fiberglass decking systems - pultrusion and …®, safplank hd®, safdeck®, strongdek™ safplank®...

SAFPLANK®, SAFPLANK HD®, SAFDECK®, STRONGDEK™

SAFPLANK®

SAFPLANK HD®

SAFDECK®

STRONGDEK™

EXCLUSIVELY

FIBERGLASS DECKING SYSTEMS

2

SAFPLANK® Interlocking Decking System

FeaturesSAFPLANK® is a high strength system of fiberglass planks designed to interlock to form a continuous solid surface. SAFPLANK® is intended to replace wood, aluminum or steel planks in environments where corrosion or rotting creates costly maintenance problems or unsafe conditions.

SAFPLANK® panels are:

• Corrosion Resistant• Structurally Strong• Low Maintenance• Non-Sparking• Easy to Install

• Lightweight• Low Electrical and Thermal

Conductivity• Interlocking

SizesSAFPLANK® is available in 2" deep panels measuring 12" or 24" wide. A slotted version is also available to offer flexibility in design. Stock panels are available in 20' and 24' lengths. Other lengths are available upon request. SAFPLANK® may be ordered with a grit surface or with a smooth surface for non-pedestrian applications.

Materials of ConstructionSAFPLANK® is a composite of fiberglass reinforcements (glass and mat) and a thermoset resin system. The pultrusion process is used to produce the panels. Planks can be manufactured using polyester resin to ANSI/NSF standard 61 certified for potable water applications, if required.

The standard resin system is a slate gray fire retardant polyester resin meeting the requirements of Class 1 flame spread rating of 25 or less per ASTM E-84 and the self-extinguishing requirements of ASTM D-635. The resin is UV inhibited and the composite includes a surface veil on all exposed surfaces for enhanced corrosion and UV protection. Other resins and colors are available upon request.

Surfaces can be gritted upon request using either an epoxy-based medium or coarse grit or a polyurethane-based medium grit.

ApplicationsSAFPLANK® is designed to be used for flooring and covers.

Typical applications include:

SAFPLANK® panels are used as air-tight drainage covers in a residential area of Hong Kong for odor control. The lightweight panels provide a safe walking surface and also allows easy access below the covers.

SAFPLANK®, when inverted, serves as an excellent concrete forming system in applications where corrosion and weight are construction concerns. Polyester resin is acceptable when pultruded FRP shapes are used as a stay in place (SIP) form. For concrete installations where long-term structural integrity is required, vinyl ester resin should be used.

SAFPLANK® is an excellent material for use on docks. The rot-proof material is both skid resistant and low in thermal conductivity - making it safe for bare feet.

• Temporary Flooring• Odor Control Covers• Windwalls• Dock Surfacing

• Roofing Walkways• Cellular Wall Panels• Concrete Forming Systems

AccessoriesTwo hold-down connections are available for installing SAFPLANK®. Both hold-downs can be used with either 12" or 24" wide SAFPLANK®.

1/4" x 1-1/4" CARRIAGE BOLT ASSEMBLY

316 S.S. INSERT HOLD DOWN

1/4" x 3" BOLT ASSEMBLY 316 S.S. SURFACE MOUNTED HOLD DOWN

3

SPANPLANK

ORIENTATION

12" SAFPLANK®

I12 = 1.69 in.4, wt = 2.6 lb / lin. ft. (gritted) or I12 = 7.03 x 105 mm4, wt = 3.9 kg / lin. m

24" SAFPLANK®


50 (2394)

100 (4788)

200 (9576)

300 (14364)

500(23990)

1000 (47888)

100 (4788)

200(9576)

300(14367)

500(23990)

1000(47888)

24"610 mm

REGULAR 0.0060.152

0.0110.279

0.0230.584

0.0340.864

0.0571.448

0.1132.870

0.0150.381

0.0300.762

0.0451.143

0.0751.905

0.1513.835

INVERTED 0.0070.178

0.0140.356

0.0260.660

0.0401.016

0.0621.575

0.0170.432

0.0300.762

0.0541.372

0.0862.184

0.1614.089

36"914 mm

REGULAR 0.0220.559

0.0431.092

0.0872.210

0.1303.302

0.2175.512

0.0461.168

0.0922.337

0.1383.505

0.2315.867

INVERTED 0.0240.610

0.0461.168

0.0892.261

0.1213.073

0.0511.295

0.1092.769

0.1614.089

0.2616.629

48"1219 mm

REGULAR 0.0621.575

0.1233.124

0.2476.274

0.3709.398

0.1333.378

0.2656.731

0.39810.109

INVERTED 0.0641.626

0.1203.048

0.2376.020

0.1303.302

0.2877.290

0.41410.516

60"1524 mm

REGULAR 0.1403.556

0.2817.137

0.56214.275

0.3027.671

0.60515.367

INVERTED 0.1383.525

0.2666.756

0.2867.264

0.63416.104

72"1829 mm

REGULAR 0.2917.391

0.58314.808

0.62715.926

INVERTED 0.2686.807

0.62215.799

Maximum deflections shown are based on a deflection of approximately L/100. To calculate the maximum deflection for a simply supported continuous beam spanning two equal lengths with the uniform or concentrated load on one span only, multiply the above deflections by 0.71. For ventilated SAFPLANK®, divide deflection values by .95.

Polyester resin is acceptable when pultruded FRP shapes are used as a stay in place (SIP) form. For concrete installations where long-term structural integrity is required, vinyl ester resin should be used. SAFPLANK® joints have been tested for 300 lbs concentrated point load applied over 4 in.2 area (See ASCE 7 - Minimum Design Loads for Buildings and other Structures). For 24" span, a 300 lb concentrated load has a factor of safety (FS) of 6, a 36" span has an FS of 4 and a 48" span has an FS of 3. Spans should be limited to 48" for this type of loading.

SAFPLANK® Mechanical Properties

SPAN

UNIFORM LOAD

12" (304.8 mm)OR

24" (609.6 mm)

SPANPLANK

ORIENTATION

12" SAFPLANK®


24" SAFPLANK®


50 (2394)

100 (4788)

200 (9576)

300 (14364)

500(23990)

1000 (47888)

100 (4788)

200(9576)

300(14367)

500(23990)

1000(47888)

24"610 mm

REGULAR < 0.005< 0.127

0.0090.229

0.0180.457

0.0270.686

0.0451.143

0.0912.311

0.0120.305

0.0240.610

0.0360.914

0.0601.524

0.1213.073

INVERTED 0.0060.152

0.0110.279

0.0230.584

0.0330.838

0.0531.346

0.0992.515

0.0140.356

0.0260.660

0.0390.991

0.0571.448

0.1383.505

36"914 mm

REGULAR 0.0120.305

0.0230.584

0.0461.168

0.0701.778

0.1162.946

0.2325.893

0.0240.610

0.0491.245

0.0741.870

0.1233.124

0.2466.248

INVERTED 0.0130.330

0.0260.660

0.0501.270

0.0741.880

0.1182.997

0.2335.918

0.0300.762

0.0551.397

0.0802.032

0.1303.302

0.2877.292

48"1219 mm

REGULAR 0.0250.635

0.0491.245

0.0992.515

0.1483.759

0.2476.274

0.49412.548

0.0531.346

0.1062.692

0.1594.039

0.2656.731

INVERTED 0.0290.737

0.0531.346

0.1022.591

0.1483.759

0.2396.071

0.46911.913

0.0551.397

0.1062.692

0.1573.988

0.2596.579

60"1524 mm

REGULAR 0.0451.143

0.0902.286

0.1804.572

0.2706.858

0.45011.430

0.0972.464

0.1934.902

0.2907.417

0.48412.294

INVERTED 0.0471.194

0.0882.235

0.1754.445

0.2586.553

0.42610.820

0.0952.413

0.1864.724

0.2787.061

0.45711.608

72"1829 mm

REGULAR 0.0781.981

0.1553.937

0.3117.899

0.46611.836

0.1674.242

0.3348.611

0.50112.725

INVERTED 0.0792.007

0.1503.810

0.2897.341

0.43010.922

0.1503.810

0.2987.569

0.44211.227

0.74018.796

Uniform Load (Deflection in inches (mm))LOAD in LB / SQUARE FOOT (PSF) or KG / SQUARE METER (KG/M2)

Concentrated Load (Deflection in inches (mm))LOAD in LB / FOOT of WIDTH or KG / METER of WIDTH

CONCENTRATED LINE LOAD

12" (304.8 mm)OR

24" (609.6 mm)

SPAN

EQUAL EQUAL

4

FeaturesSAFPLANK HD® is a high strength system of fiberglass planks designed to form a continuous solid surface. SAFPLANK HD® is intended to replace wood, aluminum or steel planks in environments where corrosion or rotting creates costly maintenance problems or unsafe conditions.

SAFPLANK HD® panels are:

SAFPLANK HD® Heavy Duty Decking System

• Corrosion Resistant• Strong• Easy to Maintain• Non-Sparking

• Easy to Install• Lightweight• Low Electrical and Thermal

Conductivity

SizesSAFPLANK HD® is available in 6" (152.4 mm) deep panels in 36" (914.4 mm) widths. Stock panels are available in 24' (7.32 m) lengths. Other lengths are available upon request. SAFPLANK HD® may be ordered with a grit surface or with a smooth surface for non-pedestrian applications.

Materials of ConstructionSAFPLANK HD® is a composite of fiberglass reinforcements (glass roving and continuous filament mat) and a thermoset resin system. The pultrusion process is used to produce the panels. Planks can be manufactured using polyester resin to ANSI/NSF standard 61 certified for potable water applications, if required.

The standard resin system is a slate gray fire retardant polyester resin meeting the requirements of Class 1 flame spread rating of 25 or less per ASTM E-84 and the self-extinguishing requirements of ASTM D-635. The resin is UV inhibited and the composite incorporates a surface veil on all exposed surfaces for enhanced corrosion and UV protection. Other resins and colors are available upon request.

Surfaces can be gritted upon request using either an epoxy-based medium or coarse grit or a polyurethane-based medium grit.

ApplicationsSAFPLANK HD® is designed to be used for numerous applications including:

• Pedestrian Walkways • Odor Control Covers• Windwalls • Dock Surfacing• Roofing Walkways • Cellular Wall Panels • Concrete Forming Systems • Temporary Flooring

5

SAFPLANK HD® MECHANICAL PROPERTIES

SPAN

UNIFORM LOAD

36"(914.4 mm)

40 (195.30) 60 (292.95) 80 (390.60) 100 (488.24)

SPAN Deflection L/Ratio Deflection L/Ratio Deflection L/Ratio Deflection L/Ratio

10 ft 0.071731

0.101154

0.14865

0.17692

3.05 m 1.78 2.54 3.56 4.32

12 ft 0.141002

0.22668

0.29501

0.36401

3.66 m 3.56 5.59 7.37 9.14

14 ft 0.27631

0.40420

0.53315

0.67252

4.27 m 6.86 10.16 13.46 17.02

16 ft 0.45423

0.68282

0.91211

1.14169

4.88 m 11.43 17.27 23.11 28.96

18 ft 0.73297

1.09198

1.46148

5.49 m 18.54 27.69 37.08

20 ft 1.11216

6.10 m 28.19

22 ft 1.62163

6.71 m 41.15

100 (148.82) 300 (446.45) 600 (892.90)

SPAN Deflection L/Ratio Deflection L/Ratio Deflection L/Ratio

10 ft 0.034327

0.081442

0.17721

3.05 m 0.76 2.03 4.32

12 ft 0.053005

0.141002

0.29501

3.66 m 1.27 3.56 7.37

14 ft 0.082207

0.23736

0.46368

4.27 m 2.03 5.84 11.68

16 ft 0.111690

0.34563

0.68282

4.88 m 2.79 8.64 17.27

18 ft 0.161335

0.49445

0.97223

5.49 m 4.06 12.44 24.64

20 ft 0.221082

0.67361

1.33180

6.10 m 5.59 17.02 33.78

22 ft 0.30894

0.89298

6.71 m 7.62 22.61

Uniform Load (Deflection in inches (mm))LOAD in LB / SQUARE FOOT (PSF) or KG / SQUARE METER (KG/M2)I = 129.8 in.4, A = 25.0 in.2, wt = 21.0 lb / lin. ft. or I = 5.4 x 107 mm4, A = 16,129 mm2, wt = 31.32 kg / lin. m

Notes:Contact Strongwell for higher load conditions than what is tabulated.Values are limited to deflection ratios less than L/150 or a maximum span of 22 feet (6.71 meters).

Material Property Data:Full Section Modulus of Elasticity = 3,000,000 psi (minimum) or 20.6 x 10 3 N/mm 2

Coefficient of Thermal Expansion (LW) = 4.7 x 10 -6 in./in./°F or 8.5 x 10 -6 mm/mm/°CCoefficient of Thermal Expansion (CW) = 13.9 x 10 -6 in./in./°F or 2.4 x 10 -5 mm/mm/°CEXTREN® Minimum Material Strength Properties for Lengthwise and Crosswise Directions

SPAN

EQUAL EQUAL


36"(914.4 mm)

Concentrated Line Load (Deflection in inches (mm))LOAD in LB / FOOT of WIDTH or KG / METER of WIDTHI = 129.8 in.4, A = 25.0 in.2, wt = 21.0 lb / lin. ft. or I = 5.4 x 107 mm4, A = 16,129 mm2, wt = 31.32 kg / lin. m

6

SAFDECK® Overlapping Decking System

FeaturesStrongwell's SAFDECK® is a specially designed system of 24" wide, slip resistant, fiberglass panels that overlap for a continuous solid surface. SAFDECK® is intended to replace wood, aluminum or steel decking in environments where corrosion or rotting creates costly maintenance problems or unsafe conditions. Non-conductive and nonsparking, SAFDECK® provides safe walkways in applications near electrical lines.

SAFDECK® panels are:

• Corrosion Resistant• Strong• Slip Resistant• Non-Sparking• Easy to Install

• Lightweight• Low Electrical and Thermal

Conductivity• Overlapping

SizesSAFDECK® is available in 1-1/8" deep panels in 24" widths. The decking system is designed to be a one-for-one replacement for plywood and has a 60-pound per square foot rating at 3-foot spans with less than L/180 deflection.

Panels are stocked in 24' lengths. Other lengths are available upon request. SAFDECK® may be ordered with a smooth surface for non-pedestrian applications.

Materials of ConstructionSAFDECK® is a high strength, one-piece, overlapping panel system. Manufactured of pultruded fiberglass reinforced polymer (FRP), SAFDECK® is particularly well suited for corrosive environments.

The standard resin system is a slate gray fire retardant polyester resin meeting the requirements of Class 1 flame spread rating of 25 or less per ASTM E-84 and the self-extinguishing requirements of ASTM D-635. The resin is UV inhibited and the composite includes a surface veil on all exposed surfaces for enhanced corrosion and UV protection. Other resins and colors are available upon request.

The standard grit system for SAFDECK® is a polyurethane based medium grit. This grit system is recommended for light pedestrian traffic only. Other grit systems available include epoxy medium and epoxy coarse and may be more appropriate for applications with heavier traffic.

ApplicationsSAFDECK® is designed to be used for flooring and covers.


• Cooling Tower Decking• Odor Control Covers• Roofing Walkways

• Temporary Flooring• Windwalls• Cellular Wall Panels

SAFDECK® can also be supplied with a smooth surface for use in hot water basin applications.

A SAFDECK® fan deck is a durable and strong surface, unlike wood decks.

SAFDECK® is used to construct fan decks on cooling towers. The profile height of 1-1/8" is specifically designed to be used as a permanent replacement for rotting plywood on cooling tower fan decks.

SAFDECK® is lightweight and easy to install, especially in rooftop applications like this cooling tower fan deck. The quick screw-down construction of the SAFDECK® system ensures rapid installation and reduced field labor costs.

7

SAFDECK® Mechanical Properties

Maximum deflections shown are based on a deflection of approximately L/100. To calculate the maximum deflection for a simply supported continuous beam spanning two equal lengths with the uniform or concentrated load on one span only, multiply the above deflections by 0.71.

SPAN

25 50 60 75 100 200 300

(1197) (2394) (2873) (3591) (4788) (9576) (14364)

24"610 mm

0.015 0.030 0.036 0.044 0.059 0.119 0.179

0.38 0.76 0.91 1.12 1.50 3.02 4.55

36"914 mm

0.063 0.126 0.151 0.189 0.252

1.60 3.20 3.84 4.80 6.40

48"1219 mm

0.215 0.430

5.46 10.92

SPAN

25 50 60 75 100 200 300

(365) (730) (876) (1095) (1460) (2920) (4380)

24"610 mm

0.012 0.023 0.029 0.036 0.048 0.096 0.143

0.30 0.58 0.74 0.91 1.22 2.44 3.63

36"914 mm

0.032 0.064 0.081 0.101 0.134 0.269

0.81 1.63 2.06 2.57 3.40 6.83

48"1219 mm

0.073 0.147 0.206 0.257 0.343

1.85 3.73 5.23 6.53 8.71

Uniform Load (Deflection in inches (mm))LOAD in LB / SQUARE FOOT (PSF) or KG / SQUARE METER (KG/M2)I12 = 0.439 in.4, wt = 4.1 lb / lin. ft. (gritted) or I12 = 1.83 x 105 mm4, wt = 6.1 kg / lin. m

Concentrated Load (Deflection in inches (mm))LOAD in LB / FOOT of WIDTH or KG / METER of WIDTHI12 = 0.439 in.4, wt = 4.1 lb / lin. ft. (gritted) or I12 = 1.83 x 105 mm4, wt = 6.1 kg / lin. m

SPAN

UNIFORM LOAD

24"(609.6 mm)


SPAN

EQUAL EQUAL

24"(609.6 mm)

8

FeaturesSTRONGDEK™ fiberglass decking is an attractive, low-maintenance architectural decking system that offers an alternative to traditional decking materials. The panels will not rot, rust, chip or mildew, which make them ideal for high-moisture environments, including saltwater. STRONGDEK™ commonly replaces wood or plastic lumber in applications requiring stronger decking materials.

STRONGDEK™ panels are designed to connect to form a continuous solid surface utilizing an innovative interlocking design. The deck sections are easily installed with screw-like fasteners that are not visible, creating a smooth, attractive surface.

STRONGDEK™ panels are:

gritted surface is available optional starter channel is available

STRONGDEK™ Architectural Decking System

STRONGDEK™ decking was installed at the Perdido Beach Resort in Orange Beach, Alabama in 2003. The attractive deck was subject to Hurricane Dennis in 2005 and several panels were blown away during the storm. When several of the panels were recovered they were easily re-installed and were still in good condition. This in-stallation was paired with Strongwell’s architectural handrail and fencing to create an attractive area with long-lasting beauty. The deck remains as attractive and strong today, as you can see from the photos above. The resort's owner, Jim Medlock, said “The deck has held up very well. During the summer months, it has a function on it just about every Friday and Saturday night!”

2003 2013

1.000

1.0001.000

.406±0.020

.125

OPTIONAL STARTER CHANNEL

FASTENER

Optional AccessoriesStrongwell manufactures accessories to provide a fully-finished look to STRONGDEK™ installations:

• Custom Starter Channel - For use on lengthwise edges to attach decking to support members

• Standard Equal Leg Angles - For end closures or cantilever supports

• Easy to Install• Strong• Low Electrical and Thermal

Conductivity

• Lightweight• Hidden Fastening System• Rot, Rust and Mildew Resistant• Slip Resistant when Gritted

• Hotel Recreational Areas• Homes and Condominiums

• Buildings in Coastal Areas• Marinas and Docks

SizesSTRONGDEK™ is 12" wide and panels can be produced in any length that is practical.

Materials of ConstructionSTRONGDEK™ is a high strength, planking panel system manufactured of pultruded fiberglass reinforced polymer (FRP). STRONGDEK™ panels have intermediate ribs on each panel that help provide extra stiffness and strength, allowing the deck to perform ideally in areas with pedestrian traffic. An optional grit surface can be added to provide a non-skid surface. Standard colors are light gray and beige.

ApplicationsSTRONGDEK™ is designed to be used for flooring.


STRONGDEK™ was used to refurbish this nature trail bridge in Jefferson City, Missouri while maintaining the bridge's historic design.

9

12.00 1.00

.94

.18

.12

.12

(3.64)(2.92)(2.92)(3.32)

.94

.24

CONNECTION - TYP.

FASTENER

12.00 1.00

.94

.18

.12

.12

(3.64)(2.92)(2.92)(3.32)

.94

.24

CONNECTION - TYP.

FASTENER

STRONGDEK TM panels were attached to beams with Tek screws and tested in a multi-panel configuration. This data was used to create the STRONGDEK TM load table above for a single panel.

STRONGDEK™ Mechanical Properties

SPAN

UNIFORM LOAD

12"(304.8 mm)

12"(304.8 mm)


SPAN

EQUAL EQUAL

SPAN

50 100 150 200 250 300 350 400 450 500 550 600 650

(2394) (4788) (7182) (9576) (11970) (14364) (16758) (19152) (21546) (23940) (26334) (28728) (31122)

24"610 mm

0.019 0.026 0.034 0.041 0.048 0.054 0.073 0.080 0.086 0.094 0.100 0.107 0.113

0.488 0.671 0.853 1.036 1.219 1.372 1.859 2.042 2.195 2.377 2.530 2.713 2.865

30"762 mm

0.032 0.041 0.056 0.069 0.081 0.096 0.117 0.131 0.144 0.155 0.165 0.179

0.800 1.029 1.410 1.753 2.057 2.438 2.972 3.315 3.658 3.924 4.191 4.534

36"914 mm

0.047 0.065 0.090 0.115 0.140 0.169 0.207 0.227 0.252

1.189 1.646 2.286 2.926 3.566 4.298 5.258 5.761 6.401

42"1067 mm

0.067 0.101 0.145 0.191 0.239 0.288 0.340 0.365

1.707 2.560 3.680 4.854 6.081 7.308 8.641 9.281

48"1220 mm

0.096 0.158 0.233 0.310 0.391 0.463

2.438 4.023 5.913 7.864 9.936 11.765

54"1372 mm

0.138 0.246 0.370 0.497 0.626

3.498 6.241 9.395 12.619 15.911

SPAN

50 100 150 200 250 300 350 400 450 500 550 600 650

(2394) (4788) (7182) (9576) (11970) (14364) (16758) (19152) (21546) (23940) (26334) (28728) (31122)

24"610 mm

0.016 0.022 0.028 0.034 0.040 0.045 0.061 0.067 0.072 0.078 0.083 0.089 0.094

0.406 0.559 0.711 0.864 1.016 1.143 1.549 1.702 1.829 1.981 2.108 2.261 2.388

30"762 mm

0.021 0.027 0.037 0.046 0.054 0.064 0.078 0.087 0.096 0.103 0.11 0.119

0.533 0.686 0.940 1.168 1.372 1.626 1.981 2.210 2.438 2.616 2.794 3.023

36"914 mm

0.026 0.036 0.05 0.064 0.078 0.094 0.115 0.126 0.14

0.660 0.914 1.270 1.626 1.981 2.388 2.921 3.200 3.556

42"1067 mm

0.032 0.048 0.069 0.091 0.114 0.137 0.162 0.174

0.813 1.219 1.753 2.311 2.896 3.480 4.115 4.420

48"1220 mm

0.04 0.066 0.097 0.129 0.163 0.193

1.016 1.676 2.464 3.277 4.140 4.902

54"1372 mm

0.051 0.091 0.137 0.184 0.232

1.295 2.311 3.480 4.674 5.893

Uniform Load (Deflection in inches (mm))LOAD in LB / SQUARE FOOT (PSF) or KG / SQUARE METER (KG/M2)I12 = 0.31 in.4, wt = 2.2 lb / lin. ft. (gritted) or I12 = 1.29 x 105 mm4, wt = 3.3 kg / lin. m

Concentrated Load (Deflection in inches (mm))LOAD in LB / FOOT of WIDTH or KG / METER of WIDTHI12 = 0.31 in.4, wt = 2.2 lb / lin. ft. (gritted) or I12 = 1.29 x 105 mm4, wt = 3.3 kg / lin. m

www.strongwell.com

BRISTOL LOCATION400 Commonwealth Ave., P.O. Box 580

Bristol, VA 24201-3820 USA(276)645-8000

ISO-9001 Quality Certified Manufacturing Plants

ST0917© 2017 Strongwell

fiberglass decking systems - pultrusion and …®, safplank hd®, safdeck®, strongdek™ safplank®...

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