Finnish company producing, developing and maintaining Fiberglass Reinforced Plastic (FRP) valves.

FOR CLEAN ENVIRONMENT.

Robust, light constructionThe mechanical strength of FRP equals that of construction steel. The load carrying capability is variable according to the individual need. The standard valve is provided with a collar and loose flange. Several flange drilling alternatives are available. Valves are also available with straight pipe ends to connect to FRP-pipe with a butt and strap joint. The ave-rage weight of an FRP valve is less than half of a corresponding metal valve. Therefore, larger valves can be handled manually.

Excellent corrosion resistanceAll parts that come into contact with media are made of corrosion resis-tant material, e.g. the body and ball are of the VEN type FRP and seals of PTFE. Accordingly, a wide range of acid and alkaline services can be covered.

High capacity – no cloggingFRP ball valves have a full bore opening that is equal to the shape and size of a pipe of the same diameter. This means higher capacity and less risk of clogging when solids and slurries are handled.

Size range* DN 80 … 1000

Pressure ratings* PN 2.5, 4, 6, 10, 16, 25

* Compatible with ANSI 150 flanges

* Compatible with ANSI 300 flanges

Temperature rangeIn the standard service the maximum temperature is +80 … +120 °C depending on the liquid. Short term temperature peaks that exceed these limits are allowed. For further details, please contact our repre-sentative.

All construction details are engineered for maxi-mum reliability and ease of maintenance* The body of the ball and stem are welded together and covered

by a continuous, thick layer of FRP.

* Carbon reinforced PTFE seats are located in body grooves, andare well protected against damage and erosion.

* Split body construction facilitates field maintenance.

* Gland packing of a pressurized valve can be tightened. Re- packing is possible without removing the actuator.

* A compact, light valve unit with a Neles-Jamesbury actuator, positioner and limit switch unit.

* Standard bolt material is AISI 316.

* Standard loose flanges are galvanized.

FEATURES

TECHNICAL SPECIFICATIONS

ASSEMBLY DRAWING AND PARTS LIST

Aggressive chemicals often limit maximum temperatures be-cause of corrosion. Please check the long term maximum tem-peratures in the leaflet on our website ‘Corrosion Resistance of FRP-valves’, resin type VE and VEN, or from FR Valve. The temperatures stated in the leaflet are based on our extensive experience and are provided in good faith. Local conditions may have an effect on resistance, therefore the listed temperatures cannot be utilized as an absolute guarantee.

x = standard valveo = available at special request

Pressure ratings

xxx x x

xxxx x x

xxxx x x

xxxx x

xxoo o x x

o o oo o o

x xo o o x x

x

80100125150200250300350400500600700800

FRP

2 Ball FRP

PTFE + C25

4 Gland packing PTFE 109

5

6 Gland AISI 316

7

8 Fe 380 Zn

9

10 Hex nut ISO 3506-A4

11

12 Stud AISI 316

13

14 Stud AISI 316

15

16 Washer AISI 316

17

1 Body

3 Seat

Body gasket Coretex

Bracket Fe 37B

Hex nut ISO 3506-A4

Hex nut ISO 3506-A4

Hex bolt ISO 3506-A4

Washer AISI 316

AISI 316Washer

8

1

2

101316

111417

7

1512

93 4 6

5

Item Part description Material

DN PN 2.5 PN 4 PN 6 PN 10 PN 16 PN 25

xx

xo o o x xo o o x x

9001000

DIMENSIONAL DRAWINGS

Fig. 1

Fig. 2

NPT

SUPPLY1/4 NPT

SIGNAL 1/4 NPT

NPT, ONLYBC/B1C

V

X

G

F

J

H

DN

MOUNTING POSITION A

Fig. 3

80

B1C13 40 F12 467 257 445 635 65 175 3/8 50

100 B1C11 40 F10 473 261 375 540 51 135 3/8 40

B1C13 40 F12 504 277 445 635 65 175 3/8 55

125

150 B1C13 55 F12 623 340 445 635 65 175 3/8 80

B1C17 55 F14 653 355 545 770 78 215 1/2 103

B1C20 55 F14 687 374 575 840 97 215 1/2 122

200

B1C20 55 F14 782 434 575 840 97 215 1/2 148

250 B1C20 70 F14 901 504 575 840 97 215 1/2 188

B1C25 70 F16 959 527 710 1040 121 265 1/2 246

300

B1C25 70 F16 1042 572 710 1040 121 265 1/2 286

350 B1C25 95 F16 1127 624 710 1040 121 265 1/2 331

B1C32 95 F25 1204 661 910 1330 153 395 3/4 456

400 B1C25 95 F16 1220 674 710 1040 121 265 1/2 421

B1C32 95 F25 1297 711 910 1330 153 395 3/4 546

B1C40 95 F30 1367 761 1150 1660 194 505 3/4 736

500 B1C32 105 F25 1427 765 910 1330 153 395 3/4 676

B1C40 105 F30 1497 815 1150 1660 194 505 3/4 866

600

700 B1C50 135 F35 1955 1045 1350 1970 242 610 1

800

B1C11 40 F10 439 244 375 540 51 135 3/8 35

B1C11 40 F10 523 288 375 540 51 135 3/8 41

B1C13 40 F12 554 304 445 635 65 175 3/8 56

B1C17 55 F14 718 385 545 770 78 215 1/2 129

B1C20 70 F14 984 549 575 840 97 215 1/2 228

B1C40 120 F30 1685 915 1150 1660 194 505 3/4 1176

B1C50 120 F35 1785 965 1350 1970 242 610 1 1560

B1C50 135 F35 2160 1175 1350 1970 242 1610

VALVE + B1C Fig.3

80

100

125

150

200

250

300

350

B1J12 40 F12 470 260 620 800 65 215 1/2 76

B1J16 40 F14 500 275 760 990 78 265 1/2 119

B1J10 40 F10 473 261 490 650 51 175 3/8 54

B1J12 40 F12 504 277 620 800 65 215 1/2 81

B1J16 40 F14 534 292 760 990 78 265 1/2 124

B1J10 40 F10 523 288 490 650 51 175 3/8 55

B1J12 40 F12 554 304 620 800 65 215 1/2 82

B1J16 40 F14 584 319 760 990 78 265 1/2 125

B1J12 55 F12 623 340 620 800 65 215 1/2 106

B1J16 55 F14 653 355 760 990 78 265 1/2 149

B1J20 55 F14 687 374 935 1200 97 395 3/4 224

B1J12 55 F12 718 400 620 800 65 215 1/2 132

B1J16 55 F14 748 415 760 990 78 265 1/2 175

B1J20 55 F14 782 434 935 1200 97 395 3/4 250

B1J20 70 F14 901 504 935 1200 97 395 3/4 290

B1J25 70 F16 959 527 1200 1530 121 505 3/4 465

B1J20 70 F14 984 549 935 1200 97 395 3/4 330

B1J25 70 F16 1042 572 1200 1530 121 505 3/4 505

B1J25 95 F16 1127 624 1200 1530 121 505 3/4 550

B1J32 95 F25 1204 661 1410 1830 153 540 1 871

400

500 B1J32 105 F25 1427 765 1410 1830 153 540 1 1091

B1J322 105 F30 1432 780 1400 2800 153 610 1

600

B1J10 40 F10 439 244 490 650 51 175 3/8 49

B1J25 95 F16 1220 674 1200 1530 121 505 3/4 640

B1J32 95 F25 1297 711 1410 1830 153 540 1 961

B1J322 120 F30 1620 880 1400 2800 153 610 1

VALVE + B1J Fig. 3

MK 80MC 80

310310

230230

179179

4040

4040

154154

238238

1919

MD 80 310 230 179 40 40 154 238 19MJ 100MK 100MC 100

305320320

263263263

196196196

344242

404040

163163163

264264264

242525

MJ 125MK 125MC 125

356380380

310310310

223223223

364848

404040

157157157

285285285

252626

MC 125 380 310 223 48 40 157 285 26

MJ 150MK 150MC 150

394420420

375375375

259259259

405252

555555

191191191

345345345

495050

MJ 200MK 200MC 200

457490490

445445445

319319319

486464

555555

235235235

424424424

758080

MD 200 490 445 319 64 55 235 424 80

MJ 250MK 250MC 250

533610533

543543543

407407407

527452

707070

275275275

514514514

115117115

MD 250 533 543 407 52 70 275 514 115

MJ 300MK 300MC 300

610700610

620620620

434434434

608060

707070

317317317

586586586

155160155

MD 300 610 620 434 60 70 317 586 155

MD 150 420 375 259 52 55 191 345 50

MD 100 320 263 196 42 40 163 264 25

VALVE Fig.1

MJ 350MK 350MC 350

686840686

685685685

486486486

688868

959595

344344344

650650650

200205200

MD 350 686 685 486 68 95 344 650 200MH 400MJ 400MK 400MC 400

750762900762

772772772772

536536536536

4676

10076

95959595

369369369369

715715715715

285290295290

MD 400 762 772 536 76 95 369 715 290

MM 700MG 700MH 700MJ 700MC 700

10501100140014001400

12801280128012801280

770770770770770

566060

11660

135135135135135

370370370370370

975975975975975

MD 700 1400 1280 770 60 135 370 975

MH 500MJ 500MK 500MC 500

880914

1250914

924924924924

590590590590

5284

12484

105105105105

350350350350

770770770770

410420430420

MD 500 914 924 590 84 105 350 770 420

MM 800MG 800MH 800MJ 800MC 800

14501500156016001560

14601460146014601460

900900900900900

587070

13670

135135135135135

415415415415415

11051105110511051105

MD 800 1560 1460 900 70 135 415 1105

MH 600MJ 600MC 600

106712001200

110011001100

690690690

58102102

120120120

385385385

895895895

710730730

MD 600 1200 1100 690 102 120 385 895 730

VALVE + AB-OPERATOR Fig. 2

80

100

125

150 AB1250 55 F14 560 314 230 104500200

250 AB1950 70 F14 800 454 275 130600300

AB1950 55 F14 660 374 275 130600

AB1950 70 F14 880 499 275 130600

38

72

147

33

39

110

187

TYPE/DN A B E H O R U Kg

DN AB O MF H J G

DN B1C O MF H J G F V X NPT Kg

DN B1J O MF H J G F V X NPT Kg

F Z V Kg

AB880AB880AB880

404040

F12F12F12

380410460

215232259

189189189

400400400

868686

260270280320390420420

TYPICAL APPLICATIONSBleaching chemicals are a serious challenge to the anticorrosive properties of process valves. Major examples are the valves that handle chlorine and chlorine dioxide. For these extremely demanding conditions has University of Finland developed a robust FRP ball Valve in the 1980s, in which they proved to be an immediate success.

INSTALLATION EXAMPLEHere the fiber reinforced plastic material is an economical alternative. In this process the chlorine dioxide is mixed with the pulp to control the brightness levels.

CLO

2

PRCA1

VO2

VO1

VO3

VO4

HS1

HS2

VO5

VO7VO6

VO8

VO9

L1C4

FRCQ HS2 3

V10

V11TRC3

PULPTOFILTER

HEATEXCHANGER

CLO 2-SOLUTION

TANK

WATER

D1-STAGETOWER

MIXER

= Laurolon ball valveFRP

M PN 2.5G PN 4H PN 6J PN 10K PN16L PN 25

CClass 150 1)

The valve is compatible with class 150 anges. ANSI does not rate FRP valves.

DN of valve in mm 80 - 1000

AStandard body & ball: Fiber reinforced plastic type VENfor abrasive and corrosive applicationsSeats: Reinforced PTFE

E

Special, to be specified.

Z

Y Special, to be speci ed.

Example

M K B 250 A Z B1C25 NE7 NK7

B1C Pneumatic, double-acting, ISO 5211 mounting faceB1J Pneumatic, spring-to-close, ISO 5211 mounting face

AB Manual gear, ISO 5211 mounting face

NE7 ElectropneumaticNP7 Pneumatic

Standard.

HOW TO ORDERFRP-ball valve, PN 16 collar and loose flange, DN 250 standard body, ball drilling and mounting parts double acting actuator electropneumatic positioner and limit switch with microswithces.

1. 2. 3. 4. 5. 6. 7. 8. 9.

2. Pressure rating

4. Valve size

5. Material

6. Mounting parts

7. Actuator type

8. Positioner type

Class 3002)

The valve is compatible with class 300 fanges. ANSI does not rate FRP valves.

D

B

F

C

Collar and loose flange.Fixed flange.Butt and strap joint.

3. Design and application

M

T

FRP ball valve.

1. Valve type

FRP ball valve with bleed port.

NI7

NK7

Inductive

9. Limit switch type

Microswitches

Y

Standard body & ball: Fiber reinforced plastic type VEN for corrosive applicationsSeats: Reinforced PTFE


CClass 150 1)




E


Z


Example





Standard.


1. 2. 3. 4. 5. 6. 7. 8. 9.

2. Pressure rating

4. Valve size

5. Material

6. Mounting parts

7. Actuator type

8. Positioner type

Class 3002)


D

B

F

C



M

T

FRP ball valve.

1. Valve type


NI7

NK7

Inductive


Microswitches

Y

Standard body & ball: Fiber reinforced plastic type VEN for corrosive applicationsSeats: Reinforced PTFEM PN 2.5

G PN 4H PN 6J PN 10K PN16L PN 25

CClass 150 1)




E


Z


Example





Standard.


1. 2. 3. 4. 5. 6. 7. 8. 9.

2. Pressure rating

4. Valve size

5. Material

6. Mounting parts

7. Actuator type

8. Positioner type

Class 3002)


D

B

F

C



M

T

FRP ball valve.

1. Valve type


NI7

NK7

Inductive


Microswitches

Y



CClass 150 1)




E


Z


Example





Standard.


1. 2. 3. 4. 5. 6. 7. 8. 9.

2. Pressure rating

4. Valve size

5. Material

6. Mounting parts

7. Actuator type

8. Positioner type

Class 3002)


D

B

F

C



M

T

FRP ball valve.

1. Valve type


NI7

NK7

Inductive


Microswitches

Y



CClass 150 1)




E


Z


Example





Standard.


1. 2. 3. 4. 5. 6. 7. 8. 9.

2. Pressure rating

4. Valve size

5. Material

6. Mounting parts

7. Actuator type

8. Positioner type

Class 3002)


D

B

F

C



M

T

FRP ball valve.

1. Valve type


NI7

NK7

Inductive


Microswitches

Y



CClass 150 1)




E


Z


Example





Standard.


1. 2. 3. 4. 5. 6. 7. 8. 9.

2. Pressure rating

4. Valve size

5. Material

6. Mounting parts

7. Actuator type

8. Positioner type

Class 3002)


D

B

F

C



M

T

FRP ball valve.

1. Valve type


NI7

NK7

Inductive


Microswitches

Y


Standard body & ball: Fiber reinforced plastic type VENfor abrasive and corrosive applications with titanium insertions in body collars and ball pipe.Seats: Reinforced PTFE

T


CClass 150 1)




E


Z


Example





Standard.


1. 2. 3. 4. 5. 6. 7. 8. 9.

2. Pressure rating

4. Valve size

5. Material

6. Mounting parts

7. Actuator type

8. Positioner type

Class 3002)


D

B

F

C



M

T

FRP ball valve.

1. Valve type


NI7

NK7

Inductive


Microswitches

Y


Oy FR Valve Products AbLötvägen 1, FI-68570 Larsmo, Finland, www.frvalve.fi, [email protected]

+358 (0)50 512 3723

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