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Innovation that works for you Vistamaxx™ performance polymers Film and sheet

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Page 1: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Innovation that works for you

Vistamaxx™ performance polymers

Film and sheet

Page 2: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:
Page 3: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

3

The next generation of products building on ExxonMobil’s history of providing technically advanced solutions to the market.

Page 4: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Vistamaxx™

performance

polymers are

• Based on ExxonMobil Chemical’s

proprietary metallocene technology

• Semi crystalline copolymers

• Propylene rich, >80 wt%

• High amorphous content

• Compatible with other polyolefinic materials

Page 5: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Specialty polymers unit at the expanded Singapore

Chemical Plant

• The Singapore Metallocene Elastomers plant is the primary supply

point of Vistamaxx™ performance polymers to customers globally

• Has the capacity to produce 300,000 tons per annum

• Utilizes the latest catalyst and processing technology

Production

Page 6: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

6

Vistamaxx™ performance polymers

complete the continuum

Vistamaxx™ performance polymers

Ethylene

crystallinity

Propylene

crystallinity

Vistalon™

EPDM rubber

Amorphous region

PE

Exact™

plastomers

PP

Vistamaxx™

polymers

…of ExxonMobil Chemical polymers with propylene and ethylene crystallinity

Increasing crystallinity / density

Page 7: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

7

Gradeslate for film applications

Vistamaxx™ performance polymers

Vistamaxx grade 3020FL 3588FL 3980FL 6102/6102FL 6202/6202FL

Melt mass-flow rate(1) (MFR) g/10min, 230°C/2.16kg

ExxonMobil method

3 8 8 3 20

Ethylene content, wt% ExxonMobil method

11 4 9 16 15

Vicat softening temperature °C (°F)

ExxonMobil method

68.3 (155) 103 (217) 76.7 (170) 52.2 (126) 47.2 (117)

Tensile strength(2) at break MPa (psi)

ASTM D638

17.0 (2,460) 25.1 (3,640) 17.2 (2,500) >6.89 (1,000) >5.5 (798)

Elongation(2) at break, % ASTM D638

1,756 617 1,682 >2,000 >2,000

Flexural modulus(2) 1% secant, MPa (psi)

ASTM D790

59.7 (8,650) 393 (57,100) 110 (16,000) 12.3 (1,790) 12.3 (1,790)

Tear strength(2), Die C kN/m (lbf/in)

ASTM D624

64.3 (367) 125 (714) 81.3 (464) 34.3 (196) 33.3 (190)

Typical properties: these are not to be construed as specifications.

(1) Property specified in conventional unit of measure.

(2) All physical properties were measured on specimens cut from compression molded plaques per ASTM D4703, Procedure A, Type I

and conditioned at 23°C for a minimum of 40 hours per ASTM D618 prior to testing.

Page 8: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

8

Vistamaxx™ performance polymers inspire innovative solutions, expanding the potential for growth.

Page 9: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

9

elasticity softness

sealability adhesion

toughness

cling filler carrier

Page 10: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

10

Key product attributes

elasticity • Excellent hysteresis andfavors multi stretch cycles in hygiene films

• Enables high stretch ratios in industrial films

softness • Flexible and conformable

• Quiet, low noise

sealability • Enhanced sealing in PP films

• Very low SIT, excellent hot-tack, hermeticity

• Enabling peelable seals in PE coex films

adhesion • Compatibility with PE, PP and other polyolefins

• Adhesion to woven and nonwoven substrates

toughness • Strong

• Tear and puncture resistant

• Dart drop impact improvement

• Improved cling at low dosing levels

• High coefficient of friction (COF)/anti-skidcling

filler carrier • Increased filler loading and dispersionin masterbatch and compounding

• Compatibility with PE, PP and other polyolefins

Page 11: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Application opportunities

Page 12: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Film applications

End-use

application Hand, machine and power pre-

stretch pallet wrap

Stretch hood load stabilization

and protection

Garment, merchandise, grocery,

t-shirt, trash & garbage bags

Application

description

Adhesive resin in cling layer and

functional layer of cast

coextruded stretch film

Elastic engine in core of stretch

hood film

HDPE blend partner and/or

CaCO3 masterbatch carrier

Value proposition

highlights

• Improved cling at lower dosing

levels

• Reduction of cling layer costs

• Outstanding ultimate stretch

(≥400%) and high tear

propagation resistance for high

performance power pre-stretch

film

• Unit cost reduction thanks to

downgauging and higher

stretch ratios

• Excellent load stability and

integrity

• Brand visibility

• Improved toughness-stiffness

balance

• Higher dosage of filler or

recycled materials

• Potential to optimize film

formulation to lower cost

solution

Recommended

grade(s)

• Vistamaxx 6202 for cling

• Vistamaxx 6000* for functional

layer

• Vistamaxx 3020FL• Vistamaxx 6202

as carrier in CaCO3 MB

Stretch film

Stretch hood film

HDPE shopper and garbage bags

*Datasheets for Vistamaxx 6000 available upon request

Vistamaxx™ performance polymers

Page 13: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Film applications

End-use

application

• Packaging;

• Hermetic seals for modified

atmosphere packaging

• Single portion snacks

• Temperature sensitive food

• Diapers,

• Training pants

• Adult incontinence

Application

description Sealant resin and toughening of

cast PP films

Sealant resin for heat sealable

biaxially oriented PP (BOPP)

films

Elastic engine in elastic hygiene

film

Value proposition

highlights

• Very low seal initiation

temperature (SIT) + high hot-

tack

• Enhanced packaging line

performance

• High dart impact and low

temperature resistance

• Very low SIT and high hot-tack

• Improved seal hermeticity

• Terpolymer PP (Ter-PP)

substitution

• Lower formulation costs

• Excellent adhesion to PP

nonwovens (NW)

• Tailored level of stretch and

elasticity

Recommended

grade(s)

• Vistamaxx 3588FL for sealing

• Vistamaxx 3980FL for sealing

• Vistamaxx 6102FL for

toughness

• Vistamaxx 3588FL

• Vistamaxx 3980FL• Vistamaxx 6102FL

Heat sealable and tough cast PP (cPP)

film

Heat sealable BOPP film

Elastic hygiene film

Vistamaxx™ performance polymers

Page 14: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Film applications

End-use

application

• Flexible intermediate bulk

containers,

• Geotextiles

• Liners

• Block bottom bags

• Cement, rice and flour

packaging

• Construction textiles &

membranes,

• Automotive laminates

Application

description

PP blend partner and/or

antifibrillation masterbatch

(AFMB) carrier

Extrusion coated and extrusion

laminated layer on PP woven

fabrics

Extrusion coated layer on woven

and non-woven fabrics for

industrial end-uses

Value proposition

highlights

• Improved tenacity and higher

elongation

• Downgauging opportunity

• Increased AFMB concentration

• Versatile tie-layer for PP woven

to BOPP, paper, polyester

• Downgauging and cost

reduction opportunities

• Lower SIT

• Excellent adhesion to woven &

nonwoven substrates

• Low temperature sealing

• Flexibility & toughness

Recommended

grade(s)

• Vistamaxx 6102

• Vistamaxx 6202/6502 as

carrier in AFMB

• Vistamaxx 3980FL

• Vistamaxx 6202

• Vistamaxx 3980FL

• Vistamaxx 6202/6202FL

Polypropylene raffia tapes

Extrusion coated and laminated PP

woven sacks

Industrial fabrics extrusion coating

Vistamaxx™ performance polymers

Page 15: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Cling agent

in cast stretch film Application

• Cast stretch film used as hand wrap, machine wrap

or power pre-stretch wrap

Key points

• Superior cling performance

• Vistamaxx™ performance polymers based stretch film

imparts superior cling performance compared with today’s

standards

• Lower formulation costs

• Compared to conventional cling additives (VLDPE,

ULDPE, plastomers of PIB) lower dosing levels when

using Vistamaxx polymers for cling provide opportunities

to reduce costs without compromising performance

• Drop-in at lower dosage

• Vistamaxx polymers are a drop in replacement for current

cling additives in existing cast stretch film processes

Recommended grade

• Vistamaxx 6202

Vistamaxx™ performance polymers

Page 16: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

16

Stretch (%)

Vis

tam

ax

x p

oly

me

rs c

on

ten

t

in t

he

cli

ng

la

ye

r (%

)

Hand wrap

4-5%Machine wrap

<250% >250%

Machine wrap

5-6%

4

6

8

12

Non-cling layer1

Exceed/ Enable

8-12%Non-cling layer

ZN- LLDPE

Up to 8%

High tenacity

HW

Up to 6%

Power pre-stretch

1 Alternative non cling layer: 100% Exceed™ mPE 3527PA resin

Tailored solution for each market segment

Vistamaxx™ performance polymers

Page 17: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Functional layer

in cast stretch Application

• Cast stretch film used for power pre-stretch wrap

Key points

• Outstanding ultimate stretch combined with

excellent holding force at thin gauge

• Opportunity to reduce film weight at same pallet

stability

• Optimize cost per pallet

• Excellent tear propagation resistance

• Contributes to load stability by ensuring no breaks

during transportation

• Enables smooth, reliable wrapping operations

Recommended grade

• Vistamaxx 6000

Thomas to confirm

whether this image is

correct

Need different picture

Vistamaxx™ performance polymers

Page 18: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

18

Adding Vistamaxx™ performance polymers to cast stretch film allows less film per pallet while offering excellent tear propagation resistance

Page 19: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

19

Functional layer in cast stretch

Vistamaxx™ performance polymers

Excellent tear propagation resistance

Tear propagation

Reference

No tear propagation

Vistamaxx polymers

Holding force (N) Film weight (g)

Holding force is measured using a Lantech, Q300XT, at 300% Pre-stretch

Less film per pallet

Ref ExxonMobil Ref ExxonMobil 30

45

60

50

75

100

Thickness: 12µm

Layer distribution: 10/7.5/16/33/16/7.5/10%

7 layer power pre-stretch film structure A/E/B/C/B/D/F

A 70% Exceed™ mPE 3518

30% Enable™ mPE 20-10

B 100% Exceed mPE 3518

C 95% Exceed mPE 3518

5% Enable mPE 20-10

E and D Dual functional layer

F 92% ZN-LL1004

8% Vistamaxx 6202

A

E B

D B

F

C

Schematic representation

Data

fro

m te

sts

pe

rfo

rme

d b

y o

r o

n b

ehalf o

f E

xxo

nM

ob

il

Page 20: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Blown stretch film

Application

• Blown stretch film used in power pre-stretch

or high tenacity machine wrap

Key points

• Polyisobutene (PIB) free cling solution

• Films immediately applicable after production

• No hot boxing required

• No telescoping

• Structure relies on high gloss, low surface haze

of outside anti-cling layer to ensure correct

cling force

• High gloss through the addition of Enable™ mPE resin

used in core and Exceed™ mPE resin in outside layer

• Low unwinding noise combined with high cling force

• Adjustable cling force

Recommended grade

• Vistamaxx 6102FL

Vistamaxx™ performance polymers

Page 21: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

21

Adding Vistamaxx™ performance polymers to plastomers in blown stretch film allows tailoring of cling force to requirements

Page 22: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

22

Blown stretch film

Vistamaxx™ performance polymers

Maximum Measurable Cling Force Value

Ideal Cling Force for

Stretch Film

% Vistamaxx polymers in plastomers

Clin

g F

orc

e (

cN

/25m

m)

Un

win

din

g N

ois

e (

dB

)

Cling Force: plastomers 0.902 Density

Cling Force: plastomers 0.882 Density

Cling Force: 6% PIB

Unwinding Noise: plastomers 0.902 Density

Adjustable cling force using Vistamaxx polymers

Film structure 20 m ABC Coex, 38%/50%/12%

Non-Cling layer (A) 100% Exceed™ mPE 1018HA resin

Core layer (B): 80% Exceed™ mPE 1018HA resin

20% Enable™ mPE 27-03HH resin

Cling layer (C) 0.900 or 0.883 density Plastomer

Vistamaxx 6102FL

Data

fro

m te

sts

pe

rfo

rme

d b

y o

r o

n b

ehalf o

f E

xxo

nM

ob

il

Page 23: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Value-added formulations

for stretch hood film

Application

• Coextruded PE film used in stretch hood

load stabilization and protection

Key points

• Technical performance• Elasticity – ability to stretch

• Holding force

• Toughness

• Sealability

• Optics

• Potential derived benefits• Potential unit cost reduction thanks to downgauging

and higher stretch ratios

• Excellent load stability and integrity

• Brand visibility

• Ability to tailor film performance without changing

ingredients

Recommended grade

• Vistamaxx 3020FL, Nexxstar™ Low EVA-00111 resin

• Exceed™ mPE 1018 resin

Vistamaxx™ performance polymers

Page 24: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

24

Exceed™ mPE resin, Nexxstar™ EVA resin and Vistamaxx™ performance polymers open new avenues for stretch hood film

Page 25: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

25

Value-added formulations for stretch hood film

Vistamaxx™ performance polymers

100 µm 1/3/1 co-ex SH film with Exceed mPE resin skin and

Nexxstar™ EVA resin / Vistamaxx 3020FL polymers core

100µm Industry reference with Exceed mPE resin skin and 16% HEVA core*

*measured

Vistamaxx polymers allow adjusting elastic

recovery, tailoring the ability to stretch the film

Tear and puncture improvements enhance

packaging integrity of the stretch hood

Data

fro

m te

sts

pe

rfo

rme

d b

y o

r o

n b

ehalf o

f E

xxo

nM

ob

il

Page 26: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

HDPE shoppers &

garbage bags Application

• Shoppers bags for garment, merchandise, grocery

• Garbage bags for trash can liner

Key points

• Enhanced film toughness• Improve toughness-stiffness balance

• Potential downgauging opportunity

• Increased dosages of filler and/or recycle• Potential to optimize film formulation to lower cost

Recommended grade

• Vistamaxx 6202

(CaCO3 masterbatch carrier)

Vistamaxx™ performance polymers

Page 27: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

27

Adding Vistamaxx™ performance polymers to shopper and garbage bag film improves dart impact and allows higher filler loading without sacrificing other key properties.

Page 28: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

28

HDPE shoppers & garbage bags

Vistamaxx™ performance polymers

**

**

**

*

* Dart impact measured ≤48g ** Shown as average of MD/TD

Data

fro

m te

sts

pe

rfo

rme

d b

y o

r o

n b

ehalf o

f E

xxo

nM

ob

il

Page 29: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Heat sealable cPP film

Application

• Heat sealable cPP lamination film for food, non-food

and stationary product packaging

• Hermetic seals for MAP

Key points

• Improved sealing performance

• Low and very low seal initiation temperature

• High hot tack force

• Expanded range of sealing temperatures to improve

hermetic seals

• Enhanced packaging line performance

• Increased packaging line speed up to 100%

• More efficient packaging operations and lower energy

consumption

• Delayed investment in additional capacity

Recommended grade

• Vistamaxx 3588FL

• Vistamaxx 3980FL

Vistamaxx™ performance polymers

Page 30: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

30

Adding Vistamaxx™ performance polymers to cPP and BOPP film for improved packaging line performance and speed without sacrificing seal integrity

Page 31: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

31

Heat sealable cPP film

Vistamaxx™ performance polymers

0

4

8

12

16

80 100 120 140Seal str

ength

(N

/ 1

5m

m)

Seal temperature (°C)

0

4

8

12

16

70 90 110 130 150Hot

tack (

N / 3

0m

m)

Hot tack temperature (°C)

• measured at 8N/15mm seal strength

Expanded hermetic seal range at 850 mbar

500 ms

400 ms

300 ms

200 ms

110°C 120°C 130°C 140°C

Seal temperature

Seal tim

e

115°C SIT terpolymer hermetic seal area

Vistamaxx polymers expands hermetic seal area

Improved hot tack Lower seal initiation temp

Vistamaxx polymers

115º C SIT terPP

Film structure:

3L, 30µm, 1/3/1 layer distribution

Data

fro

m te

sts

pe

rfo

rme

d b

y o

r o

n b

ehalf o

f E

xxo

nM

ob

il

Page 32: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Tough cPP film

Application

• High toughness cPP lamination film for food,

non-food and stationary product packaging

Key points

• Improved mechanical properties

• Higher dart impact resistance

• Higher puncture resistance

• Higher TD tear strength

• Improved low temperature (0ºC) resistance

• Improved bag drop performance

• Better softness • Lower modulus and bending stiffness

• No influence on optical properties

Recommended grade

• Vistamaxx 6102FL

Vistamaxx™ performance polymers

Page 33: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

33

Reference

30µm coex – 1/3/1

10% Vistamaxx 6102

30 µm coex – 1/3/1

15% Vistamaxx 6102

30 µm coex – 1/3/1

Skins random copolymer PP random copolymer PP random copolymer PP

Core homo PP 10% Vistamaxx 6102

90% homo PP

15% Vistamaxx 6102

85% homo PP

Vistamaxx™ performance polymers

Toughness improvement

Ambient Temperature

21.8ºC at 0ºC

% B

ag

s p

assin

g t

he d

rop

test

Reference

70µm coex – 1/3/1

Vistamaxx 6102

70 µm coex – 1/3/1

Skins random copolymer PP random copolymer PP

Core homo PP 15% Vistamaxx 6102

85% homo PP

Vistamaxx polymers improve properties Better package integrity

Data

fro

m te

sts

pe

rfo

rme

d b

y o

r o

n b

ehalf o

f E

xxo

nM

ob

il

Page 34: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Heat sealable BOPP film

Application

• Heat sealable BOPP lamination film for food,

non-food product packaging

• Single portion snacks, cakes, crackers.

• Temperature sensitive food, such as

chocolates and ice creams

Key points

• Vistamaxx performance polymers can be used pure or

in blends with terpolymer PP or RCP

• Improved sealing performance for high speed

packaging lines

• Low and very low seal initiation temperature

• High hot tack force

• Improved seal hermeticity for optimum food

preservation

• Improved optical properties: low haze and low gels

Recommended grade

• Vistamaxx 3588FL

• Vistamaxx 3980FL

Vistamaxx™ performance polymers

Page 35: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

35

Heat sealable BOPP film

Vistamaxx™ performance polymers

0

2

4

6

85 105 125 145

Seal str

ength

(N

/ 1

5m

m)

Seal temperature (°C)

Low SIT

for high packaging line speed

0

2

4

6

85 105 125 145

Hot

tack (

N /

30m

m)

Hot tack temperature (°C)

High hot tack performance for

improved packaging line performance

Sealing layer 105ºC Terpolymer PP 25µm - 5% seal layer

Vistamaxx 3588FL 25 µm - 5% seal layer

Core homo PP

Laminating layer random copolymer PP

*measured at 2N/15mm seal strength

Data

fro

m te

sts

pe

rfo

rme

d b

y o

r o

n b

ehalf o

f E

xxo

nM

ob

il

Page 36: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

36

Vistamaxx™ performance polymers offer portfolio solutions to meet different market requirements in elastic hygiene film

Page 37: Film and sheet Innovation that works for you · to BOPP, paper, polyester •Downgauging and cost reduction opportunities •Lower SIT ... •Vistamaxx 6202 •Vistamaxx 6202/6202FL:

Elastic hygiene film Application

• Elastic film used in personal care products such as

baby diapers, training pants, and adult incontinence

Key points

• An innovative source of elasticity

• Ability to tailor your desired level of stretch

and elasticity

• Lower formulation costs • Replacing higher priced styrenic block copolymers

(SBCs) and thermoplastic polyurethanes (TPUs)

enables converters to benefit from lower formulation

costs

• Lower processing costs • Exhibiting excellent adhesion to polypropylene,

Vistamaxx performance polymers can be directly

laminated to the nonwoven. This simplifies process

design, provides production efficiencies, and potentially

lowers total system cost

Recommended grades

• Vistamaxx 6102FL

Vistamaxx™ performance polymers

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38

Elastic hygiene film

Vistamaxx™ performance polymers

0

50

100

150

200

250

300

350

400

450

500

0 50 100 150 200 250

Lo

ad

(g

f)

Strain (%)

200% Hysteresis cycle - 1st Cycle - Transverse direction

2 days aging, no hold, 60 GSM

Vistamaxx 6102FL

Data

fro

m te

sts

pe

rfo

rme

d b

y o

r o

n b

ehalf o

f E

xxo

nM

ob

il

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39

Adding Vistamaxx™ performance polymers allows higher filler loading while maintaining required tenacity level of PP raffia tapes

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PP raffia tapes Application

• Extruded PP film, slit and woven to produce sacks,

FIBCs, geotextiles, liners…

Key points

• Improved tenacity and higher elongation• Because of the inherent elongation property of

Vistamaxx performance polymers, tapes in which they

are used can be stretched more, yielding higher tenacity

• Less tape breakage

• Downgauging up to 20%

• Increased loading of antifibrilation masterbatch

(AFMB)• Vistamaxx polymers based AFMB helps to maintain the

elongation and tenacity while reducing tape breakage,

allowing producers to use higher percentages of AFMB

to reduce cost

Recommended grade

• Vistamaxx 6102

• Vistamaxx 6202 or 6502 (AFMB carrier)

Vistamaxx™ performance polymers

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41

PP raffia tapes

Vistamaxx™ performance polymers

Data

fro

m te

sts

pe

rfo

rme

d b

y o

r o

n b

ehalf o

f E

xxo

nM

ob

il

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42

Vistamaxx™ performance polymers allow downgauging while retaining PP woven bag integrity

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Extrusion coating &

Extrusion lamination

Application • Block bottom bags

• Sacks for pet foods, cement, sugars, rice and flour

• Shopping bags

Key points: • Excellent adhesion without pretreatment on woven

sacks, with better bond strength than HPP and RCP

• Lower seal initiation temperature than conventional

polymers

• Downgauging and cost reduction opportunities

Recommended grades • Vistamaxx 3980FL

• Vistamaxx 6202

Vistamaxx™ performance polymers

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Extrusion coating /

lamination

A. PP woven fabric 60 gsm

B. Coating Layer Composition

• Industry reference:

homo PP 85%

LDPE (extrusion coating) 15%

Coating area weight 25 gsm

(occasionally RCP i.o. or blended w/ hPP)

• Vistamaxx™ performance polymers solution:

Vistamaxx 3980FL 10-30% 20%

homo PP 75-55% 65%

LDPE (extrusion coating) 15% 15%

Coating area weight 17-25 gsm

Data

fro

m te

sts

pe

rfo

rme

d b

y o

r o

n b

ehalf o

f E

xxo

nM

ob

il

Vistamaxx™ performance polymers

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45

Vistamaxx™ performance polymers extrudates for improved adhesion and design innovation in industrial fabrics extrusion coating

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Industrial fabrics

extrusion coating Application

• Construction textiles such as roof underlayment

• Waterproofing tapes

• Reinforced membranes (architecture, construction

covers, awnings, …)

• Automotive laminates

Key points

• Excellent adhesion to woven & nonwoven

substrates

• Compatible with a wide range of polymers

• Extrudable over a broad temperature range

• Novel combination of properties:

• Seal strength

• Flexibility & elasticity

• Toughness

• Anti-skid

Recommended grades

• Vistamaxx 3980FL, 6202 or 6202FL

Vistamaxx™ performance polymers

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47

Industrial fabrics extrusion coating

Vistamaxx™ performance polymers

Fabric layers structure:

A: Substrate

B: Coating C: Substrate

Bond

strength

(N/15 mm)

Extrusion set

temperature

(ºC)

A: PP woven fabric

B: 25 gsm Vistamaxx 6202 + LDPE blend 1.5 290

A. PP woven fabric

B. 25 gsm Vistamaxx 3980FL + 25 MFR PP blendCohesive failure 300

A: PP woven fabric

B: 25 gsm Vistamaxx 6202 with plastomer + LDPE blend 1.8 290

A: PP woven fabric

B: 25 gsm coextrusion lamination of Vistamaxx 6202 + grafted terpolymer-reverse printed BOPP Ink failure 320

A: PP woven fabric

B: 25 gsm coextrusion lamination of Vistamaxx 6202

C: Reverse printed BOPP

1.4 320

A: 125 gsm Vistamaxx 3980FL + LDPE blend

B: Heavy PP fabric

C: 125 gsm Vistamaxx 3980FL + LDPE blend

14 250

A: 70 gsm PP fabric

B: 30 gsm Vistamaxx 6202 + PP-based blend Fiber tear 280

A: 70 gsm PP fabric

B: 30 gsm Vistamaxx 3980FL + PP-based blend Fiber tear 280

A: Nonwoven PP

B: 50 gsm Vistamaxx 6202 + SEBS blend

C: Nonwoven PP structure made in mono and extrusion coating

Fiber tear 180

Data

fro

m te

sts

pe

rfo

rme

d b

y o

r o

n b

ehalf o

f E

xxo

nM

ob

il

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Conclusions and next steps

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Innovation that works for you

The journey does not end here…

Vistamaxx™ performance polymers

combination of properties and versatility

continue to inspire innovation.

We are developing solutions in many other

applications. Have a question about an

application we haven’t mentioned?

Just send an email or request a meeting.

Additionally, among the technical tools

available are the following more detailed

technical guides, our “Tips from Technology”

(TfT)…

Tips from Technology on

www.vistamaxxelastomers.com

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50

Test method Test method based on Test method Test method based on

A bras io n R es is tance based o n A STM D -1242A H ardness : Sho re A and Dbased o n ISO 868-2203 / A STM D -

2240-05A dhes io n s trength based o n A STM D -1876 H eat Seal Fo rce based o n A STM F -88

A pparent D ens ity and B ulk fac to r based o n A STM D -1895B H eraeus M uff le Furnace EM C m etho d

B as is Weight o f no nwo ven fabric based o n WSP 130.1 H eraeus o ven UT 6120 : high tem perature agglo m erat io n EM C m etho d

B lo ck ing - reblo ck ing based o n A STM D -3354 H o t D efo rm atio n tes t based o n ISO 75-1:2004

B o nd tes ter EM C m etho d H o t Knife tes t EM C m etho d

B o tt le co m press io n - To p lo ad based o n A STM D -2659 H o t Set tes t EM C m etho d

B o tt le dro p im pac t tes ter based o n A STM D -2463 H o t Stage M ic ro sco py EM C m etho d

C eas t ho llo w punch dies punch dies acco rding A STM , D IN , ISO,.... H o t Tack tes t ing : H eat Seal M o de based o n A STM F -1921

C larity m easurem ent based o n A STM D -1746 Im pac t res is tance by free-falling D art : m etho d A and B based o n A STM D -1709

C o eff ic ient Of F ric t io n based o n A STM D -1894 KB r P ress EM C m etho d

C o lo r m easurem ent o n P o lym er P ellets based o n A STM E-1331 / E-313 / D -1925 Zeiss m ic ro sco py EM C m etho d

C reep tes t fo r H D bag applicat io n by Term aks o ven EM C m etho d Lim ited Oxygen Index based o n A STM D -2863A

D ens ity o f P las t ics by Gradient Techniquebased o n A STM D -4703 / A STM D -1505 /

ISO 1183M elt and C rys tallizat io n -trans it io n tem p m easurem ent by D SC 7 based o n A STM D -3417 / D -3418

D i-elec trical C o ns tant and D iss ipat io n Fac to r based o n A STM D -150 M elt and C rys tallizat io n m easurem ent by D SC D iam o nd based o n A STM D -3417 / D -3418

D rawdo wn- - N eck- in EM C m etho d M elt F lo w R ate : D avenpo rt - M o del 7 based o n A STM D -1238

Elas t ic R eco very based o n A STM D -5459 M elt F lo w R ate o n D avenpo rt m elt indexer based o n A STM D -1238 / ISO 1133B

Elas t ic R eco very P ro pert ies o f no nwo ven fabric based o n A STM D -5459 M elt F lo w R ate : Gö tt fert based o n A STM D -1238 / ISO 1133B

Elm endo rf Tear Strength. based o n A STM D -1922-09 n-H exane extrac tables EM C m etho d

Env iro nm ental Stress C rack R es is tance based o n A STM D -1693 OC S gel co unt m easurem ent EM C m etho d

F .T .I.R . EM C m etho d Octago n 200 Sieve Shaker EM C m etho d

F iber Size o f no nwo ven fabric EM C m etho d Oil R es is tance tes t EM C m etho d

F iber tenac ity EM C m etho d P eel c ling o f s tretch wrap f ilm based o n A STM D -5458-95

F ilm s t if fness by two -po int bending m etho d based o n D IN 53121 P endulum Im pac t tes t based o n ISO 180

F ilm thickness m easurem ent unit Oc tago n GP A -C EM C m etho d P endulum C harpy Im pac t Tes t based o n ISO 179

F lexural M o dulus based o n A STM D -790A P unc ture R es is tance EM C m etho d

F lexural M o dulus based o n ISO 178 P unc ture R es is tance based o n A STM D -5748

F luo resence M easurem ent EM C m etho d F lo w behav io ur- C apillary and Osc illato ry R heo lo gy EM C m etho ds

Gel C o ntent tes t based o n A STM D -2765-01 Seal Strength sam ple preparat io n : H eat Seal m o de based o n A STM F -2029

Gelbo F lex Tes ter EM C m etho d Sho pping Jo gging tes ter EM C m etho d

Glo ss 45° based o n A STM D -2457 Shrink Fo rces m easurem ent by R etratech based o n ISO14616

Glo ss m easurem ent based o n A STM D -2457 Shrinkage tes ter : B etex EM C m etho d

Test methods and references

Vistamaxx™ performance polymers

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51

Test method Test method based on

Single C o re B urning tes t based o n IEC 332-1

Surface fric t io n based o n A STM D 202

Sto rage Stability tes t EM C m etho d

Stretch ho o d tes t - M D tear pro pagat io n EM C m etho d

Stretch ho o d tes t TD EM C m etho d

Stress retent io n based o n A STM D -5459

Surface res is t iv ity tes t ing based o n A STM D -257

Swelling R at io : D avenpo rt - M o del 7 based o n A STM D -1238

Tem perature o f def lec t io n under lo ad based o n ISO 75-1&2

Tens ile C reep o f P las t icsbased o n A STM D -2990 / D IN 53444 /

ISO 899Tens ile P ro pert ies at lo w and high tem perature EM C m etho d

Tens ile P ro pert ies o f diaper elas t ic part based o n WSP 110.4

Tens ile P ro pert ies o f no nwo ven fabric based o n WSP 110.4

Tens ile P ro pert ies o n dum bbells based o n A STM D -638

Tens ile P ro pert ies o n dum bbells based o n ISO R 527-2/1B

Tens ile P ro pert ies o n f ilm based o n A STM D -882-02

Tens ile P ro pert ies o n no n-wo ven based o n WSP 110.4

Tens ile P ro pert ies o n s tretch f ilm based o n A STM D -882-02

To tal A sh EM C m etho d

To tal H aze m easurem ent based o n A STM D -1003

T ro user Tear Strength based o n A STM D -1938

UV and Vis ible Light T ransm iss io n EM C m etho d

Vicat So ftening P o int based o n A STM D -1525-09

Vo lum e R es is t iv ity tes tbased o n A STM D -257 / IEC -93 / D IN -

53482Water A bso rpt io n tes t based o n A STM D -570-98

Water Vapo r T ransm iss io n R ate based o n A STM F -372

Wett ing Tens io n o f P o lyo lef ins based o n A STM D -2578

H eat Seal Fo rce EM C m etho d

C o eff ic ient Of F ric t io n based o n A STM D -1894

R upture Strength EM C m etho d

H erm it ic ity Tes t EM C m etho d

M ic ro sco py EM C m etho d

Test methods and references (cont)

Vistamaxx™ performance polymers

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52

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Vistamaxx™ performance polymers

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